SiPass AC5160 Installation Instructions
Fire & Security Products
Siemens Building Technologies
Data and design subject to change without notice. / Supply subject to availability. 2004 Copyright by Siemens Building Technologies AG We reserve all rights in this document and in the subject thereof. By acceptance of the document the recipient acknowledges these rights and undertakes not to publish the document nor the subject thereof in full or in part, nor to make them available to any third party without our prior express written authorization, nor to use it for any purpose other than for which it was delivered to him.
Contents
Important Information .............................................................................................4 1 2 3 4 5 5.1 5.2 5.3 6 6.1 6.2 6.3 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 8 8.1 9 Ordering Information ..............................................................................5 Scope of Delivery ....................................................................................5 Technical Specifications ........................................................................6 Description ..............................................................................................7 AC5160 Structure ....................................................................................8 Dimensions ...............................................................................................8 Mechanical Structure ................................................................................8 Expansion Options ....................................................................................9 Installation .............................................................................................10 Procedure................................................................................................10 Installing Optional DRIs ..........................................................................11 AFI5100 or AFO5100 Installation............................................................11 Installation .............................................................................................12 Power Supply Overview..........................................................................12 Additional Power Supply .........................................................................13 Installing the Battery ...............................................................................14 PE Grounding Concept ...........................................................................14 Power Supply Connection.......................................................................15 ACC Connection .....................................................................................16 DRI Connection.......................................................................................16 AFI5100/AFO5100 Connection...............................................................16 Cables and Lines...................................................................................17 Calculation Tool for Cable Cross-Sections .............................................17 Appendix................................................................................................18
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Important Information
Only authorized personnel may assemble and install the system.
Your attention is drawn to the fact that the contents of these Installation Instructions are not part of a previous or existing agreement, commitment or statutory right and do not change these. All commitments on the part of Siemens are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions. These warranty conditions in the contract are neither extended nor limited by the contents of this Manual. Should you require any further information, or should particular problems occur that are not handled in sufficient depth in these Installations Instructions, help can be requested through your local Siemens office or representative.
Please read and comply with the following notes before assembling and installing the unit: Please ensure that the controller is installed in a clean room. Please ensure that the central control unit is protected from damaging environmental influences such as direct sun exposure, operation-dependent vibrations, dust, etc. Never install the controller close to heaters and sinks. Avoid the proximity of sources of electrical or mechanical interferences. If the controller is installed in an enclosed space such as behind paneling or in small niches, please ensure sufficient ventilation. Please use electrically conducting floor coverings to minimize electrostatic charges. The permissible ambient temperature of the central control unit must be between -10 and +55 C, humidity should not exceed 75% if possible (95% for very short periods, no condensation). Use a separate electrical circuit with a specially marked fuse (red") to supply a.c. voltage to the unit. Please ensure that switching off other tools or devices does not disconnect the electrical circuit to the unit. Attach a note in the cabinet about the location of the power supply fuse (low-voltage distributor number / mains fuse number). Please ensure that the fuse is easy to access. Please ensure that the cable duct covers the cable entry opening. Use only shielded cables with extra-low voltage for all lines leading to the inside of the controller. Connect the cable shielding to all connection points. Ground cable shielding only on one side. The precautions applicable for C-MOS technology are to be applied to activities involving server circuit boards and soldering. Never install a live circuit board.
