BRITISH STANDARD

BS EN 500-2:1996

Mobile road construction machinery Safety

Part 2: Specific requirements for road-milling machines

The European Standard EN 500-2:1995 has the status of a British Standard

ICS 91.220

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BS EN 500-2:1996

Committees responsible for this British Standard

The preparation of this British Standard was entrusted by Technical Committee B/513, Construction equipment and plant, and site safety, to Subcommittee B/513/1, Earth-moving machinery, upon which the following bodies were represented: British Coal Corporation Construction Plant-hire Association Federation of Civil Engineering Contractors Federation of Manufacturers of Construction Equipment and Cranes Health and Safety Executive Institution of Civil Engineers Silsoe Research Institute

This British Standard, having been prepared under the direction of the Building and Civil Engineering Sector Board, was published under the authority of the Standards Board and comes Amendments into effect on 15 June 1996 BSI 08-1999 The following BSI references relate to the work on this standard: Committee reference B/513/1 Draft for comment 91/14879 DC ISBN 0 580 25382 1

issued since publication Comments

Amd. No.

Date

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BS EN 500-2:1996

Contents
Committees responsible National foreword Foreword Text of EN 500-2 List of references Page Inside front cover ii 2 3 Inside back cover

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i
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BS EN 500-2:1996

National foreword
This British Standard has been prepared by Subcommittee B/513/1 and is the English language version of EN 500-2:1995 Mobile road construction machinery Safety Part 2: Specific requirements for road-milling machines, published by the European Committee for Standardization (CEN). It is one of a number of British Standards implementing European Standards on machinery safety matters, in the development of which the United Kingdom has played an active part. This British Standard covers the essential safety requirements in the Machinery Directive (89/392/EEC) and the Amending Directive (91/368/EEC). Cross-reference
Publication referred to Corresponding British Standard

EN 500-1:1995

BS EN 500 Mobile road construction machinery Safety Part 1:1996 Common requirements

A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.

Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 4, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.
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ii

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EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM

ICS 91.220

EN 500-2
September 1995

Descriptors: Roads, construction, site equipment, mobile equipment, milling cutters, safety, specifications, accident prevention, hazards, safety measure, safety devices, signalling, graphic symbol, maintenance

English version

Mobile road construction machinery Safety Part 2: Specific requirements for road-milling machines

Machines mobiles pour la construction de routes Scurit Partie 2: Exigences spcifiques pour engins de fraisage de chausse

Bewegliche Straenbaumaschinen Sicherheit Teil 2: Besondere Anforderungen an Straenfrsen

This European Standard was approved by CEN on 1995-06-29. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.

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CEN
European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1995 All rights of reproduction and communication in any form and by any means reserved in all countries to CEN and its members. Ref. No. EN 500-2:1995 E
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EN 500-2:1995

Foreword
This European Standard was prepared by the Technical Committee CEN/TC 151, Construction equipment and building material machines Safety, of which the secretariat is held by DIN. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). EN 500 Mobile road construction machinery Safety comprises the following parts: Part 1: Common requirements; Part 2: Specific requirements for road-milling machines; Part 3: Specific requirements for soil stabilization machines; Part 4: Specific requirements for compaction machines; Part 5: Specific requirements for joint cutters; Part 6: Specific requirements for paver-finishers. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 1996, and conflicting national standards shall be withdrawn at the latest by March 1996. In accordance with the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, United Kingdom.

Contents
Foreword 0 Introduction 1 Scope 2 Normative references 3 Definitions 4 List of hazards 5 Safety requirements 5.1 Lighting 5.2 Design of the machine in relation to its operation and handling 5.3 Operators station 5.4 Operators seat 5.5 Controls 5.6 Starting 5.7 Stopping 5.8 Danger of falling off, access to operators station and to service points 5.9 Precautions against hazards caused by moving parts 5.9.1 Milling equipment 5.9.2 Footguards 5.9.3 Lowering the milling drum 5.9.4 Elevating devices 5.10 Precautions 5.11 Fire protection 5.12 Hazards due to extreme temperatures 5.13 Signal devices and warning signs 6 Instruction handbook 7 Marking 8 Verification of safety requirements/measures Figure 1 Cutter drum Figure 2 Warning sign Page 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4

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EN 500-2:1995

0 Introduction
This Part of EN 500 contains additional requirements to EN 500-1:1995 Common requirements. The clauses of this standard have the same numbering as those of EN 500-1:1995.

