Electric Drives
and Controls
Hydraulics
Linear Motion and
Assembly Technologies
Pneumatics
Rexroth IndraLogic L10 04VRS
System Description
Operating and Programming Instructions
Service
R911322944
Edition 02
Bosch Rexroth AG | Electric Drives
and Controls
Title
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Rexroth IndraLogic L10 04VRS
System Description
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Copyright
Operating and Programming Instructions
DOK-CONTRL-IC*L10*****-AW02-EN-P
RS-9db4a560c7626adf0a6846a00091ba7b-2-en-US-5
This documentation provides an overview on the system components belong
ing to the control IndraLogic L10 and describes their project planning and
programming.
Edition
Release Date
Notes
120-0401-B344-01/EN
11.2007
First edition
120-0401-B344-02/EN
02.2008
Second edition
2008 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity
Published by
The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa
bility of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 97816 Lohr am Main, Germany
Phone +49 (0)93 52/ 40-0 Fax +49 (0)93 52/ 40-48 85
[Link]
Dep. BRC/EAY2 (MK/PiGe)
Dep. BRC/EAC4 (BA/PiGe)
Note
This document has been printed on chlorine-free bleached paper.
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
I/III
Table of Contents
Table of Contents
Page
1
1.1
1.2
2
2.1
2.1.1
2.1.2
2.2
3
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
4
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.4
4.4.1
System Overview .......................................................................................................... 1
Components........................................................................................................................................... 1
Related Documentation ......................................................................................................................... 1
Important Instructions on Use ....................................................................................... 3
Appropriate Use ..................................................................................................................................... 3
Introduction.......................................................................................................................................... 3
Areas of Use and Application.............................................................................................................. 3
Inappropriate Use................................................................................................................................... 4
Safety Instructions for Electric Drives and Controls....................................................... 5
Safety Instructions - General Information............................................................................................... 5
Using the Safety Instructions and Passing them on to Others............................................................ 5
How to Employ the Safety Instructions................................................................................................ 5
Explanation of Warning Symbols and Degrees of Hazard Seriousness.............................................. 6
Hazards by Improper Use.................................................................................................................... 7
Instructions with Regard to Specific Dangers......................................................................................... 8
Protection Against Contact with Electrical Parts and Housings........................................................... 8
Protection Against Electric Shock by Protective Extra-Low Voltage................................................... 9
Protection Against Dangerous Movements......................................................................................... 9
Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 12
Protection Against Contact with Hot Parts......................................................................................... 12
Protection During Handling and Mounting......................................................................................... 12
Battery Safety.................................................................................................................................... 13
Protection Against Pressurized Systems........................................................................................... 13
Project Planning and Programming............................................................................. 15
Requirements and Overview of the Proceeding................................................................................... 15
Creating New IndraLogic L10 Device .................................................................................................. 15
Basic Settings Specified (Wizard-guided) ............................................................................................ 16
Device settings.................................................................................................................................. 16
Device and Function Module Settings............................................................................................... 17
General Information........................................................................................................................ 17
Type of Addressing ........................................................................................................................ 17
Communication Settings.................................................................................................................... 18
General Information........................................................................................................................ 18
Communication parameters........................................................................................................... 19
Components of the IndraLogic L10 Device....................................................................................... 21
General Information ....................................................................................................................... 21
Inserting an EthernetIP Slave Object Subsequently ...................................................................... 22
Modifying Basic Settings................................................................................................................... 23
Configure Onboard I/O ........................................................................................................................ 25
Overview............................................................................................................................................ 25
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Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Table of Contents
Page
4.5
4.5.1
4.5.2
4.5.3
4.6
4.6.1
4.6.2
4.6.3
4.7
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.8
4.8.1
4.8.2
4.8.3
4.8.4
4.8.5
4.9
4.9.1
4.9.2
4.9.3
5
5.1
5.1.1
5.2
5.3
6
6.1
6.2
6.2.1
6.2.2
Project Rexroth Inline Modules ............................................................................................................ 29
Overview............................................................................................................................................ 29
Inserting Inline Modules..................................................................................................................... 29
Configuring Inline Modules................................................................................................................ 30
IndraLogic L10 as Ethernet/IP Slave ................................................................................................... 32
Configuring IndraLogic L10 as Ethernet/IP Slave ............................................................................. 32
Overview......................................................................................................................................... 32
Adapting Slave-Specific Basic Settings.......................................................................................... 32
Parameterizing the Coupling Area.................................................................................................. 34
Ethernet/IP Connection Types........................................................................................................ 36
Features of the Cyclic Data Transmission...................................................................................... 37
Configuring IndraLogic L10 as CIP Data Server............................................................................... 38
Overview......................................................................................................................................... 38
Projecting........................................................................................................................................ 38
Features of the Acyclic Data Transmission.................................................................................... 38
Configuring IndraLogic L10 as CIP Data Client................................................................................. 39
PLC Programming with IndraLogic ...................................................................................................... 39
Overview............................................................................................................................................ 39
Target Settings ................................................................................................................................. 40
Task Configuration ........................................................................................................................... 42
Library Manager ............................................................................................................................... 43
Create PLC Program ........................................................................................................................ 45
Saving IndraLogic Project Data ........................................................................................................ 46
Compatible IEC Programming between Different Controls.................................................................. 46
Overview............................................................................................................................................ 46
Using of Pointers within Structures ................................................................................................... 47
Packing Structures for IndraLogic L10/20......................................................................................... 48
Alignment for I/O Addresses ............................................................................................................. 49
Assigning Structures to I/O Addresses ............................................................................................. 50
Download and Commissioning............................................................................................................. 50
Loading Configurations and PLC Program into the Control ............................................................. 50
Online Functions ............................................................................................................................... 51
Power-on Behaviour of Control......................................................................................................... 53
Additional Functions..................................................................................................... 55
Firmware Management......................................................................................................................... 55
Firmware Update Control ................................................................................................................. 55
Importing IndraLogic Project Data ....................................................................................................... 56
IndraLogic Functions ........................................................................................................................... 56
Libraries ...................................................................................................................... 59
Overview............................................................................................................................................... 59
BuepE_Client ....................................................................................................................................... 60
General Information........................................................................................................................... 60
BuepE_Client..................................................................................................................................... 60
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
III/III
Table of Contents
Page
6.3
6.3.1
6.3.2
6.3.3
6.4
6.5
6.5.1
6.5.2
6.5.3
6.5.4
6.6
6.6.1
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.3.7
7.3.8
7.3.9
7.4
8
8.1
8.2
9
9.1
9.2
9.3
9.4
RIH_CML10.lib...................................................................................................................................... 62
Overview............................................................................................................................................ 62
IH_GetOhcCtrl................................................................................................................................... 62
IH_SetDisplay.................................................................................................................................... 63
RIL_Check.lib........................................................................................................................................ 63
RIL_EtherNetIP..................................................................................................................................... 65
Overview............................................................................................................................................ 65
IL_ReadDataTable............................................................................................................................. 65
IL_WriteDataTable............................................................................................................................. 67
IL_Status............................................................................................................................................ 70
RIL_VExUtil.lib...................................................................................................................................... 71
IL_VExKeys....................................................................................................................................... 71
Display and Operating Components ........................................................................... 73
General Information.............................................................................................................................. 73
Reset Button and Status LED............................................................................................................... 73
Web-based IndraControl Service Tool ................................................................................................. 74
General Information........................................................................................................................... 74
Browser Settings............................................................................................................................... 74
Login ................................................................................................................................................. 75
Symbols............................................................................................................................................. 75
Network Configuration ...................................................................................................................... 76
Hardware Overview .......................................................................................................................... 76
Diagnostics ....................................................................................................................................... 77
Variable Editor .................................................................................................................................. 77
User Management ............................................................................................................................ 79
Network Settings via Configuration file................................................................................................. 79
Technical Data ............................................................................................................ 81
Equipment ............................................................................................................................................ 81
Power Data .......................................................................................................................................... 81
Service and Support.................................................................................................... 83
Helpdesk............................................................................................................................................... 83
Service Hotline...................................................................................................................................... 83
Internet.................................................................................................................................................. 83
Helpful Information................................................................................................................................ 83
Index............................................................................................................................ 85
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
1/86
System Overview
System Overview
1.1
Components
Control
The control IndraLogic L10 consists of:
Hardware: IndraControl L10 including plug set
Firmware: IndraLogic L10 (on Compact Flash Card)
The modular and scalable hardware platform IndraControl L10 can be used in
combination with the IndraLogic L10 Firmware for PLC applications.
Software
The software "IndraWorks Logic" serves to commission and project the
IndraLogic L10. It consists of the following components:
IndraWorks: Project planning, configuration
IndraLogic: PLC programming
IndraWorks HMI: Visualization and user interface as well as diagnostic
functions (ProVi)
IndraWorks WinStudio: Engineering tool to create user screens for Indra
Works HMI
IndraLogic L10 TSP: Target system files (Target Support Package) to edit
the IndraLogic L10 using IndraWorks and IndraLogic
Target Manager: Tool for TSP data administration and installation, Inline
module description files and libraries
All components are automatically installed.
1.2
Related Documentation
No Title
.
Identification
/1/
Rexroth IndraControl L10; Project Planning Manual
DOK-CONTRL-IC*L10*****-PR..-EN-P
/2/
PLC Programming with Rexroth IndraLogic; Operating and
Programming Instructions
DOK-CONTRL-IL**PRO*V02-AW..-EN-P
/3/
Rexroth Inline Profibus DP; Application Manual
DOK-CONTRL-R-IL*PBSSYS-AW..-EN-P
/4/
Rexroth Inline Profibus DP Terminal and Module Supply;
Functional Description
DOK-CONTRL-R-IL*PB*-BK-FK..-EN-P
/5/
Rexroth IndraWorks Engineering; Operating and Program
ming Instructions
DOK-IWORKS-ENGINEE*V..-AW..-EN-P
/6/
Rexroth WinStudio; Overall View
DOK-CONTRL-WIS*PC**V06-KB..-EN-P
/7/
Rexroth PLCopen Function Blocks For Field Bus Drives; Ap DOK-CONTRL-PLCOPENFB*D-AW..-EN-P
plication Manual
Fig.1-1:
Related documentation
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
3/86
Important Instructions on Use
Important Instructions on Use
2.1
Appropriate Use
2.1.1
Introduction
Rexroth products represent state-of-the-art developments and manufacturing.
They are tested prior to delivery to ensure operating safety and reliability.
Physical and property damage due to the inappropriate use of products!
WARNING
The products are designed for their use within the industrial environment and
may therefore only be used for the intended purpose. If the use is inappropriate,
situations causing physical damage as well as property damage can occur.
Rexroth disclaims as manufacturer any warranty, liability or for
damages occurring due to inappropriate use of the products. Fur
thermore, Rexroth is not paying any compensation. The user is
responsible for any risks resulting from the products not being used
as intended.
Before using Rexroth products, the following pre-requisites must be fulfilled to
ensure an appropriate use of the products:
2.1.2
Anyone handling one of the Rexroth products in any way has to read and
understand the respective safety instructions as well as the instructions
on the appropriate use.
Hardware products have to remain in their original state, in other words,
no modification regarding the design are allowed. Software products may
not be decompiled and their source codes may not be modified.
Damaged or faulty products are not to be implemented or put into opera
tion.
It is to be ensured that the corresponding products are installed according
to the specifications of the documentation.
Areas of Use and Application
The System IndraLogic L10 of Rexroth is suitable for logic applications.
It can be necessary to connect additional sensors and actuators to control and
monitor the IndraLogic L10.
The IndraLogic L10 may only be used with the accessories and addon components specified in this documentation. Components that
are not named explicitly may neither be mounted nor connected.
Same is applicable for cables and wires.
Operation my only be carried out in the configurations and combi
nations of the components specified and with the software and
firmware determined in the respective functional description.
Each drive control device has to be programmed before commissioning so that
the motor carries out the specific functions for the application.
Typical areas of application of the IndraLogic L10:
Handling systems and assembly systems
General automation tasks
4/86
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Important Instructions on Use
The Systemen IndraLogic L10 may only be operated under the assembly con
ditions and installation conditions, in the specified position of application and
under the specified ambient conditions (temperature, degree of protection, hu
midity, EMC etc.) given in this documentation.
2.2
Inappropriate Use
The application of IndraLogic L10 that are not within the specified areas of ap
plication or under operating conditions deviating from the operating conditions
and technical data specified in the documentation is considered as "inappro
priate".
IndraLogic L10 may not be used if ...
they are exposed to operating conditions that do not fulfill the ambient
conditions specified. Operation under water, under extreme temperature
fluctuations or extreme maximum temperatures is not allowed for exam
ple:.
the Rexroth applications that are not released explicitly. Please note the
general statements in the general safety instructions!
when using in household devices or devices belonging to the categories
1 to 7 and 10 of the directive 2002/96/EC ("WEEE") in the appendix IA.
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
5/86
Safety Instructions for Electric Drives and Controls
Safety Instructions for Electric Drives and Controls
3.1
Safety Instructions - General Information
3.1.1
Using the Safety Instructions and Passing them on to Others
Do not attempt to install or commission this device without first reading all doc
umentation provided with the product. Read and understand these safety
instructions and all user documentation prior to working with the device. If you
do not have the user documentation for the device, contact your responsible
Bosch Rexroth sales representative. Ask for these documents to be sent im
mediately to the person or persons responsible for the safe operation of the
device.
If the device is resold, rented and/or passed on to others in any other form,
these safety instructions must be delivered with the device in the official lan
guage of the user's country.
WARNING
3.1.2
Improper use of these devices, failure to follow the safety instructions in
this document or tampering with the product, including disabling of safe
ty devices, may result in material damage, bodily harm, electric shock
or even death!
Observe the safety instructions!
How to Employ the Safety Instructions
Read these instructions before initial commissioning of the equipment in order
to eliminate the risk of bodily harm and/or material damage. Follow these safety
instructions at all times.
