QUICK REFERENCE INDEX
Edition: April 2002
Revision: May 2004
Publication No. SM3E-1B15U2
A GENERAL INFORMATION
GI
General Information
B ENGINE
EM
Engine Mechanical
LU
Engine Lubrication System
CO
Engine Cooling System
EC
Engine Control System
FL
Fuel System
EX
Exhaust System
ACC
Accelerator Control System
TRANSMISSION/
TRANSAXLE
CL
Clutch
MT
Manual Transaxle
AT
Automatic Transaxle
D DRIVELINE/AXLE
FAX
Front Axle
RAX
Rear Axle
FSU
Front Suspension
RSU
Rear Suspension
WT
Road Wheels & Tires
BR
Brake System
PB
Parking Brake System
BRC
Brake Control System
E SUSPENSION
F BRAKES
G STEERING
PS
Power Steering System
H RESTRAINTS
SB
Seat Belts
SRS
BODY
J AIR CONDITIONER
K ELECTRICAL
Supplemental Restraint System (SRS)
BL
Body, Lock & Security System
GW
Glasses, Window System & Mirrors
RF
Roof
EI
Exterior & Interior
IP
Instrument Panel
SE
Seat
MTC
Manual Air Conditioner
SC
Starting & Charging System
LT
Lighting System
DI
Driver Information System
WW
Wiper, Washer & Horn
BCS
Body Control System
LAN
LAN System
AV
ACS
Audio Visual, Navigation & Telephone System
Auto Cruise Control System
PG
Power Supply, Ground & Circuit Elements
L MAINTENANCE
MA
Maintenance
M INDEX
IDX
Alphabetical Index
2004 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America, Inc., Gardena, California.
-1
A
B
C
D
E
F
G
H
I
J
K
L
M
FOREWORD
This manual contains maintenance and repair procedures for the
2003 NISSAN SENTRA.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicles safety will be jeopardized by the service
method selected.
-2
PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!
Your comments are important to NISSAN and will help us to improve our Service Manuals.
Use this form to report any issues or comments you may have regarding our Service Manuals.
Please print this form and type or write your comments below. Mail or fax to:
Nissan North America, Inc.
Technical Service Information
39001 Sunrise Drive, P.O. Box 9200
Farmington Hills, MI USA 48331
FAX: (248) 488-3910
SERVICE MANUAL:
Model:
Year:
PUBLICATION NO. (Refer to Quick Reference Index ):
Please describe any Service Manual issues or problems in detail:
Note: Please include a copy of each page, marked with your comments.
Page number(s)
Are the trouble diagnosis procedures logical and easy to use? (circle your answer)
YES
NO
Note: Please include a copy of each page, marked with your comments.
If no, what page number(s)?
Please describe the issue or problem in detail:
Is the organization of the manual clear and easy to follow? (circle your answer)
YES
NO
Please comment:
What information should be included in NISSAN Service Manuals to better support you in servicing or
repairing customer vehicles?
