Pipeline Equipment
HEROchem eK
Friedensstr. 15
D-77694 Kehl/Rh.
Tel.: +49 7851 48.11.55
Fax: +49 7851 95.97.63
info@[Link]
Ball Valve HKSF-W100 Ball Valve HKSF Ball Valve HKSF-SB Ball Valve HKSF-PE
Pig Traps Insulating Joints Tees Split Tees
Gate Valves
OVERVIEW
Quick closure
PRODUCT OVERWIEV
BALL VALVES
HKSF-W100
HKSF-SB
HKSF-FW
HKSF-PE
BALL VALVE: TYPE HKSF-W 100
Workshop Pictures Workshop Pictures
Fire Safe Test Fire Safe Test
Sectional drawing Sectional drawing
Construction Construction
Pictures Pictures
Anti Blow Out Stem Anti Blow Out Stem Sealing system: Sealing system:
primary metal sealing primary metal sealing
secondary soft sealing secondary soft sealing
Fully welded Fully welded
Trunnion Trunnion
mounted mounted
Double Piston Double Piston
Single Single Piston Piston
Double Block And Bleed Double Block And Bleed
CONSTRUCTION HKSF-W 100
FULLY WELDED HKSF-W 100
RMA-ball valves type HKSF-W are fully welded and completely maintenance-free designed.
TRUNNION MOUNTED HKSF-W 100
RMA-ball valves are
trunnion mounted
with maintenance-free bearings in all sizes (DN 50 and greater) and all pressure ratings
The precision machining and special low friction bearings ensure minimum wear.
These low torque levels are also an advantage when dimension gears, electrical, pneumatic or hydraulic
actuators.
The Anti-Blow-Out- design prevents the spindle from being blown out by te medium transported or pulled out by the user
himself.
The special double-screw design enables, on the one hand, correct squeezing or adjustment of the steel, PTFE and
graphite sealing system manufactured by RMA and, on the other hand, rapid replacement of sealing rings under full
operating pressure
1. Threaded pin
2. Cylinder screw
3. Spacer ring (13% chrome steel)
4. Graphite ring
5. Tension ring (13% chrome steel)
6. Lip sealing ring (PTFE)
7. Groove tension ring (13% chrome steel)
8. Fastening ring
9. O-ring (Viton)
10. O-ring (Viton)
11. Clamping ring (13% chrome steel)
12. Stopping ring
13. Operating spindle (13% chrome steel)
14. Gear plate
SPINDLE/SEALING - ANTI-BLOW-OUT HKSF
Ball:
Double hartchromium
First layer: tight coating
Second layer: hard coating
Seat rings:
Stainless steel
Ideal material combination for metal to metal sealing
(passed successfuly the RUHRGAS Test)
The sealing system is primarily metallically, secondarily softly
The soft sealing is located flexible in the seating ring chamber. This ensures a primary active metallic sealing.
In case of wear, the soft sealing can readjust itself
It is pressed on by the o-ring and by the line pressure
SEALING SYSTEM HKSF-W 100
DOUBLE PISTON HKSF-W 100
In the double piston-system the seals and seating rings on the inlet and outlet side provide total sealing of the body inner
chamber in both end positions of the ball valve.
The ball valve provides sealing on the inlet and outlet sides. In this way, it is also possible to provide proof of sealing by
pressurisation from outside the body.
We recommend the double piston-system for all gaseous media. This system offers protection in two respects to the user.
SINGLE PISTON HKSF-W 100
In the single piston-system the sealing ring on the outlet side raises when a pre-defined overpressure is present
inside the valve body allowing this excess pressure to escape to the outlet side.
The lack of pressure within the body provides proof of sealing.
We recommend the single piston-system for all liquid media.
This system prevents damage to the body caused by excessive overpressure through thermal expansion. In this
way, additional external pressure-relieve is not necessary.
DOUBLE BLOCK AND BLEED HKSF-W 100
Proof of sealing is provided in both end positions, even under maximum operating pressure of the ball valve, using
a special, self-protected nipple or, if required, using drain and vent pipes with an additional ball valve.
Ball grinding machine
PICTURES
PICTURES
Shrunken operating spindle
Ball before installation
PICTURES
Body before installation
Ball installed
PICTURES
Submerged arc welding of the final seam
Machining of the bearing area
PICTURES
Universal testing machine
Pendulum striking mechanism
PICTURES
PICTURES
FIRE SAFE TEST
PICTURES
PICTURES
BALL VALVE: TYPE HKSF-SB
Sectional drawing Sectional drawing
Pictures Pictures
Middle part of the housing
Top part of the housing
PICTURES HKSF-SB
Complete housing
Pressure test
PICTURES HKSF-SB
Ball valve with actuator
PICTURES HKSF-SB
Conduit Gate Valve Conduit Gate Valve
ASR ASR
Rotary Gate Valve Rotary Gate Valve
DSR DSR
Wedge Gate Valve Wedge Gate Valve
KSR KSR
GATE VALVES
Quick Closures Quick Closures
Scraper traps Scraper traps
SCRAPER TRAPS AND QUICK CLOSURES
QUICK OPENING CLOSURE WITH SAFETY
SYSTEM
Safety system
in closed position
Safety system
in open position
1. Automatic locking device
2. Locking bolt
3. Vent ball valve
4. Security notch
MONOBLOC INSULATING JOINTS: TYPE IK
Features:
Diameter: up to 102 inch; pressure class: ANSI 150 up to ANSI 2500
Medium: gas, oil, multi-products, water, hot-water, O
Standard Material:
Pipe pugs: API 5L Gr. B up to API 5L X 70
Forgings: ASTM A 105 up to ASTM A 694 Gr. F 65
Insulating ring: NEMA X up to NEMA G 10/11
depending on medium, pressure, temperature
Seals: NBR according to ASTM D 735 or FPM
according to ASTM D 2000
Filling material: Epoxy resin, silicone
Outside coating: Polyurethane, hot airless spray, 1,5-2,5 mm for
underground installation, epoxy coating for above ground installation
Inside lining: Epoxy
Other materials, such as SS steel, Duplex etc. on request.
Standard Tests:
Pressure test 1,5 x design pressure
Dielectric test 5000V
Butt welds x-rayed, closing seam and weld ends ultrasonic tested
Insulating Joint with External Lightning Arester (spark gap)
VALVE GROUP
BALL VALVE: TYPE HKSF-W100
BALL VALVE: TYPE HKSF-W100
BALL VALVE: TYPE HKSF-PE
INSULATING JOINTS: TYPE IK
INSULATING JOINTS: TYPE IK with PUR
SPLIT TEES
SCRAPER TRAPS
QUICK CLOSURE
REFERENCES
NIGC
Thank you very much for your attention!
Pipeline Equipment
HEROchem eK
Friedensstr. 15
D-77694 Kehl/Rh.
Tel.: +49 7851 48.11.55
Fax: +49 7851 95.97.63
info@[Link]
