KENR8042 November 2008

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

Component Locations
Description
Accumulator Cooler - Oil Cylinder - Boom (432E/434E) Cylinder - Boom (432E/434E) Cylinder - Boom (442E/444E) Cylinder - Boom (442E/444E) Cylinder - Bucket (432E/434E) Cylinder - Bucket (432E/434E) Cylinder - Bucket (442E/444E) Cylinder - Bucket (442E/444E) Cylinder - Coupler Cylinder - Lift (PL/IT) Cylinder - Lift LH (EST 434E) Cylinder - Lift RH (EST 434E) Cylinder - Lift LH (EST 444E) Cylinder - Lift RH (EST 444E) Cylinder - Stabilizer Cylinder - Steer (Front) Cylinder - Steer (Rear) Cylinder - Stick (432E/434E) Cylinder - Stick (432E/434E) Cylinder - Stick (442E/444E) Cylinder - Stick (442E/444E) Cylinder - Swing (LH) Cylinder - Swing (RH) Cylinder - Tilt (PL/IT) Cylinder - Tilt (EST 434E) Cylinder - Tilt (EST 444E) Filter HMU Manifold - Inlet (SS 7 bank) Manifold - Outlet (SS 7Bank) Manifold - PRV Pump Gp Valve - All Wheel Steer (434/444) Valve - Backhoe (SS) 7 Bank Valve - Control (Boom SS 7Bank) Valve - Control (Bucket SS 7Bank) Valve - Control (E-Stick 7Bank) Valve - Control (Stick SS 7Bank) Valve - Control (Stabilizer 7Bank) Valve - Control (Swing SS 7Bank) Valve - Coupler Valve - Loader (PL/IT) 3 Bank Valve - Control (Lift PL/IT 3Bank) Valve - Control (Tilt PL/IT 3Bank) Valve - Control (Aux PL/IT 3Bank) Valve - Loader Inlet (PL/IT) 3Bank Valve - Loader (EST) Valve - Control (Tilt EST 3Bank) Valve - Loader Inlet (EST 3Bank) Valve - Pattern Switching Valve - Pilot (Switch) Valve - Pilot (Switch + Detent) Valve - Stabilizer PO Check Valve Gp - Pilot (Backhoe) Valve Gp - Pilot (Loader) Tank - Hydraulic Tank Gp Accumulator - Ride Control Cylinder - E-Stick Cylinder - E-Stick Cylinder - MP Bucket Sensor - Temperature Switch - Differential Pressure Switch - Ride Control Pressure Valve - All Wheel Steer (432/442) Valve - Ride Control Valve Gp - Cushion Relief

A
Machine Location
1 2 3 3 3 3 4 4 4 4 5 6 6 7 6 7 8 9 9 10 10 10 10 11 12 13 13 13 14 15 16 17 18 19 20 21 21 21 21 21 21 21 22 23 23 23 23 23 24 24 24 25 26 26 27 28 29 30 31 32 33 33 34 35 35 36 20 37 38

Part Number
226-0420 304-7847 268-9049 (S) 210-7076 268-9051 (S) 246-9884 210-7085 (S) 210-7086 210-7095 (S) 210-7096 190-3085 214-9373 249-6710 249-6711 249-6712 249-6713 173-4565 N/A N/A 210-7083 (S) 210-7084 210-7093 (S) 210-7094 278-1971 278-1973 192-3884 210-7101 214-9372 325-6257 210-6240 308-2147 308-2154 300-4493 289-6370 256-3089 293-8701 308-2149 308-2151 308-2153 308-2152 308-2148 308-2150 231-2615 293-8703 308-2157 308-2163 308-2159 308-2162 293-8702 308-2158 308-2156 300-4491 297-4394 297-4395 308-3437 267-2758 267-2760 246-5286 245-8777 Attachments 162-3960 210-7097 (S) 210-7098 N/A N/A 134-0404 131-9203 256-3089 245-8780 320-7812

Schematic Location
C-5 B-2 F-5 F-5 F-5 F-5 F-4 F-4 F-4 F-4 A-8 B-8 B-8 C-8 B-8 C-8 F-3/F-6 B-6 B-5 F-4 F-4 F-4 F-4 F-5 F-5 B-8 B-8 B-8 B-2 A-6 E-7 E-2 C-5 B-3 A-4 to A-5 E-2 to E-7 E-5 E-4 E-3 E-4 E-3 / E-6 E-5 A-8 A-7 to C-7 B-7 B-7 A-7 C-7 A-7 to C-7 B-7 C-7 D-4 C-5 C-5 F-3 / F-6 C-3 / C-4 C-6 A-2 A-2
View of pilot controlled backhoe valve with floor plate removed.

