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Masonry Design
Masonry construction uses modular units: Brickwork (kiln dried clay bricks) mainly for facades; Blockwork (concrete blocks) mainly for structural use; Stonework (eg. stone arch bridges - not covered here) usually ornamental.

Its form of construction may be: Unreinforced the usual case; Reinforced very useful for garden walls and piers; Prestressed unusual, see Peter Rices Pavilion of the Future in Seville.

We will consider the structural design of unreinforced brick- and block-work.

Bricks Mostly governed by aesthetic requirements; not normally structural. made of clay and kiln dried (hence they expand with moisture); very light and strong.

102.5 75 65 215
Standard brick size

225
Format size

Brick Varieties i. ii. iii. Common (for general building work) Facing - specially made for their appearance 'Engineering' - very dense and strong + defined absorption and strength limits
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Blocks The main structural element in masonry. Larger than bricks; Made from (lean) concrete - wet process (hence they shrink); Resistant to moisture.

A larger range of sizes is available, but it is usual in Ireland touse only the 215100440 solid block and the 215215440 hollow block.

'Work size' = size of block 'Co-ordinating size' = size of block + mortar (corresponds to format size in bricks). Mortar joints are nominally 10 mm.

Movement joints Used to allow for local effects of temperature and moisture content.

Material Clay bricks

Spacing On plan: up to 12 m c/c (6 m from corners); Vertically: 9 m or every 3 storeys if h > 12 m or 4 storeys 3 m 7 m c/c

Concrete blocks

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Masonry Design Basis

Firstly, it is important to note that Irish masonry construction practice differs significantly from British practice and the Irish masonry design standard IS 325: Part 1: Code of Practice for the Use of Masonry is to be considered the superior design code and is recognized as such in the Irish Building Regulations, TGD A. Partial Factors of Safety for design loads, f , are:

The partial factors of safety for material, m , is given by the following:

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Characteristic Strength of Masonry, f k The characteristic strength is found from Table 2 of I.S. 325 next two pages.

This table requires: 1. the shape factor for the unit as laid, given by:
shape factor = height as laid thickness as laid

The shape factors for usual cases are: a) Block on flat: (215100440) 0.47; b) Block on edge: (100215440) 2.15; c) Hollow block: (215215440) 1.0.

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2. The appropriate mortar designation: usually taken as (iii):

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From these tables we derive a quick-use table for f k in N/mm2 assuming Mortar Designation (iii):

Designation (N/mm2) 5 (grey) 10 (red) 15 (green) 20 (black)

Solid Block On edge (SF = 2.15) 5.0 8.2 10 11.6 On flat (SF = 0.47) 3.6 5.4 6.6 7.9

Hollow Block (SF = 1.0) 3.2 4.5 5.2 5.8

The colours of the blocks are used to identify different strength blocks on site.

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Masonry Design Axial Capacity

The axial capacity is given by the equation:

N =

f k tb

b is the length, normally taken per metre, so b = 1000 mm ;

t is the thickness of the load-bearing leaf; f k is the characteristic compressive strength of masonry.

m is the partial factor of safety for material:

Unless in exceptional circumstances, m = 3.5 .

is the capacity reduction factor:
= 1.1 1 2
em t

where

em is the maximum eccentricity ratio of the wall which is a function of t

ex the eccentricity ratio due to gravity loads; t ew the eccentricity ratio due to wind/lateral loads; t ea the additional eccentricity ratio due to slenderness effects. t

The eccentricities are the most awkward inputs to calculate and are explained in the following.

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ex Eccentricity due to gravity loads t

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Wg

ex

Eccentricity of gravity loads depends on the way the load is delivered to the wall. We assume that the introduced eccentricity vanishes at the bottom, giving an eccentricity distribution diagram.
h

The different types of construction give different eccentricities as:

Eccentricity diagram

Wg x L

Wg x L

Wg x L

Wf ex t t

Wf ex t ex

Wf

Case (a)

Case (b)

Case (c)

Case (a): Occurs if the floor is concrete and

ex =

L 30 . The eccentricity is: t

t x 2 2

Case (b): Most cases besides (a) and (c); the eccentricity is:
ex = t x 2 3

Case (c): Joist hangers and the like; the eccentricity is taken as:
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If there are loads from above; Wg > 0 , then the net eccentricity of both the loads from above ( Wg ) and the loads from the current floor ( W f ) is:
ex = Wf e Wg + W f
M net . W

and if other floors frame in at this level, we have in general ex =

Having calculated ex we change back to an eccentricity ratio,

ex . t

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ew Eccentricity due to wind loads t
Wg Wg

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( ew )max
Ww
h

( ew )max
Ww
h

Eccentricity diagram

Eccentricity diagram

Simply Supported
Ww h 2 Mw = 8

Fixed Ends
Ww h 2 Mw = 16

The eccentricity and bending moment are related as:

ew = Mw Wg

Having calculated ew we change back to an eccentricity ratio, Note that simply-supported is usually conservative.

ew . t

For cases in between simple and fixed supports, we define the degree of fixity as:
=
gd fk

where g d is the design vertical stress based on the 0.9Gk load case. Based, on we can interpolate between the simple and fixed cases. If > 1 the wall is fully restrained.
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ea Additional eccentricity due to slenderness t

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This is given by:

ea 2 = 0.015 t 2400

in which is the Slenderness Ratio (SR), and:

=
hef tef 27

Effective thickness, tef :

t1 t2
2 3 ( t1 + t2 ) tef = max t1 t2

tef = t

There are more considerations for the effective thickness, such as piers, which we are not examining.