5.2 Design of the machine in relation to its operation and handling See EN 500-1:1995. 5.3 Operators station See EN 500-1:1995.
NOTE Subclause 5.3.2 of EN 500-1:1995, first indent, does not apply for road-milling machines.

1 Scope
This Part of EN 500 specifies the safety requirements for road-milling machines as defined in clause 3 and deals with the significant hazards pertinent to road-milling machines, when used as intended and in conditions foreseen by the manufacturer.

5.4 Operators seat See EN 500-1:1995. 5.5 Controls See EN 500-1:1995. 5.6 Starting See EN 500-1:1995. 5.7 Stopping See EN 500-1:1995. 5.8 Danger of falling off, access to operators station and to service points See EN 500-1:1995. 5.9 Precautions against hazards caused by moving parts 5.9.1 Milling equipment 5.9.1.1 General It shall be possible to stop the milling equipment, even while the power unit (engine) is running. The milling equipment shall be safeguarded to prevent accidental physical contact and to retain debris and parts possibly ejected. Guards shall comply with clauses 6 and 7 of prEN 953:1992. Guards and flaps shall remain permanently attached, even when they are opened. 5.9.1.2 Rear guards With regard to hazards present in the foot area, one of the following combinations for the dimensions A and B shall be observed (see Figure 1).
Combination A mm B mm

2 Normative references
This European Standard incorporates by dated or undated references, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 500-1:1995, Mobile road construction machinery Safety Part 1: Common requirements. prEN 953:1992, Safety of machinery General requirements for the design and construction of guards (fixed, movable).

3 Definitions
For the purposes of this standard the following definitions apply. 3.1 road-milling machines mobile machines used for removing material from paved surfaces 3.2 milling equipment (cutter drum) power-driven cylindrical bodies, on which surface the milling tools are fitted. The cutter drums rotate during the cutting operation

1 2

U 250 U 280

k100 k120

4 List of hazards
See EN 500-1:1995.

5 Safety requirements
5.1 Lighting See EN 500-1:1995.

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EN 500-2:1995

NOTE The mechanical locking device can be integrated with the elevating devices or can be a permanently attached separate unit. The instruction handbook should include instruction on the use of the mechanical locking device.

5.10 Precautions against hazards caused by non-electric energy sources See EN 500-1:1995. 5.11 Fire protection See EN 500-1:1995. 5.12 Hazards due to extreme temperatures See EN 500-1:1995. Figure 1 Cutter drum The dimension B may be exceeded for a short time if necessary, with regard to proper material discharge. For this purpose a built-in warning system shall be provided. This warning system shall consist of yellow blinking lamps visible from all directions within the danger area. The lamps shall automatically be activated as long as the dimension B is exceeded while the power-unit is running. 5.9.1.3 Side guards Power-operated side panels of the drum guards, intended to be controlled during operation of the machine, shall comply with the following design criteria: the control device (handle) shall not lock in any position except in neutral (hold-to-move control); the control handle shall be fitted away from danger areas; a yellow flashing light shall be fitted within the danger areas and shall be activated whenever the control devices (handles) are operated, and the power-operated side panels shall automatically return to their normal (pre-set) position when the control device (handle) is released. 5.9.2 Footguards Wheels and tracks in the vicinity of the operators station, and/or in the access areas, shall be provided with footguards. Guards shall comply with clauses 6 and 7 of prEN 953:1992. 5.9.3 Lowering the milling drum The machines shall be provided with a safety device preventing any unintentional machine movements when lowering the drum to the cutting mode. 5.9.4 Elevating devices Elevating devices on the machines shall be provided with a mechanical locking device to ensure safe elevation when maintenance is to be performed under the elevated devices.
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5.13 Signal devices and warning signs A clearly visible and permanent warning sign shall be applied on both sides of the movable guards, or on the protective devices, located around the cutter drum. The marking shall have the form of a warning triangle in accordance with Figure 2. The sides of the triangle shall measure at least 60 mm.

Figure 2 Warning sign

6 Instruction handbook
See EN 500-1:1995.

7 Marking
See EN 500-1:1995.

8 Verification of safety requirements/measures

See EN 500-1:1995.

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List of references
See national foreword.

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BS EN 500-2:1996

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