Bosch Rexroth AG is not liable for damages resulting from failure to ob
serve the warnings provided in this documentation.
Read the operating, maintenance and safety instructions in your language
before commissioning the machine. If you find that you cannot completely
understand the documentation for your product, please ask your supplier
to clarify.
Proper and correct transport, storage, assembly and installation, as well
as care in operation and maintenance, are prerequisites for optimal and
safe operation of this device.
Only assign trained and qualified persons to work with electrical installa
tions:
Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the assem
bly, installation and operation of the product, as well as an under
standing of all warnings and precautionary measures noted in these
instructions.
Furthermore, they must be trained, instructed and qualified to switch
electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. They must have adequate safe
ty equipment and be trained in first aid.
Only use spare parts and accessories approved by the manufacturer.
6/86
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Safety Instructions for Electric Drives and Controls
Follow all safety regulations and requirements for the specific application
as practiced in the country of use.
The devices have been designed for installation in industrial machinery.
The ambient conditions given in the product documentation must be ob
served.
Only use safety-relevant applications that are clearly and explicitly ap
proved in the Project Planning Manual. If this is not the case, they are
excluded. Safety-relevant are all such applications which can cause dan
ger to persons and material damage.
The information given in the documentation of the product with regard to
the use of the delivered components contains only examples of applica
tions and suggestions.
The machine and installation manufacturer must
make sure that the delivered components are suited for his individual
application and check the information given in this documentation
with regard to the use of the components,
make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
Commissioning of the delivered components is only permitted once it is
sure that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
Operation is only permitted if the national EMC regulations for the appli
cation are met.
The instructions for installation in accordance with EMC requirements can
be found in the section on EMC in the respective documentation (Project
Planning Manuals of components and system).
The machine or installation manufacturer is responsible for compliance
with the limiting values as prescribed in the national regulations.
Technical data, connection and installation conditions are specified in the
product documentation and must be followed at all times.
National regulations which the user must take into account
European countries: according to European EN standards
United States of America (USA):
National Electrical Code (NEC)
National Electrical Manufacturers Association (NEMA), as well as
local engineering regulations
regulations of the National Fire Protection Association (NFPA)
Canada: Canadian Standards Association (CSA)
Other countries:
International Organization for Standardization (ISO)
International Electrotechnical Commission (IEC)
3.1.3
Explanation of Warning Symbols and Degrees of Hazard Seriousness
The safety instructions describe the following degrees of hazard seriousness.
The degree of hazard seriousness informs about the consequences resulting
from non-compliance with the safety instructions:
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
7/86
Safety Instructions for Electric Drives and Controls
Warning symbol
Fig.3-1:
3.1.4
Signal word
Degree of hazard serious
ness acc. to ANSI Z
535.4-2002
Danger
Death or severe bodily harm
will occur.
Warning
Death or severe bodily harm
may occur.
Caution
Minor or moderate bodily
harm or material damage
may occur.
Hazard classification (according to ANSI Z 535)
Hazards by Improper Use
High electric voltage and high working current! Risk of death or severe
bodily injury by electric shock!
DANGER
Observe the safety instructions!
Dangerous movements! Danger to life, severe bodily harm or material
damage by unintentional motor movements!
DANGER
Observe the safety instructions!
High electric voltage because of incorrect connection! Risk of death or
bodily injury by electric shock!
WARNING
Observe the safety instructions!
Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electrical equipment!
WARNING
Observe the safety instructions!
Hot surfaces on device housing! Danger of injury! Danger of burns!
Observe the safety instructions!
CAUTION
Risk of injury by improper handling! Risk of bodily injury by bruising,
shearing, cutting, hitting or improper handling of pressurized lines!
CAUTION
Observe the safety instructions!
8/86
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Safety Instructions for Electric Drives and Controls
Risk of injury by improper handling of batteries!
Observe the safety instructions!
CAUTION
3.2
Instructions with Regard to Specific Dangers
3.2.1
Protection Against Contact with Electrical Parts and Housings
This section concerns devices and drive components with voltages
of more than 50 Volt.
Contact with parts conducting voltages above 50 Volts can cause personal
danger and electric shock. When operating electrical equipment, it is unavoid
able that some parts of the devices conduct dangerous voltage.
High electrical voltage! Danger to life, electric shock and severe bodily
injury!
DANGER
Only those trained and qualified to work with or on electrical equipment
are permitted to operate, maintain and repair this equipment.
Follow general construction and safety regulations when working on pow
er installations.
Before switching on the device, the equipment grounding conductor must
have been non-detachably connected to all electrical equipment in ac
cordance with the connection diagram.
Do not operate electrical equipment at any time, even for brief measure
ments or tests, if the equipment grounding conductor is not permanently
connected to the mounting points of the components provided for this
purpose.
Before working with electrical parts with voltage potentials higher than
50 V, the device must be disconnected from the mains voltage or power
supply unit. Provide a safeguard to prevent reconnection.
With electrical drive and filter components, observe the following:
Wait 30 minutes after switching off power to allow capacitors to discharge
before beginning to work. Measure the electric voltage on the capacitors
before beginning to work to make sure that the equipment is safe to touch.
Never touch the electrical connection points of a component while power
is turned on. Do not remove or plug in connectors when the component
has been powered.
Install the covers and guards provided with the equipment properly before
switching the device on. Before switching the equipment on, cover and
safeguard live parts safely to prevent contact with those parts.
A residual-current-operated circuit-breaker or r.c.d. cannot be used for
electric drives! Indirect contact must be prevented by other means, for
example, by an overcurrent protective device according to the relevant
standards.
Secure built-in devices from direct touching of electrical parts by providing
an external housing, for example a control cabinet.
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
9/86
Safety Instructions for Electric Drives and Controls
For electrical drive and filter components with voltages of more than
50 volts, observe the following additional safety instructions.
High housing voltage and high leakage current! Risk of death or bodily
injury by electric shock!
DANGER
3.2.2
Before switching on, the housings of all electrical equipment and motors
must be connected or grounded with the equipment grounding conductor
to the grounding points. This is also applicable before short tests.
The equipment grounding conductor of the electrical equipment and the
devices must be non-detachably and permanently connected to the power
supply unit at all times. The leakage current is greater than 3.5 mA.
Over the total length, use copper wire of a cross section of a minimum of
10 mm2 for this equipment grounding connection!
Before commissioning, also in trial runs, always attach the equipment
grounding conductor or connect to the ground wire. Otherwise, high vol
tages may occur at the housing causing electric shock.
Protection Against Electric Shock by Protective Extra-Low Voltage
Protective extra-low voltage is used to allow connecting devices with basic in
sulation to extra-low voltage circuits.
All connections and terminals with voltages between 5 and 50 volts at Rexroth
products are PELV systems. 1) It is therefore allowed to connect devices
equipped with basic insulation (such as programming devices, PCs, notebooks,
display units) to these connections and terminals.
High electric voltage by incorrect connection! Risk of death or bodily
injury by electric shock!
WARNING
3.2.3
If extra-low voltage circuits of devices containing voltages and circuits of more
than 50 volts (e.g. the mains connection) are connected to Rexroth products,
the connected extra-low voltage circuits must comply with the requirements for
PELV. 2)
Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of connected motors.
Some common examples are:
improper or wrong wiring of cable connections
incorrect operation of the equipment components
wrong input of parameters before operation
malfunction of sensors, encoders and monitoring devices
defective components
software or firmware errors
Dangerous movements can occur immediately after equipment is switched on
or even after an unspecified time of trouble-free operation.
1)
"Protective Extra-Low Voltage"
2)
"Protective Extra-Low Voltage"
10/86
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraLogic L10 04VRS | Operating and Programming In
structions
Safety Instructions for Electric Drives and Controls
The monitoring in the drive components will normally be sufficient to avoid faulty
operation in the connected drives. Regarding personal safety, especially the
danger of bodily harm and material damage, this alone cannot be relied upon
to ensure complete safety. Until the integrated monitoring functions become
effective, it must be assumed in any case that faulty drive movements will occur.
The extent of faulty drive movements depends upon the type of control and the
state of operation.
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Electric Drives | Bosch Rexroth AG
and Controls
11/86
Safety Instructions for Electric Drives and Controls
Dangerous movements! Danger to life, risk of injury, severe bodily harm
or material damage!
DANGER
Ensure personal safety by means of qualified and tested higher-level
monitoring devices or measures integrated in the installation.
These measures have to be provided for by the user according to the
specific conditions within the installation and a hazard and fault analysis.
The safety regulations applicable for the installation have to be taken into
consideration. Unintended machine motion or other malfunction is possi
ble if safety devices are disabled, bypassed or not activated.
To avoid accidents, bodily harm and/or material damage:
Keep free and clear of the machines range of motion and moving parts.
Possible measures to prevent people from accidentally entering the
machines range of motion:
use safety fences
use safety guards
use protective coverings
install light curtains or light barriers
Fences and coverings must be strong enough to resist maximum possible
momentum.
Mount the emergency stop switch in the immediate reach of the operator.
Verify that the emergency stop works before startup. Dont operate the
device if the emergency stop is not working.
Isolate the drive power connection by means of an emergency stop circuit
or use a safety related starting lockout to prevent unintentional start.
Make sure that the drives are brought to a safe standstill before accessing
or entering the danger zone.
Additionally secure vertical axes against falling or dropping after switching
off the motor power by, for example:
mechanically securing the vertical axes,
adding an external braking/ arrester/ clamping mechanism or
ensuring sufficient equilibration of the vertical axes.
The standard equipment motor brake or an external brake controlled di
rectly by the drive controller are not sufficient to guarantee personal
safety!
Disconnect electrical power to the equipment using a master switch and
secure the switch against reconnection for:
maintenance and repair work
cleaning of equipment
long periods of discontinued equipment use
Prevent the operation of high-frequency, remote control and radio equip
ment near electronics circuits and supply leads. If the use of such devices
cannot be avoided, verify the system and the installation for possible mal
functions in all possible positions of normal use before initial startup. If
necessary, perform a special electromagnetic compatibility (EMC) test on
the installation.
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Safety Instructions for Electric Drives and Controls
3.2.4
Protection Against Magnetic and Electromagnetic Fields During Oper
ation and Mounting
Magnetic and electromagnetic fields generated by current-carrying conductors
and permanent magnets in motors represent a serious personal danger to
those with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electrical equipment!
WARNING
3.2.5
Persons with heart pacemakers and metal implants are not permitted to
enter following areas:
Areas in which electrical equipment and parts are mounted, being
operated or commissioned.
Areas in which parts of motors with permanent magnets are being
stored, repaired or mounted.
If it is necessary for somebody with a pacemaker to enter such an area,
a doctor must be consulted prior to doing so. The noise immunity of pres
ent or future implanted heart pacemakers differs greatly so that no general
rules can be given.
Those with metal implants or metal pieces, as well as with hearing aids,
must consult a doctor before they enter the areas described above. Oth
erwise health hazards may occur.
Protection Against Contact with Hot Parts
Hot surfaces at motor housings, on drive controllers or chokes! Danger
of injury! Danger of burns!
CAUTION
3.2.6
Do not touch surfaces of device housings and chokes in the proximity of
heat sources! Danger of burns!
Do not touch housing surfaces of motors! Danger of burns!
According to the operating conditions, temperatures can be higher than
60 C, 140F during or after operation.
Before accessing motors after having switched them off, let them cool
down for a sufficiently long time. Cooling down can require up to 140 mi
nutes! Roughly estimated, the time required for cooling down is five times
the thermal time constant specified in the Technical Data.
After switching drive controllers or chokes off, wait 15 minutes to allow
them to cool down before touching them.
Wear safety gloves or do not work at hot surfaces.
For certain applications, the manufacturer of the end product, machine or
installation, according to the respective safety regulations, has to take
measures to avoid injuries caused by burns in the end application. These
measures can be, for example: warnings, guards (shielding or barrier),
technical documentation.
Protection During Handling and Mounting
In unfavorable conditions, handling and mounting certain parts and compo
nents in an improper way can cause injuries.
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Safety Instructions for Electric Drives and Controls
Risk of injury by improper handling! Bodily injury by bruising, shearing,
cutting, hitting!
CAUTION
3.2.7
Observe the general construction and safety regulations on handling and
mounting.
Use suitable devices for mounting and transport.
Avoid jamming and bruising by appropriate measures.
Always use suitable tools. Use special tools if specified.
Use lifting equipment and tools in the correct manner.
If necessary, use suitable protective equipment (for example safety gog
gles, safety shoes, safety gloves).
Do not stand under hanging loads.
Immediately clean up any spilled liquids because of the danger of skidding.
Battery Safety
Batteries consist of active chemicals enclosed in a solid housing. Therefore,
improper handling can cause injury or material damage.
Risk of injury by improper handling!
CAUTION
Do not attempt to reactivate low batteries by heating or other methods (risk
of explosion and cauterization).
Do not recharge the batteries as this may cause leakage or explosion.
Do not throw batteries into open flames.
Do not dismantle batteries.
When replacing the battery/batteries do not damage electrical parts in
stalled in the devices.
Only use the battery types specified by the manufacturer.
Environmental protection and disposal! The batteries contained in
the product are considered dangerous goods during land, air, and
sea transport (risk of explosion) in the sense of the legal regulations.
Dispose of used batteries separate from other waste. Observe the
local regulations in the country of assembly.
3.2.8
Protection Against Pressurized Systems
According to the information given in the Project Planning Manuals, motors
cooled with liquid and compressed air, as well as drive controllers, can be par
tially supplied with externally fed, pressurized media, such as compressed air,
hydraulics oil, cooling liquids and cooling lubricating agents. Improper handling
of the connected supply systems, supply lines or connections can cause injuries
or material damage.
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Safety Instructions for Electric Drives and Controls
Risk of injury by improper handling of pressurized lines!
CAUTION
Do not attempt to disconnect, open or cut pressurized lines (risk of explo
sion).
Observe the respective manufacturer's operating instructions.
