PIPING ELEMENTS

The piping system is the inter-connected piping subject

to the same set of design conditions. The piping
system involves not only pipes but also the fittings,
valves and other specialties. These items are known as
piping

components.

Code

specifies

the

piping

components as mechanical elements suitable for joining

or assembly into pressure-tight fluid-containing piping
systems.

Components include
1. Pipes
2. Fittings
3. Flanges
4. Gaskets
5. Bolting
6. Valves
7. Specialties

Piping element is defined as any material or work

required to plan and install the piping system. Elements
of piping include design specifications, materials,
components, supports, fabrication, inspection and testing.

Piping specification is a document specifying each of the

components. Different material specifications are
segregated in different Piping Class. Identification of
the Piping Classes depends on each Designer.

The selection of piping material requires knowledge of

corrosion
properties,
strength
and
engineering
characteristics, relative cost and availability.

The Piping Designer selects/designs the piping

components based on the mechanical properties such as
the following.
a.
b.
c.
d.
e.
f.

Yield strength
Ultimate strength
Percentage elongation
Impact strength
Creep-rupture strength
Fatigue endurance strength

Metallic

Ferrous Materials

Non-Ferrous Materials

Copper
+
Copper
Alloys

Cast
Iron

Carbon
Steel

Non-Metallic

Alloy
Carbon
Steel

Aluminium
+
Aluminium
Alloys

Stainless
Steel

MSGL

Nickel
+
Nickel
Alloys

Special
Alloys

MSRL

Lined

MS
PTFE
Lined

MS
PP
Lined

MS
PVDF
Lined

MS
MS
Cement Lead
Lined Lined

MS
FRP
Ceramic PP
Lined
Lined

Lead

PVC

CPVC

PP

HDPE UHMW-HDPE

FRP PTFE LDPE

LLDPE

FIGURE 1.1
PIPING ELEMENTS
CLASSIFICATION BASED ON MATERIAL OF CONSTRUCTION

Glass Ceramic

Cement

Metallic

Ferrous Materials

Non-Ferrous Materials

Copper
+
Copper
Alloys

Cast
Iron

Aluminium
+
Aluminium
Alloys

Carbon
Steel

Nickel
+
Nickel
Alloys

Alloy
Carbon
Steel

Lead

Stainless
Steel

Special
Alloys

Non-Metallic

PVC

CPVC

PP

HDPE UHMW-HDPE

FRP

PTFE

LDPE

LLDPE Glass

Ceramic Cement

Lined

MSGL

MSRL

MS
PTFE
Lined

MS
PP
Lined

MS
PVDF
Lined

MS
MS
Cement Lead
Lined Lined

MS
FRP
Ceramic PP
Lined Lined

CODE
A group of general rules or systematic procedures for
design, fabrication, installation and inspection prepared in such a
manner that it can be adopted by legal jurisdiction and made into
law.

STANDARDS
Documents prepared by a professional group or
committee which are believed to be good and proper engineering
practice and which contain mandatory requirements.

RECOMMENDED PRACTICES
Documents prepared by professional group or committee indicating
good engineering practices but which are optional. Companies also develop
Guides in order to have consistency in the documentation. These cover various
engineering methods which are considered good practices, without specific
recommendation or requirements.
Codes and standards as well as being regulations, might be
considered as design aids since they provide guidance from experts. Each
country has its own Codes and Standards. On global basis, American National
Standards are undoubtedly the most widely used and compliance with those
requirements are accepted world over. In India, other than American Standards,
British Standards and Indian Standards are also used for the design and
selection of equipment and piping systems.

MAJOR ORGANIZATION FOR STANDARDS

Sr. No.

Country

Organization

Abbreviation

1.

USA

American National Standards

Institute

ANSI

2.

Canada

Standards Council of Canada

SCC

3.

France

Association Francaise

AFNOR

4.

United

British Standards Institute

Kingdom

BSI

5.

Europe

Committee of European
Normalization

CEN

6.

Germany

Deutsches Institute fur Normung

DIN

7.

Japan

Japanese Industrial Standards

Committee

JISC

8.

India

Bureau of Indian Standards

BIS

International Organization for

Standards

ISO

9.

Worldwide

ISO is a worldwide federation of national standards bodies from some 100

countries, one from each country.

AMERICAN STANDARDS
1. American Petroleum Institute (API)
2. American Iron and Steel Institute (AISI)
3. American National Standard Institute (ANSI)
4. American Society of Mechanical Engineers (ASME)
5. American Society of Testing Materials (ASTM)
6. American Welding Society (AWS)
7. American Water Works Association (AWWA)
8. Manufacturers Standardization Society of Valves and
Fitting Industry - Standard Practises (MSS-SP)

The American National Standards Institutes

standards used in the design of the Piping System are
as listed. ASME B 31. Code for Pressure piping is at
present a non-mandatory code in USA, though they
are adopted as legal requirement.
1)ASME B 31.1 -

Power Piping

2)ASME B 31.2 -

Fuel Gas Piping

3)ASME B 31.3 -

Process Piping

4)ASME B 31.4 -

Pipeline Transportation
System for liquid hydrocarbon
and other Liquids
Refrigeration Piping

5)ASME B 31.5 -

6)ASME B 31.8

Gas Transmission and

Distribution Piping
Systems.
7)ASME B 31.9
Building Services
Piping
8)ASME B 31.11
Slurry Transportation
Piping Systems
9)ASME B 31.G
Manual for determining
the remaining strength
of corroded piping -A
supplement to ASME
B31.
Of the above, the most commonly used code is ASME
B31.3. Refineries and chemical plants are designed based
on the same. All power plants are designed as per ASME
B31.1.

AMERICAN STANDARD ASSOCIATIONS - CODE

FOR PROCESS PIPING
On global basis ASME is undoubtedly the most widely used
and accepted code and compliance with requirements of the
same can be considered as demonstrating the requirements of
any branch of piping engineering .
The American Standard for piping has its origin from 1915
to 1925 as the need for a national code for pressure piping
became increasingly evident at that time. The American
Standards initiated project B31 in March 1926, at the request
of the American Society of Mechanical Engineers and with
that Society as the sole administrative sponsor.

Because of the wide field involved, Sectional Committee B31

was composed of representatives of some 40 different
engineering societies, industries, government bureaus,
institutes and trade associations. After several years work, the
first edition was published in 1935 as an American Tentative
Standard Code for Pressure Piping.
The revision of the original tentative standard began in 1937.
To keep the Code abreast of current developments in piping
design, stress computations, new dimensional and material
standards and specifications, and increases in the severity of
service conditions, revisions, supplements, and new editions
of the Code were published as ASA B31.1 from 1942 through
1955. Many sub sections were formed to deal with different
field of Piping design such as Subsection 1 to deal with
Power Piping and Sub section 3 to deal with Refinery piping
etc.

A new subsection on refrigeration piping was prepared in cooperation

with the American Society of refrigeration Engineers and complemented
the American Standard Code for Mechanical Refrigeration. This work
was culminated in the 1942 American Standard Code for Pressure Piping
as subsection 5.
Supplements 1 and 2 of the 1942 Code, which appeared in 1944 and
1947 respectively, introduced new dimensional and material standards, a
new formula for pipe wall thickness and more comprehensive
requirements of instrument and control piping. Shortly after the 1942
Code was issued, procedures were established for handling inquiries
requiring interpretation of the Code requirements and for publishing such
inquiries and answers in the Mechanical Engineering magazine.

Following the reorganization in 1948, Standard Committee B31 made

an intense review of the 1942 Code that resulted in;
a) a general revision and extension of requirements to agree with
present day practice.
b) the revision of references to existing dimensional standards and
material specifications and the addition of references to the new ones.
c)

the clarification of the ambiguous or conflicting requirements.

A revision was presented for letter ballot vote of standards

Committee B 31. Following approval by this body, the project was
approved by sponsor organization and by American Standards
Association. It was finally designated as an American Standard in
February 1951, with designation B 31.1 - 1951.
Standard Committee B 31 at its annual meeting of November
29, 1951, authorized the separate section of the Code for Pressure
Piping addressing Gas Transmission and Distribution Piping.

In 1952 this new section of the code was published to cover gas
transmission and distribution piping systems. In 1955 a decision
was made to develop and publish other industry sections as
separate Code Sections of the American Standard Code for
Pressure Piping. First separate document published was B31.8 1955. The first edition of Petroleum Refinery Piping was published
as ASA B31.3, 1959, superseding Section 3 of B 31.1 1955. Two
subsequent editions were publish as American Standards : ASA
B31.3 1962 and ASA B31.3 1966 .
During the period 1967-1969, the American Standards
Association was changed to the United Stated of American
Standards Institute. ASA Sectional Committees were
renamed as American National Standards Committees and
the code became the American National Standard Code for
Pressure Piping .