DATE:
DEALER:
CITY:
YOUR NAME:
DEALER NO.:
STATE/PROV./COUNTRY:
POSITION:
ADDRESS:
ZIP/POSTAL CODE:
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 1.8L,
QG ENGINE)
2003
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 1.8L, QG ENGINE)
Engine Tune-Up Data
[QG18DE]
Engine
QG18DE
Classification
Gasoline
Cylinder arrangement
4, in-line
Displacement
1,769 (107.94)
cm3 (cu in)
Bore stroke
mm (in)
80.0 x 88.0 (3.150 x 3.465)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
Oil
Number of main bearings
Compression ratio
9.5
Drive Belt Deflection and Tension
Component
Deflection Adjustment Unit: mm (in)
Tension Adjustment *1 Unit: N (kg, lb)
Used Belt
Generator
Used Belt
Limit
After
Adjustment
New Belt
With air conditioner compressor
8.1 (0.319)
5.3 - 5.7
(0.209 - 0.244)
Without air
conditioner
compressor
10.2 (0.402)
7.1 (0.280)
Power steering oil pump
Applied pushing force
Limit
After
Adjustment
New Belt
4.5 - 5.0
(0.177- 0.197)
292 (30, 66)
652 - 740
(66.5 - 75.5,
146.6 - 166.4)
789 - 877
(80.5 - 89.5,
177.4 - 197.1)
6.5 - 7.0
(0.256 - 0.276)
5.5 - 6.1 (0.217
- 0.240)
292 (30, 60)
652 - 740
(66.5 - 75.5,
146.6 - 166.4)
789 - 877
(80.5 - 89.5,
177.4 - 197.1)
4.4 - 4.9
(0.173 - 0.193)
3.9 - 4.4 (0.154
- 0.173)
196 (20, 44)
495 - 583
(50.5 -59.5,
111.4 - 131.2)
603- 691
(61.5 - 70.5,
135.6 - 155.5)
98 N (10 kg, 22 lb)
*1: If the belt tension gauge cannot be installed at check points shown, check belt tension at a different location on the belt.
Spark Plugs (Double Platinum - Tipped)
Type
Plug gap
Standard
PLFR5A-11
Hot
PLFR4A-11
Cold
PLFR6A-11
nominal 1.1 mm (0.043 in)
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 1.8L,
QG ENGINE)
2003
Front Wheel Alignment (Unladen*1)
SFA234AC
Camber
Degree minute (decimal degree)
Minimum
110' (1.17)
Nominal
025' (0.42)
Maximum
Left and right difference
Caster
Degree minute (decimal degree)
Distance (A - B)
mm (in)
Total toe-in
Angle (left plus right)
Degree minute (decimal degree)
Wheel turning angle
Full turn*2
Inside
Degree minute (decimal degree)
Outside
Degree minute (decimal degree)
45 (0.75) or less
Minimum
051 (0.85)
Nominal
136 (1.60)
Maximum
221 (2.35)
Left and right difference
Kingpin inclination
Degree minute (decimal degree)
020 (0.33)
45 (0.75) or less
Minimum
1358 (13.97)
Nominal
1443 (14.72)
Maximum
1528 (15.47)
Minimum
1 (0.039)
Nominal
2 (0.079)
Maximum
3 (0.118)
Minimum
5.5 (0.08)
Nominal
11 (0.18)
Maximum
16 (0.27)
Minimum
34 (34.0)
Nominal
37 (37.0)
Maximum
38 (38.0)
Nominal
31 (31.0)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with
engine idle.
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 1.8L,
QG ENGINE)
2003
Rear Wheel Alignment (Unladen*)
SFA234AC
Camber
Degree minute (decimal degree)
Distance (A - B)
mm (in)
Total toe-in
Angle (left plus right)
Degree minute (decimal degree)
Minimum
145 (1.75)
Nominal
100 (1.00)
Maximum
015 (0.25)
Minimum
3 (0.12)
Nominal
1 (0.04)
Maximum
5 (0.20)
Minimum
16 (0.27)
Nominal
530 (0.09)
Maximum
26 (0.43)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake
Unit: mm (in)
Brake model
Front brake
Cylinder bore diameter
Pad length width thickness
Rotor outer diameter thickness
Brake model
257 22 (10.12 0.87)
LT20G
Lining length width thickness
219.4 35 4.5
(8.64 1.38 0.177)
Cylinder bore diameter
Valve model
Split point [kPa (kg/cm2, psi)] reducing ratio
Booster model
Brake booster
Diaphragm diameter
Brake fluid