Before dismounting lines, relieve pressure and empty medium.
Use suitable protective equipment (for example safety goggles, safety
shoes, safety gloves).
Immediately clean up any spilled liquids from the floor.
Environmental protection and disposal! The agents used to operate
the product might not be economically friendly. Dispose of ecolog
ically harmful agents separately from other waste. Observe the local
regulations in the country of assembly.
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Project Planning and Programming
Project Planning and Programming
4.1
Requirements and Overview of the Proceeding
Requirements
The IndraWorks Logic package is installed.
The target system information (Target Support Package) of the
IIndraLogic L10 are available in IndraWorks. All relevant data are auto
matically generated during the installation of IndraWorks.
IndraWorks Engineering is started.
An IndraWorks project exists and is indicated in the project explorer.
For detailed information on the user interface and the handling of
IndraWorks refer to the IndraWorks documentation /5/ or online
help.
Required Steps
4.2
1.
Creating a new IndraLogic L10 device with IndraWorks.
2.
Defining basic settings with IndraWorks.
3.
Defining field bus and I/O configuration with IndraWorks.
4.
PLC programming with IndraLogic.
5.
Loading configuration and PLC program data into the hardware of the
IndraLogic L10 and activating them with IndraWorks.
Creating New IndraLogic L10 Device
Drag the device "IndraLogic L10" from the "Drive and Control" library into the
desired project in the project explorer. Alternatively, the "Copy" and "Insert"
functions of the particular context menu (right mouse button) can also be used.
For further information refer to the documentation and the online
help of IndraWorks /5/.
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Fig.4-1:
"Drive and Control" library
"IndraLogic L10" device
Project explorer
Inserting the IndraLogic L10 into the project explorer
Then, a wizard starts automatically to define the necessary basic settings.
4.3
Basic Settings Specified (Wizard-guided)
4.3.1
Device settings
Enter the general data of the inserted device.
Fig.4-2:
Device Name
Comment
Author
Device settings
Please enter here any device name. The field contains by default the name of
the library. With this name the project appears later in the project explorer.
Please enter here any comment to describe the device in detail.
Please enter here the name of the project author.
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Project Planning and Programming
These details can still be changed later, please refer to chapter
4.3.5 "Modifying Basic Settings" on page 23.
Confirm the settings with "Next >>".
4.3.2
Device and Function Module Settings
General Information
Select the Firmware used for the device. Depending on the selected Firmware
additional settings regarding the existing field bus interfaces (Ethernet/IP) can
be made.
Fig.4-3:
Enter the Firmware version and the settings for the field bus interfaces
After inserting the new IndraLogic L10 device into the project ex
plorer, versions can no longer be modified!
Target and Firmware release
Select the target system version and the Firmware for this version. This also
affects further settings provided in this dialog.
Ethernet/IP Slave
Activate this option to use the IndraLogic L10 via the onboard Ethernet interface
(X7E) as follows:
As CIP data server(CIP: Communication Industrial Protocol): Allows the
simultaneous access for a maximum of 6 CIP data clients to enabled var
iables of the IndraLogic L10 via acyclic DataTable services ("Unconnected
Explicit Messaging" and "Class 3 Connected Messaging").
As CIP data client: Allows the access to enabled variables via the
"RIL_EtherNetIP" library of a CIP data server via acyclic DataTable serv
ices.
As Ethernet/IP slave (target): Allows the cyclic exchange of I/O data blocks
with a superordinated control (master/originator) via an "Exclusive Owner
Connection", (Transport Class 1) and a further "Listen Only Connection",
(Transport Class 1).
Type of Addressing
Click on the "Extended..." button to set the desired I/O addressing type (byte
or word).
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Fig.4-4:
Setting the I/O addressing type:
Select the setting which corresponds to the type of addressing in the PLC pro
grams to be used. For word addressing applies for example: Output byte 10
(QB10) is addressed by "QW5". For byte addressing applies: Output byte 10
(QB10) is addressed by "QW10".
After inserting the new IndraLogic L10 device into the project ex
plorer the type of addressing can no longer be modified!
Confirm the settings with "Next >>".
The dialog to define the communication settings opens.
4.3.3
Communication Settings
General Information
Define here the settings for the communication between IndraWorks and the
IndraLogic L10. When opening this dialog the IndraLogic gateway server used
to enable the communication starts automatically. If the gateway server is al
ready provided with communication settings, it is possible to select a setting via
the "Channels" dropdown list.
If there is no entry yet, a dialog to create a communication channel
appears automatically. If there is no suitable entry, a new or modify
an already existing communication channel can be created. Click
on the "Communication parameters..."button.
Further procedure is described in chapter "Communication param
eters" on page 19.
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Project Planning and Programming
Fig.4-5:
Communication settings of the IndraLogic L10
The boxes highlighted in gray indicate the parameters of the entry selected
under "Channels".
The communications settings have to correspond to the actual settings of the
IndraLogic L10 also refer to chapter 7.3.5 "Network Configuration " on page
76 or chapter 7.4 "Network Settings via Configuration file" on page 79.
Further information about the topic "Communication" in provided in
the IndraLogic help, or in the IndraLogic manual /2/.
Finish the settings by pressing the "Finish" button. With this action, the wizardguided basic settings are terminated. The new IndraLogic L10 device appears
in the project explorer. The basic settings can be changed later, refer to chapter
4.3.5 "Modifying Basic Settings" on page 23.
More detailed information on the device are available in chapter 4.3.4 "Com
ponents of the IndraLogic L10 Device" on page 21.
Communication parameters
New communication channels (communication instances) can be created,
modified or deleted in the dialog "Communication Parameters".
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Fig.4-6:
Communication channels
Parameters of the selected communication channel
Communication parameters
Create a new communication channel:
Click on the "New... "button to create a new communication channel.
The following dialog appears:
Fig.4-7:
Name
Device
Name
Device
Create a new communication channel
Please enter here a name for the new communication channel.
Select the desired communication driver in the field "Device" to communicate
between IndraWorks and the IndraLogic L10. Click in the "Name" column on
the corresponding line and confirm the settings with the "OK" button.
The new communication channel appears in area in fig. 4-8 "Adapt the pa
rameters of a communication channel" on page 21.
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Project Planning and Programming
Fig.4-8:
Adapt the parameters of a communication channel
Modify a communication channel:
Select the new communication channel with the left mouse button and adapt
its parameters. For this, double-click on the corresponding line in area (see
fig. 4-8 "Adapt the parameters of a communication channel" on page 21) and
change the entry in the "Value" column according to the requirements. Confirm
the modifications with the <Enter> key.
Delete a communication channel:
Select the desired communication channel and click on the "Delete" button.
Further information on the individual parameters is provided in the
IndraLogic help, or in the IndraLogic manual /2/.
4.3.4
Components of the IndraLogic L10 Device
General Information
To display all subordinated objects of the new IndraLogic L10 device, click on
the plus symbol of the object tree in the project explorer.
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Fig.4-9:
IndraLogic L10 device
IndraLogic L10 device with subordinated objects
The object tree of the IndraLogic L10 can contain the following objects:
"Logic": part of the IndraLogic L10 device responsible for processing by
programming of all I/O signals. This includes e. g. PLC modules (POUs),
the PLC task management and global variables. Double-clicking on the
object "Logic" object starts IndraLogic with the target system
"IndraLogic L10".
"Onboard I/O": local I/O area of the IndraLogic L10 (Onboard I/O). This
equipped with 8 high-speed inputs and 8 high-speed outputs each. The
configuration is described in chapter 4.4 "Configure Onboard I/O " on page
25.
"Inline I/O": Local Inline I/O area of the IndraLogic L10. It contains the I/
Os of Rexroth Inline modules that can be coupled to the IndraLogic L10.
The configuration is described in chapter 4.5 "Project Rexroth Inline Mod
ules " on page 29.
"EthernetIP slave": only available, if the IndraLogic L10 has been config
ured as Ethernet/IP slave, see fig. 4-3 "Enter the Firmware version and
the settings for the field bus interfaces" on page 17. The corresponding
settings of the IndraLogic L10 can be configured using this object, refer to
chapter 4.6.1 "Configuring IndraLogic L10 as Ethernet/IP Slave " on page
32.
Inserting an EthernetIP Slave Object Subsequently
To insert an "EthernetIP Slave" object subsequently is only possi
ble, if there's no "EthernetIP Slave" in the object tree of the
IndraLogic L10!
Drag the "Ethernet IP Slave" object from the "FM" (function modules) library
into the object tree of the IndraLogic L10. Alternatively, the "Copy" and "In
sert" functions of the particular context menu (right mouse button) can also be
used.
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Project Planning and Programming
4.3.5
Modifying Basic Settings
Some of the settings generated with the help of the wizard can also be modified
subsequently.
Modify Device Settings
Use the "Properties" menu item in the context menu of the IndraLogic L10 de
vice.
Fig.4-10:
Context menu for the IndraLogic L10
The dialog to modify the device settings appears, see fig. 4-2 "Device settings"
on page 16.
Modifying Communication Settings
Use the "Properties" menu item in the context menu of the object"Logic".
Fig.4-11:
Context menu for the "Logic" object
The following dialog opens:
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Fig.4-12:
"Properties" dialog of the "Logic" object
Please note the chapter 4.3.3 "Communication Settings" on page 18.
Besides the communication settings, the tabs also provide also fur
ther settings (see fig. 4-13 "The tab "Further settings" in the project
settings" on page 25). For further information refer to the docu
mentation and the online help of IndraWorks /5/.
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Fig.4-13:
The tab "Further settings" in the project settings
4.4
Configure Onboard I/O
4.4.1
Overview
The IndraLogic L10 is provided with 8 high-speed, interrupt-compliant digital
inputs and outputs each.
With regard to the interrupt capability, please refer to chapter 4.7.3
"Task Configuration " on page 42.
An I/O extension can be realized using Inline modules (see chapter
4.5 "Project Rexroth Inline Modules " on page 29) and/or coupling
subordinated slaves.
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Inputs
Outputs
Fig.4-14:
Onboard I/O of the IndraLogic L10
The digital inputs and outputs available on the slots 1 to 4 (from the left to the
right) are assigned to light-emitting diodes and bit addresses according to the
following table:
Inputs
Slot
Status LED
Byte-bit view
Module
1
1
Byte
Bit
Outputs
2
3
3
IX0.0 0.7 (Standard)
QX0.0 0.7 (Standard)
Terminal point
(signal)
1.1
2.1
1.4
2.4
1.1
2.1
1.4
2.4
1.1
2.1
1.4
2.4
Terminal point
(24 V)
1.2
2.2
1.3
2.3
1.2
2.2
1.3
2.3
Terminal point
(last ground)
1.2
2.2
1.3
2.3
Fig.4-15:
Default address assignment of inputs and outputs
To configure the addresses double-click on "Onboard I/O" in the project ex
plorer.
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Fig.4-16:
"Onboard I/O" object
A window opens in the workspace:
Fig.4-17:
"Onboard settings"
"Onboard I/O" window
Name: Internal name, specified by the installed target system.
Based on: Name of the used device description file. The file is a fixed part of
the installed target system.
ID: Internal ID, specified by the installed target system.
Comment: Please enter here any comment to describe the onboard I/O in detail.
Register "I/O addresses"
Assign here the I/O areas of the onboard I/O to the physical addresses of the
control (I/O addresses of the PLC).
Identifier: This column shows the two input and output modules. It is possible
to switch between the byte and bit view with the plus and minus symbol.
For each absolute address the assignment of a symbolic address is possible
(double-click on the particular field). After entering the symbolic address, it is
created automatically as global variable in the PLC project.
The symbolic address of a node also appears in the project explorer:
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Fig.4-18:
Symbolic address
Absolute address
Resulting entry in the project explorer
Symbolic and absolute addresses of I/O objects
Address: I/O address. Enter the desired I/O address as byte address (e. g. %
IB10). Entries in italics serve only for display and cannot be edited.
An automatic readdressing is possible in the "I/O settings" tab.
Data type: Byte addresses are identified with "BYTE", bit addresses with
"BOOL".
Comment: Please enter here any comment about an address.
Status: Physical status of the input/output. The status is only indicated in diag
nostic mode during the communication between IndraWorks and
IndraLogic L10.
Register "I/O addresses"
Start here the automatic assignment of I/O addresses.
From output/From input: Current or desired start addresses of the outputs and
inputs.
"Apply": Renumbers automatically all outputs/inputs of the onboard I/O in as
cending order starting with the indicated start addresses (see "From output /
From input"). Please note, that existing address gaps are closed during this
process!
If the automatic numbering causes collisions with already assigned address
areas, IndraWorks indicates the collision cause and determines automatically
the next free address area.
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Project Planning and Programming
Fig.4-19:
Readdressing the onboard I/O
4.5
Project Rexroth Inline Modules
4.5.1
Overview
The locally available I/O units can be extended by the Rexroth Inline I/O system
just by simply mounting the components at the right side of the
IndraLogic L10.
Main features of the Inline module system IndraLogic L10:
4.5.2
Extending the local I/O field to up to 32 bytes (total of all inputs and outputs)
Coupling up to 63 Inline modules to the IndraLogic L20 in any addressindependent order. The actual usable number of Inline modules also
depends on the current consumption of the single modules, see docu
mentation /1/.
Inserting Inline Modules
All Inline modules provided for the IndraLogic L10 are in the "Periphery" library
under "Inline", "Rexroth Inline". Drag the required Inline modules from the library
into the corresponding "Inline I/O" object". In the project explorer new Inline
modules can also be inserted between already existing Inline modules.
The "Add module" function can also be used in the context menu of the "Inline
I/O" object. The new module is inserted as last module under "Inline I/O".
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Fig.4-20:
4.5.3
Insert Inline module (example)
Configuring Inline Modules
Double-click in the project explorer on the desired Inline module.
Fig.4-21:
Inline module object (example)
The following window opens in the workspace:
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Fig.4-22:
"Module settings"
Window of an Inline module (example)
Name: Internal name, specified by the installed target system.
