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Zero Sampling Plan: "B" "C" & Self Certified "A"

This document outlines a zero sampling plan for special inspections according to quality standard IS: 2500 (Part 1): 2000. It defines sample sizes and inspection frequencies for items in classes A, B, and C based on lot size and characteristics. The acceptance number for all classes is zero, and sampling plans are doubled if non-conformities are found until three consecutive lots are compliant.

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Pradeep Adhikari
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0% found this document useful (0 votes)
69 views4 pages

Zero Sampling Plan: "B" "C" & Self Certified "A"

This document outlines a zero sampling plan for special inspections according to quality standard IS: 2500 (Part 1): 2000. It defines sample sizes and inspection frequencies for items in classes A, B, and C based on lot size and characteristics. The acceptance number for all classes is zero, and sampling plans are doubled if non-conformities are found until three consecutive lots are compliant.

Uploaded by

Pradeep Adhikari
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

ZERO SAMPLING PLAN

SPECIAL INSPECTION AS PER IS: 2500 (PART 1): 2000 CLASS

DOC. NO. WIQ- 10.1.1 ISSUE DATE- 27.01.05 REV. NO.- 06 REV. DATE- 01.11.2006 PAGE1 OF 1 (FOR AUTOFIT)

"A"

"B"
SAMPLE SIZE

"C" & SELF CERTIFIED

SPECIAL CHARACTS. LOT SIZE 2~8 9~15 16~25 26~50 51~90 91~150 151~280 281~500 501~1200 1201~3200 3201~10000 10001 & ABOVE
(a) DIMENSIONAL INSPECTION

QUALITY (Q) CRITICAL (C) MAJOR(M)

MINOR(m) & QUALITY (Q) SIGNIFICANT (S)

CRITICAL (C)

MAJOR(M)

MINOR(m) & SIGNIFICANT (S)

QUALITY (Q) CRITICAL (C) MAJOR(M)

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

2 2 2 3 4 5 6 7 8 9 9 9

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

2 2 2 3 4 5 6 7 8 9 9 9

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

INSPECTION FREQUENCY (LOTS WISE)


EVERY LOT (I) IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY (b) RECORDING (II) IF NO. OF LOT RECEIVED PER DAY MORE THAN ONE, RECORDING FOR ONE LOT APPEARANCE EVERY LOT ONE LOT PER WEEK IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY ONE LOT PER MONTH IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY

ONE LOT /DAY/ VENDOR

LINE FEED BACK

NOTE1. THE ACCEPTANCE NUMBER IN ALL CLASS IS ZERO 2. FOR ALL CLASS IF ANY TYPES OF NON CONFORMITY OBSERVED SAMPLING PLAN WILL BE DOUBLE FROM NEXT LOT, TILL CONSECUTIVE THREE LOTS OBSERVED OK FOR SAME DEFECT

BASIS OF CATEGORIZATION OF ITEMS: "A" CLASS: Can cause fatel accident, high aesthetic value, customer dissafaction "B" CLASS : Aesthetic value less than "A" class , effect product fitment and performance "C" CLASS : Proprietory items, Minor Aesthetic value & self Certified Parts

PREPARED BY

APPROVED BY

ISSUED BY

DOC. NO. WIQ- 10.1.1 ISSUE DATE- 27.01.05 REV. NO.- 06 REV. DATE- 01.11.2006 PAGE1 OF 1 (FOR AUTOFIT)

"C" & SELF CERTIFIED


SAMPLE SIZE
MINOR(m) & SIGNIFICANT (S)

2 2 2 3 4 5 6 7 8 9 9 9

TION FREQUENCY (LOTS WISE)


ONE LOT PER MONTH IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY

LINE FEED BACK BASIS OF CATEGORIZATION OF ITEMS: "A" CLASS: Can cause fatel accident, high aesthetic value, customer dissafaction "B" CLASS : Aesthetic value less than "A" class , effect product fitment and performance "C" CLASS : Proprietory items, Minor Aesthetic value & self Certified Parts

BY

ISSUED BY

ZERO SAMPLING PLAN


SPECIAL INSPECTION AS PER IS: 2500 (PART 1): 2000 CLASS

DOC. NO. WIQ- 10.1.1 ISSUE DATE- 23.01.07 REV. NO.- 00 REV. DATEPAGE1 OF 1 (FOR AUTOFIT-II)

"A"

"B"
SAMPLE SIZE

"C" & SELF CERTIFIED

SPECIAL CHARACTS. LOT SIZE 2~8 9~15 16~25 26~50 51~90 91~150 151~280 281~500 501~1200 1201~3200 3201~10000 10001 & ABOVE
(a) DIMENSIONAL INSPECTION

QUALITY (Q) CRITICAL (C) MAJOR(M)

MINOR(m) & QUALITY (Q) CRITICAL (C) SIGNIFICANT (S)

MAJOR (M)

MINOR(m) & QUALITY (Q) CRITICAL (C) MAJOR(M) SIGNIFICANT (S)

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

2 2 2 3 4 5 6 7 8 9 9 9

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

2 2 2 3 4 5 6 7 8 9 9 9

5 5 5 5 7 11 13 16 19 23 29 35

3 3 3 5 6 7 10 11 15 18 22 29

2 2 3 5 5 6 7 9 11 13 15 15

INSPECTION FREQUENCY (LOTS WISE)


EVERY LOT (I) IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY (b) RECORDING (II) IF NO. OF LOT RECEIVED PER DAY MORE THAN ONE, RECORDING FOR ONE LOT APPEARANCE EVERY LOT
NOTE1. THE ACCEPTANCE NUMBER IN ALL CLASS IS ZERO 2. FOR ALL CLASS IF ANY TYPES OF NON CONFORMITY OBSERVED SAMPLING PLAN WILL BE DOUBLE FROM NEXT LOT, TILL CONSECUTIVE THREE LOTS OBSERVED OK FOR SAME DEFECT 3. FOR ALL CLASS NEW DEVELOPED PART SAMPLING PLAN WILL BE DOUBLE FOR FIRST 10 LOTS AFTER THEN SAME AS NORMAL PRODUCTION

ONE LOT PER WEEK IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY

ONE LOT PER MONTH IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY

ONE LOT /DAY/ VENDOR

LINE FEED BACK

BASIS OF CATEGORIZATION OF ITEMS: "A" CLASS: Can cause fatel accident, high aesthetic value, customer dissafaction "B" CLASS : Aesthetic value less than "A" class , effect product fitment and performance "C" CLASS : Proprietory items, Minor Aesthetic value

PREPARED BY

APPROVED BY

ISSUED BY

DOC. NO. WIQ- 10.1.1 ISSUE DATE- 23.01.07 REV. NO.- 00 REV. DATEPAGE1 OF 1 (FOR AUTOFIT-II)

"C" & SELF CERTIFIED


SAMPLE SIZE
MINOR(m) & SIGNIFICANT (S)

2 2 2 3 4 5 6 7 8 9 9 9

ION FREQUENCY (LOTS WISE)


ONE LOT PER MONTH IF SAMPLE SIZE < 5 THEN 100% & IF SAMPLE SIZE > 5 THEN 5PCS ONLY

LINE FEED BACK BASIS OF CATEGORIZATION OF ITEMS: "A" CLASS: Can cause fatel accident, high aesthetic value, customer dissafaction "B" CLASS : Aesthetic value less than "A" class , effect product fitment and performance "C" CLASS : Proprietory items, Minor Aesthetic value

BY

ISSUED BY

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