A new edition of Petroleum Refinery Piping, designated ANSI

B31.3- 1973, was published and periodically revised through
1975.
In 1974, after many years in development, a Code
Section for Chemical Plant piping designated B 31.6, was
ready for approval. It was decided, rather than publishing
two closely related Code Sections, to combine the
requirements of B31.3 and B31.6 in a new edition of
B31.3, titled Chemical Plant and petroleum Refinery
Piping. The new edition was published as ANSI B31.31976, and was revised by five approved addenda up to
through August 1980.
In December 1978, American National Standard
Committee B31 was reorganized as the ASME code for
Pressure Piping, B31Committee, under procedures
developed by the American Society of Mechanical
Engineers and accredited by ANSI.

Addenda and new editions since that data have been

designated as ANSI/ASME B31. A new edition,
ANSI/ASME B31.3-1980, was compiled from the 1976
Edition and its addenda, and editorially reorganized to
place the distinctive requirements for nonmetals in a
separate Chapter VIII.
In 1981, after several years in development, a code
Section for Cryogenic piping, designated B 31.10 was
ready for approval. Again it was decided, rather than
publishing two Code Sections with partially overlapping
scopes, to combine the requirements of B31.10with those
of [Link] of this work has been done in several of
the approved addenda to the 1980 Edition : These were
consolidated in the 1984 Edition.

The addenda to the 1984 Edition underwent significant

technical and editorial changes. Besides completing the
integration of cryogenic services, another separate chapter on
high pressure piping was added. Additionally Appendix A
was reorganized to list the basic stress value instead of SE
(stress times joint efficiency) values. The chapter on
fabrication, examination and testing were editorially
reorganized for uniformity among Code Sections. These
Addenda were consolidated in the ANSI/ASME 31.3 1990
Edition.

The addenda to the 1987 Edition was mainly for keeping

the code updated. Appendices for design of expansion
bellows and procedure for submitting inquires were
added. These Addenda were compiled with extensive
editorial revision in the ASME 31.3 1990 edition.
Addenda to subsequent editions were served to keep the
code up to date.

In a program to clarify the application of all sections of the

code for pressure piping, changes were made in the Introduction &
Scope statements of B 31.3 and its title changed to Process Piping in
the 1996 edition.
Under directions of ASME Codes and Standards
management, metric units of measurements are being emphasized.
With certain exceptions, SI metric units are listed first in 1996 edition
and are designated as standard. Instructions for conversion are given
where metric data are not available. U S Customary Units are also
given. By given agreement, either system may be used.
New editors are published every three years and addenda to
the new editions every year. Revisions and addenda are not retroactive.
Latest addenda issued six months prior to original extract date shall
govern, unless agreement is made between extracting parties. Hence
mandatory date is indicated in code as exactly six months after the
issue date.

ASME B31.3, Code for Process Piping is a

defacto international standard, especially in the refining
[Link] international oil companies want very much
to continue to use this Code which has proven through
broad use and experience. There is a substantial support
lead by several European oil companies to develop an
administrative mechanism through CEN and ISO to
permit continued use of B31.3 with minimum necessary
agenda to address the PED requirements.

The latest editions of code available as of now are

B31.1
2001
B31.2
1968
(see note)
B31.3
2002
B31.4
2002
B31.5
2001
B31.8
1999
2000
B31.9
1996
B31.11
1989
Note : USAS B31.2-1968 was withdrawn as an American
National Standard on February 18, [Link] will continue
to make available USAS 31.2 1968 as a historical document
for a period of time.

More of 31.3

The intent of the Code ASME B31.3 is to set forth

engineering requirements deemed necessary for design and
construction of piping installation.
The Code prescribe requirements for the materials, design,
fabrication, assembly, erection, examination, inspection and
testing of piping systems subject to pressure or vacuum.

This Code prohibits designs and practices known to be

unsafe and contains warnings where caution, but not
prohibition, is warranted. The Code applies to piping for
all fluids, including
1.

Raw, Intermediate, and finished chemicals

2.

Petroleum products

3.

Gas, steam, air and water

4.

Fluidized solids and

5.

Refrigerants Except;

a) Packaged equipment piping which may be to

B31.3 or B31.5 if it is refrigeration package.
b) Boiler external piping which is required to
conform to B31.1.
c) Tubes, tube headers, crossovers and manifolds of fired
heaters which are internal to heater enclosures.
d) Internal piping of pressure vessels, heat exchangers,
pumps, compressors and other fluid handling or process
equipment including connection for external piping.

e) Piping which has been set aside for pipe lines

conforming to B31.4, B31.8, B31.11 or applicable
government regulations but located in company
property.
f) Plumbing, sanitary sewers and storm water sewers.
g) Fire hydrant system piping.
h) Piping system designed for internal Gauge pressure at or
above zero but less than 15 psig provided the fluid handled
is nonflammable, non-toxic and not damaging to human
tissue and its design temperature is from 20 0F ( -290 C )
through 3660F (186 0C ).

SPECIFICATIONS AND STANDARDS

ACCEPTED BY ASME B 31.3
1

ANSI

API

American National Standard

Institute
American Petroleum Institute

ASCE

American Society of Civil Engineers

ASME

American Society of Mechanical

Engineers

ASNT

American Society for Non

destructive Testing

ASTM

American Society for Testing

Materials

AWS

American Welding Society

CDA

Copper Development Association

10

CGA

Compressed Gas Association

11

EJMA - Expansion Joint Manufactures

Association

12

ICBO

International Conference of Building

Officials (Earlier known as UBC
Uniform Building Code)

13

MSS

14

NACE -

Manufacturers Standardization Society

of the Valve and fitting Industry
National Association of Corrosion
Engineers

15

NFPA

National Fire Protection Association

16

NIST

National Institute of Standards and

Technology (Earlier known as NBS
National Bureau of Standards)

17

PFI

Pipe Fabrication Institute

18

PPI

Plastic Pipe Institute

19

SAE

Society of Automotive Engineers

SELECTION OF DESIGN CODE

Unless agreement is specifically made between the contracting parties
to use another issue or the regulatory body having jurisdiction imposes
the use of another issue, the latest edition and addenda issued 6 months
prior to the original contract date for the first phase of the completion
of work and initial operation.
It is the responsibility of the user to select the Code section which
most nearly applies to a proposed piping installation.
Factors to be considered include: Technical limitations of the Code
Section, jurisdictional requirements and the applicability of other
Codes and Standards. All applicable requirements of the selected Code
shall be met. For some installations, more than one code section may
apply to different parts of the installation. The user is responsible for
imposing requirements supplementary to those of the Code if
necessary to assure safe piping for the proposed installation.

When no section of the Code specifically covers proposed installation,the

user has the discretion to select any section determined to be generally
applicable. However, it is cautioned that supplementary requirements to
the section chosen may be necessary to provide for safe piping system for
the intended application.
The code sets forth engineering requirements deemed necessary for the
safe design and construction of pressure piping. While safety is the basic
consideration, this factor alone will not necessarily govern the final
specification for any piping installation.
The code prohibits designs and practices known to be unsafe and contains
warnings where caution, but not prohibition, is warranted.
The designer is cautioned that the code is not a design handbook; it
does not do away with the need for the engineer or competent
engineering judgement.

Computability of materials with the service and hazards

from the instability of contained fluids are not with in the
scope of the Code. As a matter of published policy ASME
does not approve, certify rate or endorse any item,
construction, proprietary device or activity and also does not
act as a consultant on specific engineering problems or
understanding the code rules. Requests for revision and
interpretation of code shall be per appendix Z.

API STANDARDS
The generally referred API standards by the Piping Engineers
are :
1)

API 5L

2)

API 6D -

Pipe line Valves, End closures,

Connectors and Swivels.

3)

API 6F

Recommended Practice for Fire Test for

valves.

4)

API 593 -

Ductile Iron Plug Valves flanged

ends.

5)

API 598 -

Valve Inspection and Test.

6)

API 600 -

Steel Gate Valves

7)

API 601 -

Metallic Gasket for Refinery piping

Specification for Line Pipe

8)

API 602 -

Compact Design carbon steel Gate.

9)

API 603 -

Corrosion Resistant Gate Valves

10)

API 604 -

Ductile Iron Gate Valves flanged

ends.

11)

API 605 -

Large Diameter Carbon Steel Flanges

12)

API 607 -

Fire test for soft-seated ball valves

13)

API 609 -

Butterfly valves

14)

API 1104 -

Standard for welding pipeline and

facilities.

