Scribd
Upload
934 views23 pages

Preventive Maint

The document is a preventive maintenance checklist for various machines used by Hardrock Fabrication Pvt. Ltd. It lists machines like lathe, drilling, milling, welding, crane, panel bending and hydraulic press. For each machine, it details check points like checking gears, belts, electrical connections, filters, lubrication levels, for any issues like leaks, loose parts, abnormal operation. The maintenance person has to check the points and mark the status on the checklist as OK, minor issue, major issue or not done on schedule. This helps in regularly inspecting machines and identifying any problems early for preventive maintenance.

Uploaded by

Ravikant Pandey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
934 views23 pages

Preventive Maint

The document is a preventive maintenance checklist for various machines used by Hardrock Fabrication Pvt. Ltd. It lists machines like lathe, drilling, milling, welding, crane, panel bending and hydraulic press. For each machine, it details check points like checking gears, belts, electrical connections, filters, lubrication levels, for any issues like leaks, loose parts, abnormal operation. The maintenance person has to check the points and mark the status on the checklist as OK, minor issue, major issue or not done on schedule. This helps in regularly inspecting machines and identifying any problems early for preventive maintenance.

Uploaded by

Ravikant Pandey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • L.T. Part Maintenance: Checklist for preventive maintenance of Low Tension parts including gear, switches, and connections.
  • Spindle and Rotary Bed Maintenance: Routine maintenance steps for spindle systems and rotary bed components.
  • Pneumatic and Pump Unit Maintenance: Checklist for upkeep of pneumatic systems and pump units with focus on air and operational checks.
  • Power Source and Wire Guide Maintenance: Ensures power sources and wire guides are functioning and properly maintained for reliability.
  • Crane & Lift Maintenance: Checklist to maintain operational efficiency for crane mechanisms and lift parts.
  • Electrical and Cutting Part Maintenance: Maintenance procedures for electrical parts and cutting components to prevent faults.
  • Cooling Unit and Drive Gear Maintenance: Ensures proper functioning of cooling units and drive gears with preventive checks.
  • Cylinder and Mechanical Parts Maintenance: Preventive maintenance document for mechanical cylinders and related components.
  • DRO Readings and Roller Maintenance: Routine checks to ensure accuracy of Digital Read Out readings and roller maintenance.
  • Robo Arm and Gas Hose Maintenance: Checklist addressing operational checks for robo arms and gas hoses to avoid leaks.
  • Air Compressor and Suction Maintenance: Preventive measures to maintain air compressors and suction units for optimal performance.
  • Machine History Card: Records machine history including breakdown details, maintenance actions, and parts replaced.

HARDROCK FABRICATION PVT. LTD.

PREVENTIVE MAINTENANCE CHECKLIST


DATE

SHIFT & TIME

M/C No. HFPL/EOT/


SL. No.
A

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

MARK AS PER
LEGEND

L.T. PART
1

Check the LT gear

Check the anticolletion

Check the limit switch

Check all bolts, nuts and tighten it

C.T. PART
1

Check the break coil

Check the limit switch

Check the pressure rollers

Check all bolts, nuts and tighten it

HOIST
1

Check the break coil

Check the motor connections

Check the limit switch

Check the wire rope and apply grease

Check the guide rope

Check the friction air gap

ELECTRICAL (PANEL)
Check the pendent wiring
Check the panel for any loose connections

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDU

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/HBM/


SL. No.
A

MAINT. DONE BY

MARK AS PER
LEGEND

CHECK POINTS FOR MAINTENANCE

PNEUMATIC
1

Check and Cleaned Pneumatic filters

PUMP UNIT
1

Operation Status of fan cooler

Is there any abnormal heat

SPINDLE R & L
1

Measure the clearance between fron cap and


spindle (0.06-0.13)mm

Check the spindle cap

OIL / AIR LUBRICATION UNIT


1

Check and clean the filter elements

Check and refill the all lubricants

ELECTRICAL
1

Check and retighten the power cable

Check the limit switches and proximity


switches

AXIS
1

Check the axis X,Y, & Z square guide

Check the axis X,Y, & Z Ball Screw

COOLANT UNIT
1

Check and clean the coolant filter

Check is there any coolant leakage

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDU

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/TOS/


SL. No.
A

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

MARK AS PER
LEGEND

PNEUMATIC
1

Check and Cleaned Pneumatic filters

PUMP UNIT
1

Operation Status of fan cooler

Is there any abnormal heat

SPINDLE & ROTARY BED


1

Check the spindlae movement & rotation

Check the rotary bed movement and rotation

OIL / AIR LUBRICATION UNIT


1

Check and clean the filter elements

Check and refill the all lubricants

ELECTRICAL
1

Check and retighten the power cable

Check the limit switches and proximity


switches

AXIS
1

Check the axis X,Y, & Z square guide

Check the axis X,Y, & Z Ball Screw

Check the DRO reading with vernier

COOLANT UNIT
1

Check and clean the coolant filter

Check is there any coolant leakage

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDU

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/MIG/


SL. No.
A

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

MARK AS PER
LEGEND

POWER SOURCE
1

Check Power supply - 3 Ph.

