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Exterior & Interior: Section

This document provides instructions for diagnosing and repairing squeaks and rattles in vehicles. It describes a workflow process including interviewing the customer, duplicating the noise, checking for technical service bulletins, locating the source of the noise, and repairing the issue. Generic troubleshooting tips are provided for various vehicle components. Precautions are outlined for working with supplemental restraint systems like airbags.

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frank1220u
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© © All Rights Reserved
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0% found this document useful (0 votes)
66 views34 pages

Exterior & Interior: Section

This document provides instructions for diagnosing and repairing squeaks and rattles in vehicles. It describes a workflow process including interviewing the customer, duplicating the noise, checking for technical service bulletins, locating the source of the noise, and repairing the issue. Generic troubleshooting tips are provided for various vehicle components. Precautions are outlined for working with supplemental restraint systems like airbags.

Uploaded by

frank1220u
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

I BODY

SECTION

EXTERIOR & INTERIOR

CONTENTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) AIR BAG and SEAT BELT PRE-TENSIONER .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINER ....................................... 7
OVERHEAD CONSOLE (FRONT AND REAR)..... 7

SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet ............................................... 8
CLIP AND FASTENER ............................................. 10
Description .............................................................. 10
BODY FRONT END .................................................. 13
Removal and Installation ........................................ 13
FRONT BUMPER ASSEMBLY ............................ 13
BODY REAR END AND OPENER ........................... 18
Removal and Installation ........................................ 18
REAR BUMPER ASSEMBLY .............................. 18
WINDSHIELD MOLDING .......................................... 21
Windshield and Rear Window ................................ 21
EXTERIOR ................................................................ 22
Removal and Installation ........................................ 22
SIDE AND FLOOR TRIM .......................................... 28
Removal and Installation ........................................ 28
DOOR FINISHER ...................................................... 31
Removal and Installation ........................................ 31
ROOF TRIM .............................................................. 32
Removal and Installation ........................................ 32
TRUNK ROOM TRIM ................................................ 33
Removal and Installation ........................................ 33

EI

Revision: July 2005

EI-1

2005 Sentra

PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT
BELT PRE-TENSIONER

EIS001EH

The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connectors.

Revision: July 2005

EI-2

2005 Sentra

PREPARATION
PREPARATION
Special Service Tools

PFP:00002

A
EIS0016R

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
B

Tool number
(Kent-Moore No.)
Tool name

Description

(J-39570)
Chassis ear

Locating the noise

SIIA0993E

(J-43980)
NISSAN Squeak and Rattle kit

E
Repairing the cause of noise

SIIA0994E

Commercial Service Tools

EIS0016S

Tool name
(Kent-Moore No.)

Description

Engine ear
(J-39565)

Locating the noise

EI

J
SIIA0995E

Revision: July 2005

EI-3

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES


SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow

PFP:00003
EIS0016T

SBT842

CUSTOMER INTERVIEW
Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-8, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak (Like tennis shoes on a clean floor)


Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping

Creak (Like walking on an old wooden floor)


Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle (Like shaking a baby rattle)


Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock (Like a knock on a door)


Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick (Like a clock second hand)


Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump (Heavy, muffled knock noise)


Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz (Like a bumblebee)


Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.

Revision: July 2005

EI-4

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES


DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following:

Close a door.

Tap or push/pull around the area where the noise appears to be coming from.

Rev the engine.

Use a floor jack to recreate vehicle twist.

At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).

Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.

CHECK RELATED SERVICE BULLETINS


After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.

LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE


1.
2.

Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool H
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanics stethoscope).
Narrow down the noise to a more specific area and identify the cause of the noise by:
EI
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners
can be broken or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
J
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only temporarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing
K
the noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks.
L
Refer to EI-6, "Generic Squeak and Rattle Troubleshooting" .

REPAIR THE CAUSE


If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:

Separate components by repositioning or loosening and retightening the component, if possible.

Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 x 135 mm (3.94 x 5.31 in)/76884-71L01: 60 x 85 mm (2.36 x 3.35 in)/76884-71L02: 15 x 25
mm (0.59 x 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.

Revision: July 2005

EI-5

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES


73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x 50
mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.

CONFIRM THE REPAIR


Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.

Generic Squeak and Rattle Troubleshooting

EIS0016U

Refer to Table of Contents for specific component removal and installation information.

INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.

CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and upper/lower cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.

DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops

Revision: July 2005

EI-6

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES


Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.

TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causing the noise.

SUNROOF/HEADLINER

Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.

OVERHEAD CONSOLE (FRONT AND REAR)


Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of H
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
EI
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
J

SEATS
When isolating seat noises it is important to note the position the seat is in and the load placed on the seat
when the noise is present. These conditions should be duplicated when verifying and isolating the cause of
the noise.
Cause of seat noise include:
1. Headrest rods and holders
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.

UNDERHOOD
Some interior noises may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noises include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Revision: July 2005

EI-7

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES


Diagnostic Worksheet

EIS0016V

LIWA0276E

Revision: July 2005

EI-8

2005 Sentra

SQUEAK AND RATTLE TROUBLE DIAGNOSES

EI

SBT844

Revision: July 2005

EI-9

2005 Sentra

CLIP AND FASTENER


CLIP AND FASTENER
Description

PFP:76906
EIS0016W

Clips and fasteners in EI section correspond to the following numbers and symbols.
Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol
No.

Shapes

Removal & Installation

C101

SBF302H

SBF367BA

SBT095

SBF423H

SBF258G

SBF708E

MBT080A

SBF638CA

MBF519B

MBF520B

SBF104B

SBF147B

C103

C203

C205

C206

CE103

Revision: July 2005

EI-10

2005 Sentra

CLIP AND FASTENER


Symbol
No.

Shapes

Removal & Installation

B
CE107

C
SBF411H

SBF767B

CE117

E
SBF174D

SBF175DA

F
CF110

G
SBF648B

SBF649B

H
CF118

EI

SBF151D

SBF259G

K
CG101

L
SBF145B

SBF085B

CS101

SBF078B

Revision: July 2005

EI-11

SBF992G

2005 Sentra

CLIP AND FASTENER


Symbol
No.

Shapes

Removal & Installation

CR103

SBF768B

SBF770B

WBT072

WBT073

Metal Clip

Revision: July 2005

EI-12

2005 Sentra

BODY FRONT END


BODY FRONT END
Removal and Installation

PFP:H5022

A
EIS0016X

When removing or installing hood, place a cloth or other padding on front fender panels and cowl top. This
prevents vehicle body from being scratched.
Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
Hood adjustment: Adjust at hinge portion.
Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
lock engaging mechanism.
Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.

FRONT BUMPER ASSEMBLY


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Remove screws securing left and right front fog lamps, and remove the lamps (if equipped); or remove
filler trim panel.
Remove four clips C205 from the top of the front grille, pull up to unclip bottom and remove.
Remove clips C205 and screws located on front side of fender protector at wheel opening.
Remove three bolts from the air deflector.
Remove two bolts securing lower side of front bumper fascia.
Pull off front bumper fascia and energy absorber.
Remove four nuts securing bumper reinforcement, then remove bumper reinforcement.
Remove four bolts securing front bumper side stays.
Remove front bumper side stays.
Remove the air dam if necessary.

EI

Revision: July 2005

EI-13

2005 Sentra

BODY FRONT END


QG18DE

WBT038

Revision: July 2005

EI-14

2005 Sentra

BODY FRONT END

C
LBT039

EI

Revision: July 2005

EI-15

2005 Sentra

BODY FRONT END


QR25DE

LIIA0119E

Revision: July 2005

EI-16

2005 Sentra

BODY FRONT END

C
LIIA0120E

EI

Revision: July 2005

EI-17

2005 Sentra

BODY REAR END AND OPENER


BODY REAR END AND OPENER
Removal and Installation

PFP:F2022
EIS0016Y

When removing or installing trunk lid, place a cloth or other padding on rear fender panels. This prevents
vehicle body from being scratched.
Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
Trunk lid adjustment: Adjust at hinge-trunk lid portion for proper trunk lid fit.
Trunk lid lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check trunk lid lock operation.
Opener cable: Do not attempt to bend cable using excessive force.
After installation, make sure that trunk lid and fuel filler lid open smoothly.

REAR BUMPER ASSEMBLY


1.
2.
3.
4.
5.
6.
7.

Remove two clips C205 from lower side and four clips C205 from upper side of rear bumper fascia.
Remove two screws from each quarter panel side.
Remove two screws from each upper side of fascia into bumper side brackets.
Remove rear bumper fascia.
Remove energy absorber from rear bumper reinforcement.
Remove four nuts securing bumper reinforcement and remove bumper reinforcement.
Remove four bolts securing each bumper side stay, and remove bumper side stays.

