Service Training MALAGA
TRACK TYPE LOADERS
HYDROSTATIC DRIVE SYSTEM
Francis July 1997
TRACK TYPE LOADERS
CHAPTER : Introduction
TRACK-TYPE LOADERS
HYDROSTATIC DRIVE SYSTEM
AUDIENCE
Level II Service personnel who understand the principles of machine systems operation, diagnostic equipment, and procedures for testing and adjusting.
CONTENT
The information contained within this package deals with the 943 through the 973 Track-type Loaders. Changes have occurred since the release of STMG 493 plus the addition of the 953B model warrant this STMG on the hydrostatic transmission.
OBJECTIVES
After learning the information in this presentation, the serviceman will be able to: 1. locate and identify all major transmission components; 2. identify pressure tap locations and explain the purpose of each pressure test; 3. trace the flow of oil through the drive system during the different system conditions; and 4. explain the operation of each component in the transmission systems.
REFERENCES
953B Track-type Loader Service Manual 963 Track-type Loader Service Manual 973 Track-type Loader Service Manual 953B Track-type Loader Parts Book 963 Track-type Loader Parts Book 973 Track-type Loader Parts Book 953B Track-type Loader (Advertising Literature) SENR5270 SENR2280 SENR2454 SEBP2170 HEBP1366 HEBP1386 AEHQ3606
PREREQUISITES
STMG 493 "Hydrostatic Drive System for Track Loaders" SESV1493
Page:
TRACK TYPE LOADERS
CHAPTER : Introduction
SUPPLEMENTARY TRAINING MATERIAL
Service Magazine "Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions" December 5, 1984 SEBD1487 Service Magazine Article "Service Replacement Parts for Replenishing Valve on Hydrostatic Transmission" May 3, 1993 SEPD0152 Service Magazine Article "Improved Filtration of Hydrostatic Transmission Filters" January 20, 1992 SEPD0097 Schematic - 953B Track-type Loader Power Train SENR5276 Schematic - 943, 953, 963 Track-type Loader Power Train SENR3034 Schematic - 973 Track-type Loader Power Train SENR3079 Video Tape "Hydrostatic Loader Troubleshooting I - Learning The Seven Systems" SEVN9185 Video Tape "Hydrostatic Loader Troubleshooting II - Analyzing The Data Sheet" SEVN9186 Slide Presentation - 1.1 Liter Engine Family LESV0556 Video Tapes - 3100 Series Engines (11 tape set) LEKV8596
Page:
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
POWER TRAIN COMPONENTS
Page:
Page: 5
VARIABLE DISPLACEMENT PUMP
FIXED DISPLACEMENT MOTOR
HYDRAULIC LINES
CHAPTER : HYDROSTATIC DRIVE SYSTEM
TRACK TYPE LOADERS
BASIC DRIVE SYSTEM
Page:
BASIC DRIVE SYSTEM
WITH CHARGE CIRCUIT AND COOLER
VARIABLE DISPLACEMENT PUMP FIXED DISPLACEMENT MOTOR
MAIN RELIEF VALVE
CHARGE AND MAIN RELIEF VALVE
CHAPTER : HYDROSTATIC DRIVE SYSTEM
TRACK TYPE LOADERS
CHARGE RELIEF VALVE CHARGE PUMP
COOLER
Page: 7
VARIABLE DISPLACEMENT PUMP SERVO VALVE CHARGE RELIEF VALVE CHARGE PUMP UNDERSPEED VALVE OPERATOR INPUT ENGINE SPEED
BASIC DRIVE SYSTEM
WITH UNDERSPEED AND SERVO VALVES
FIXED DISPLACEMENT MOTOR
MAIN RELIEF VALVE
CHARGE AND MAIN RELIEF VALVE
CHAPTER : HYDROSTATIC DRIVE SYSTEM
TRACK TYPE LOADERS
COOLER
Page:
VARIABLE DISPLACEMENT PUMP
BASIC DRIVE SYSTEM
BOTH DRIVE LOOPS
FIXED DISPLACEMENT MOTOR
8
SERVO VALVE UNDERSPEED VALVE SERVO VALVE
MAIN RELIEF VALVE
CHARGE AND MAIN RELIEF VALVE
CHARGE RELIEF VALVE CHARGE PUMP OPERATOR INPUT
CHAPTER : HYDROSTATIC DRIVE SYSTEM
COOLER
TRACK TYPE LOADERS
ENGINE SPEED VARIABLE DISPLACEMENT PUMP CHARGE AND MAIN RELIEF VALVE MAIN RELIEF VALVE FIXED DISPLACEMENT MOTOR