Based on: Path and name of the used device description file. The file is a fixed
part of the installed target system.
ID: Internal ID, specified by the installed target system.
Comment: Please enter here any comment to describe the Inline module in a
detailed manner.
Register "I/O addresses"
Assign here the I/O areas of the Inline modules to the physical addresses of
the control (I/O addresses of the PLC).
Identifier: This column shows the input and output structure. It is possible to
switch between the byte and bit view with the plus and minus symbol.
For each absolute address the assignment of a symbolic address is possible
(double-click on the particular field). After entering the symbolic address, it is
created automatically as global variable in the PLC project.
The symbolic address of a node also appears in the project explorer. In fig. 4-18
"Symbolic and absolute addresses of I/O objects" on page 28 an example is
shown for onboard I/O.
Address: I/O address. Enter the desired I/O address as byte address (e. g. %
IB10). Entries in italics serve only for display and cannot be edited.
An automatic readdressing is possible in the "I/O settings" tab.
Data type: Byte addresses are identified with "BYTE", bit addresses with
"BOOL".
Comment: Please enter here any comment about an address.
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Status: Physical status of the input/output. The status is only indicated in diag
nostic mode during the communication between IndraWorks and
IndraLogic L10.
Register "I/O addresses"
Start here the automatic assignment of I/O addresses.
From output/From input: Current or requested initial addresses of the inputs
and output. Corresponding to the used Inline module functionality (module with
inputs, module with outputs) only relevant input boxes are indicated. Parame
terizing an Inline module with only inputs for example, the input box "From
output" is missing.
"Apply": Renumbers automatically all outputs/inputs of the Inline module in as
cending order starting with the indicated start addresses (see "From output /
From input"). Please note, that existing address gaps are closed during this
process!
If the automatic numbering causes collisions with already assigned address
areas, IndraWorks indicates the collision cause and determines automatically
the next free address area.
Fig.4-23:
Readdressing an Inline module
4.6
IndraLogic L10 as Ethernet/IP Slave
4.6.1
Configuring IndraLogic L10 as Ethernet/IP Slave
Overview
Via the Ethernet interface (X7E) the IndraLogic L10 can be addressed by a
superordinated control (master/originator) as Ethernet/IP slave (target).
The IndraLogic L10 has to be defined as Ethernet/IP slave, refer to chapter
4.3.2 "Device and Function Module Settings" on page 17 and chapter "Inserting
an EthernetIP Slave Object Subsequently " on page 22. Only in this case the
required subordinated "Ethernet/IP slave" object is available in the project ex
plorer.
Adapting Slave-Specific Basic Settings
Double-click in the project explorer on the "Ethernet/IP slave" object.
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Project Planning and Programming
Fig.4-24:
"Ethernet/IP slave" object
A window opens in the workspace:
Fig.4-25:
"Ethernet/IP Slave Settings"
"Ethernet/IP slave" window
Name: Internal device name of the slave
Based on: Name of the used device description file. The file is a fixed part of
the installed target system.
ID: Internal ID, specified by the installed target system.
Comment: Please enter here any comment to describe the slave in a detailed
manner.
Register "I/O addresses"
Start here the automatic assignment of I/O addresses.
From output/From input: Desired start addresses for the automatic numbering
of the I/O coupling area.
"Apply": Renumbers automatically all outputs/inputs of the I/O coupling area in
ascending order starting with the indicated start addresses (see "From output /
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From input"). Please note, that existing address gaps are closed during this
process!
If the automatic numbering causes collisions with already assigned address
areas, IndraWorks indicates the collision cause and determines automatically
the next free address area.
Parameterizing the Coupling Area
A coupling area is provided to exchange data between the IndraLogic L10 as
Profibus DP slave and the superordinated control. The coupling area is a re
served I/O area of the IndraLogic L10 to exchange e.g. status and diagnostic
data.
The data capacity of the coupling area is preset to 8 byte input and 8 byte output
plus 4 byte Run Header. The data capacity can be independently set for the
input and output area in steps of 8 bytes between 0 and 128 bytes. Use the
"Replace module" function in the context menu of the "Ethernet/IP slave" object,
see fig. 4-26 "Select the data capacity for the input and output box of the Ether
net/IP slave" on page 34.
If the input and output box is parameterized with data capacities
equal to 0 (module "0 Byte Input" and "0 Byte Output..."), cyclic
communication is no longer possible.
Fig.4-26:
Select the data capacity for the input and output box of the Ethernet/IP
slave
To configure the inputs/outputs, double-click on the corresponding module en
try in the project explorer.
A window opens in the workspace:
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Project Planning and Programming
Fig.4-27:
"Ethernet/IP module settings"
Coupling area of an "Ethernet/IP slave" object (example)
Name: Internal name, specified by the installed target system.
Based on: File name of the used device description file. The file is a fixed part
of the installed target system.
Assembly Instance: Internal identification.
Comment: Any text to describe the I/O field in a detailed manner.
Register "I/O addresses"
Assign here the coupling area to the physical addresses of the control (I/O ad
dresses of the PLC). The addresses are the local I/O addresses of the
IndraLogic L10.
Identifier: This column shows the input and output structure. It is possible to
switch between the byte and bit view with the plus and minus symbol.
For each absolute address the assignment of a symbolic address is possible
(double-click on the particular field). After entering the symbolic address, it is
created automatically as global variable in the PLC project.
The symbolic address of a node also appears in the project explorer. In fig. 4-18
"Symbolic and absolute addresses of I/O objects" on page 28 an example is
shown for onboard I/O.
Address: I/O address. Enter the desired I/O address as byte address (e. g. %
IB10). Entries in italics serve only for display and cannot be edited.
An automatic readdressing is possible in the "I/O settings" tab.
Data type: Byte addresses are identified with "BYTE", bit addresses with
"BOOL".
Comment: Please enter here any comment about an address.
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Status: Physical status of the input/output. The status is only indicated in diag
nostic mode during the communication between IndraWorks and
IndraLogic L10.
Register "I/O addresses"
Start here the automatic assignment of I/O addresses.
From output/From input: Current or desired start addresses for the automatic
numbering of the I/O coupling area.
"Apply": Renumbers automatically all outputs/inputs of the I/O coupling area in
ascending order starting with the indicated start addresses (see "From output /
From input"). Please note, that existing address gaps are closed during this
process!
If the automatic numbering causes collisions with already assigned address
areas, IndraWorks indicates the collision cause and determines automatically
the next free address area.
Ethernet/IP Connection Types
With the IndraLogic L10 as Ethernet/IP slave data blocks can be cyclically
transmitted ("Implicit Messaging") via an "Exclusive Owner Connection" (Trans
port Class 1) and a "Listen Only Connection" (Transport Class 1). By means of
the additional "Listen Only Connection" a second master can read the Ethernet/
IP output image of the IndraLogic L10 via multicast, if the an "Exclusive Owner
Connection" exists.
The input and output field size can be parameterized between 0 and 128 bytes
with an incremental width of 8 bytes.
Fig.4-28:
Ethernet/IP connection type: Point to point
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Fig.4-29:
Ethernet/IP connection type: Point to point / multicast
Features of the Cyclic Data Transmission
The full-duplex operation of the Ethernet connection is required. Other
wise, transmission timeouts are not possible.
The lowest cycle time RPI (Requested Packet Interval) supported by the
IndraLogic L10 is 5 ms.
The Ethernet/IP "Idle/Run" header (32 bits) is supported. The header is
not visible in the cyclic I/O image of the IndraLogic L10.
Reaction of IndraLogic L10:
Idle status of the master (bit 0 in the Idle/Run header is not set): Input
image is set to zero.
Stop mode of the IndraLogic L10: Output image is set to zero, input image
is continually updated.
Transmission timeout: Input image is set to zero.
The consumer instance of the IndraLogic L10 monitors the cyclic transmission
of the master output image by means of a monitoring time (timeout time). For
this, the IndraLogic L10 receives during the initialization of the cyclic data chan
nel corresponding parameters from the master. The resulting monitoring time
can be calculated using the following formulas:
TMV:
TM:
RPI:
t:
Fig.4-30:
Examples:
Timeout Multiplier Value
Timeout Multiplier
Requested Packet Interval (in s)
Monitoring time (in ms)
Formula to calculate the monitoring time t
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TMV
TM
RPI (in s)
t (in ms)
5000
20
5000
40
16
5000
80
32
5000
160
64
5000
320
16
10000
160
TMV
TM
RPI
t
Fig.4-31:
4.6.2
Timeout Multiplier Value
Timeout Multiplier
Requested Packet Interval
Monitoring time
Resulting monitoring times (example)
Configuring IndraLogic L10 as CIP Data Server
Overview
As CIP data server (CIP: Communication Industrial Protocol): the
IndraLogic L10 provides via the Onboard Ethernet interface (X7E) enabled var
iables via acyclic DataTable services ("Unconnected Explicit Messaging" and
"Class 3 Connected Messaging").
Projecting
To use the IndraLogic L10 as CIP data server please execute the following
steps:
1.
Define the IndraLogic L10 as Ethernet/IP slave, refer to chapter 4.3.2
"Device and Function Module Settings" on page 17. Only in this case the
required subordinated "Ethernet/IP slave" object is available in the project
explorer.
2.
If no additional cyclic communication is required, parameterize the data
capacities of the I/O coupling area equal to 0. For this, use the particular
context menu item "Replace module" and select the modules "0 Byte In
put" or "0 Byte Output...", see fig. 4-26 "Select the data capacity for the
input and output box of the Ethernet/IP slave" on page 34.
3.
Define the variables relevant in IndraLogic.
4.
Ensure that the options "Generate icon entries" and "Generate XML icon
table" are activated in IndraLogic under Project Options Icon config
uration.
5.
Open
the
IndraLogic
dialog
"Set
object
attributes"
via
Project Options Icon configuration Configure icon file. Select the
desired variables and activate the "Output variables of the object" option.
The "Writing access" option affects the write protection of a variable.
To avoid an external overwriting of the variable value, deactivate
the writing access.
Features of the Acyclic Data Transmission
Maximum 6 simultaneous connections to CIP data clients are possible.
The variables are addressed via their name.
The access is possible to variables (INT, DINT, ...) as well as to one-di
mensional variable arrays (up to 450 bytes).
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The data server acknowledges the read and write accesses. Reasons for
negative acknowledgements are listed in the following table:
Description
Error
code
Additional error
code
No symbol information for variable available
0x1F
0x0101
Variable is read-only
0x1F
0x0106
Too many data sent during the write access
0x1F
0x0107
Too less data sent during the write access
0x1F
0x0108
Fig.4-32:
4.6.3
Error codes of the CIP data server
Configuring IndraLogic L10 as CIP Data Client
As CIP data client the IndraLogic L10 can access via the Onboard Ethernet
interface (X7E) enabled variables of a CIP data server via acyclic DataTable
services.
For this, besides the activation it is required to use the "RIL_EtherNetIP" library.
To use the IndraLogic L10 as CIP data client, please execute the 4 following
steps:
1.
Define the IndraLogic L10 as Ethernet/IP slave, refer to chapter 4.3.2
"Device and Function Module Settings" on page 17. Only in this case the
required subordinated "Ethernet/IP slave" object is available in the project
explorer.
2.
If no additional cyclic communication is required, parameterize the data
capacities of the I/O coupling area equal to 0. For this, use the particular
context menu item "Replace module" and select the modules "0 Byte In
put" or "0 Byte Output...", see fig. 4-26 "Select the data capacity for the
input and output box of the Ethernet/IP slave" on page 34.
3.
Ensure that the CIP data server provides the relevant variables.
4.
Define all variables required for the used function blocks of the "RIL_Ether
NetIP" library in the PLC program. Call the corresponding function blocks
in an appropriate manner.
4.7
PLC Programming with IndraLogic
4.7.1
Overview
For the PLC project planning the following functions can be executed via pro
gram IndraLogic integrated in IndraWorks:
Target settings: for special settings for IndraLogic L10, refer to chapter
4.7.2 "Target Settings " on page 40.
Task configuration: Control of the program processing, refer to chapter
4.7.3 "Task Configuration " on page 42
Library manager: Managing PLC module libraries, refer to chapter 4.7.4
"Library Manager " on page 43
Creating a PLC Program: Creating modules in PLC programming lan
guages, refer to chapter 4.7.5 "Create PLC Program " on page 45
The PLC configuration is not generated within IndraLogic, but in
IndraWorks, refer to chapter 4.3 "Basic Settings Specified (Wizardguided) " on page 16. Thus, many input boxes of the IndraLogic
PLC configuration are deactivated and cannot be changed.
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The PLC project planning with IndraLogic is activated via the "Logic" object in
the project explorer.
Fig.4-33:
Update Project
Double-clicking on the object "Logic" object starts IndraLogic with the tar
get system "IndraLogic L10".
By double-clicking on an entry below "POEs" (e.g. PLC_PRG) the corre
sponding module is opened in IndraLogic for further editing, refer to
chapter 4.7.5 "Create PLC Program " on page 45.
By double-clicking on "Tasks" the task configuration starts in IndraLogic,
refer to chapter 4.7.3 "Task Configuration " on page 42.
All modules generated in IndraLogic as well as the modifications of the settings
are applied in the IndraWorks project explorer as soon as the context menu
function "Update" is selected in the "Logic" object:
Fig.4-34:
4.7.2
"Logic" object in the project explorer
Update "Logic" object
Target Settings
Each modification of the preset target configuration can have serious
effects on the behavior of the target system!
CAUTION
The target settings may only be modified by instructed specialists, who are
aware of the effects of this modifications!
The target settings are optimized to the most frequently used applications. For
special applications some settings can be adapted. The target settings are
modified via the properties dialog of the "Logic" object, when the application
IndraLogic is closed.