AISI STANDARDS
The American Iron and Steel Institute Standards specifies the
material by its chemical and physical properties. When specific
model of manufacture of the element is not to be specified, then the
material can be identified by the AISI standards. The most
commonly used AISI specifications are:
1)

AISI 410

13% Chromium Alloy

Steel

2)

AISI 304

18/8 Austenitic
Stainless Steel

3)

AISI 316

18/8/3 Austenitic
Stainless Steel

ASME BOILER AND PRESSURE VESSEL CODE

Sections:
1. Power Boilers
2. Materials
Part A- Ferrous Materials
Part B- Now Ferrous Materials
Part C- Welding Electrodes & Filler Materials
Part D-Properties
3. Nuclear power plant components
- Subsection NCA - General Requirements for Division 1
and Division 2
Division - 1Subsection NB - Class 1 Components
Subsection NC - Class 2 Components

Subsection ND - Class 3 Components

Subsection NE - Class MC Components
Subsection NF - Supports
Subsection NG - Core Support Structures
Subsection NH - Class 1 Components in Elevated
Temperatures
Division 2 - Code for Concrete Reactor Vessel and Containments.
Division 3 - Containment systems for storage and transport
packagings of spent Nuclear Fuel and High Level
radioactive material and waste.
4. Heating boilers
5. Non destructive examination
6. Recommended rules for care and operation of heating
boilers

7. Recommended guidelines for care of power

boilers
8. Pressure Vessels
Division 1
Division 2 Alternative Rules
Division - 3 Alternative Rules for
Construction of high pressure
vessels
9. Welding and brazing qualifications
10. Fibre reinforced plastic pressure vessels
11. Rules for in service inspection of nuclear power
plant components

ASME DIMENSIONAL STANDARDS

Major ASME standards referred for the piping engineers are:
1) ANSI B 1.1

2) ASME B 1.20.1 3) ASME B 16.1

Unified Inch Screw Threads

Pipe Threads general purpose (Ex ANSI
B2.1)
Cast Iron Pipe Flanges and Flanged Fittings

4) ASME B 16.3 -

Malleable Iron Threaded Fittings.

5) ASME B 16.4 -

Cast Iron Threaded Fittings

6) ASME B 16.5 -

Steel Pipe flanges and Flanged Fittings

7) ASME B 16.9

Steel Butt welding Fittings

8) ASME B 16.10

Face to face and end to end dimensions

of Valves

9) ASME B 16.11

Forged steel Socket welding and

Threaded fittings

10) ANSI B 16.20

Metallic Gaskets for pipe flanges ring

joint, spiral wound and jacketed flanges

11) ASME B 16.21

Non Metallic Gasket for pipe flanges

12) ASME B 16.25

Butt Welding Ends

13)ASME B 16.28

Short Radius Elbows and Returns

14)ASME B 16.34

Steel Valves, flanged and butt welding ends.

15)ASME B 16.42

Ductile Iron Pipe Flanges & Flanged

Fittings Class 150 and 300

16)ASME B 16.47

Large Diameter Steel Flanges NPS 26-60

17)ASME B 18.2 1 & 2 -

Square and hexagonal head Bolts and Nuts

(in & mm)

18)ASME B 36.10

Welded and seamless Wrought Steel Pipes

19)ASME B 36.19

Welded and Seamless Austenitic Stainless

Steel Pipes.

ASTM STANDARDS
ASTM has

16 sections

Section 0 Section 1 -

Index
Iron & Steel Products
- 7 Volumes - 736 Standards
Non Ferrous Metal & Products
- 5 Volumes - 678 Standards
Metal Test Methods & Analytical Procedures
-6Volumes
- 651 standards
Construction
-10 Volumes - 1601 standards
Petroleum Products Lubricants etc
- 5Volumes - 577 standards
Paints, Related Coatings & Aromatics
- 4 Volumes - 795 Standards

Section 2 Section 3 Section 4 Section 5 Section 6 -

71 Volumes

Section 7 Section 8 Section 9 Section10 Section 11Section 12Section 13Section 14Section 15-

Textiles
-2 Volumes - 325 Standards
Plastics
- 4 Volumes - 556 Standards
Rubber
- 2 Volumes - 287 Standards
Electric Insulation & Electronics
- 5 Volumes - 487 Standards
Water & Environmental Technology
- 2 Volumes - 763 Standards
Nuclear, Solar & Geothermal energy
- 2 Volumes - 248 Standards
Medical Device & Services
- 1Volume.
General Methods & Instrumentation
- 3 Volumes - 336 Standards
General Products, Chemical Specialties
& end use products
- 9 Volumes - 1498 Standards

AWS STANDARDS
The American Welding Society (AWS) standards provide
information on welding fundamentals; weld design, welders
training qualification, testing and inspection of welds and guidance
on the application and use of welds.
Individual electrode
manufacturers have given their own brand names for the various
electrodes and are sold under these names.

AWWA STANDARDS
The American Water Works Association (AWWA)
standards refer to the piping elements required for low-pressure water
services. These are less stringent than other standards. Valves,
flanges, etc. required for large diameter water pipelines are covered
under this standard and are referred rarely by piping engineers here.
1)

C-500

Gate Valves for water & sewage system

2)

C-510

Cast Iron Sluice Gates

3)

C-504

Rubber Seated Butterfly Valves

4)

C-507

Ball valves 6 48

5)

C-508

Swing Check Valves 2 24

6)

C-509

Resilient Seated Gate Valves for water &

sewage

MSS-SP STANDARDS
In addition to the above standards and material codes, there are standard
practices followed by manufacturers. These are published as advisory
standards and are widely followed. The most common MSS-SP
standards referred for piping are:
1) MSS-SP-6
- Standard Finishes for Contact Surface for
Flanges
2) MSS-SP-25 Standard Marking System for Valves, Fittings
Flanges
3) MSS-SP-42 Class 150 Corrosion Resistant Gate, Globe and
Check Valves.
4) MSS-SP-43 Wrought Stainless Steel Buttweld Fittings
5) MSS-SP-44 Steel Pipeline Flanges
6) MSS-SP-56 Pipe Hanger Supports: Materials, Design and
Manufacture
7) MSS-SP-61 Pressure testing of Steel Valves
8) MSS-SP-67 Butterfly Valves
9) MSS-SP-68 - High Pressure Offseat Design Butterfly
Valves

10)

MSS-SP-69

Pipe Hangers and Supports:

Selection and application

11)

MSS-SP-70

Cast Iron Gate Valves

12)

MSS-SP-71

Cast Iron Check Valves

13)

MSS-SP-72

Ball Valves

14)

MSS-SP-78

Cast Iron Plug Valves

15)

MSS-SP-80

Bronze Gate, Globe and Check Valves

16)

MSS-SP-81

Stainless Steel Bonnetless Knife Gate

Valves

17)

MSS-SP-83

Pipe Unions

18)

MSS-SP-85

Cast Iron Globe Valves

19)

MSS-SP-88

Diaphragm Type Valves

20)

MSS-SP-89

Pipe Hangers and

Supports: Fabrication and
installation practices.

21)

MSS-SP-90

Pipe Hangers and

Supports: Guidelines on
terminology

22)

MSS-SP-92

MSS Valve user guide

23)

MSS-SP-108

24)

MSS-SP-115

25)

MSS-SP-122

Resilient Seated Eccentric

CI Plug Valves.
Excess Flow Valves for
Natural Gas Service
Plastic Industrial ball
valves

UNIFIED NUMBERING SYSTEM (UNS)

The UNS number itself is not a specification, since it
establishes no requirements for form, condition, quality etc. It
is a unified identification of metals and alloys for which
controlling limits have been established in specifications
elsewhere.
The UNS provides means of correlating many
naturally used numbering systems currently administered by
Societies, trade associations, individual users and producers
of metals and alloys, thereby avoiding confusion caused by
use of more than one identification number for the same
material and by the opposite situation of having the same
number assigned to two different materials.

UNS establishes 18 Series numbers of metals and alloys. Each UNS

number consists of a single letter prefix followed by five digits. In most
cases the alphabet is suggestive of the formula of metal identified.
1.

A00001 A99999 Aluminum & Al. Alloys.

2.

C00001 C99999 Copper & Copper alloys.

3.

E00001 E99999 Rare earth & rare earth like

metal & Alloys.

4.

L00001 L99999 Low methug metals & alloys

5.

M00001 M99999 Miscellaneous non ferrous metals

& alloys.

6.

N00001 N99999 - Nickel & nickel alloys

7.

P00001 P99999 - Precious Metals & alloys

8.

R00001 R99999 - Reactive & refractory metal & alloys.

9.

Zinc & Zinc alloys

10.

Specified Mech. Properties of Steels.

11.

Cast Iron & Cast Steels.

12.

AISI & SAE Carbon & alloys Steels.

13.

AISIH Steels.

14.

Cast Steels.

15.

Misc steels & Ferrous alloys.

16.

Stainless Steels.

17.

T -

Tool Steels.