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
ROTATING GRTOUP
Page:
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
PUMP GROPUP
Page:
10
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
HYDROSTATIC TRANSMISSION
COMPONENTS
Page:
11
Page: 12
FILTER RELIEF VALVE CHARGE PUMP SCREEN
CHARGE PUMP AND FILTER SYSTEM
START/VENT SPOOL
UNDERSPEED CUT-IN SCREW VENTURI VENTURI THROAT ORIFICE
PARK
CHAPTER : HYDROSTATIC DRIVE SYSTEM
TRACK TYPE LOADERS
FILTER QUICK RESPONSE VALVE
MAXIMUM REVERSE
MAXIMUM FORWARD
DIRECT
PILOT VALVE
REVERSE BRAKES OFF BRAKES OFF FORWARD
Page: 13
FILTER RELIEF VALVE CHARGE PUMP SCREEN
UNDERSPEED AND OVERSPEED SYSTEM
TO BRAKES
CHARGE PRESSURE CHECK VALVE SPEED/BRAKE SPOOL
START/VENT SPOOL
SERVO RELIEF VALVE
CHAPTER : HYDROSTATIC DRIVE SYSTEM
VENTURI VENTURI THROAT ORIFICE PARK MAXIMUM FORWARD
UNDERSPEED CUT-IN SCREW
TRACK TYPE LOADERS
FILTER QUICK RESPONSE VALVE
MAXIMUM REVERSE
DIRECTION/ SPEED LINK
UNDERSPEED OVERRIDE VALVE
OVERSPEED VALVE UNDERSPEED VALVE
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
UNDERSPEED VALVE
Page:
14
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
UNDERSPEED VALVE
COMPONENTS
Page:
15
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
UNDERSPEED VALVE
FRONT VIEW
Page:
16
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
SPEED/DIRECTION CONTROL LEVER
IN BRAKE OFF POSITION
Page:
17
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
UNDERSPEED VALVE
IN BRAKE OFF POSITION
Page:
18
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
SPEED/DIRECTION CONTROL LEVER
MAXIMUM FORWARD POSITION
Page:
19
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
UNDERSPEED VALVE
MAXIMUM FORWARD POSITION
Page:
20
REVERSE BRAKES OFF BRAKES ON BRAKES OFF FORWARD
Page: 21
OPERATE/BRAKE SPOOL SYSTEM
ORIFICE TO PILOT VALVE OPERATE/BRAKE SPOOL TO BRAKES
PILOT VALVE
CHARGE PRESSURE CHECK VALVE SPEED/BRAKE SPOOL
CHAPTER : HYDROSTATIC DRIVE SYSTEM
START/VENT SPOOL FILTER RELIEF VALVE VENTURI VENTURI THROAT ORIFICE
PARK
TRACK TYPE LOADERS
UNDERSPEED CUT-IN SCREW
CHARGE PUMP SCREEN
FILTER QUICK RESPONSE VALVE
MAXIMUM REVERSE
MAXIMUM FORWARD
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
SERVO CONTROL SYSTEM
LEFT DRIVE PUMP LUBE SCREEN NEUTRAL SCREW RIGHT SERVO CYLINDER
SERVO VALVE SERVO RELIEF VALVE LEFT DRIVE PUMP
CENTERING LINK
RIGHT DRIVE PUMP LUBE SCREEN
RIGHT DRIVE PUMP SERVO VALVE
SYNC SCREW
LEFT SERVO CYLINDER
Page:
22
Page:
TO BRAKES LEFT CHARGE AND MAIN RELIEF VALVE LEFT TRACK MOTOR SHUTTLE SPOOL TOWING PLUG SYNC CUTOFF VALVE SERVO VALVE MAIN RELIEF VALVE CHARGE PRESSURE RELIEF VALVE COOLER BYPASS VALVE MAIN RELIEF VALVE SYNC VALVE COOLER TOWING PLUG SERVO VALVE SHUTTLE SPOOL RIGHT CHARGE AND MAIN RELIEF VALVE OIL COOLER RETURN SCREEN RIGHT TRACK MOTOR
PISTON PUMPS, MOTORS AND RELIEF SYSTEM
23
LEFT DRIVE PUMP LUBE SCREEN
LEFT SERVO CYLINDER
NEUTRAL SCREW
LEFT DRIVE PUMP CENTERING LINK
RIGHT DRIVE PUMP LUBE SCREEN
RIGHT DRIVE PUMP
SYNC SCREW
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
RIGHT SERVO CYLINDER
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
SERVO VALVE
ILLUSTRATION
Page:
24
TRACK TYPE LOADERS
CHAPTER : HYDROSTATIC DRIVE SYSTEM
TRANSMISSION OIL COOLER SYSTEM
LEFT TRACK MOTOR
SHUTTLE SPOOL
TOWING PLUG SYNC CUTOFF VALVE
CHARGE PRESSURE RELIEF VALVE
COOLER BYPASS VALVE SYNC VALVE COOLER
TOWING PLUG
SHUTTLE SPOOL
OIL COOLER RETURN SCREEN
RIGHT TRACK MOTOR
Page:
25
