DEPARTMENT OF MECHANICAL ENGINEERING
Greater Noida institute of technology
(2015-16)
SEMINAR REPORT
ON
2-STROKE
PETROL ENGINE
Submitted To:
Submitted By:
Mr. Syed Qaiser Husain
Sunny kumar
Department of Mechanical Engineering
1313240140 3rdys.
Certificate
This to certify that Mr. Sunny Kumar student of 3rd year mechanical
engineering in Greater Noida Institute of Technology has submitted a
seminar report on 2-Stroke Petrol Engine as a partial fulfilment of
degree of bachelor in technology from UPTU.
(Mr. Syed Qaiser Husain)
CONTENT
Basic process............................................................................................6
Components........................................................................................................................ 9
Patterns.......................................................................................................................... 9
Tools............................................................................................................................ 10
Moulding box and materials................................................................................................10
Chills............................................................................................................................ 11
Cores............................................................................................................................ 11
Design requirements......................................................................................................... 12
Processes..............................................................................................13
Green sand......................................................................................................................... 13
Mold materials.......................................................................................14
Molding sands.................................................................................................................... 14
Types of base sands......................................................................................................... 15
Silica sand.................................................................................................................. 15
Olivine sand............................................................................................................... 15
Chromite sand............................................................................................................ 16
Zircon sand................................................................................................................ 16
Chamotte sand............................................................................................................ 16
Other materials.............................................................................................................. 16
Binders............................................................................................................................ 16
Clay and water............................................................................................................... 16
Oil............................................................................................................................... 17
Resin............................................................................................................................ 17
Sodium silicate............................................................................................................... 17
Additives.......................................................................................................................... 17
Parting compounds............................................................................................................. 18
LIST OF FIGURES
3
FLOW CHART OF CASTING PROCESS
PATTERN MAKING AND CASTING
SIMPLE CASTING PROCESS
COPE AND DRAG
SAND MOULDING TOOLS
TWO SETS OF CASTING
CORE BOX AND RESULTING PATTERNS
7
8
9
9
10
12
12