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Oil Water Separator Sizing

The document details sizing calculations for an oil-water separator. It determines the maximum water and oil flow rates to the separator based on site characteristics. Dimensional sizing of the separator is then calculated following API standards, with proposed dimensions of 1.15m depth, 3.65m width and 18.2m length to treat a maximum flow of 224.79 cubic meters per hour.

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100% found this document useful (3 votes)
5K views6 pages

Oil Water Separator Sizing

The document details sizing calculations for an oil-water separator. It determines the maximum water and oil flow rates to the separator based on site characteristics. Dimensional sizing of the separator is then calculated following API standards, with proposed dimensions of 1.15m depth, 3.65m width and 18.2m length to treat a maximum flow of 224.79 cubic meters per hour.

Uploaded by

zamijaka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Project Tag No :

Client Type :
Service Case :
Refer to API section 421
A. Determine the water flow rate
Design maximum daily rainfall rate = 0.315 m/day
Surface run - off coeff. For concrete pave area= 1.00
Width of bund wall = 142.05 m
Length of bund wall = 149.44 m
Surface area of bund wall = 21226.49 m
2
Additional area from pump station, utilty, etc = 2293.51 m
2
Total surface area = 23520.00 m
2
Water flow on the affected area = 7408.80 m
3
/day
Rainfall duration = 1.00 day
Total water collected = 7408.80 m
3
Time required for emptying water = 48.00 hr
Water flowrate to oil water separator = 154.35 m
3
/hr
B. Determine the oil flow rate
Design maximum oil drain from all bund wall area = 50.00 m
3
/hr Estimated
C. Determine total oily water load for oil water separator
Discharge water rate as load for oil water separator = 154.35 m
3
/hr
Discharge oil rate as load for oil water separator = 50.00 m
3
/hr
Total oily water rate = 204.35 m
3
/hr
Design oily water rate for oil water separator = 224.79 m
3
/hr Design margin = 10 %
Oil content = 24.47 % volume
244678.25 ppmv
D. Conventational oil water separator sizing
Oil globe diameter = 0.00015 m Typical oil globe diameter for gravity separation
Oil density = 880.00 kg/m
3
Water density = 1000.00 kg/m
3
Water viscosity = 0.001 kg/cm.sec
Gravitational acceleration = 9.81 m/sec
2
Oil vertical velocity [V
T
] = 5.30 m/hr
Horizontal Velocity [V
H1
] = 79.46 m/hr
Horizontal Velocity [V
H2
] = 54.86 m/hr Maximum recommended value of V
H
is 3 ft/min or 54.864 m/hr
Design horizontal velocity [V
H
] = 54.86 m/hr Smaller value of V
H
is selected
Minimum vertical cross sectional area = 4.10 m
2
Depth of oil water separator (H) = 1.13 m Commonly 3~8 ft Acceptable
Width of oil water separator (W) = 3.63 m Commonly 6~20 ft Acceptable
Ratio depth to width [H/W] = 0.31 Commonly 0.3~0.5 Acceptable
[V
H
/V
T
] = 10.36
Turbulence and short circuit factor [F] = 1.53 Figure - Recommended value of F for various values of [V
H
/V
T
]
Length of oil water separator [L
1
] = 17.86 m
Length of oil water separator [L
2
] = 18.13 m Minimum [L/W] = 5
Length of oil water separator [L] = 18.13 m Higher value of L is selected
E. Conclusion
Proposed depth of oil water separator [H] = 1.15 m
Proposed width of oil water separator [W] = 3.65 m
Proposed lenght of oil water separator [L] = 18.20 m
Volume of oil water separator = 76.39 m
3
Dimension of conventational gravity oil water separator
Puma Energy
Oil water separator
D-420
Conventational gravity separator
Maximum design flow rate
3 OF 3
3 OF 3
Project Tag No :
Client Type :
Service Case :
Refer to API section 421
A. Determine the water flow rate
Design maximum daily rainfall rate = 0.315 m/day
Surface run - off coeff. For concrete pave area= 0.30
Width of bund wall = 142.05 m
Length of bund wall = 149.44 m
Surface area of bund wall = 21226.49 m
2
Additional area from pump station, utilty, etc = 2293.51 m
2
Total surface area = 23520.00 m
2
Water flow on the affected area = 2222.64 m
3
/day
Rainfall duration = 1.00 day
Total water collected = 2222.64 m
3
Time required for emptying water = 48.00 hr
Water flowrate to oil water separator = 46.31 m
3
/hr
B. Determine the oil flow rate
Design maximum oil drain from all bund wall area = 50.00 m
3
/hr Estimated
C. Determine total oily water load for oil water separator
Discharge water rate as load for oil water separator = 46.31 m
3
/hr
Discharge oil rate as load for oil water separator = 50.00 m
3
/hr
Total oily water rate = 96.31 m
3
/hr
Design oily water rate for oil water separator = 105.94 m
3
/hr Design margin = 10 %
Oil content = 51.92 % volume
519183.84 ppmv
D. Conventational oil water separator sizing
Oil globe diameter = 0.00015 m Typical oil globe diameter for gravity separation
Oil density = 880.00 kg/m
3
Water density = 1000.00 kg/m
3
Water viscosity = 0.001 kg/cm.sec
Gravitational acceleration = 9.81 m/sec
2
Oil vertical velocity [V
T
] = 5.30 m/hr
Horizontal Velocity [V
H1
] = 79.46 m/hr
Horizontal Velocity [V
H2
] = 54.86 m/hr Maximum recommended value of V
H
is 3 ft/min or 54.864 m/hr
Design horizontal velocity [V
H
] = 54.86 m/hr Smaller value of V
H
is selected
Minimum vertical cross sectional area = 1.93 m
2
Depth of oil water separator (H) = 0.95 m Commonly 3~8 ft Acceptable
Width of oil water separator (W) = 2.03 m Commonly 6~20 ft Acceptable
Ratio depth to width [H/W] = 0.47 Commonly 0.3~0.5 Acceptable
[V
H
/V
T
] = 10.36
Turbulence and short circuit factor [F] = 1.53 Figure - Recommended value of F for various values of [V
H
/V
T
]
Length of oil water separator [L
1
] = 15.02 m
Length of oil water separator [L
2
] = 10.16 m Minimum [L/W] = 5
Length of oil water separator [L] = 10.16 m Higher value of L is selected
E. Conclusion
Proposed depth of oil water separator [H] = 1.00 m
Proposed width of oil water separator [W] = 2.00 m
Proposed lenght of oil water separator [L] = 10.00 m
Volume of oil water separator = 20.00 m
3
Dimension of conventational gravity oil water separator
Puma Energy
Oil water separator
D-420
Conventational gravity separator
Maximum design flow rate
3 OF 3
3 OF 3
REFER TO FIGURE 4. API 421
VH/VT F
4 1.325
6 1.4
8 1.45
10 1.52
12 1.575
14 1.625
15 1.675
16 1.72
18 1.75
1.325
1.4
1.45
1.52
1.575
y = 0.0308x + 1.2074
R = 0.9949
1.2
1.3
1.4
1.5
1.6
1.7
1.8
3 4 5 6 7 8 9 10 11 12 13
F

[VH/VT]
1.575
1.625
1.675
1.72
1.75
12 13 14 15 16 17 18 19
F
Linear (F)

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