18.

W -

Welding Filler Metals & Electrodes

BRITISH STANDARDS
In many instances, it is possible to find a British Standard,
which may be substituted for American Standards. Now the
Community for European Normalization is issuing standards replacing
different standards in force in the European countries. Accordingly lot
of BS and DIN standards are getting replaced by CEN standards.
There are certain British Standards referred by Indian
Manufacturers for the construction of piping elements such as valves.
The most commonly referred British standards in the Piping Industry
are:
1)

BS 10

Flanges

2)

BS 806

Pipes and Fittings for boilers

3)

BS 916

Black Bolts, Nuts and Screws

(obsolescent)

4)

BS 970

Steel for forging, bars, rods, valve steel,

etc.

5)

BS 1212

Specification for float operated Valves

6)

BS 1306

Copper and Copper alloy pressure piping

system

7)

BS 1414

Gate Valves for Petroleum Industry

8)

BS 1560

Steel Pipe Flanges (class designated)

9)

BS 1600

Dimensions of Steel Pipes

10) BS 1640

Butt Welding Fittings

11) BS 1868

Steel Check Valves for Petroleum

Industry

12)

BS 1873

Steel Globe & Check Valves for

Petroleum Industry

13)

BS 1965

Butt welding pipe fittings

14)

BS 2080

Face to Face / End to End dimensions

of Valves (obsolescent)

15)

BS 2598

Glass Pipelines and Fittings

16)

BS 3059

Boiler and Super Heater tubes

17)

BS 3063

Dimensions of Gaskets for pipe

flanges (obsolescent)

18)

BS 3293

CS Flanges 26-48 NB

19)
20)

BS 3381
BS 3600

Metallic Spiral Wound Gaskets

Dimensions of Welded and Seamless
Pipes &Tubes.

21)

BS 3601

C.S. Pipes & Tubes for pressure

purposes at room temperature

22)

BS 3602

C.S. Pipes & Tubes for pressure

purposes at high temperature

23)

BS 3603

C.S. and Alloy steel Pipes & Tubes

for pressure purposes at low
temperature.

24)

BS 3604

Alloy steel Pipes & Tubes for high

temperature
S.S. Pipes & Tubes for pressure
purposes
SW/Screwed Fittings
Pipe hangers, Slides & Roller type
Supports.

25) BS 3605

26) BS 3799
27) BS 3974 -

28)

BS 4346

PVC pressure Pipe joints & Fittings

29)

BS 4504

Steel, CI & Copper alloy Flanges (PN

designated).

30)

BS 5150

CI Wedge and Double Disc Gate Valves

for general purposes

31)

BS 5151

CI Gate (parallel slide) valves for general

purposes

32)

BS 5152

CI Globe & Check valves for general

purposes.

33)

BS 5153

CI Check valves for general purposes.

34)

BS 5154

Copper alloy Gate, Globe, Check

valves

35)

BS 5156

Diaphragm valves for general

purposes

36)

BS 5158

CI and CS Plug valves for general

purposes

37)

BS 5159

CI and CS Ball valves for general

purposes

38)

BS 5160

Flanged steel Globe and

Check valves for general purposes

39)

BS 5163

40)
41)

BS 5186
BS 5351

Double flanged Cast Iron wedge gate

valves for water works purposes.
Diaphragm Valves
Steel Ball Valves for petroleum
industries

42)

BS 5352

Steel Gate, Globe, Check Valves < 2 NB

43)

BS 5353

Specification for Plug Valves

44)

BS 5391

Specification for ABS Pressure Pipes

45)

BS 5392

Specification for ABS Fittings

46) BS 5433

Specification for underground Stop Valves for

water services

47) BS 5480

Specification for GRP Pipes and Fittings

48) BS 6364

Specification for Valves for cryogenic services

49) BS 6755

Testing of valves

50) BS 7291

51) BS 8010

Specification for thermoplastic pipe & pipe

fittings (PB, PE, CPVC)
Code of Practice for Pipelines

INDIAN STANDARDS
Bureau of Indian Standards (BIS) have so far not developed
an Indian standard for the design of Piping Systems. Hence, ANSI
standards ANSI B 31.1/31.3 are widely referred for the design. These
standards also accept materials covered in other standards. Unlike
American Standards, Indian Standards cover dimensions and material
specifications under the same standard. There are also no groupings
done based on the series/branch of engineering as well. Some of the
most commonly referred Indian Standards by the Piping Engineers are:
1) IS 210

Grey Iron Castings

2) IS 226

Structural Steel (superseded by IS 2062)

3) IS - 554

Dimensions of Pipe Threads

4) IS 778

Specification for Copper Alloy Gate, Globe and

Check Valves.

5) IS 1239

Specification for Mild Steel Tubes and Fittings.

Part I & II

6) IS 1363

Hexagonal bolts, screws and nuts Grade C

7) IS 1364

Hexagonal bolts, screws and nuts Grade A & B

8) IS 1367

Technical supply conditions for threaded steel

fasteners

9) IS 1536

Centrifugally Cast Iron Pipes

10) IS 1537

Vertically Cast Iron Pipes

11) IS 1538

Cast Iron Fittings

12) IS 1870

Comparison of Indian and Overseas Standards

13) IS 1879

Malleable Iron Pipe Fittings

14) IS 1978

Line Pipe

15) IS 1979

High Test Line Pipe

16) IS 2002

Steel Plates - Boiler Quality

17) IS 2016

Plain Washers

18) IS 2041

Steel Plates for pressure vessel used at moderate

and low temperature

19) IS 2062

Steel for general structural purposes

20) IS 2379

Colour code for identification of pipelines

21) IS 2712

Compressed Asbestos Fibre jointing

22) IS 2825

Code for unfired pressure vessels

23) IS 3076

Specification for LDPE Pipes

24) IS 3114

Code of Practice for laying CI Pipes

25) IS 3516

CI Flanges and Flanged Fittings for petroleum

industry

26) IS 3589

Seamless or ERW Pipes (150 NB to 2000 NB)

27) IS 4038

Specification for Foot Valves

28) IS 4179

Sizes for Pressure Vessels and leading dimensions

29) IS 4853

Radiographic examination of butt weld

joints in pipes.

30) IS 4864 to IS 4870

Shell Flanges for vessels and equipment

31) IS 4984

Specification for HDPE Pipes for water

supply

32) IS 4985

Specification for PVC Pipes

33) IS 5312

Specification for Swing Check Valves

34) IS 5572

- Classification of hazardous area for

electrical installation

35) IS 5822

Code of practice for laying welded

steel pipes

36) IS 6157

Valve Inspection and Test

37) IS 6286

Seamless and Welded Pipe for subzero

temperature

38) IS 6392

Steel Pipe Flanges

39) IS 6630

Seamless Alloy Steel Pipes for high temperature

services

40) IS 6913

Stainless steel tubes for food and beverage

industry

41) IS 7181

Horizontally Cast iron pipes

42) IS 7719

Metallic spiral wound gaskets

43) IS 7806

SS Castings

44) IS 7899

Alloy steel castings for pressure services

45) IS 8008

Specification for moulded HDPE Fittings

46) IS 8360

Specification for fabricated HDPE Fittings

47) IS 9890

Ball Valves for general purposes

48) IS 10221 -

Code of practice for coating and wrapping of

underground MS pipelines

49) IS 10592 -

Eye wash and safety showers

50) IS 10605 -

Steel Globe Valves for Petroleum Industries

51) IS 10611 -

Steel Gate Valves for Petroleum Industries

52) IS 10711 -

Size of drawing sheets

53) IS 10805

Foot Valves, Reflux Valves

54) IS 10989

Cast/Forged Steel Check Valves for petroleum

industries

55) IS 10990

Technical drawings Simplified representation

of pipelines.

56) IS 11790

Code of practice for preparation of Butt welding

ends for valves, flanges and fittings.

57) IS 11791

Diaphragm Valves for general purposes

58) IS 11792

Steel Ball Valves for Petroleum Industries

59) IS 13049

Specification for Diaphragm type float operated

Valves.

60) IS 13095

Butterfly Valves

61) IS 14164

Code of Practice for Insulation

62) IS 14333

HDPE pipes for sewerage purposes

63) IS 14846

Sluice Valves for water works 50 -1200 mm.

There are certain other international standards also

referred in the piping industry. They are the DIN standards of
Germany and the JISC standards of Japan. DIN standards are more
popular and equivalent British and Indian standards are also
available for certain piping elements.
Periodic review of the standards by the committee is held
and these are revised to incorporate the modified features based on
the results of research and feedback from the industry. Although
some technological lags are unavoidable, these are kept minimum
by those updates. Hence, it is necessary that the latest editions of
the codes and standards are referred for the design and year of
publication also to be indicated along with.