Settings, that are not available on the IndraWorks level (e.g. "Network func
tions") can be made in IndraLogic under "Target settings". These settings can
be reached in IndraLogic by clicking on "Target settings" in the "Resources"
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tab, refer to fig. 4-35 "IndraLogic, resources, "target settings" object" on page
41.
For further information about the target settings refer to the docu
mentation and the online help of IndraLogic /2/.
Fig.4-35:
Interrupting the Database Connec
tion
IndraLogic, resources, "target settings" object
Usually, a connection to the database server is active. If a connection is active,
it can be recognized by the addition "<R>" in the name of the "Target set
tings" object.
To be able to modify the target settings, at first, the connection to the database
has to be interrupted. For this, select in the context menu of the target settings
menu item Project database Check Out, refer to fig. 4-36 "Target settings:
Check out from the database" on page 42. After changing the target settings
the database connection can be reestablished via Project database Check
In. After modifying the settings menu function Project database Get Latest
Version can be executed to synchronize the database between IndraWorks and
IndraLogic.
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Fig.4-36:
4.7.3
Target settings: Check out from the database
Task Configuration
For many application cases it is sufficient to execute the program without spe
cial task management. The program processing is simply executed via the
"Main program" PLC_PRG. PLC_PRG is automatically generated as module of
type "Program" and is called up exactly one time in each control cycle.
For special application cases it is possible to control the processing of the tasks.
For this, the task configuration is required.
Calling the task configuration:
In the project explorer of IndraWorks: Double-click on the "Tasks" object
of the relevant "Logic" objects
- or -
in the "Resources" tab of IndraLogic: Double-click on the "Task configu
ration" object.
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Fig.4-37:
IndraLogic task configuration
For further information about the task properties refer to the docu
mentation and the online help of IndraLogic /2/.
The IndraLogic L10 provides a special task-controlled function:
Triggered by External Event
A task can be started by a rising edge/ by rising edges at one or several onboard
inputs.
For this, select in the "Task properties" tab the "Triggered by external event"
option and in the "Event" box the required event:
Local input bit 0 ... Local input bit 7: As soon as a rising edge is applied to
the selected bit input of the onboard I/O, the task is started.
Local input byte: As soon as a rising edge is detected at least one of the
eight onboard inputs, the task is started. Even if positive signal level are
already applied to the individual inputs, the task starts with each new rising
edge of an input. Simultaneously incoming rising edges are recognized as
event and, thus, do not start the task several times.
The independent task starts when the program is started. After ex
ecution, it starts again without waiting time. In order to start other
tasks, the independent task, must be the task with the lowest priority
of all programmed tasks. It can only use one independent task.
4.7.4
Library Manager
For further information on the library manager refer to the docu
mentation and the online help of IndraLogic /2/. Information on the
libraries of the IndraLogic L10 are available in chapter 6 "Libraries
" on page 59.
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With the IIndraLogic L10 already a few libraries are indicated in IndraLogic in
register "Resources".
IndraWorks loads libraries for internal use (refer to chapter 6 "Li
braries " on page 59) automatically as soon as they are refer
enced. It is not necessary to insert them manually with the library
manager.
To link further libraries with the current project, double-click at first in the "Re
sources" tab on the "Library manager" object. The library manager opens:
Fig.4-38:
"Resources" tab
"Library manager" object
Display of the loaded libraries
Display of all modules contained in a selected library
Library manager
Select menu function Insert Further library or in the context menu of area (3)
Furthe"r" library... A dialog for library selection appears, refer to fig. 4-39 "Li
brary directory of the IndraLogic L10 target" on page 45. Select the library
directory of the installed IndraLogic L10 files (target files).
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The data are archived by default in directory "...\Rexroth\IndraWorks\IndraLogic
\Targets\<TargetSystemName>\lib".
Example: Library directory of the IndraLogic L10 04 VRS: "C:\Programs\Re
xroth\IndraWorks\IndraLogic\Targets\IndraLogic_L10_04VRS\lib\"
Fig.4-39:
Library directory of the IndraLogic L10 target
Select the required library and acknowledge the selection by pressing the
"Open" button. The library can be applied and used in area (3) (refer to fig. 4-38
"Library manager" on page 44).
4.7.5
Create PLC Program
Create the PLC program in IndraLogic. For further information refer
to the documentation and the online help of IndraLogic /2/.
To create compatible IEC programs and to organize the memory of I/O ad
dresses, please refer to chapter 4.8 " Compatible IEC Programming between
Different Controls" on page 46.
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Fig.4-40:
4.7.6
PLC program example
Saving IndraLogic Project Data
With menu function File Save all settings executed in IndraLogic and all
edited modules can be saved.
Save the IndraLogic project data first, before changing the current
project in IndraWorks.
4.8
Compatible IEC Programming between Different Controls
4.8.1
Overview
To ensure a compatible programming between the systems, consider the fol
lowing features: It is described, which programming methods can be used, so
that no incompatibilities may occur:
Use of pointers within structures
Packing Structures for IndraLogic L10 and L20
Memory alignment for I/O addresses
Assignment of structures to I/O addresses
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4.8.2
Using of Pointers within Structures
If structures are created in the IEC program, the compiler maps this structures
during the compilation process in the data memory of the control. The compiler
recognizes exactly the possible restrictions of the used processor platform and
archives the elements of the structure in the memory by using only addresses,
that the processor can utilize for the corresponding data types.
If structures with elements containing different data types are created, the com
piler inserts, e.g., for the IndraLogic L10/L20, filling bytes, that are not visible
for the user.
Example
Structural differences between the controls
Program:
TYPE OutStruct :
STRUCT
Out01 : BYTE;
Out02 : WORD;
Out03 : BYTE;
Out04 : DWORD;
END_STRUCT
END_TYPE
Depending on the platform this structure is mapped to the memory as follows
(here a comparison between the controls IndraLogic L10 and L20):
IndraLogic L10/L20
IndraLogic V,
IndraLogic VEP,
IndraLogic VPP,
IndraLogic L40
ADR0 Out01 : BYTE;
ADR0 Out01 : BYTE;
ADR1 Out02 : WORD;
ADR1 (filling byte)
ADR3 Out03 : BYTE;
ADR2 Out02 : WORD;
ADR4 Out04 : DWORD;
ADR4 Out03 : BYTE;
ADR8 :
ADR5 (filling byte)
ADR6 (filling byte)
ADR7 (filling byte)
ADR8 Out04 : DWORD;
ADR12 :
Fig.4-41:
Resulting control-independent memory image
The structure elements are differently mapped, so that a compatible program
ming method being independent of the control's mapping must be used when
accessing the structure elements.
Permissible Addressing
Thus, the compatible use of structures provides for a direct addressing of the
elements via the point operator:
Structure [Link] name := Element value;
If the address of a structure is to be transferred to subfunctions via a pointer,
the addressing of the elements is also only permissible by the offset calculation
of the compiler:
Structure pointer^.Element name := Element value;
Program:
StructInst : OutStruct;
pt : POINTER TO StructInst;
(* Declaration structure instance *)
(* Declaration pointer to structure instance *)
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StructInst.Out03 := 2#11110000; (* Access to structure element *)
pt := ADR (StructInst);
pt^.Out02 := 16#FF00;
Impermissible Addressing
(* Pointer initialization *)
(* Access to structure element by pointer *)
The addressing of a structure element by calculations in the code is not al
lowed:
Structure element pointer := ADR (Structure [Link]);
Structure element pointer := Structure element pointer + n;
Structure element pointer^ := value;
This is not allowed and causes incompatibilities, as it is not ensured, that the
offset creation to address a structure element by calculation in the code is re
liable. The number of filling bytes is different for the platforms.
4.8.3
Packing Structures for IndraLogic L10/20
Concerning the IndraLogic L40 structures are always packed, i. e. they are
archived in the memory without filling bytes. Contrary to that, with an IndraLogic
L10/20 the packing of structures must be forced by a corresponding compiler
instruction (pragma "pack" ) during the structure declaration.
The pragma {pack} is supported as of IndraWorks Logic version 02V09.
The pragma {pack} is ignored by the compiler of the IndraLogic L40, i.e. it has
no effect on the application's compilability or ability to run in the IndraLogic L40.
Example for the compiler instruc
tion pack
Program:
STRUCT {pack}
Element_01 : USINT;
Element_02 : DWORD;
Element_03 : BYTE;
Element_04 : INT;
END_STRUCT
END_TYPE
The structure of this program listingis archived in the memory of the different
systems as follows:
Byte ad
dress
IndraLogic V,
IndraLogic VEP,
IndraLogic L10/L20
without pragma {pack}
IndraLogic L10/L20
with pragma {pack}
IndraLogic VPP,
IndraLogic L40
0
Element_01
Element_01
Element_01
Element_02 (byte 0)
Filling byte
Element_02 (byte 0)
Element_02 (byte 1)
Filling byte
Element_02 (byte 1)
Element_02 (byte 2)
Filling byte
Element_02 (byte 2)
Element_02 (byte 3)
Element_02 (byte 0)
Element_02 (byte 3)
Element_03
Element_02 (byte 1)
Element_03
Element_04 (byte 0)
Element_02 (byte 2)
Element_04 (byte 0)
Element_04 (byte 1)
Element_02 (byte 3)
Element_04 (byte 1)
Element_03
Filling byte
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Byte ad
dress
IndraLogic V,
IndraLogic VEP,
IndraLogic L10/L20
without pragma {pack}
IndraLogic L10/L20
with pragma {pack}
IndraLogic VPP,
IndraLogic L40
10
Element_04 (byte 0)
11
Element_04 (byte 1)
Fig.4-42:
Memory assignment
By specifying the pragma {pack} a structure archive compatible to the
IndraLogic L40 is created. The individual structure elements can be accessed
like in the IndraLogic L40.
Example to pack structures
Program:
VAR
str001: struct001;
len_struct001: INT := 0;
array001: ARRAY [0..15] OF BYTE;
ps001: POINTER TO BYTE;
pa001: POINTER TO BYTE;
i: INT := 0;
END_VAR
---------------------------------------------------------len_struct001:=SIZEOF(str001);
str001.s001_byte1:=16#01;
str001.s001_DW:=16#05040302;
str001.s001_byte2:=16#06;
str001.s001_Word:=16#0807;
ps001:=ADR (str001);
pa001:=ADR (array001);
FOR i :=0 TO len_struct001 BY 1 DO
pa001^:=ps001^;
pa001:=pa001+1;
ps001:=ps001+1;
END_FOR;
To pack structures with the help of the compiler instruction {pack}
causes a deceleration of the PLC program processing in the Indra
Logic L10/20, as the access to word or double-word operands
occurs byte wise.
4.8.4
Alignment for I/O Addresses
The processor of the IndraLogic L20 supports a so-called "Natural Align
ment". That is, the memory accesses are optimized in a manner, that the
variables are archived on addresses corresponding to the data capacity of the
data type.
The following table shows the factor for the optimum start address for the par
ticular data type:
Data type
Factor = Data capacity (bytes)
BYTE
WORD
DWORD
Fig.4-43:
Factor for start addresses
During the declaration of variables without assignment of an I/O address the
IndraLogic compiler ensures an optimum alignment corresponding to the illus
trated table.
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Example
Variable1: WORD even address
Variable2: DWORD address divisible by 4
During the declaration of variables with assignment of an I/O address the align
ment in the memory depends on the assigned address.
Out01 AT %QB0 : DWORD; even address
Out02 AT %QB5 : DWORD; uneven address
To assign word/byte variables to uneven I/O addresses causes a
deceleration of the PLC program processing in the IndraLogic L10/
L20, as the access to word and double-word operands occurs byte
wise.
4.8.5
Assigning Structures to I/O Addresses
A structure declared with the pragma instruction {pack} (refer to chapter 4.8.3
"Packing Structures for IndraLogic L10/20" on page 48) can be directly mapped
on a corresponding I/O area.
A non-packed structure causes a wrong addressing within the control because
of the filling bytes.
Use of the data type LREAL
Due to the processor architecture used for the IndraLogic L10/L20, the 64 bit
data type LREAL is not mapped task and interrupt save. The processor type
used contains only tabs with a 32 bits width. Operations executed with LREAL
variables can be stopped during task change or interrupt processing so that
consistency errors occur.
Use the LREAL variables in one IEC task only to exclude consis
tency errors.
4.9
Download and Commissioning
4.9.1
Loading Configurations and PLC Program into the Control
Verify to Exclude Errors
After finishing the programming the project can be verified in IndraLogic with
menu function Project Rebuild all.
Download and Online Mode
With menu function Online Login the communication between programming
system and the IndraLogic L10 is started, and a change to the online mode
occurs.
If the current project was not compiled after opening it or after the last modifi
cation, it is compiled now (as for Project Build). If errors occur during the
compilation, IndraLogic does not change to the online mode.
If the current project was modified after the last download into the control, but
not closed, and if the last download information was not deleted with command
Project Clean all, a dialog with the following request is opened:
"The program has been changed. Load changes? (Online Change)"
"Yes" confirms that confirm during log in the changed project parts are to be
loaded into the control. With "Load all" the complete project is reloaded into the
control. With "No" a logging in occurs, but the changes made after the last
download are not loaded into the control.
Also refer to the "Online Functions" in the IndraLogic documentation
or help /2/.
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4.9.2
Online Functions
Then, information on the control state can be obtained using the "online func
tions".
Connection Test
To switch a control online, a connection must have been established between
the computer being provided with the IndraWorks installation and the control.
This connection can be checked via the context menu of the device, refer to
fig. 4-44 "Checking the connection of a device" on page 51.
Fig.4-44:
Checking the connection of a device
The result of the connection test is provided in the short acknowledgement. If
the device can be reached, the control can be switched to online.
Switch online
To switch to online with the device go to menu Project Switch Devices On
line, refer to fig. 4-45 "Switch device to online" on page 52.
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Fig.4-45:
Switch device to online
A dialog opens where the requested device can be selected, refer to fig. 4-46
"Select devices to switch online" on page 52.