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Ordering Information
1
Item
Ordering Information
Order No. 6FL7820-8BA16 Weight (approx. kg) 21.3
AC5160 cabinet with ACC, 2 x DRI and 24V/150 W power pack Accessories, not included in delivery scope! RIM-010 DRI 24 V DC AFI5100 AFO5100 Battery 12 V/25 Ah Battery 12 V/6.5 Ah 24V/150 W power pack Covers for battery poles
6FL7820-8CA10 6FL7820-8CB10 6FL7820-8CC10 GBI:13013 GBI:13206 V24230-Z6-A1 C24243-A100-C12 9.6 2.3 1.2
Scope of Delivery
Installation Instructions ACC-010 Advanced Central Contr. RIM-010 DRI 24VDC 24V/150 W power pack Enclosure base plate Enclosure shell Installation kit 1 1 2 1 1 1 1
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Technical Specifications
Technical Specifications
Electric Power supply connection Supply voltage System, incl. battery charging current Battery capacity Power consumption ACC DRI AFI5100 AFO5100 Power pack Fastener Power supply connection Output and signal clips Operating conditions Max. permissible ambient temperature Protection rating (EN60529) Rel. humidity Environmental class Design Cabinet dimensions (W x H x D) in mm Color Material 500 x 750 x 200 RAL 7035, light gray Steel sheet -10 to +55 C IP30 F (< 95%) II DIN rail mount TS35 Spring-loaded clips max. 1.5 mm2 Spring-loaded clips, pluggable, max. 2.5 mm2 Max. 10 W Max. 25 W Max. 50 W Max. 10 W 230 V AC, +10 to -15%, 50 Hz 24 V DC Max. 5 A per 150 W power pack Max. 25 Ah per battery
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Description
Description
The AC5160 is a cabinet for the basic components of the SiPass access control system. This cabinet can be expanded with additional components. The Advanced Central Controller (ACC) is one of the basic components. It is the central analysis unit for the access control system. This unit is connected with the input/output boards via the field level network (FLN). The ACC is equipped with four FLNs. TCP/IP is used to link to the SiPass Server. The Dual Reader Interface (DRI) is a door module including all necessary inputs and outputs.. Support of up to two card readers, door monitoring inputs (e.g. door frame contact) and associated outputs (e.g. door latch). The FLN connects the DRI to the ACC. The AC5160 includes 2 DRIs. Four additional DRIs can be installed into the AC5160 cabinet. The basic AC5160 model is equipped with a 24V/150 W power supply. If necessary, an additional power supply can be placed in the AC5160 and connected in parallel to the existing power pack (master/slave operation). The AC5160 can be equipped with two 12-volt batteries of a capacity up to 25 Ah each. These are connected to and charged by the power supply. In the event of a power failure, the system is kept online by the batteries. The Batteries are not included in the delivery scope. The Input Point Module (AFI5100) is an input board with 32 inputs and 5 outputs. This module also connects to the ACC via the FLN. The AFI5100 is not part of the basic configuration. The Output Point Module (AFO5100) is an output board especially designed for elevator access control but can also be used for general purposes. The module features 16 inputs and 16 outputs and is also connected to the ACC via FLN. The AFO5100 is not part of the basic configuration. Please refer to the corresponding user guide for a detailed description of these modules. The basic configuration consisting of power supply, ACC, and two DRIs can be expanded by the previously mentioned components. The following configurations are possible: Six DRIs in total. The AC5160 provides 5 installation slots for simple installation of the DRIs. This means that one DRI needs to be installed on top of another DRI when expanding the basic configuration to the maximum of 6 DRIs. Additional 150 W power power supply (see chapter 5.3). AFI5100. The AFI5100 (Input Point Module) can be installed on top of the ACC using the included spacer bolts. The fully expanded configuration may not exceed the max. output power of the power supply. AFO5100. The AFO5100 (Output Point Module) can be installed on top of the ACC using the included spacer bolts as well. The fully expanded configuration may not exceed the max. ourpur power of the power supply.
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AC5160 Structure
5
5.1
AC5160 Structure
Dimensions
Base plate Fig. 1 Controller enclosure
Front of shell
Side of shell
5.2
Mechanical Structure
The AC5160 cabinet consists of a two-piece sheet steel enclosure: Base plate Enclosure shell The enclosure shell is detachable for simple installation and equipped with a tamper contact to detect unauthorized access to the cabinet. The power supply is mounted on the base plate by a DIN rail mount. One ACC and two DRI boards are also installed on the base plate. Further installation slots are available for three additional DRIs. Two DRIs can be installed on top of each other when using the included spacer bolts. An AFO5100 or an AFI5100 can be installed on top of the ACC as well. The DIN rail mount is generously dimensioned and thus can accommodate an additional 150 W power supply. The cabinet is prepared for max. two 12 V/25 Ah batteries.
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AC5160 Structure
5.3
Expansion Options
Possible configurations at max. power consumption of the components: Power pack(s) 1 1 1 2 2 2 DRIs 2 2 4 6 6 6 AFI5100 0 1 0 0 0 1 AFO5100 1 0 0 0 1 0
When making configurations, the max. power consumption of the system (readers, door locks) must be taken into account.
Fig. 2
Installation plate
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Installation
6
6.1
Installation
Procedure
Follow these steps to install the unit and check off items you finished:
Determine installation location for controller. Pay close attention to the cable entry points.