The basic material or the generic material of construction is

specified by the Process Licensor for the process fluids. The
Piping Engineer is expected to detail out the same based on the
Codes and Standards.
The Piping Design Criteria originates from the Line List which
specifies design conditions with respect to pressure and
temperature.

In absence of this data, the Piping Engineer considers the

following for strength calculations

Design Pressure as 10% higher than the maximum

anticipated operating pressure.
Design Temperature as 25 above the maximum
anticipated operating temperature.
When operating temperature is 15C and below, the
design temperature as the anticipated minimum
operating temperature.

The design should meet the requirements of the relevant code.

The material used shall be in accordance with latest revision of
standards.
If ASTM materials are used, then the materials adapted by
ASME/ANSI should be preferred.

The selection of materials in general shall follow the norms

below: (ref. ASME B31.3)
a)
b)
c)
d)

Carbon steel shall be used up to 800oF

(425oC).
Low temperature steel shall be used below
-20oF (- 29oC)
Alloy carbon steel shall be used above 8000F
(425oC).
For corrosive fluids, recommendations from the
Process Licensor to be followed.

PIPES
In American standard, the pipes are covered under
a) ASME B 36.10 - Welded and Seamless
Wrought Steel Pipe

b) ASME B 36.19 - Stainless Steel Pipe

The Pipes and Tubes can be compared on the following lines:

Tube
1. Lower thickness and
higher ductility permits
rolling into coils without
high differential stress
between inside and
outside of coil.

Pipe
Lower ductility makes it
unsuitable to coil. Due to
higher Moment of Inertia
larger bending moment is
required for the same radius.
This means larger residual
stress.

2. Specified by outside diameter and actual thickness

in mm/mch or wire gauges.

Specified by Nominal Bore and

thickness by Schedule.

3. Uniform thickness means

less chance of tube failure
due to hot spots.

Variation in thickness can

cause hot spots and consequent
failures.

4. Low roughness factor and

lower pressure drop.

Higher roughness factor and

high pressure drop.

5. Normally used in heat

exchangers & coils for heat
transfer.

Normally used in straight length

for fluid transfer.

6. Limitation in sizes.

No limitation.

Pipe Size
NB (Inch)

1/8
1/4
3/8
1/2
3/4
1
*11/4
11/2
2
*21/2
3
*31/2
4

Eq. Metric Outside

Pipe Size
Dia (inch)
NB (mm)

6
8
10
15
20
25
32
40
50
65
80
90
100

0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500

Outside
Dia (mm)

10.3
13.7
17.1
21.3
26.7
33.4
42.2
48.3
60.3
73.0
88.9
101.6
114.3

*5
6
8
10
12
14
16
18
20
*22
24

125
150
200
250
300
350
400
450
500
550
600

5.563
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
22.000
24.000

141.3
168.3
219.1
273.0
323.9
355.6
406.4
457.2
508.0
558.8
609.6

Stainless steel pipes are available in schedule 5S, 10S,

40S and 80S whereas carbon steel pipes are available
in schedule 10, 20, 30, 40, 60, 80, 100, 120, 140, 160,
STD,XS, XXS.
The figures indicated in these standards are the nominal
thickness and mill tolerance of 12.5% is applicable to
those values.

Generally the thickness' are specified by schedule numbers.

B36.10 covers pipe sizes up to 80 inch(2000 mm) NB and
B36.19 covers pipe sizes up to 24 inch(600 mm) NB. The
thickness specified in these standards match except for the
following:
10" SCH80 / SCH80S
12" SCH40 / SCH40S
12" SCH80 / SCH80S
14" SCH10 / SCH10S
16" SCH10 / SCH10S
18" SCH10 / SCH10S
20" SCH10 / SCH10S
22" SCH10 / SCH10S

Pipe Ends
Based on the material of construction and the pipe to
pipe joint, the ends of the pipes are specified as follows.
Bevelled ends
Plain ends
Screwed ends
Flanged ends
Spigot/Socket ends
Buttress ends

BUTT WELD PIPE JOINTS

Advantages
a) Most practical way of joining big bore piping
b) Reliable leak proof joint
c) Joint can be radiographed
Disadvantages
a) Weld intrusion will affect flow
b) End preparation is necessary

SOCKET WELD PIPE JOINTS

Advantages
a) Easier Alignment than butt welding
b) No weld metal intrusion into bore
Disadvantages
a) The 1/16"(1.5 mm) recess pockets liquid
b) Use not permitted by code if Severe Erosion
or Crevice Corrosion is anticipated.

SCREWED PIPE JOINTS

Advantages
a) Easily made at site
b) Can be used where welding is not permitted due
to fire hazard
Disadvantages
a) Joint may leak when not properly sealed
b) Use not permitted by code if severe erosion,
crevice corrosion,shock or vibration are
anticipated.
c) Strength of pipe is reduced as threads reduce
wall thickness
d) Seal welding may be required
e) Code specifies that seal welding shall not be
considered to contribute for strength of joint

FLANGED PIPE JOINTS

Advantages
a)
b)
c)

Can be easily made at site

Can be used where welding is not permitted due
material properties or fire hazard.
Dismantling is very easy
Disadvantages

a)
b)

It is a point of potential leakage

Cannot be used when piping is subjected to high
bending moment.

to

SPIGOT SOCKET PIPE JOINTS

Advantages
a) Can be easily made at site.
b) Can accept misalignment upto 10o at pipe joints.
Disadvantages
a) Suitable for low pressure application.
b) Special configuration at pipe ends required.

BUTTRESS END PIPE JOINTS

Used only for glass piping and not capable to hold high
pressure.

Types Of Pipes
Based on the method of manufacture pipes could be classified
as;

Seamless

Welded
o
o
o
o
o

Electric Resistance Welded (ERW)

Electric Fusion Welded (EFW)
Spiral Welded
Furnace Butt welded
Double Submerged Arc Welded

Forged and Bored

1. ASTM A53
2. ASTM A106
3. ASTM A120

4. ASTM A134
5. ASTM A135
6. ASTM A155

7. ASTM A312

Pipe Materials
: Welded and Seamless Steel
Pipe Black and Galvanized
: Seamless CS Pipe for High
Temp. Services
:
Black and Hot Dipped Zinc
coated (Galvanized) welded
and seamless pipe for ordinary
use
: Electric fusion welded steel
plate pipe (Sizes 16 NB)
:
Electric resistance welded pipe
: Electric fusion welded steel
pipe for
high temperature
service
:
Seamless and welded
Austenitic stainless steel pipes

8.

ASTM A333 :

9.

ASTM A335 :

10. ASTM A358 :

11. ASTM A369 :

12. ASTM A376 :

Seamless and welded steel

pipe for low temperature
service
Seamless ferric alloy steel
pipe for high temperature
service
Electric fusion welded
Austenitic chrome-nickel steel
pipe for high temperature
service
Carbon and ferric alloy steel
forged and bored for high
temperature service
Seamless austenitic steel pipe
for high temperature central
station service

13. ASTM A409 :

14. ASTM A426 :

15. ASTM A430 :

16. ASTM A451 :

17. ASTM A452 :

18. ASTM A524 :

Welded large diameter

Austenitic steel pipe for
corrosive or high temperature
service
Centrifugally cast ferric alloy
steel pipe for high temperature
service
Austenitic steel forged and
bored pipe for high
temperature service
Centrifugally cast austenitic
steel pipe for high temperature
service
Centrifugally cast austenitic
steel cold wrought pipe for high
temperature service
Seamless carbon steel pipe for
atmospheric and low
temperature services

19. ASTM A587 :

20. ASTM A660 :
21. ASTM A671 :

22. ASTM A672 :

23. ASTM A691 :

24. ASTM A731 :

Electric welded low carbon steel

pipe for the chemical industry
Centrifugally cast carbon steel
pipe for high temperature service
Electric fusion welded steel pipe
for atmospheric and low
temperature service
(Sizes 16 NB)
Electric fusion welded steel pipe
for high pressure service at
moderate temperature services
(Sizes 16"NB)
Carbon and alloy steel pipe,
electric fusion welded for high
pressure service at high
temperatures (Sizes 16" NB)
Seamless and welded ferritic
stainless steel pipe

25. ASTM A790 : Seamless and welded ferritic/

austenitic stainless steel pipe
26. ASTM A813 : Single or double welded
austenitic stainless steel pipe
27. ASTM A814 : Cold worked welded austenitic
stainless steel pipe
28. ASTM F1545 : Plastic Lined Ferrous Pipe
29. API 5L
: Line pipe
30. IS 1239
: Steel pipes for general purposes
(Sizes 6" NB)
31. IS 1536
: Centrifugally cast iron pipe
32. IS 1537
: Vertically cast iron pipe
33. IS 1978
: Line pipe
34. IS 1979
: High test line pipe
35. IS 3589
: Steel pipe for general services
36. IS 4984
: HDPE pipe
37. IS 4985
: PVC pipe