Fig.4-46:
Select devices to switch online
Single devices can also be switched online directly using the context menu of
the device in the project explorer. Devices switched online are displayed in the
.
project explorer via a small circle at the device icon:
Switch on monitor function
As soon as a device is switched online, the monitor function of IndraWorks can
be used. When the monitor is switched on, the I/O status data can be read in
decimals.
The monitor is to be switched on via the context menu of the device switched
online, refer to fig. 4-47 "Switch monitor function on/off" on page 53.
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Project Planning and Programming
Fig.4-47:
Switch monitor function on/off
When the monitor is switched on, the I/O status data can be read in decimals.
To view the addresses double-click on "Onboard I/O" in the project explorer. In
the "Status" column, the corresponding values can be found fig. 4-48 "Output
the I/O status data" on page 53.
Fig.4-48:
Setting time
Output the I/O status data
The time can be set when the device is switched to online. Select the function
"Set time" in the context menu.
Also refer to the Online Functions in the IndraLogic documentation or help /2/.
4.9.3
Power-on Behaviour of Control
The IndraLogic control behavior is realized as follows:
Action
Successor state
Switch control/soft panel on/off
last state (RUN/STOP/INIT)
Reset probe (L variants)
last state (RUN/STOP/INIT)
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Project Planning and Programming
Action
Successor state
Software reset
STOP
Software reset (cold)
STOP
Software reset (origin)
STOP (boot project is deleted)
Fig.4-49:
Power-on Behaviour of Control
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Additional Functions
Additional Functions
5.1
Firmware Management
5.1.1
Firmware Update Control
Firmware downloads can be only executed, if the control is in the
stop status.
1.
Copy the Firmware files of the IndraLogic L10 (*.fw files) required for
download in a local directory or in a directory in the network.
2.
Open the dialog of the Firmware management. Use the Firmware man
agement menu item in the context menu of the IndraLogic L10 device (in
the project explorer). The following dialog opens:
1
2
3
4
Fig.5-1:
Path to the new Firmware versions
Available Firmware versions
Currently installed Firmware versions
Activation option for a restart after the download
Example for the "Firmware management" dialog
3.
Select the directory selected in step 1 via the button
figure 5-1.
4.
Mark the requested Firmware on the left, refer to in figure 5-1. Only
Firmware versions that are compatible to the current version of the device
are displayed. The file names of the Firmware updates should not be
changed.
5.
The new Firmware is only activated after a restart of the control. Tick
"Restart after download" (refer to in figure 5-1) if the control should
restart immediately after installing the new Firmware.
6.
Click on the Download button. Follow the further screen instructions.
, refer to in
Risk to damage the device due to voltage breakdown during Firmware
change!
CAUTION
Ensure that the supply voltage of all participating devices is never interrupted
during the Firmware change!
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structions
Additional Functions
For further information refer to the documentation and the online
help of IndraWorks /5/.
5.2
Importing IndraLogic Project Data
Via the context menu of the device project data (e. g. POUs, global data, control
configurations) can be imported from an existing IndraLogic project file.
Fig.5-2:
Context menu of the IndraLogic L1: Import PLC project data
For further information refer to the documentation and the online
help of IndraWorks /5/.
5.3
IndraLogic Functions
The context menu functionality of the "Logic" object in the project explorer is
dependent of the current system status:
Fig.5-3:
Context menu of the "Logic" object when the IndraLogic is started
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Additional Functions
Fig.5-4:
Context menu of the "Logic" object when the IndraLogic is not started
Available functions:
Printing, saving and compiling (Compile all) an IndraLogic project
Starting and closing IndraLogic
Logging the control in or out
Updating all modules created in IndraLogic as well as modifications of
configuration settings in the IndraWorks project explorer.
The access on the context menu items Save PRO file as... and
Properties is only possible, if IndraLogic is closed.
further settings
Further functions and settings of IndraLogic are summarized under the "Further
settings" tab:
Saving IndraLogic settings
Safety mode
Offline mode
Symbol file generating and sending
Substitute constants
Address verification
Optimized IndraLogic call
Automatic loading of the boot project
The properties can be called up via the context menu of the "Logic" object, if
IndraLogic is not started.
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Additional Functions
Fig.5-5:
Context menu for the IndraLogic L10: further settings
For further information refer to the documentation and the online
help of IndraWorks /5/.
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Libraries
Libraries
6.1
Overview
Libraries available for the IndraLogic L10:
Library
Function
See
AnalyzationNew
Analysis of expressions
/2/
BuepE_Client
Communication between the IndraLogic L10 and the Bosch controls See chapter 6.2 "BuepE_Client
of the CL series
" on page 60
HMI_Mkeys
M key functionalities of the HMI (IndraWorks HMI)
/5/
Iecsfc
For internal use
NetVarUdp_LIB_V23
Application of network variables and the parameter manager (for
data exchange between two or several controls)
Networkfunctionality.pdf1)
ProViDiagnosis
Access to the PLC diagnostics (ProVi)
/5/
RIH_CML10
Modules for the status of the IndraLogic L10
See chapter 6.3
"RIH_CML10.lib" on page 62
RIL_Check
Automatic monitoring of internal over-ranges
See chapter 6.4
"RIL_Check.lib" on page 63
RIL_CheckRtv
Like RIL_Check
See chapter 6.4
"RIL_Check.lib" on page 63
RIL_CommonTypes
For internal use
RIL_EthernetIP
Functions in connection with Ethernet/IP
See chapter 6.5 "RIL_Ether
NetIP" on page 65
RIL_VExUtil
Safe key transmission to an HMI device
See chapter 6.6
"RIL_VExUtil.lib" on page 71
Default
Default FBs and functions of the IEC 61131-3
/2/
SysLibCom
Serial communication with the IndraLogic L10
SysLibCom.pdf1
SysLibFile
File system support on the IndraLogic L10
SysLibFile.pdf1
SysLibFileAsync
Asynchronous file accesses from the IEC application
SysLibFileAsync.pdf1
SysLibIecTasks
Management of IEC tasks
SysLibIecTasks.pdf1
SysLibMem
Memory management
SysLibMem.pdf1
SysLibRtc
Access to the real-time clock and the battery status of the
IndraLogic L10
SysLibRtc.pdf1
SysLibSockets
Access to sockets for the communication via TCP/IP and UDP
SysLibSockets.pdf1
Character string functions
SysLibStr.pdf1
SysLibSocketsAsync
SysLibStr
1)
Documentation about the system libraries ([Link]) are located in a subdirectory of the IndraLogic installation, e.g.: ".../Rexroth/IndraWorks/IndraLogic/
Documents/English"
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Library
Function
See
SysLibTime
Retrieve time and date
SysLibTime.pdf1
Util
As supplement to the [Link]: BCD converting, bit/byte functions, /2/
mathematic help functions, controllers, signal generators, function
manipulators and analog value processing
Fig.6-1:
Overview of IndraLogic L10 libraries
To link libraries with the current project, please consider PLC Programming with
IndraLogic the chapter 4.7.4 "Library Manager " on page 43 in chapter.
IndraWorks loads libraries for internal use automatically as soon as
they are referenced. It is not necessary to insert them manually with
the library manager.
Concerning the system and Firmware libraries please also consider
the online help of IndraLogic.
6.2
BuepE_Client
6.2.1
General Information
The library BuepE_Client provides the communication between the
IndraLogic L10 and the Bosch controls of the CL series. The IndraLogic L10
maps the client functionality. The CL control represents always the server.
6.2.2
BuepE_Client
Brief Description
The BuepE_Client function block can be simultaneously used several times. A
new instance is required for every order.
Interface Description
Fig.6-2:
VAR_INPUT
BuepE_Client
Name
Type
Comment
Start
BOOL
TRUE: The transmission is started
Write
BOOL
TRUE: Writing access
FALSE: Reading access
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Libraries
Name
Type
Comment
Command
BYTE
Field type of the Bosch control:
16#44: Data block
16#43: Data field
16#4D: Flag
Index
WORD
Number of the data block (only for the "Data block" field type)
Offset
WORD
Byte offset address within the selected data field or data
block
DataType
BYTE
Data type:
0: BYTE
1: WORD
DataCnt
WORD
Number of the data = f(DataType), depending on the setting
in DataType
Coord
WORD
Coordination flag
0: Uncoordinated
BlockAdr
WORD
Module block address, only for CL200, CL400 and CL500
16#FFFF: without block address
VAR_OUTPUT
DataPtr
POINTER TO BYTE
Pointer to the source data (for "Write"=TRUE) or pointer to
the target data (for "Write"=FALSE)
IPAdr
DWORD
IP address of the Bosch CL control
State
WORD
Status:
0: Without errors
16#0100: Order in process
16#0305: Order faulty
16#0405: Order not started
Further states about the communication functionality of the
particular control are described in the documentation .
Error
WORD
Error:
0: Without errors
16#FF04: No order in process
16#FF20: No UDP socket free (e.g. too many active instan
ces at the same time)
16#FF21: Error during "bind" (e.g. too many active instances
at the same time)
16#FF22: Error during "sendto" (e.g. wrong IP address or
partner not activated)
16#FF23: Error during "UDP-receive"
16#FF24: Errors in UDP-receive length
16#FF25: Too many repetitions (partner does not respond,
e.g. incorrect IP address)
Further states about the communication functionality of the
particular control are described in the documentation .
Fig.6-3:
Example
Interface of BuepE_Client
The following program extract shows an example of the BuepE_Client call.
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Program:
VAR
Bclient : BuepE_Client;
(* Declare instance *)
MyDB : ARRAY [0..511] OF BYTE; (* Data block data array*)
END_VAR
(* example: Read a DB from a CL500-ZS1 *)
Bclient( Start := TRUE,
(* Start transmission *)
Write := FALSE,
(* Reading access)
Command := 16#44,
(* Data block *)
index := 0,
(* DB number *)
offset := 0,
(* No address offset *)
DataType := 0,
(* Byte *)
DataCnt := 512,
(* 512 bytes *)
Coord := 0,
(* Uncoordinated *)
BlockAdr := 16#0008,
(* ZS 1 *)
DataPtr := ADR(MyDB),
(* Pointer to data block-data array *)
IPAdr := SysSockInetAddr('[Link]'),
(* state=> ,*)
(* error=>*)
);
6.3
RIH_CML10.lib
6.3.1
Overview
6.3.2
IH_GetOhcCtrl: Reading operating hours meter of the control.
IH_SetDisplay: Outputting IH_SetDisplay user indications on the display.
IH_GetOhcCtrl
Brief Description
Supplies the operating time of the control in hours.
It is not possible to reset the operating hours meter.
Interface Description
Fig.6-4:
VAR_INPUT
IH_GetOhcCtrl
Name
Type
Comment
Enable
BOOL
TRUE: FB is processed
FALSE: FB is not executed
VAR_OUTPUT
Done
BOOL
TRUE: OperatingHours relevant
FALSE: OperatingHours in process
Error
BOOL
Always 0
ErrorID
ERROR_CODE
Undefined and cannot be evaluated
ErrorIdent
ERROR_STRUCT
Undefined and cannot be evaluated
OperatingHours
DWORD
Operating time of the control in hours
Fig.6-5:
Interface of IH_GetOhcCtrl
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Libraries
6.3.3
IH_SetDisplay
Brief Description
Displays a user message on the IndraControl Service Tool.
Interface Description
Fig.6-6:
VAR_INPUT
IH_SetDisplay
Name
Type
Comment
Execute
BOOL
With a positive edge the output of the string transmitted
at input Message is started.
Message
STRING[80]
String to be output with up to 80 characters.
Empty string: Delete the active display.
VAR_OUTPUT
Done
BOOL
TRUE: String is output
FALSE: Processing not yet finished
Error
BOOL
Always 0
ErrorID
ERROR_CODE
Undefined and cannot be evaluated
ErrorIdent
ERROR_STRUCT
Undefined and cannot be evaluated
Fig.6-7:
Interface of IH_SetDisplay
To read the message, switch to the "Diagnostics" view in the IndraControl serv
ice tool.
6.4
RIL_Check.lib
Faulty accesses (accidentally) programmed outside of the ranges of arrays and
subrange types of variables, as well as the division by zero, are not compen
sated by the IndraLogic compiler and/or the runtime system and cause partly
unpredictable errors during program processing. When implementing the
RIL_Check.libm, such over-ranges are monitored and prevented. Thereby, the
access for arrays and subrange types are limited to the smallest or highest
possible value. Thus, e. g. concerning an array, the element with the highest
indices is accessed, even if a higher index value was specified in the PLC pro
gram. For a division by zero the divisor is replaced by "1".
If the RIL_Check.lib library is integrated in the PLC project, before
each testable operation the corresponding test function is automat
ically inserted (invisible for the user).
Further function calls are not necessary!
If library RIL_Check.lib is integrated in the PLC project, the PLC
cycle time is charged, as each testable operation is automatically
monitored. With respect to the robustness of a PLC project and the
safety of the whole system we recommend to use the RIL_Check.lib
in the PLC project.
When using the MP_PLCOpen.lib, the RIL_Check.lib is required. In
this case the RIL_Check.lib must be integrated in the PLC project.
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Libraries
Functions
All functions contained in the RIL_Check library (see fig. 6-8 "Functions of
RIL_Check" on page 64) are automatically integrated in the PLC program and
must not be explicitly called.
Designation
Description
CheckBounds
Automatic verification, if the permissible indices of the access to array elements is
exceeded or fallen below the minimum value.
CheckDivByte
Automatic verification on division by zero (BYTE access).
CheckDivDWord
Automatic verification on division by zero (DWORD access).
CheckDivReal
Automatic verification on division by zero (REAL access).
CheckDivWord
Automatic verification on division by zero (WORD access).
CheckRangeSigned
Automatic verification, if the permissible value range of a signed variable is exceeded
or fallen below the minimum value.
CheckRangeUnsigned
Automatic verification, if the permissible value range of an unsigned variable is ex
ceeded or fallen below the minimum value.