Unpack the AC5160. Remove enclosure shell from the base plate. The enclosure shell is attached to the base plate with a screw. Mark drill holes for the base plate. Drill 6 plug holes ( 8 mm) for the base plate and insert plugs. Screw in both upper screws until only approx. 10 mm are visible. Attach base plate to both upper screws. Screw in the two lower and center screws to fasten the base plate and then tighten all 6 screws. Insert cable. Strip the insulation from the peripheral cable and attach the cable ties to the indicated positions to ease the strain on the cables. Place sheath wires of shielding on grounding screws. Place peripheral cables directly on components. Strip power cable (230 V) and connect to power supply (see section 7.5 Power Supply). Connect ground. Check wiring. Connect cover contact to ACC. Insert battery and connect to the power supply. Turn on system. Connect PC to TCP/IP interface of ACC. Configure ACC. Connect FLN components of FLN bus to a PC by using a RS232/485 converter. Configure FNL components with the FLN Configurator program. Start up the system. Check all system functions. If necessary, analyse and eliminate errors (troubleshooting). Place installation instructions, inventory list, configuration and structure plans into the controller. Carry out acceptance procedure. Close cabinet and attach seal.
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Installation
6.2
Installing Optional DRIs
The AC5160 is already equipped with two DRIs. Three optional installation slots for additional DRIs are available. To install an additional DRI, screw four spacer bolts to the corresponding installation slot. Fasten the DRI to the spacer bolt of the installation slot. If you would like to stack two DRIs, use four additional spacer bolts to attach the lower DRI. Then attach the second DRI with screws.
6.3
AFI5100 or AFO5100 Installation
The AFI5100 or the AFO5100 can be installed on top of the ACC. Remove the screws used to attach the ACC to the base plate and replace these with the corresponding spacer bolts. Remove the AFI5100 or the AFO5100 from the package and screw to the spacer bolts.
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Installation
Installation
WARNING Risk of explosion when improperly replacing battery! Only use original replacement parts or those recommended by the manufacturer. Used batteries are hazardous waste and have to be disposed accordingly!
Only an authorized electrician may connect the system to the 230 V power supply. Disconnect the 230 V power supply from the unit using the intended disconnecting device when replacing the power pack and when working on 230 V parts. Also clamp off the battery at its connection poles!
7.1
Power Supply Overview
In case of several parallel connected power supplies, always use an external fuse between 12 and 20 A.
To loads Slave1: X8/7 Slave1: X8/2 Slave2: X8/7 Slave2: X8/2
+BI-begr +24V +24V +24V +24V +24V 0V 0V 0V
Slave1: X11/6 Slave2:X11/7 +B
NC NC SA SA F F BS NS S
9 8 7 6 5 4 3 2 1 X11
1 9 8 7 6 5 4 3 2 1 0 X8
3
Interference Rest
Power OK (gn) Battery malfunction (yl) Sensor malfunction (yl) Slave Master
4
X1 3 L
1 PE
2 L
4 N
5 N
1 Battery temperature sensor Siemens Matsushita
PE / FPE L N NTC K164/4,7k/K B57164-K472-K
2 Maintenance-free lead-gel batteries 2 x 12 V 3 Battery fuse F2 for output X8/10
T6,3AH250V 5 x 20
4 Mains fuse F1 T4AL250V 5 x 20 5 Batterie with external fuse
Fig. 1
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Power supply
[Link] 08.2004
Installation
7.2
Additional Power Supply
The basic configuration with one ACC and two DRIs includes one power supply with a capacity of 150 W. If this should not be sufficient for additional DRIs, an additional 150 W power supply has to be installed. The system then can provide an output power of 300 W in total.
+UB Battery malfunction
NTC 4k7
Load - UB Mains malfunction
X11/9
NC
Curre Sensor malfunc BN nt Distr. NTC tion
X8/10
X11/9
+24 V +B +B
0V
NC
Curre Sensor B N nt Malfunc Distr. NTC tin
1 X8/10
}
1 2 3
+24 V +B +B
0V
F2 T6,3A
F2 T6,3A
3
PE L1 L1 N N
PE L1 L1 N N
Protect battery with external fuse: min. 12 A, max. 20 A Power supply: 24 V/150 W, V24230-Z6-A1 set to slave Power supply: 24 V/150 W, V24230-Z6-A1 set to master
Fig. 2
Additional power supply
In case of parallel power supply connections, an external protection fuse is necessary for the battery connection that matches the conductor cross-section: For example: Protect line with 4 mm2 with a max. of 12 A. Protect line with 6 mm2 with a max. of 20 A. The lines to the connections + battery, - battery, +UB and - UB should be at least 2.5 mm. External loads have to be protected with a fuse that matches the conductor crosssection. For example, a line with a cross-section of 2.5 mm can be protected with max. 20A.