THICKNESS OF STRAIGHT PIPE UNDER

INTERNAL PRESSURE
ASME B 31.3, the Process Piping Code, in clause
304.1.1 gives minimum thickness as follows:
Tm

T + C
PD

Where,

=
2 (SE + PY)

Where,
P
=
D

Internal Design gauge pressure psig

(kg/mm2g)
Outside Diameter of pipe
inch (mm)
Allowable Stress from
Appendix A 1 psi (kg/cm2)
Joint Quality factor from Table A 1B

Y = Coefficient from 304.1.1

C = C1 + C2
C1 = Corrosion Allowance
= 1.6 mm in general for carbon steel
= 0 for stainless steel
C2 = Depth of thread (used only upto 1 NB)
The calculated thickness to be corrected
to consider the mill tolerance of - 12.5%
as
8
PD
Tm =
+ C1 + C2
7 2(SE + PY)

The use of the above equation is best illustrated by means of

the following example.
Example:
A 12" (300 mm) NB pipe has an internal maximum
operating pressure of 500 psig (35kg / cm2g) and
temperature of 6750F. The material of construction o f the
pipe is seamless carbon steel to ASTM A106 Gr B. The
recommended corrosion allowance is 1/8" (3mm). Calculate
the thickness of pipe as per ASME B 31.3 and select the
proper schedule.
PD
Tm
=
+ C
2 (SE + PY)

= 10% higher than the MWP

= 1.1 x 500 = 550 psig
D
= 12.75" (OD of 12" NB pipe)
Design temperature = 675 + 25 = 7000 F
S
= 16500 psi
(Refer ASME B 31.3 Appendix A Table A-1)
E
= 1 (Joint Quality factor. Refer ASME B31.3,
Appendix A Table A-1B)
Y
= 0.4 (Refer Table 304.1.1)
C
= 0.125" (Specified)
500 x 12.75
Tm =

+ 0.125

2(16500x1 + 550x0.4)
= 0.2097 + 0.125
= 0.335
Hence, considering the mill tolerance of 12.5%, the nominal
thickness for a min. thickness of 0.335" will be
0.335
t =
= 0.383"
0.875

In practice we will specify SCH 40 pipe which has a nominal wall

thickness of 0.406" and minimum 0.355" (0.406x0.875).

1.7.3 THICKNESS OF BEND

ASME B31.3, in the 1999 Edition, has added the formula as
below for establishing the minimum thickness of bend.
The minimum thickness tm of a bend after bending, in its finished
PD
form, shall be t =
SE

2
+ PY
I

Where at the intrados (inside bend radius)

R1
4 1
D
I=
R1
4 2
D

and at extrados

R
4 + 1
D
I =
R
4 + 2
D
1

And at side wall the bend centre line radius I = 1. The thickness
apply at mid span /2.

Intrados

R1

Extrados

THICKNESS CALCULATION AS PER B 31.1

ASME B 31.1 Power Piping Code in clause 104.1.2

gives formula for minimum thickness as
tm =

Pdo
+A
2(SE +Py)

Where;
tm
P
Do
SE

=
=
=
=

Min. reqd. wall thickness

Internal design Pr.
Outside Dia. of Pipe
Max. Allowable Stress
From Appendix A.

Coefficient From Table

104.1.2.(A)

Additional Thickness to compensate for

1)
2)

Mat. removed for threading

Corrosion and erosion

B 31.1 PIPE BENDS- THICKNESS OF PIPE

Table 102.4.5 give min. recommended thickness prior to
bending as;
Radius of
Bends

6D
5D
4D
3D

min. thk.
Prior to bending
1.06 tm.
1.08 tm.
1.14 tm.
1.25 tm.

31.3 Do not contain above table but gives the formula to calculate
the same.

EMPIRICAL FORMULA FOR PIPE THICKNESS

SCH. NO = 1000 PS/SS = 2000 t/d
PS = Internal working pressure psi
SS = Allowable stress psi
t = Wall thickness in inches
d = Nominal pipe size

THICKNESS OF STRAIGHT PIPE UNDER EXTERNAL

PRESSURE

The pipe with a large ratio of diameter to wall thickness

will collapse under an external pressure which is only a small
fraction of internal pressure which it is capable of
withstanding.
To determine the wall thickness under external
pressure, the procedure outlined in the BPV Code ASME
Section VIII Div. 1 UG-28 through UG-30 shall be followed.

Example:
A 6" (150 mm) NB pipe has an external Design
Pressure of 400 psig at 7500 F. The material of construction
of pipe is seamless austenitic stainless steel to ASTM A 312
TP 304L. The corrosion allowance is nil. Calculate
thickness and select proper schedule.
Refer ASME Section VIII Div.1. UG 28
Assume value of t and determine ratios
L
and
Do
Do
t
Do for 6" NB pipe
= 6.625"
Assume SCH 5 S pipe
Nominal thickness = 0.109"

Minimum thickness considering negative mill tolerance of

12.5%
t = 0.875 x 0.109 = 0.095"
Consider,

L
= 50

Do
Since L is unspecified
Do

6.625
=

69.7

t
0.095
From Graph (Fig. G) in ASME Section II Part D
Factor A = 0.000225
From Graph (Fig. HA-3) in ASME Section II Part D
Factor B = 2750 For the above factor A and for 7500F

Allowable pressure Pa
4
B
=
3
Do/ t
4 x 2750
=

52.6 psig

3 x 69.7

This is less than the Design Pressure

Therefore, assume higher thickness.
Consider SCH 80 S pipe

Nominal thickness = 0.432"

Minimum thickness = 0.875 x 0.432
= 0.378"
Do
6.625
=
= 17.5
t
0.378
Do
Factor A for the new value of
is 0.0038
t
Corresponding factor B = 5500
Allowable Pressure, Pa
4 x 5500
= 419 psig
3 x 17.5
More than Design Pressure
Hence select SCH 80S pipe

END CONNECTIONS
SOCKETWELD

SCREWED

BUTTWELD

FLANGED

CROSS

REDUCERS STUBENDS COUPLINGS

SPIGOT/SOCKET BUTTRESS

Type

180o
RETURNS

ELBOWS

45o

90o

SR.

TEES

EQUAL
CROSS

LR.

CAPS

REDUCING
CROSS

LONG
SHORT
STUBENDS STUBENDS

SWAGE NIPPLE UNIONS

SPECIAL
FITTINGS

CONCENTRIC ECCENTRIC

ELBOWS ELBOWS

EQUAL
TEES

REDUCING
TEES

CONCENTRIC
REDUCERS

ECCENTRIC
REDUCERS

FULL
COUPLINGS
LR ELBOWS

HALF
COUPLINGS

REDUCING
COUPLINGS

SR ELBOWS

WELDOLET

SOCKOLET

THREADOLET

ELBOWLET

FIGURE 2.1
STANDARD PIPE FITTING

SWEEPOLET NIPOLET

LATROLET

PIPE FITTINGS
DIMENSIONAL STANDARDS
1.
ASME B 16.1
- Cast Iron Pipe Flanges and Flanged Fittings
2.
ASME B 16.3
- Malleable-Iron Threaded Fittings
3.
ASME B 16.4
- Grey Iron Threaded fittings
4.
ASME B 16.5
- Pipe Flanges and Flanged Fittings
5.
ASME B 16.9
- Factory-Made Wrought Steel Butt welding
Fittings
6.
ASME B 16.11
- Forged Fittings, Socket welding and
Threaded
7.
ASME B 16.28
- Wrought Steel Butt welding Short Radius
Elbows and Returns

8.

9.
10.
11.
12.
13.
14.

ASME B 16.42
- Ductile Iron Pipe Flanges and Flanged
Fittings
BS 1640
- Butt weld Fittings
BS 3799
- Socket weld and Screwed end fittings
BS 2598
- Glass Pipelines and Fittings
IS 1239 Part-II
- M.S. Fittings
IS 1538
- Cast Iron Fittings
MSS-SP-43
- Stainless Steel Fittings

PIPE FITTINGS
CLASSIFICATION BASED ON END CONNECTIONS SOCKET WELD/SCREWED FITTINGS
(DIMN STD ASME B16.11/BS 37 99)
Classification based on the maximum Cold non-shock
Working pressure.
a.
b.
c.
d.