Fig.6-8:
CheckExceedingOccurred
Functions of RIL_Check
The error cause can be determined exactly by requesting the bits in the global
variable "CheckExceedingOccurred" directly. All error accesses are prevented
by RIL_Check, so that the permissible value range is not exceeded or fallen
below the minimum value and that no division by zero occurs. The single bits
have the following meaning:
Bit variable
Value
Meaning
CheckExceedingOccurred.0
16#01
CheckBoundsLowerLimitation:
The permissible indices of the access to array elements are fallen below
the minimum value.
CheckExceedingOccurred.1
16#02
CheckBoundsUpperLimitation:
The permissible indices of the access to array elements are exceeded.
CheckExceedingOccurred.2
16#04
CheckBoundsExceedingLimitation:
The permissible indices of the access to array elements are exceeded or
fallen below the minimum value.
CheckExceedingOccurred.3
16#08
CheckRangeLowerLimitation:
The permissible value range of a variable is fallen below the minimum
value.
CheckExceedingOccurred.4
16#16
CheckRangeUpperLimitation:
The permissible value range of a variable is exceeded.
CheckExceedingOccurred.5
16#32
CheckRangeExceedingLimitation:
The permissible value range of a variable is exceeded or fallen below the
minimum value.
CheckExceedingOccurred.6
16#64
DivisionByZeroPrevention:
Division by zero.
Fig.6-9:
Sample Program
CheckExceedingOccurred
The following PLC sample program shows the use of variable CheckExcee
dingOccurred. The limitation of arrays with CheckBounds always sets the
respective bit in error case, when the permissible value range is exceeded or
fallen below the minimum value (CheckBoundsLowerLimitation or Check
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Libraries
BoundsUpperLimitation) and the general bit of the access violation (Check
BoundsExceedingLimitation). Thus, a general or detailed verification, if a limit
value was exceeded, can be realized.
Program:
CheckExceedingOccurred := 16#00;
(* Resetting the variables *)
IF Axis_Data[AxisNo].bCheckAccessOK
(* Array access *)
THEN
...
IF CheckExceedingOccurred.2 (* Array access violation detected? *)
THEN
IF CheckExceedingOccurred.0 (* Bit set, if value below specified range? *)
THEN String := 'Access below the possible array range'
...
END_IF
IF CheckExceedingOccurred.0 (* Bit set, if value above specified range? *)
THEN String := 'Access above the possible array range'
...
END_IF
ELSE String := 'Access successful'
END_IF
6.5
RIL_EtherNetIP
6.5.1
Overview
A control configured as CIP data client is able to read and if write access is
allowed to describe variables of a CIP data server.
IL_ReadDataTable
FB
Read variables provided by the CIP data server
IL_WriteDataTable
FB
Write on variables provided by the CIP data server
IL_Status
FB
For diagnostics of the cyclic communication
Fig.6-10:
6.5.2
Function blocks contained in the RIL_EtherNetIP.lib
IL_ReadDataTable
Brief Description
Reads variables provided by a CIP data server.
Interface Description
Fig.6-11:
VAR_INPUT
Structure of IL_ReadDataTable
Name
Type
Comment
bExecute
BOOL
Positive edge starts the service.
StrPath
STRING(80)
IP address of the CIP data server
(e.g. "[Link]")
StrRemoteTag
STRING(80)
Name of the variable to be read (e.g. "Test1").
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VAR_OUTPUT
Name
Type
Comment
UdiMaxReadSize
UDINT
Size of the receiver array "PbyReadData".
PbyReadData
POINTER TO
BYTE
Pointer to the array, in which the data are to be written.
The array has to be provided by the user of the FB.
UiElements
UINT
Number of array elements to be read. For atomic data
types (SINT, DINT...) UiElements has to be set to value
1.
UdiTimeout
UDINT
Specifies the maximum time in ms that the CIP data
server may need to respond.
UdiReadSize
UDINT
Number of received data bytes.
bDone
BOOL
TRUE: The service is stopped or an error occurred.
bError
BOOL
TRUE: An error occurred.
enErrorID
ERROR_CODE
See error messages.
stErrorIdent
ERROR_STRUC
T
Fig.6-12:
Example
Interface signals of IL_ReadDataTable
Read the DINT variable "diCounter" from the CIP data server with the IP ad
dress "[Link]". As "diCounter" is used in the PLC program
"PLC_PRG", the user has to enter "PLC_PRG.diCounter" as name of the var
iable to be read.
The reading process can be started by a positive edge change of variable
"Read2Fb_bExecute" (FALSE -> TRUE). Status TRUE of variable "bDone"
confirms the execution of the service.
Program:
PROGRAM PLC_PRG
VAR
(*************************************************
** Variables for IL_ReadDataTable
**************************************************)
Read2In1:
IL_ReadDataTable;
Read2Fb_bExecute:
BOOL;
Read2Fb_strPath:
STRING;
Read2Fb_strRemoteTag:
STRING;
Read2Fb_udiMaxReadSize:
UDINT;
Read2Fb_diReadData:
DINT;
Read2Fb_uiElements:
UINT;
Read2Fb_udiTimeout:
UDINT;
Read2Fb_udiReadSize:
UDINT;
Read2Fb_bDone:
BOOL := FALSE;
Read2Fb_bError:
BOOL;
Read2Fb_enErrorID:
ERROR_CODE;
(*Type: RIL_CommonTypes.lib*)
Read2Fb_stErrorIdent:
ERROR_STRUCT;
(*Type: RIL_CommonTypes.lib*)
(*Diagnose*)
Read2Fb_udiCtrErr:
UDINT := 0;
Read2Fb_udiCtrGood:
UDINT := 0;
Read2Fb_CtrValidInput:
UDINT := 0;
(*for automation test*)
Read2Fb_bAutoTest:
BOOL := FALSE;
Program:
(******************************************************************
** Explicit message: Read data table - 2 DINT
*******************************************************************)
Read2Fb_strPath
:= '[Link]';
(*IP-Adresse des Data-Table-Servers*)
Read2Fb_strRemoteTag := 'PLC_PRG.diCounter';
(*Name of the variables to be read*)
Read2Fb_uiElements
:= 1;
(*Number of the elements to be read*)
Read2Fb_udiTimeout
:= 100;
(*Timeout in ms*)
Read2In1(
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Libraries
bExecute
:= Read2Fb_bExecute,
strPath
:= Read2Fb_strPath,
strRemoteTag
:= Read2Fb_strRemoteTag,
udiMaxReadSize := SIZEOF(Read2Fb_diReadData),
pbyReadData
:= ADR(Read2Fb_diReadData),
uiElements
:= Read2Fb_uiElements,
udiTimeout
:= Read2Fb_udiTimeout,
udiReadSize
=> Read2Fb_udiReadSize,
bDone
=> Read2Fb_bDone,
bError
=> Read2Fb_bError,
enErrorID
=> Read2Fb_enErrorID,
stErrorIdent
=> Read2Fb_stErrorIdent
);
(*Automation test*)
IF Read2Fb_bAutoTest = TRUE THEN
IF Read2Fb_bDone = TRUE THEN
IF Read2Fb_bError = TRUE THEN
Read2Fb_udiCtrErr := Read2Fb_udiCtrErr + 1;
ELSE
Read2Fb_udiCtrGood := Read2Fb_udiCtrGood + 1;
END_IF Read2Fb_bExecute := FALSE;
ELSE
Read2Fb_bExecute := TRUE;
END_IF
END_IF
Error Messages
Error ID
Error table
Additional1
Additional2
Error name
Description
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000001
0x00000000
NoCyclicCom
Master has not yet establish
ed the cyclic communication
with the IndraLogic EtherNet/
IP slave.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000002
0x00000000
Idle
Ethernet/IP master has star
ted cyclic communication, but
set the idle flag in the cyclic
channel. Thus, the master in
dicates that its output image is
not valid.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000003
0x00000000
Timeout
Time monitoring of the cyclic
communication indicates er
rors.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000004
0x00000000
Closed
Cyclic communication was ac
tively finished by the Ethernet/
IP master.
Fig.6-13:
6.5.3
Error Messages IL_ReadDataTable and IL_WriteDataTable
IL_WriteDataTable
Brief Description
Writes values in variables provided by a CIP data server.
Write access at the CIP data server has to be allowed for the rele
vant variables.
Interface Description
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Fig.6-14:
VAR_INPUT
Structure of IL_WriteDataTable
Name
Type
Comment
bExecute
BOOL
Positive edge starts the service.
StrPath
STRING(80)
IP address of the CIP data server
(e.g. "[Link]")
VAR_OUTPUT
StrRemoteTag
STRING(80)
Name of the variable to be written (e.g. "Test1").
EnCipType
CIP_TYPE
Type of the written data. Is verified by some CIP data
server.
PbyWriteData
POINTER TO
BYTE
Pointer to the array that contains the data to be written
on the CIP data client. The array has to be provided by
the user of the FB.
UiElements
UINT
Number of array elements to be written. For atomic data
types (SINT, DINT...) UiElements has to be set to value
1.
UdiTimeout
UDINT
Specifies the maximum time in ms that the CIP data
server may need to respond.
bDone
BOOL
TRUE: The service is stopped or an error occurred.
bError
BOOL
TRUE: An error occurred.
EnErrorID
ERROR_CODE
See error messages.
StErrorIdent
ERROR_STRUCT
Fig.6-15:
Example
Interface signals of IL_WriteDataTable
Write the SINT variable "siWriteData" on a CIP data server with the IP address
"[Link]". As "siWriteData" is used in the PLC program "PLC_PRG",
"PLC_PRG.siWriteData" is to be entered as name of the variable to be written.
The writing process can be started by a positive edge change of variable
"WriteFb_bExecute" (FALSE -> TRUE). Status TRUE of variable "bDone" con
firms the execution of the service.
Program:
(*************************************************
** Variables for writing data SINT
**************************************************)
WriteIn1:
IL_WriteDataTable;
WriteFb_bExecute:
BOOL;
WriteFb_strPath:
STRING;
WriteFb_strRemoteTag:
STRING;
WriteFb_enCipType:
CIP_TYPE;
WriteFb_uiElements:
UINT;
WriteFb_siWriteData:
SINT;
WriteFb_udiTimeout:
UDINT;
WriteFb_bDone:
BOOL := FALSE;
WriteFb_bError:
BOOL;
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Libraries
WriteFb_enErrorID:
WriteFb_stErrorIdent:
(*Diagnostics*)
WriteFb_udiCtrErr:
WriteFb_udiCtrGood:
WriteFb_udiCtrValidInput:
(*for automation test*)
WriteFb_bAutoTest:
ERROR_CODE;
ERROR_STRUCT;
UDINT := 0;
UDINT := 0;
UDINT := 0;
BOOL := FALSE;
Program:
(******************************************************************
** Explicit message: Write data table - 1 SINT
*******************************************************************)
WriteFb_strPath
:= '[Link]';
WriteFb_strRemoteTag
:= 'PLC_PRG.siWriteData';
WriteFb_uiElements
:= 1;
WriteFb_enCipType
:= CIPTYPE_SINT;
WriteFb_udiTimeout
:= 1000; (*ms*)
WriteIn1(
bExecute := WriteFb_bExecute,
(*FALSE after TRUE starts FB*)
strPath := WriteFb_strPath,
(*IP address of the server*)
strRemoteTag := WriteFb_strRemoteTag, (*Name of the variable to be written*)
enCipType := WriteFb_enCipType,
(*Data type of the variables*)
uiElements := WriteFb_uiElements,
(*Number of the elements to be written.*)
(* For atomic data types *)
(* (SINT, DINT...)always 1.*)
pbyWriteData
:= ADR(WriteFb_siWriteData), (*pointer to the data, you want to write*)
udiTimeout := WriteFb_udiTimeout,
(*Timeout der Expicit Message*)
bDone => WriteFb_bDone,
(*TRUE => FB is ready with order.*)
bError => WriteFb_bError,
(*TRUE => Error*)
enErrorID => WriteFb_enErrorID,
stErrorIdent => WriteFb_stErrorIdent
);
(*automatic test*)
IF WriteFb_bAutoTest = TRUE THEN
IF WriteFb_bDone = TRUE THEN
IF WriteFb_bError = TRUE THEN
WriteFb_udiCtrErr
:= WriteFb_udiCtrErr + 1;
ELSE
WriteFb_udiCtrGood
:= WriteFb_udiCtrGood + 1;
WriteFb_siWriteData := WriteFb_siWriteData + 1;
END_IF
WriteFb_bExecute := FALSE;
ELSE
WriteFb_bExecute := TRUE;
END_IF
END_IF
Error Messages
Error ID
Error table
Additional1
Additional2
Error name
Description
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000001
0x00000000
NoCyclicCom
Master has not yet establish
ed the cyclic communication
with the IndraLogic EtherNet/
IP slave.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000002
0x00000000
Idle
Ethernet/IP master has star
ted cyclic communication, but
set the idle flag in the cyclic
channel. Thus, the master in
dicates that its output image is
not valid.
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Error ID
Error table
Additional1
Additional2
Error name
Description
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000003
0x00000000
Timeout
Time monitoring of the cyclic
communication indicates er
rors.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000004
0x00000000
Closed
Cyclic communication was ac
tively finished by the Ethernet/
IP master.
Fig.6-16:
6.5.4
Error Messages IL_ReadDataTable and IL_WriteDataTable
IL_Status
Brief Description
The FB IL_Status is used for the diagnostics of the cyclic communication
("Implicit Messaging").
Interface Description
Fig.6-17:
IL_Status
Name
Type
Comment
VAR_INPUT
bEnable
BOOL
If the status is positive (TRUE), the status of the cyclic
Ethernet/IP communication is requested with each call of
the FB.
VAR_OUTPUT
bError
BOOL
TRUE: An error occurred.
EnErrorID
ERROR_CODE
See error messages.
StErrorIdent
ERROR_STRUCT
Fig.6-18:
Example
Interface of IL_WriteDataTable
The following example shows how to use FB IL_Status.