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

A
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED) ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

(A) Hydraulic Cylinder (B) Wear Pad

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

432E, 434E, 442E, and 444E Backhoe Loader Hydraulic System

HXB1-UP SXB1-UP PCR1-UP RXS1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

(C) Wear Plate (D) Stabilizers

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SIDESHIFT
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

To Wheel Brake

To Tank

From Pilot Accumulator

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2008 Caterpillar, All Rights Reserved

Printed in U.S.A.

Slave Cylinder

Master Cylinder

Boost Brake Valve

This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.

Pilot Manifold T3

The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

D-8 F-3 F-3 A-8 B-2 B-2 C-8 A-4 to A-5 C-8 F-5
GAUGE (PLUGGED) TANK (PLUGGED) SIDESHIFT CLAMP M14x2 SIDESHIFT CLAMP SOLENOID VALVE

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

Temp Sensor
SOS

Filter Bypass Switch

PRESSURE SWITCH
SOS

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

TAP LOCATIONS Tap

T1 T2 T3 SOS

Description
Pump Discharge Load Sense Pilot Pressure Oil Sampling

PUMP (PLUGGED)

ELECTRICAL SYMBOLS (ELECTRICAL)

(A) Master Cylinder (B) Brake Pedal

HYDRAULIC OIL FILTER

T

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

BOOSTED BRAKES
21 25 11 38 10 33 4
Loader Valve

LOAD SENSE TANK (LS DRAIN)

WIRE NUMBER IDENTIFICATION CODES

SOS

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

24 35 8 23 14 37 36 32

30 31 6 13 9 2 34

Implement and Steering Pump

A

Implement and Steering Pump

CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

18 1

LOAD SENSE RELIEF VALVE

STAB BOOM
LINE MAKE-UP/ RELIEF VALVE

STAB E-STICK SWING STICK BUCKET

Hydraulic Oil Filter Loader Valve

KENR8042

M14x2

Filter Bypass Switch

Temp Sensor

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD

SEVEN BANK VALVE

WIRE WIRE COLOR

3 12
G

D
325-PK-14

B
WIRE GAUGE

E B
CIRCUIT NUMBER IDENTIFICATION
(EXAMPLE VALVE)

8
28 26 29 9 19 15 7 13 34 5 22
For other bank valve configurations see RENR6487 (Specifications Manual).

A C D

33 4

10

28

26 29

19

30 31

13

2
C

T2

BACKHOE VALVE
A

P R N
THREE BANK VALVE (PILOT OPERATED)

3 11 12 38

(A) Flow Compensator Adjustment Screw (B) Torque Control Spool Adjustment Screw (C) Inlet Port (D) Case Drain Port (E) Torque control Solenoid (F) Torque Limiter (H) Pump Control Valve (T1) Discharge pressure tap (T2) Load Sensing Pressure Tap

T2 T2
B C F

B A

T1

Drain

T1
D E G C E
View of mechanically controlled loader valve with floor plate removed.

(A) Outlet manifold (B)Auxiliary control valve (C) Tilt control valve (D) Lift control valve (E) Inlet manifold (F) Load sensing relief valve (G) Solenoid for the B circuit

25 1 21 18

35 14 37 36 32 24 23

15

6 7

34

5 22

(H) Solenoid for the A circuit (J) Makeup and relief valve (K) B pilot line port (L) A pilot line port (M) Priority Valve (N) Dead engine lower valve (P) A ports (R) B ports

(A) Ride Control Relay (B) Ride Control Solenoid (C) Ride Control Accumulator (D) Ride Control Pressure Switch
D

ECM

COMPONENT LOCATIONS

IMPLEMENT / STEERING PUMP

For other bank valve configurations see RENR6487 (Specifications Manual).