Revision: July 2005

EI-18

2005 Sentra

BODY REAR END AND OPENER

EI

WIIA0197E

Revision: July 2005

EI-19

2005 Sentra

BODY REAR END AND OPENER

WBT086

Revision: July 2005

EI-20

2005 Sentra

WINDSHIELD MOLDING
WINDSHIELD MOLDING
Windshield and Rear Window

PFP:72700

A
EIS0016Z

EI

WBT114

Revision: July 2005

EI-21

2005 Sentra

EXTERIOR
EXTERIOR
Removal and Installation

PFP:AAAAA
EIS00170

WBT054

Revision: July 2005

EI-22

2005 Sentra

EXTERIOR

EI

WBT113

Revision: July 2005

EI-23

2005 Sentra

EXTERIOR

LIIA0009E

Revision: July 2005

EI-24

2005 Sentra

EXTERIOR

EI

LIIA0148E

Revision: July 2005

EI-25

2005 Sentra

EXTERIOR

LIIA0010E

Revision: July 2005

EI-26

2005 Sentra

EXTERIOR

LBT065

EI

LBT059

Revision: July 2005

EI-27

2005 Sentra

SIDE AND FLOOR TRIM


SIDE AND FLOOR TRIM
Removal and Installation

PFP:76913
EIS00171

CAUTION:

Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove A/T finisher or M/T shift lever boot. Refer to IP-10, "Removal and Installation" .
2. Remove the console. Refer to IP-10, "Removal and Installation" .
3. Remove front and rear seats. Refer to SE-3, "Removal and Installation" (front), or SE-5, "Removal and
Installation" (rear).
4. Remove kick plates.
5.
6.
7.
8.
9.
10.
11.

Remove dash side lower garnish.


Remove body side welts.
Remove front seat belt floor anchor bolt. Refer to SB-3, "Removal and Installation" .
Remove rear seat belt floor anchor bolt. Refer to SB-5, "Removal and Installation" .
Remove center pillar lower garnish.
Remove adjuster cover and pillar shoulder bolt. Refer to SB-3, "Removal and Installation" .
Remove floor carpet.

12. Remove center pillar upper garnish.


13. Remove front pillar garnish.
14. Remove rear pillar garnish.
15. Remove parcel shelf.
16. Remove center rear seat back finisher.
17. Remove side rear seat back finishers.

Revision: July 2005

EI-28

2005 Sentra

SIDE AND FLOOR TRIM

EI

WBT128

Revision: July 2005

EI-29

2005 Sentra

SIDE AND FLOOR TRIM

WBT044

Revision: July 2005

EI-30

2005 Sentra

DOOR FINISHER
DOOR FINISHER
Removal and Installation

PFP:80900

A
EIS00172

CAUTION:
Wrap the tip of a flat-bladed screwdriver with cloth when prying pawls from door trim.
1. Remove the door pull finisher(s).
2. Remove power window switch(es) finisher(s), then disconnect the connector(s) (models equipped with
power windows).

Do not lift the front of the power window switch assembly.


3. Remove window regulator handle (models without power windows).
4. Remove screws and disconnect clips C101 and clips C103 from door.
5. Reach behind and carefully pull door trim panel from inside handle until finisher pops off.
6. Lift out door trim.

EI

J
LIIA0149E

Revision: July 2005

EI-31

2005 Sentra

ROOF TRIM
ROOF TRIM
Removal and Installation
1.
2.
3.

PFP:73910
EIS00173

4.
5.

Fully tilt front right and left seat backs backward.


Remove front pillar garnish, front and rear kick plates. Refer to EI-28, "Removal and Installation" .
Remove center pillar lower and upper garnish, and rear pillar garnish. Refer to EI-28, "Removal and
Installation" .
Remove sun visors.
Remove interior lamp.

6.
7.
8.
9.
10.

Remove assist grips.


Remove sunroof welt (if equipped) and door welts.
Remove sunroof switch (if equipped) and map lamp assembly.
Remove clips attached to roof.
Take out headlining from the front passenger door.

WBT048

Revision: July 2005

EI-32

2005 Sentra

TRUNK ROOM TRIM


TRUNK ROOM TRIM
Removal and Installation

PFP:84920

A
EIS00174

EI

J
LBT049

Revision: July 2005

EI-33

2005 Sentra

TRUNK ROOM TRIM

Revision: July 2005

EI-34

2005 Sentra

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