Check Gas Supply

Check Amp. & Volt meter

Check Thyrister

Check all transformer

Check Main PCB

Check Crater PCB

Check Gas Valve

Check Power connector

10

Check and ensure the operation

WIRE FEEDER
1

Check DC motor

Check the remote unit

Check the hub nut of spool

Check the all connections

Check any leakage of gas

Check all the fastners

Check and ensure the operation

REGULATOR AND FLOW METER


1
2
3
4
5
6

Check the inlet and outlet cons


Check the meter
Check the diaphragm
Check other related fitments
Check heater - if any
Check and ensure the operation

WELDING TORCH

1
2
3
4
5
6
LEGEND

Check the euro connections


Check the cable for any damage
Clean the liner with air
Clean the nozzel and others
Check the triger
Check and ensure the operation
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/JIB/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check Power supply - 3 Ph.

Check the condition of gears

Check and lubricate the wire rope

Check the hoist function

Check the pendent cable

Check and test the limit switches

Chech the all nut bolts and tighten it.

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/PUG/

MAINT. DONE BY

MARK AS PER
LEGEND

SL. No.

CHECK POINTS FOR MAINTENANCE

Check the electrical connections for there any


loose connection

Check the stability of M/c on AL. Rail

Check the gas hoses for there any leakages


and arrest it.

Check and clean the nozzle.

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/OFC/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check All Bearing

Check Drive motor

Check Drive Belt

Check Solonoide Valve

Check Rail & Penion lubricate it if required

Check Cutting Bed Level

Check Gas Pressure Meter

Check for any Gas leakage

Check for any Loose electrical connection

10

Check Parallelity of the Machine

11

Check Nozzle Unit

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/HP/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check all over oil & pressure level

Check Hydraulic oil level

Check T.H. Valve

Check Cylinder Study

Check all Nuts & Bolts

Check Electrical Connection

Check for any oil Leakage

Check frontape and bottom die

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/RM/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check Roller Level

Check Oil & Greasing

Check all Nuts & Bolts

Check motor for any vibration / heat

Check Oil level

Check for any electrical loose connection

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/RCM/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check Movement of robo arm

Check solonoide valve

Check the nozzle unit

Check all gas hoses for lekage / damage

Check gas pressure meter

Check for any electrical loose connection

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST
DATE

SHIFT & TIME

M/C No. HFPL/PB/


SL. No.

MAINT. DONE BY

CHECK POINTS FOR MAINTENANCE

Check & Clean Bottom Net

Check & Clean Air Suck unit

Check motor & Belt

Check Air Pipe & Valve

Check & Clean Compressure filter

Check Compressure unit

MARK AS PER
LEGEND

LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM

MP : MAJOR PROBLEM

ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE

MAINT. IN-CHARGE

Prepared By: Ravi Kant Pandey


Rec. No. : HF/MN/R-01

Format No.: HF/MN/RF-01

Approved By : Balbinder Singh


Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2

HARDROCK FABRICATION PVT. LTD.


PREVENTIVE MAINTENANCE CHECKLIST

REMARKS

MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Approved By : Balbinder Singh


Format No.: HF/MN/RF-01

Issue No./Date : 01/01.04.2010

Rev. No./Date : 01/01.04.2010

HARDROCK FABRICATION PVT. LTD.


MACHINE HISTORY CARD
MACHINE NAME

HISTORY CARD No.

MACHINE MAKE

INSTALLED ON

MACHINE CAPACITY

MACHINE No.

DATE

DETAILS OF BREAK DOWN / MAJOR MAINT.


ACTIVITIES CARRIED OUT

Rec. No.: HF/MN/R-02

DURATION OF MACHINE STOPPED (DATE & TIME)


FROM

Format No.: HF/MN/RF-02

Prepared By: Ravi Kant Pandey

TO

TOTAL HRS.

REASON FOR MACHINE


BREAK DOWN

Issue No / Date : 01/10.04.2010

ACTION TAKEN AND SPARY


PARTS REPLACED (IF ANY)

INT. PROBLEM / EXT.


PROBLEM

Rev. No./Date : 00/10.04.2010

Approved By: Balbinder Singh

ATTENDED BY &
SIGNATURE

You might also like