LOADER VALVE

RIDE CONTROL

30 Page,

(Dimensions: 39 inches x 28 inches)

6
BOOM CYLINDER 210-7076 (432E/434E) 246-9884 (442E/444E) STABILIZER CYLINDER 173-4565

5
SWING CYLINDER 278-1971(LH) 278-1973(RH)

BUCKET CYLINDER (210-7085(S)/210-7086)(432E/434E) (210-7095(S)/210-7096)(442E/444E)

STICK CYLINDER (210-7083(S)/210-7084)(432E/434E) (210-7093(S)/210-7094)(442E/444E)

E-STICK CYLINDER (ATCH) 210-7097(S)/210-7098 STABILIZER CYLINDER 173-4565

STABILIZER PO CHECK VALVE 308-3437

CUSHION RELIEF VALVE GROUP (ATCH) 320-7812

STABILIZER PO CHECK VALVE 308-3437

B1 LS

A1

B2

A2

B3

A3

B4

A4

B5

A5

B6

A6

B7

A7

BACKHOE VALVE (SS) 293-8701

E
T1
OUTLET MANIFOLD 308-2154

P2 P T2 T b1 a1

STAB

BOOM

SWING

BUCKET

STICK

E-STICK

STAB
T3

b2

a2

b3

a3

b4

a4

b5

a5

b6

a6

b1

a1

BOOSTED BRAKES (REF) BACKHOE VALVE

TO REAR AXLE

P6
INLET MANIFOLD 308-2147 STABILIZER SECTION 308-2148 BOOM SECTION 308-2149 SWING SECTION 308-2150 BUCKET SECTION 308-2151

P5

P7

P8 PATTERN SWITCHING VALVE 300-4491 STICK SECTION 308-2152 E-STICK SECTION 308-2153
STABILIZER SECTION 308-2150

LEFT WHEEL BRAKE LEFT BRAKE PEDAL

P1

P2

P3

P4

TO REAR AXLE RIGHT WHEEL BRAKE

D
RIGHT BRAKE PEDAL

RIDE CONTROL ACCUMULATOR (ATCH) 162-3960

LOADER JOYSTICK
LIFT TILT
INLET SECTION (434E/444E) 308-2156

STABILIZER LEVERS
LH RH

LEFT JOYSTICK
STICK SWING

RIGHT JOYSTICK
BOOM BUCKET

(Dimensions: 39 inches x 28 inches)

RIDE CONTROL PRESSURE SWITCH (ATCH) 131-9203

RIDE CONTROL VALVE (ATCH) 245-8780

4 1 2 3 1 2 P T

4 1 3 2 P T

T PS

DLS M
FLOAT ELECTRICAL PRESSURE SWITCH

T 1 2 3 4

P T

KENR8042

C
LS T R H D

C
T3

ACC IN

P1

P2

P3

T2

AWS ELECTRICAL PRESSURE SWITCH

T T3

a1
T1

TEMPERATURE SENSOR (ATCH)

T2 A1 B1 A2 B2

B1 A1
LIFT SECTION 308-2157

b1 X PUMP GP 289-6370 DIFFERENTIAL PRESSURE SWITCH (ATCH) 134-0404 a2 b2 FILTER 325-6257

30 Page,

LIFT CYL (PL/IT) 214-9373 (EST) 249-6710(LH) 249-6711(RH)

LIFT

LINE PATTERNS
Pressure Line

B
B2 A2 TILT SECTION 308-2158 FRONT STEER CYLINDER

REAR STEER CYLINDER

RR LR

T1
B OIL COOLER

Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

TILT CYL (PL/IT) 192-3884 MP BUCKET CYL (ATCH)

TILT
a3
AUX SECTION 308-2159

HMU 210-6240

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

B3 A3

b3 S b T L1 L TANK GROUP 245-8777 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT OIL CIRCUIT IMPLEMENT AND STEERING PUMP CIRCUIT LIFT CYLINDER CIRCUIT BUCKET CYLINDER CIRCUIT LOAD SENSE CIRCUIT STEERING CYLINDER CIRCUIT STICK CYLINDER CIRCUIT SUPPLY LINE BOOM CYLINDER CIRCUIT TILT CYLINDER CIRCUIT AUXILIARY CIRCUIT (LOADER VALVE) DRAIN / RETURN LINE STABILIZER CYLINDER CIRCUIT SWING CYLINDER CIRCUIT E-STICK CYLINDER CIRCUIT SIDESHIFT LOCK CYLINDER CIRCUIT BOOSTED BRAKE OIL CIRCUIT

AUX

RHMU P

LOADER VALVE

A
COUPLER CYLINDER 190-3085 COUPLER VALVE 231-2615 LOADER VALVE (EST) 293-8702

LS T P LF a

ALL WHEEL STEER VALVE 256-3089(434E/444E) (ATCH)-256-3089 (432E/442E)

HYDRAULIC TANK 246-5286

THIS SCHEMATIC IS FOR THE 432E, 434E, 442E, AND 444E BACKHOE LOADER
MEDIA NUMBER: KENR8042 PART NUMBER: 322-3114, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.