125.6 46.0 11.0 (4.94 1.811 0.433)
15.87 (5/8) type a
17.45 (11/16) type b
Drum inner diameter/Disc diameter thickness
Control valve
57.2 (2.252)
Cylinder bore diameter/caliper bore diameter
Rear brake
Master cylinder
CL25VA
Recommended brake fluid
203.2 (8)
23.81 (15/16)
Dual proportioning valve
1,961 (20,284) 0.2
M215T
Primary: 230 (9.06)
Secondary: 205 (8.07)
Genuine NISSAN Super Heavy Duty Brake Fluid or
equivalent, DOT 3 (US FMVSS No. 116)
Disc Brake - Repair Limits
Unit: mm (in)
Brake model
CL25VA
Pad wear limit
Minimum thickness
2.0 (0.079)
Rotor repair limit
Minimum thickness
20 (0.79)
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 1.8L,
QG ENGINE)
2003
Drum Brake - Repair Limits
Unit: mm (in)
Brake model
LT20G
Lining wear limit
Drum repair limit
Minimum thickness
1.5 (0.059)
Maximum inner diameter
204.5 (8.05)
Maximum out-of round
0.03 (0.0012)
Refill Capacities
Engine Coolant Capacity (Approximate)
Unit:
Drain and refill without reservoir
(US qt, Imp qt)
M/T (RS5F70A)
6.0 (6 3/8, 5 1/4)
A/T (RE4F03B)
5.9 (6 1/4, 5 1/4)
Reservoir tank (at MAX level)
0.7 (3/4, 5/8)
Engine Oil Capacity (Approximate)
Unit:
Drain and refill
(US qt, Imp qt)
With oil filter change
2.7 (2 7/8, 2 3/8)
Without oil filter change
2.5 (2 5/8, 2 1/4)
Dry engine (engine overhaul)
3.1 (3 1/4, 2 3/4)
Miscellaneous Capacities (Approximate)
System description
Metric measurement
US measurement
Imp measurement
Fuel tank
50
13 1/4 gal
11 gal
Power steering system
1.0
2 1/8 pt
1 3/4 pt
M/T (RS5F70A)
3.0
3 1/8 qt
2 5/8 qt
A/T (RE4F03B)
7.0
7 3/8 qt
6 1/8 qt
0.99 - 1.21 lb
0.99 - 1.21 lb
6.1 fl oz
6.3 fl oz
Transaxle
Refrigerant
Air conditioning system
Compressor oil
0.45 - 0.55 kg
180 m
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 2.5L,
QR ENGINE)
2003
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 2.5L, QR ENGINE)
Engine Tune-Up Data
[QR25DE]
Engine
QR25DE
Cylinder arrangement
4 in-line
Displacement
cm3 (cu in)
2,488 (151.82)
Bore and stroke mm (in)
89.0 x 100 (3.50 - 3.94)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
Oil
Compression ratio
Compression pressure
kPa (kg/cm2, psi) / 250 rpm
9.5
Standard
1,250 (12.8, 182)
Minimum
1,060 (10.8, 154)
Differential limit
between cylinders
100 (1.0, 14)
Drive Belt Deflection and Tension
Tension of drive belts
Auto adjustment by auto-tensioner
Spark Plugs (Double Platinum Tipped)
Type
Standard
PLFR5A-11
Hot
PLFR4A-11
Cold
PLFR6A-11
Plug gap
nominal 1.1 mm (0.043 in)
Front Wheel Alignment (Unladen*1)
SFA234AC
Camber
Degree minute (decimal degree)
Minimum
112' (1.2)
Nominal
027' (0.45)
Maximum
Left and right difference
Caster
Degree minute (decimal degree)
45 (0.75) or less
Minimum
058 (0.97)
Nominal
143 (1.72)
Maximum
228 (2.47)
Left and right difference
Kingpin inclination
Degree minute (decimal degree)
018 (0.3)
45 (0.75) or less
Minimum
1403 (14.05)
Nominal
1446 (14.77)
Maximum
1531 (15.52)
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 2.5L,
QR ENGINE)
2003
Distance (A - B)
mm (in)
Total toe-in
Angle (left plus right)
Degree minute (decimal degree)
Wheel turning angle
Full turn*2
Inside
Degree minute (decimal degree)
Outside
Degree minute (decimal degree)
Minimum
1 (0.039)
Nominal
2 (0.079)
Maximum
3 (0.118)
Minimum
5.5 (0.08)
Nominal
11 (0.18)
Maximum
16 (0.27)
Minimum
29 (29.0)
Nominal
32 (32.0)
Maximum
33 (33.0)
Nominal
27 (27.0)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with
engine idle.