2000 # Class only for SCRD fittings

3000 # Class
6000 # Class
9000 # Class only for SW fittings

Class

Type of fitting
Designation
of fitting

2000
3000
6000
3000
6000
9000

Threaded
Threaded
Threaded
Socket Welding
Socket Welding
Socket Welding

Pipe used - Rating

based
SCH No
Wall
Designation

80
160
-80
160
--

XS
-XXS
XS
-XXS

SW/SCRD FITTING MATERIALS

1 ASTM A105 -

Forged Carbon Steel

2 ASTM A181 -

Forged Carbon Steel for General

Purposes
Forged Alloy Steel and Stainless
Steel
Wrought Carbon Steel and
Alloy Steel pipe fittings for
moderate and elevated
temperatures
Forged Alloy Steel for Low
Temperature Services

3 ASTM A182 4 ASTM A234 -

5 ASTM A350 -

Beveled end fittings are covered under ASME B 16.9, B16-28

and BS 1640. Thickness to suit pipe thickness.
BW FITTING MATERIALS
1.

ASTM A 234 - Carbon Steel and Alloy steel pipe

fittings

2.

ASTM A 403 - Austenitic Stainless Steel

3.

ASTM A 420 - Alloy Steel for low temperature

Services

fittings

Flanged fittings are covered under ASME B 16.5 and BS 1650

for carbon and alloy steel piping and ASME
B 16.1 for cast iron fittings.
FLANGED END FITTING MATERIALS
1.

ASTM A 216 - Carbon Steel Castings

2.

ASTM A 351 - Stainless Steel Castings

3.

ASTM A 352 - Alloy Steel Castings

4.

ASTM F 1545 - Plastic Lined Fittings

5.

IS 1538

- CI Fittings

ELBOWS

45o

90o

ELBOWS

ELBOWS

Fig. 2.4
Fig. 2.7

LR ELBOWS
Fig. 2.3
Fig. 2.5
Fig. 2.6

SR ELBOWS
Fig. 2.2

180o
RETURNS

SR.

LR.
Fig. 2.8

TEES

EQUAL

REDUCING

TEES

TEES

Fig. 2.10

Fig. 2.9

CROSS

EQUAL

REDUCING

CROSS

CROSS
Fig. 2.11

REDUCERS

CONCENTRIC

ECCENTRIC

REDUCERS

REDUCERS

Fig. 2.12

Fig. 2.13

STUBENDS

LONG

SHORT

STUBENDS

STUBENDS

CLASS A
Fig. 2.15

CLASS B
Fig. 2.16

COUPLINGS

FULL
COUPLINGS
Fig. 2.17

HALF
COUPLINGS
Fig. 2.18

REDUCING
COUPLINGS

SWAGE NIPPLE

CONCENTRIC
Fig. 2.19

ECCENTRIC
Fig. 2.20

SPECIAL
FITTINGS

WELDOLET

SOCKOLET

THREADOLET

ELBOWLET

Fig. 2.22

Fig. 2.24

Fig. 2.25

Fig. 2.27

SWEEPOLET NIPOLET LATROLET

Fig. 2.23

Fig. 2.28 Fig. 2.26

Fig. 2.2 : Short Radius 90 degree Elbow

(R=1D)

Fig. 2.4 : Elbows - 45o

Fig. 2.5 : 90 deg Elbows Socket weld

Fig. 2.6 : Mitre Bend 90o

Fig. 2.7 : Mitre Bend 45o

Fig. 2.8 : Long Radius Return

Fig. 2.9 : Tees Butt weld

Fig. 2.10 : Tees Socket weld

Fig. 2.11 : Cross

Fig. 2.12 : Concentric Reducer

Fig. 2.13 : Eccentric Reducer

Fig. 2.14 : Cap

Fig. 2.15 : Stub End Class A

Fig. 2.16 : Stub End Class B

Fig. 2.17 : Full Coupling

Fig. 2.18 : Half Coupling

Fig. 2.19 : Concentric Swage Nipple

Fig. 2.20 : Eccentric Swage Nipple

Fig. 2.21 : Union

Fig. 2.22: Weldolet

Fig. 2.23:Sweepolet

Fig. 2.24: Sockolet

Fig. 2.25: Thredolet

Fig. 2.26 : Latrolet

Fig. 2.27 : Elbolet

Fig. 2.28 : Nipolet

3.0 FLANGES
CLASSIFICATION - BASED ON
3.1

BASED ON ATTACHMENT TO PIPE

3.1.1

SLIP-ON

3.1.2

SOCKET WELD

3.1.3

SCREWED ON

3.1.4

LAP JOINT

3.1.5

WELDING NECK

3.1.6

BLIND

Fig. 3.1 : Slip-on Raised Face Flange

Fig3.2:Socket Welded Raised Face Flange

Fig. 3.3 : Threaded Raised Face Flange

Fig. 3.4 : Lap Joint Flange with Stub End

Fig.3.5:Welding Neck Raised Face Flange

Fig.3.6 : Reducing Slip-on Flange

Fig.3.7 : Expander or Reducer Flange

3.2 Based On Pressure-temperature Rating

The flanges are also classified by
the pressure temperature rating in ASME
B 16.5 as below :
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7

150 #
300 #
400 #
600 #
900 #
1500 #
2500 #

TABLE 2
PRESSURE TEMPERATURE RATING FOR
GROUPS 1.1 THROUGH 3.16 MATERIALS

TABLE 2-1.1 RATINGS FOR GROUP 1.1 MATERIALS

Nominal
Designation

Forgings

C-Si

A 105 (1)

C-Mn-Si
(2)

A350 Gr. LF2 (1)

Casting
A 216 [Link] (1)

Plates
A 515 Gr. 70 (1)

A 516 Gr.70(1)
A 537 Cl, 1 (3)

Notes:
1)

Upon prolonged exposure to temperature above

8000F, the carbide phase of steel may be converted to
graphite. Permissible, but not recommended for
prolonged use above 8000F.

2)

Not to be used over 8500F.

3)

Not to be used over 7000F.

WORKING PRESSURES BY CLASSES, psig

Class
Temp., 0F

150

300

400

600

900

1500

2500

-20 to100
200
300
400
500
600
650
700
750
800
850
900
950
1000

285
260
230
200
170
140
125
110
95
80
65
50
35
20

740
675
655
605
600
550
535
535
505
410
270
170
105
50

990
900
875
845
800
730
715
710
670
550
355
230
140
70

1480
1350
1315
1270
1200
1095
1075
1065
1010
825
535
345
205
105

2220
2025
1970
1900
1795
1640
1610
1600
1510
1235
805
515
310
165

5705
3375
3280
3170
2995
2735
2685
2665
2520
2060
1340
860
515
260

6170
5625
5470
5280
4990
4560
4475
4440
4200
3430
2230
1430
860
430

TABLE 2-1.2 RATINGS FOR GROUP 1.2 MATERIALS

Nominal
Designation

Forgings

C-Mn-Si

Plates

A 216 [Link] (1)

A 352 [Link] (2)

2 Ni
3 Ni

Casting

A 350 Gr. LF3

A 352 Gr.LC2

A 203 Gr. B (1)

A 352 Gr.LC3

A 203 Gr. E (1)

Notes:
1)
Upon prolonged exposure to temperature above 8000F, the
carbide phase of steel may be converted to graphite.
Permissible,but not recommended for prolonged use above
8000F.
2)

Not to be used over 6500F.

WORKING PRESSURES BY CLASSES, psig

Class
Temp., 0F

150

300

400

600

900

1500

2500

-20 to100
200
300
400
500
600
650
700
750
800
850
900
950
1000

290
260
230
200
170
140
125
110
95
80
65
50
35
20

750
750
730
705
665
605
590
570
505
410
270
170
105
50

1000
1000
970
940
805
805
785
755
670
550
355
230
140
70

1500
1500
1455
1410
1330
1210
1175
1135
1010
825
535
345
205
105

2250
2250
2185
2115
1995
1815
1765
1705
1510
1235
805
515
310
155

3750
3750
3640
3530
3325
3035
2940
2840
2520
2060
1340
860
515
260

6250
6250
6070
5880
5540
5040
4905
4730
4200
3430
2230
1430
860
430

3.3

BASED ON FACING

3.3.1

FLAT FACE

3.3.2

RAISED FACE

3.3.3

RING TYPE JOINT

3.3.4

TONGUE AND GROOVE

3.3.5

MALE AND FEMALE

Fig. 3.8 : Flat Face

Fig. 3.9 : Raised Face

Fig. 3.10 : Ring Joint

Fig. 3.11 : Tongue and Groove Joint

Fig. 3.12 : Male / Female Joint

3.4 Based On Face Finish

Smooth finish
Serrated finish.

The serrations are specified by the

number which is the Arithmetic Average
Roughness Height (AARH).