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Installation
7.3
Installing the Battery
Install the battery and then connect the battery to the power supply. The battery connection wires are not included with the controller. Note the following when installing the battery: In case of a parallel connection of two power supplies, the battery wire has to be protected with an external fuse. The fuse may not exceed the max. value of the total current of 12 A. Be very careful when connecting the batteries. Ensure poles are assigned correctly! Only use battery types intended for this application. Attach the battery pole covers before assembling the enclosure shell.^
To power pack
rt bl
+
Battery 1 12 V / 25 Ah
sw
+
Battery 2 12 V / 25 Ah
Fig. 3
Installing and connecting battery
7.4
PE Grounding Concept
The AC5160 is a protection class 1 device. The measures and actions required by protection class 1 devices specify that the PE is to be connected to the mains cable. With the AC5160, the PE is firmly attached to the grounding terminal. The PE is connected with the device via the grounding terminal. On the other side of the grounding terminal, a green-yellow line leads to the power pack. This ensures proper protection is provided (protecting health and life).
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Installation
7.5
Power Supply Connection
Strain relief
Power supply connection, mains cable strain relief
The EC Conformity is invalid if the mains power line (230 V) is not equipped with a strain relief clamp.
Insert the mains power supply lines to the battery from the bottom into the central controller unit. Attach all cables and lines using cable ties at the provided cable entries to relief the strain. Remove the sheath of the cable one centimeter behind the cable tie. Connect the cable leads to the corresponding terminals of the power supply without too much slack: black to L, blue to N. Protect both cables by tying both with a cable tie approx. 1 cm in front of the connection terminals (reason: If a cable breaks, contact with metal parts has to be prevented). The green-yellow lead is attached to the grounding terminal on the rail mount. From there a cable leads to the PE connection of the power supply.
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Installation
7.6
ACC Connection
The following have to be connected to the ACC: 24 V power supply Ethernet TCP/IP cable (pin designation: 10/100) Tamper contact (pin designation: tamper) FLN devices to one or several FLN inputs (Beginning with FLN 4) A detailed description of the connections is listed in the ACC installation and user manual (document number: A24205-A335-A143).
7.7
DRI Connection
The following have to be connected to the DRI: 24 V power supply FLN connection to ACC One or more card readers Door monitoringcontacts Door latch A detailed description of the connections is listed in the DRI installation and user manual (document number: A24205-A335-A155).
7.8
AFI5100/AFO5100 Connection
A detailed description of connecting the AFI5100 and AFO5100 is listed in the following documents: IPM User Manual (document number: A24205-A335-B169) OPM User Manual (document number: A24205-A335-B170)
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Cables and Lines
8
8.1
Cables and Lines
Calculation Tool for Cable Cross-Sections
If remote SiPass components are to be connected to the ACC, the following calculation tool might be helpful.
Use a shielded weak-current cable type IY (St)Y for all bus lines. The crosssections of the leads have to be chosen by considering the following criteria: power consumption of the connected system components/modules Line length Intermittently needed switching current (e.g. relay exits) However, a min. diameter of 0.6 mm per lead is required. The supply voltage in all system components/modules may not fall below 18 V DC. With a min. permissible battery voltage of 21 V, this yields a max. voltage drop of 3V DC pertaining to the entire line length. (Caution: Total length = line to and back). Resistance values for the conductor cross-section calculation: Line length = 100 m Wire 0.6 mm (0.28 mm2) 6.5 Ohm Wire 0.8 mm (0.56 mm2) 3.6 Ohm Calculation formulae Voltage drop with applied current
U = LI A L = Line length of line leading to unit and
back in meters Conductor cross-section with applied current and 0.5 V voltage drop along line:
I = Current in ampere
= spec. conduct. value for copper
= 56
m mm 2
2
A = Lead cross-section in mm U = Voltage in V
LI LI A= = ....... mm 2 = U 56 0 .5
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Appendix
Appendix
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Published by Siemens Building Technologies Fire & Security Products GmbH & Co. oHG D-76181 Karlsruhe [Link] Document No. Issue
A24205-A335-B219
2004 Copyright by Siemens Building Technologies AG Subject to availability. Technical data subject to change. Printed in the Federal Republic of Germany on environmentally friendly paper produced without using chlorine.
08.2004