Rear Wheel Alignment (Unladen*)
SFA234AC
Camber
Degree minute (decimal degree)
Distance (A - B)
mm (in)
Total toe-in
Angle (left plus right)
Degree minute (decimal degree)
Minimum
145 (1.75)
Nominal
100 (1.00)
Maximum
015 (0.25)
Minimum
3 (0.12)
Nominal
1 (0.04)
Maximum
5 (0.20)
Minimum
16 (0.27)
Nominal
530 (0.09)
Maximum
26 (0.43)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake
Unit: mm (in)
Brake model
Cylinder bore diameter
Front brake
Pad length width thickness
Rotor outer diameter thickness
Brake model
Cylinder bore diameter/caliper bore diameter
Rear brake
Master cylinder
CL25VB
57.2 (2.252)
125.6 46.0 11.0 (4.94 1.811 0.433)
280 22 (11.02 0.87)
CL9HC
33.96 (1 11/32)
Lining length width thickness
89.1 39.5 10
(3.508 1.555 0.39)
Drum inner diameter/Disc diameter thickness
258 9 (10.16 0.35)
Cylinder bore diameter
23.81 (15/16)
QUICK REFERENCE CHART: SENTRA (EQUIPPED WITH 2.5L,
QR ENGINE)
2003
Valve model
Control valve
Dual proportioning valve
2,942 (30,427) 0.2
Split point [kPa (kg/cm2, psi)] reducing ratio
Booster model
Brake booster
Brake fluid
M215T
Primary: 230 (9.06)
Secondary: 205 (8.07)
Diaphragm diameter
Genuine NISSAN Super Heavy Duty Brake Fluid or
equivalent, DOT 3 (US FMVSS No. 116)
Recommended brake fluid
Disc Brake - Repair Limits
Unit: mm (in)
Brake model
CL25VB (Front)
CL9HC (Rear)
Pad wear limit
Minimum thickness
2.0 (0.079)
2.0 (0.079)
Rotor repair limit
Minimum thickness
20 (0.79)
8 (0.31)
Refill Capacities
Engine Coolant Capacity (Approximate)
Unit:
Drain and refill (without reservoir)
(US qt, Imp qt)
M/T (RS5F51A, RS6F51H)
6.1 (6 1/2, 5 3/8)
A/T (RE4F04B)
6.0 (6 3/8, 5 1/4)
Reservoir tank (at MAX level)
0.7 (3/4, 5/8)
Engine Oil Capacity (Approximate)
Unit:
Drain and refill
(US qt, Imp qt)
With oil filter change
3.9 (4 1/8, 3 3/8)
Without oil filter change
3.7 (3 7/8, 3 1/4)
Dry engine (engine overhaul)
4.4 (4 5/8, 3 7/8)
Miscellaneous Capacity (Approximate)
System description
Metric measurement
US measurement
Imp measurement
Fuel tank
50
13 1/4 gal
11 gal
Power steering system
1.0
2 1/8 pt
1 3/4 pt
M/T (RS5F51A, RS6F51H)
2.3
2 3/8 qt
2 qt
A/T (RE4F04B)
8.5
9 qt
7 1/2 qt
0.99 - 1.21 lb
0.99 - 1.21 lb
6.1 fl oz
6.3 fl oz
Transaxle
Refrigerant
Air conditioning system
Compressor oil
0.45 - 0.55 kg
180 m