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X-Bar and R Chart Control Limits

The document contains quality control data from various samples including dimensions of items, number of defects, sample sizes, control limits, and defect counts. X-bar, R-bar, P-bar, nP-bar, and C-bar control charts are presented and all points fall within control limits except for the 10th, 11th, and 21st days on the P-bar and nP-bar charts, indicating the process was out of statistical quality control on those days.

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Biswajit Sikdar
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© Attribution Non-Commercial (BY-NC)
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92 views9 pages

X-Bar and R Chart Control Limits

The document contains quality control data from various samples including dimensions of items, number of defects, sample sizes, control limits, and defect counts. X-bar, R-bar, P-bar, nP-bar, and C-bar control charts are presented and all points fall within control limits except for the 10th, 11th, and 21st days on the P-bar and nP-bar charts, indicating the process was out of statistical quality control on those days.

Uploaded by

Biswajit Sikdar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Roll No

79

Dimensions (in cms) of Item


Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6
80.040
79.980
80.010
79.970
80.040
80.030
79.980
79.980
80.020
79.990
80.020
80.010
79.990
79.980
80.020
80.010
80.010
79.970
80.000
80.030
79.980
79.950
80.000
79.980
80.010
80.010
80.040
79.970
80.000
79.990
Mean

80.004

79.996

80.014

79.978

80.014

79.996

Range

0.060

0.050

0.060

0.060

0.040

0.060

X-Bar Chart Control Limits


CL

80.000

A2

0.577

UCL

80.037

LCL

79.964

Sample Size (n)

Comment: As is evident from the X-Bar chart all the


plotted points are between LCL and UCL.
Therefore the chart is under SQC.

mensions (in cms) of Items


Sample 7 Sample 8 Sample 9 Sample 10 Sample 11 Sample 12
80.000
80.000
79.990
79.960
79.930
80.050
80.020
80.010
80.020
79.950
79.980
80.050
79.980
79.990
80.030
80.020
79.990
79.970
80.010
79.990
80.010
80.030
80.040
80.020
80.010
79.950
79.970
80.010
80.040
79.990
80.004

79.988

80.004

79.994

79.996

80.016

80.000

0.040

0.060

0.060

0.080

0.110

0.080

0.063

R-Bar Chart Control Limits


CL

0.063

D4

2.115

UCL

0.13395

LCL

Comment:

Sample Size (n)


D3

As is evident from the R-Bar chart all the


plotted points are between LCL and UCL.
Therefore the chart is under SQC.

79

Roll No
Sample Size (n)

279

No. of times samples taken (k)


Total Samples Checked
Total Defective
Fraction Defective (p-bar)

24

6696
288
0.043

P-Bar Chart Control Limit


CL

0.0430

UCL

0.0794

LCL

0.0066

Comments: As is evident from the p-bar chart that on the 10th, 11th
and 21st day the points fall beyond UCL. Therefore the pbar chart is not under SQC. We will stop the process to
determine any cause that has resulted in such large scale
deviation so as to remove the cause and bring the process
back under SQC.

Production Days
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Total Defective

[Link] Defectives
10
5
10
12
11
9
19
4
12
27
25
9
12
15
8
14
10
4
11
11
26
3
10
11
288

79

Roll No
Sample Size (n)

279

No. of times samples taken (k)


Total Samples Checked
Total Defective
Fraction Defective (p-bar)

24

6696
288
0.043

nP-Bar Chart Control Limit


CL

12.000

UCL

22.166

LCL

1.834

Comments: As is evident from the np-bar chart that on the 10th, 11th
and 21st day the points fall beyond UCL. Therefore the pbar chart is not under SQC. We will stop the process to
determine any cause that has resulted in such large scale
deviation so as to remove the cause and bring the process
back under SQC.

Production Days
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Total Defective

[Link] Defectives
10
5
10
12
11
9
19
4
12
27
25
9
12
15
8
14
10
4
11
11
26
3
10
11
288

Roll No

79

Sample Size (n)

1
25
83

[Link] times Sample Taken (k)


Average Defects (c-Bar)

c-Bar Chart Control Limit


CL

83.000

UCL

110.331

LCL

55.669

Comment:

As is evident from the c-Bar chart all the


plotted points are between LCL and UCL.
Therefore the chart is under SQC.

15
16
17
18
19
20
21
22
23
24
25
Total Defects

79

Tube No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Total Defects

Defects
81
80
81
85
87
81
83
88
82
83
84
82
82
86
83
84
81
83
82
86
81
83
84
82
81
2075

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