Effective height, hef : There are two cases: 1. Enhanced Restraint, where hef = 0.75h : a. The floor passes over the top of the wall; b. The floor is a concrete floor and has a bearing length > t 2 . 2. All other cases, where hef = h .

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Once again, there is an assumed distribution of ea over the height of the wall.

ea

ea 2

ea

0.4h

0.2h

0.4h

Eccentricity diagram

Eccentricity diagram

Simply Supported

Fixed Ends

These diagrams can be thought of as inaccuracies in construction. For example, the wall goes most out of plumb in the middle, where it is furthest from its supports.

Interpolation for intermediate degrees of fixity is used for other restraint conditions.

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The total eccentricity is determined by adding together the eccentricity diagrams.

Ignoring the wind load for the moment, we have, for example:
Wg ex ea ex

0.4h 0.6ex + ea

0.2h

OR

0.4h

Hence, the total eccentricity is calculated as:

ex t em = max t 0.6 ex + ew + ea t t t

This is so as wind eccentricity at the top of the wall is beneficial, whereas the wind eccentricity at 0.6h is not. Usually, for simplicity, the maximum wind eccentricity at mid span is added to the 0.6ex + ea value. The support wind eccentricity (if any) is also taken into account.

Remember! It is usually ok to assume that the governing case is when the wind is blowing, but this may not always be the case. Well see in an example.

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Capacity Reduction Factor The total eccentricity determined above is used in the expression for the capacity reduction factor:
em t

= 1.1 1 2

Often there is no wind load present and this simplifies the calculation as once been calculated, the following table may be used to determine :

ex has t

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Example Design the masonry walls indicated as Wall 1 and Wall 2.

Use the follwing information: normal manufacturing and construction controls; mortar designation (iii); use solid concrete blocks (100 215 440) in your design for both walls; The density of brickwork & blockwork may be taken as 21.2 kN/m2; The roof plant has been allowed for in the roof loading given; The joists have a bearing length of 100 mm on the inner leaf of Wall 1.

A ROOF

Gk = 6 kN/m 2 Qk = 7.5 kN/m 2

75 mm SCREED ON 200 Dp. PRECAST UNITS 1325

ROOF PLANT

2700

1st

Gk = 1.8 kN/m 2 Qk = 1.5 kN/m 2

2700

100 BLOCK WALL WALL 2 3250

2945

Aa

CAVITY WALLS 100/100/215 TYPICAL

WALL 1 G.F.

225 mm FLOOR JOISTS AT 400 c/c

3600

3600

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Masonry Design Flexural Capacity

Firstly, we introduce some general information:

1. Edge support conditions are identified as:

Free edge

Fixed edge

Simply Supported Edge

2. Limiting dimensions of panels: a. Free Standing wall:

h 12 tef

b. Top and bottom supports only: h 40 tef c. 3 supported edges:

2 or more edges fixed: All other cases:

2 hl 1500 tef

2 hl 1350 tef

d. 4 supported edges:

3 or more edges fixed: All other cases:

2 hl 2250 tef 2 hl 2025 tef

Luckily, it is unusual for these limiting dimensions to be problematic.

3. For irregular shapes we convert to equivalent area rectangles, noting the support conditions.

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Design Applied Moments

m = Wk f L2

m// = Wk f L2 = m

In which:

perpendicular to bed joints;

// parallel to bed joints;

coefficient from Table 9 of IS 325;

Wk characteristic wind load;

f partial factor of safety for load:

o for panels not providing lateral stability: f = 1.2 ; o for panels providing structural stability: f = 1.4 ;

L the span of the panel, usually horizontal;

the orthogonal ratio of strength:

=
f kx // f kx

f kx // // characteristic strength from Table 3 of IS 325; f kx characteristic strength from Table 3 of IS 325.

Table 3 of the code is given next. Note that is always less than unity.

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Design Moments of Resistance

Resistance parallel to the bed joints, M R // :

f M R // = kx // + g d Z m

where:

g d the design vertical axial stress, based on 0.9Gk only;

Z the section modulus,

bt 2 , but usually taken per metre, hence b = 1000 mm 6

Resistance perpendicular to the bed joints, M R :

M R = f kx

where:

ht 2 Z the section modulus, , but usually taken per metre, hence h = 1000 mm 6

The required wall thickness is the larger of:

t// 6m// m f kx // h t 6m m f kx b

where again as usual; h, b = 1000 mm .

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Gable Wall Example:

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