Acrelic Tow
Stretch Breaking
Drawing
Finisher Drawing
Roving
Name of Stage Spinning Input/Output
Cone Winding
Doubler Twisting
Reeling
Steaming
Packing
Yarn
Raw Material From UK/Italy due to superior quality
Can also go straight to packing Natural fibres can be mixed with Acrelic here Machine Information 3 Machines 3 Machines Repeated twice Set up time for frames 0.5 hour
Output
4000 kg/day
6000 kg/day 4500 kg/day *2000 kg/day/machine
Capacity Depens on # ofspindles, number ofrevolutions of spindles, twists per mtere and count of yarn Depends on type of yarn and Hall Hall 1 SD - 1854 Hall 2 SD - 2200 Hall 1 Hanks - 1854 Hall 2 Hanks - 2200 Hall 1 3-ply -2000 Hall 2 3-ply - 2500 3 ply - 330 twists per metre SD - 440 tpm Hanks - 440tpm 48 count - 500 tpm
1.5% Waste
Wastage and Problems Optimum ring diametre: 3ply - 6065mm. if less than optimal the bobbins fill after every hour. SD and Hanks replace bobbins after 5-5.5 hours But SD and Hanks placed on 65mm casues problems. Line breaks and it is production loss. Hall1 produced 42 count 55mm used to prodice 3ply if emergency. But machine had to be slowed and only Japenese machine could do it.