3.5 Based On Material Of Construction

Flange Materials :
3.5.1 ASTM A105 - Forged Carbon Steel
3.5.2 ASTM A181 - Forged Carbon Steel for
General Purpose
3.5.3 ASTM A182 - Forged Alloy Steel and
Stainless Steel
3.5.4

ASTM A350 - Forged Alloy Steel for low

temperature services

PARAMETERS FOR SPECIFICATION

BORE/INSIDE DIAMETER - ID - B

OUTSIDE DIAMETER - OD - O

BOLT CIRCLE/PITCH CIRCLE DIAMETER - BCD/PCD

No OF BOLT HOLES - N

BOLT HOLE DIAMETR -

RAISED FACE DIAMETER

HUB DIAMETER - X

LENGTH THROUGH HUB - Y

THICKNESS OF FLANGE - C

10

THICKNESS OF RAISED FACE

GASKETS
Proper selection of gasket depends upon
following factors.

Compatibility of the gasket material with the

fluid.

Ability to withstand the pressure-temperature of

the system.
Based on the type of construction, gaskets are
classified as:

Full Face

Inside bolt circle

Spiral wound metallic

Ring type

Metal jacketed

The material which is most commonly

used is the Compressed Asbestos Fibre.
Indian Standard IS 2712 specifies three different
materials at three different grades.

IS 2712 Gr W/1, W/2 and W/3 - for Steam, Alkali

and general applications.

IS 2712 Gr A/1
- for Acid applications.

IS 2712 Gr O/1, O/2, O/3 - for Oil applications.

Asbestos free gaskets are also available for above
applications. For very corrosive applications, PTFE or
PTFE enveloped gaskets are used.

For high temperature and high pressure applications, spiral

wound metallic gaskets are used.
ASME B 16.5 does not recommend the use of
150# rating gaskets on flanges other than welding neck and
lapped joint type.
The spiral wound gasket will perform when
the flange face is 125-250 AARH finish.

Dimensional Standards

API 601

- Metallic Gasket for

Refinery Piping

BS 3381

- Metallic Spiral Wound

Gaskets

ASME B16.20 - Metallic Gaskets for pipe

flanges

ASME B16.21 - Non-metallic Gaskets for

pipe flanges

GASKET APPLICATION
Based on Manufacturers Technical Publication the
following Rule of Thumb is used for selection of Gasket
material.
MATERIAL

MAXIMUM
PxT
(PSI x 0F)

MAXIMUM
TEMP (T)
(0F)

Rubber Sheet
Woven AsbRubberized Sheet
Compressed
Asbestos sheet
Metal Gasket

15,000

300

1,25,000

400

2,50,000
2,50,000

850
Depends on type

This Table does not imply that none of these materials

listed have ever been used above the Pressure Temp. value
shown.
The designer should refer Manf. Cat. for the recommended
upper temp. limits.
The thickness normally selected by piping engineers
2mm for rubber. 2mm for CAF. For 150 & 300 lb flanges.
The installation bolt force must seat the gasket properly to
withstand the effect of internal pressure. Bolt stress value
depend upon the material of constn. of bolt Flange finish
could be suitable for the gasket selected.

Please find herewith given below cost comparison of

various ring gaskets used. As 11/2 size is the most used
size, it has been considered for comparison.
Sr.
No.
1.
2.
3.
4.
5.
6.
7.

Type

Cost/No.

Acid proof gasket

Permanite gasket
Ammonia gasket
Virgin Teflon gasket
Spiral wound (asb.) gasket
Spiral wound (grph) gasket
Teflon envelope gasket

Rs. 13.00
Rs. 13.00
Rs. 10.00
Rs. 161.00
Rs. 14.00
Rs. 38.00
Rs. 110.00

Rate excludes taxes (15.3% ST and 4% octroi)

BOLTING
For low pressure, low temperature services,
machine bolts are used and studs are used otherwise.
Flanged joints using low strength carbon steel bolts
shall not be used above 200 oC or below 29 oC
Material Of Construction For Bolting
Bolting materials normally used are

ASTM A 307 - Low Carbon Steel Bolting Material

ASTM A 320 - Alloy Steel Bolting material for low
temperature service
ASTM A 563 - Carbon and alloy steel nuts
ASTM A 193 - Alloy Steel Bolting Material for high
temperature service
ASTM A 194 - Alloy Steel nut material for high
temperature service
IS 1367
- Threaded steel fasteners

NON FERROUS PIPING

The commonly used materials are:

Aluminum

Alloy-20

Hastalloy

Lead

Monel

Nickel

Titanium

NON-FERROUS PIPING MATERIALS

1.

ASTM B-241

2.
3.
4.
5.
6.
7.
8.
9.
10.

ASTM B-42
ASTM B-43
ASTM B-315
ASTM B-466
ASTM B-467
BS-334
ASTM B-161
ASTM B-165
ASTM B-337

11.

ASTM B-658

Seamless Aluminum and Aluminum Alloy

Pipe
Seamless Copper Pipe
Seamless Red Brass Pipe
Seamless Copper Alloy Pipe & Tube
Seamless Copper Nickel Pipe & Tube
Welded Copper Nickel pipe
Chemical Lead Pipe & Fittings
Seamless Nickel Pipe & Tube
Seamless Nickel Copper Alloy (Monel) Pipe
Seamless & Welded Titanium and Titanium
Alloy Pipe
Seamless & Welded Zirconium and
Zirconium Alloy Pipe.

NON-METALLIC AND LINED PIPING

The commonly used materials are PTFE, FRB,
FRV, PVC, CPVC, PP, HDPE, LDPE, UHMW HDPE, Glass,
Cement, Ceramic, etc.
To
add
mechanical
strength with the
corrosion properties of non-metallic materials, the concept of
lining of material is established. The combination normally
used in the industry are :

Mild Steel Rubber Lined (MSRL),

Mild Steel Glass Lined (MSGL),
Mild Steel Cement Lined,
Mild Steel PP Lined,
FRP with PP Lining,
Mild Steel PTFE lined,
Mild Steel PVDF lined

TIPS FOR THE PREPERATION OF PIPING SPECIFICATION

The approach should be to minimize the number of
different elements and thus simplify and rationalize inventory.
MATERIALS
*
*
*
*

Carbon Steel shall be used for temperature upto 425C

(800 F) only.
Low temperature steel shall be used for temperature
below -29 C (-20 F)
Alloy steel shall be used for temperature above 426 C
(801 F)
Stainless steel shall be used for corrosive [Link]
material of construction specified by Process Licenser to
be referred for the type.
Galvanized steel piping shall be used for services
such as drinking water, instrument air, nitrogen
(LP) etc.
Selection of Non-ferrous, Non metallic and Lined piping
shall be as per the recommendation from the Process
Licenser.

*
*
*

PIPING JOINTS
Butt welded connection shall normally be used for
all Alloy/Carbon steel piping 2" (50 mm) NB and
larger and also for Austenitic Stainless Steel.
Alloy/Carbon steel piping 1 (40 mm) NB and
below shall be socket welded.
Threaded connection shall be avoided except in
galvanized piping.
Flanged joints shall be minimized as they are
points of potential leakage. It may be used to
connect piping to equipment or valves, connecting
pipe lines of dissimilar materials, where spool
pieces are required to permit removal or servicing
of equipment and where pipes and fittings are with
flanged ends.

PIPING COMPONENTS

Pipes
*
*
*

:
All pipe lines carrying toxic/inflammable fluids
shall be seamless.
Utility piping can be ERW or Seam welded.
Steam pipe lines shall preferably be seamless.

Fittings :
o Fittings shall preferably be seamless.
o Butt weld fittings shall be used for pipe sizes 2(50 mm) NB and
above for all Alloy/Carbon steel piping.
o For stainless steel piping where thickness is less, all fittings could be
butt welding type.

*
Welding tees shall be used for full size branch
connections.
For reduced branch sizes upto 2 steps less
than run diameter, it can be fabricated. For smaller sizes half
couplings shall be used. Full size unreinforced branch
welding can be done where pressure temperature condition are
mild.
Flanges :
*

Rating shall be based on the pressure temperature

conditions. However 150 lb flanges are not
permitted beyond 200C (400F).
Socket welding flanges may be used for all pressure
ratings upto 1 (40 mm) NB size except on lines
subjected to severe cyclic conditions.
Screwed flanges shall be used for galvanized
steel/cast iron piping.

*
*
*

Slip on flanges are used in 150 lb and 300 lb

rating upto a maximum of 200C. Welding neck
flanges shall be used for higher pressure ratings.
Raised face is used for flanges upto 600 lb rating.
For flanges 900lb rating and above RTJ is
recommended. Tongue and groove facing
shall be used selectively.
Depending on pressure and temperature,
gasket shall be either CAF, spiral wound metallic or
selected based on the corrosive nature of the fluid.
Use flat face flanges to mate with cast iron valves
and equipment.
Use Spiral wound gasket with inner ring for
Vacuum service
Low strength carbon steel bolting shall not be
used above 200 oC and below 29 oC
************