Program:
(*************************************************
** Variables for IL_Status
**************************************************)
PROGRAM PLC_PRG
VAR
Diag:
IL_Status;
CtrValidInput: DINT
...
END_VAR; ... ... ...
(*************************************************
** Program
**************************************************)
Diag(bEnable:=TRUE);
IF([Link] = TRUE) THEN
(*Insert error treatment here.*)
...
Diag(bEnable:=FALSE );
(*Reset error (bEnable)*)
ELSE
(*valid data: Insert input and output data processing here *)
CtrValidInput := CtrValidInput +1;
END_IF
...
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Libraries
Error Messages
Error ID
Error table
Additional1
Additional2
Error name
Description
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000001
0x00000000
NoCyclicCom
Master has not yet establish
ed the cyclic communication
with the IndraLogic EtherNet/
IP slave.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000002
0x00000000
Idle
Ethernet/IP master has star
ted cyclic communication, but
set the idle flag in the cyclic
channel. Thus, the master in
dicates that its output image is
not valid.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000003
0x00000000
Timeout
Time monitoring of the cyclic
communication indicates er
rors.
COMMUNICATION_
ERROR (2)
ETHERNET_IP(151)
0x10000004
0x00000000
Closed
Cyclic communication was ac
tively finished by the Ethernet/
IP master.
Fig.6-19:
6.6
RIL_VExUtil.lib
6.6.1
IL_VExKeys
Brief Description
Error Messages IL_ReadDataTable and IL_WriteDataTable
With the IL_VExKeys function block the user can safely transmit the keystrokes
on an HMI device to the control. The connection occurs via UDP. Each time
when the function block is called, the last data is copied. If the connection is
interrupted, all outputs are reset to 0. Thus, the user is able to program safe
properties, whereby in the output data of the function block the safety mode is
assigned to 0.
Interface Description
Fig.6-20:
Function block IL_VExKeys
Name
Type
Data
ARRAY [0..7] OF BYTE Contains data as byte array. The meaning of the particular bit is
described in the documentation of the HMI.
IPAddress
STRING(25)
Entered IP address "." notation, e.g. "[Link]"
VAR_INPUT
Enable
BOOL
As long as the input is TRUE, the data is permanently updated. If
it is inactive, the output data are all 0.
VAR_OUTPUT
InOperation BOOL
VAR_IN_OUT
Comment
If TRUE, the output data are valid and are updated.
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Libraries
Name
Type
Comment
Error
BOOL
Indicates that an error has occurred within the function block. The
output data are all set to 0.
ErrorID
ERROR_CODE
Error recognition (see next table "Error codes").
ErrorIdent
ERROR_STRUCT
Error structure with further division of the errors.
Fig.6-21:
Error Messages
Function block IL_VExKeys
The function block generates the following error messages in Additional1/Ad
ditional2 for table "MLC_ETHERNET":
ErrorID
Additional1
Additional2
Description
INPUT_INVALID_ERROR (16#0001)
10
Wrong IP syntax
COMMUNICATION_ERROR (16#0002)
11
Unknown IP address or no connection
DEVICE_ERROR (16#0008)
12
Invalid internal buffer size
STATE_MACHINE_ERROR (16#0005)
Invalid status of the state machine
Fig.6-22:
Generated error numbers of the IL_VexKeys function block
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Display and Operating Components
Display and Operating Components
7.1
General Information
The web-based "IndraControl Service Tool" is integrated in the
IndraLogic L10 for the display and the operation. The control can be accessed
with a web browser via an Ethernet interface. The IP address of the control is
set to [Link] when shipped. The network settings can be managed either
in the IndraControl Service Tool (refer to chapter 7.3 "Web-based IndraControl
Service Tool " on page 74) or be transferred using the configuration file in the
control (refer to chapter 7.4 "Network Settings via Configuration file" on page
79).
The reset button and the status LED are located on the front of the
IndraLogic L10.
7.2
Reset Button and Status LED
The Reset button and the multicolor LED are located on the left side of the
device front.
Fig.7-1:
Status LED and recessed reset button
Actuation of the reset button will abort processing of a running pro
gram.
Reset button
The reset button can only be pressed using a tool, for instance with the tip of a
pencil.
Three different actions can be activated using the Reset button:
1.
Short actuation of the reset button during the operation resets the com
plete assembly and forces a restart the without a switch off of the supply
voltages.
2.
Long actuation of the reset button during the operation resets the complete
assembly and forces a restart without a switch off of the supply voltages.
Additionally, the IP address is reset to the delivery status ([Link]).
Therefore, the reset button is to be pressed till the booting phase ends.
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Display and Operating Components
The period of the booting phase is indicated with an orange status light
emitting diode.
3.
Status LED
If the reset button is pressed during the switch-on voltage of the power
supply, the existing boot project is deleted.
The light-emitting diode is a diagnostic / status indicator. The meanings on the
LED display can be seen below.
LED display
Meaning
LED OFF
Control is in status "STOP"
LED red flashing (15 Hz)
Watchdog error
LED orange
Booting phase
LED green flashing (15 Hz)
No boot project exists
LED green
Control is in status "RUN"
LED green flashing
Outputs are disabled
Fig.7-2:
Meaning of the status LED displays
7.3
Web-based IndraControl Service Tool
7.3.1
General Information
The control can be accessed via an integrated, web-based interface. The ap
plication is called "IndraControl Service Tool". This application is for displaying,
operating and configuring the control.
In this section, the required browser settings as well as basic pages are de
scribed. The basic pages include:
Login
Network configuration
Hardware overview
Diagnostics
Variable editor
User management
Depending on the rights (refer to user management), not all pages are dis
played to every user. The writing rights of individual pages ( "Network config
uration" or "Diagnostics" for example) are restricted for some users.
7.3.2
Browser Settings
In order to display the IndraControl Service Tools correctly and to ensure that
all functions are available, some security setting changes are required. As ex
ample, the following list shows the required settings (security settings for the
web content zone) for the Internet Explorer 6:
Function
Setting
Execute ActiveX control elements secure for the scripting
Activate
Initialize and execute ActiveX control elements that are not
Prompt
secure
Execute ActiveX control elements and plug-in
Activate
Automatic prompt for ActiveX control elements
Activate
Binary behavior and script behavior
Activate
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Display and Operating Components
Function
Setting
Download of ActiveX control elements with sign
Prompt
Download of ActiveX control elements without sign
Activate
Active Scripting
Activate
Permit insert operations via a script
Activate
Fig.7-3:
Security settings for the IndraControl Service Tool
This function uses [Link], they may not be blocked for the IP ad
dress of the control.
7.3.3
Login
Fig.7-4:
Login
First page of the IndraControl Service Tools
The user name and a password are to be entered on the first page. The fol
lowing user names and passwords are already assigned when delivered from
the supplier:
User
Password
administrator
rexroth
service
service
user
user
Fig.7-5:
User names and passwords when delivered from the supplier
Language of the application
The language of the application can be set via the selection field "Language
selection". German and English are currently available.
Save login information
With the option "Save login information" the login data is saved locally as
"Cookie".
7.3.4
Symbols
Symbol
Description
Click on interface in order to hide the tree view of the IndraControl service
tool.
The display device indicates that PLC is running.
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Display and Operating Components
The display device indicates that PLC is in stop state.
Click on interface in order to get diagnostic information on the PLC (also
refer to chapter 7.3.7 " Diagnostics " on page 77).
7.3.5
Network Configuration
Fig.7-6:
Network configuration in the IndraControl Service Tool
The page "Network configuration " displays the following network parameters:
MAC address
IP address
Subnet mask
Default gateway
Apart from the MAC address, all values can be edited if the rights are given to
the current user.
To change these parameters, set the curser in the requested field using the
mouse. The highlighted presentation shows the modified values.
The modified values are applied after closing the network configuration and
after a question for confirmation. To activate the modified values for the control,
restart the control.
7.3.6
Hardware Overview
Fig.7-7:
Hardware overview in the IndraControl Service Tool
The page "Hardware overview" provides the following information:
Part short text of the hardware
Change index
Serial number
Firmware version
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Display and Operating Components
7.3.7
Board support package
Technology function
Type and status, hardware, part number, serial number and index of the
function modules
Temperature specifications (current and maximum temperature, fan sta
tus and temperature warning)
Operating hours meter of the control as well as of the fan
Diagnostics
Fig.7-8:
Diagnostics overview in the IndraControl Service Tool
The page "Diagnostics" provides information on the PLC project as well as
several PLC operating functions. The following information is shown.
The user or the creator as well as the project name of the project currently
loaded in the IndraControl.
Inline status
Profibus status
Status of the equipped function modules
Status of the PLC
Display of the PLC user string
The following PLC operating functions are available if the rights were given to
the current user:
7.3.8
Starting and stopping the PLC
Blocking and unblocking of outputs
Deleting the boot project
Restarting the PLC
Variable Editor
Requirements
The following preconditions have to be fulfilled before using the variable editor.
Double click on "PLC_PRG" in the project tree of your device. The Indra
Logic programming platform opens.
Select in the main menu Project Options. Select "Symbol configura
tion" in the options dialog. Tick "Create symbol entries".
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Click on "Configure symbol file...". The dialog "Set objects attributes"
opens. Select the variables you want to edit in the variable editor. Subse
quently tick "Display object variables" (refer to fig. 7-9 "Set dialog object
attributes" on page 78).
Confirm your entry by clicking on "OK".
Fig.7-9:
Set dialog object attributes
The variable editor provides the possibility to edit single PLC variables. The
icon name of the variable is entered in the field "Variable" and confirmed using
"Enter". If the input of the variable name is correct, the field "value" shows the
current value. This value can be modified and transferred to the control using
"Enter". The new value is immediately applied by the control.
Fig.7-10:
Variable editor overview in the IndraControl Service Tool
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Display and Operating Components
7.3.9
User Management
Fig.7-11:
User management in the IndraControl Service Tool
The page "User Management" provides the opportunity to assign certain rights
for the pages listed. Select the user on the left of the Explorer. Assign the rights
"View" and "Change" on the right. Save the settings using the "Save" button.
Changing the passwords of single users and deleting existing users are part of
the basic functions.
In order to add or delete a new user profile or change the password, right click
on an empty spot in the Exploror in the user profiles.
Add User
New users can be defined via the Explorer contex menu using the comman
"Add user". The entry dialog "Add User" opens.
Entry field
User name
Password
Confirm password
Description
Enter your user name.
Enter a safe password for the new user.
Confirm the password.
Confirm your entry by clicking on "OK". The new user is displayed in the Ex
plorer.
Delete User
New users can be deleted via the Explorer context menu using the command
"Delete user". A dialog asks you if you really want to delete the user. Confirm
your entry by clicking on "OK".
Change Password
A new passoword can be entered via the Explorer context menu using the
command "Change password". The entry dialog "Change password" opens.
Entry field
Old password
New password
Confirm New Password
Description
Enter your old password.
Enter your new password.
Confirm your new password.
Confirm your entry by clicking on "OK". The new password is activated imme
diately.
7.4
Network Settings via Configuration file
Some network settings (IP address of the control, subnet mask and default
gateway) can be changed via the configuration file. The configuration file has
to be in ASCII format and the file name has to be "[Link]".
The "[Link]" file is saved in the USER partition of the Compact Flash card.
Access to the Compact Flash card can be given using a default card reader.
The configuration file "[Link]" can be edited using a text editor.
The entries for IP address, subnet mask and default gateway can be modified.
The template "[Link]" can be used and the requested values can be modi
fied. The writing of the key words may not be changed. The syntax of the values
has to correspond to the conventions.
The modified values are applied to the control after a restart.
If the data is syntactically incorrect, the values are not applied by the control
but refers to the values saved last. In this case, the control creates the file
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Display and Operating Components
"[Link]" containing wrong entries. Besides, the "[Link]" file is generated
with syntactically correct values from the current settings. Both the files
("[Link]" and "[Link]") are saved in the USER partition of the Compact
Flash card.
The network parameters are the following when delivered from the supplier:
Program:
[ethernet] ip_adress
subnet_mask
gateway
[Link]
[Link]
[Link]
The network settings can also be reset to the default values using
the Reset button, refer to chapter 7.2 "Reset Button and Status
LED" on page 73.
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Technical Data
Technical Data
8.1
Equipment
IndraLogic L10-04VRS
Processor
STMicroelectronics ST40 with 192 MHz
Random access memory
(RAM)
Minimum of 32 Mbyte DRAM and
Minimum of 32 kByte NvRAM
Interfaces:
Interface to I/O modules
Rexroth Inline interface
Communication interfaces
1 x Ethernet connection (RJ 45, 10/100 Base-T)
Inputs and outputs
8 electrically isolated digital inputs
4 electrically isolated digital outputs
Fig.8-1:
8.2
Equipment
Power Data
IndraLogic L10-04VRS
User memory for program code
1 Mbyte
User memory for data
2 Mbyte
Remanent memory
32 kbytes
Task number
Processing time, typical
150 s
(1000 instructions in AWL, bit and word commands
mixed)
Fig.8-2:
Power data
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Service and Support
Service and Support
9.1
Helpdesk
Our service helpdesk at our headquarters in Lohr, Germany, will assist you with
all kinds of inquiries.
Contact us:
By phone through the Service Call Entry Center
Monday to Friday: 7:00 - 18:00 Central European Time
+49 (0) 9352 40 50 60
per Fax
+49 (0) 9352 40 49 41
9.2
By E-mail: [Link]@[Link]
Service Hotline
Out of helpdesk ours please contact our German service department directly:
+49 (0) 171 333 88 26
or
+49 (0) 172 660 04 06
Hotline numbers for other countries can be found in the addresses of each
region on the Internet (see below).
9.3
Internet
Additional notes regarding service, maintenance and training, as well as the
current addresses of our sales and service offices can be found on
[Link]
Outside Germany please contact our sales/service office in your area first.
9.4
Helpful Information
For quick and efficient help please have the following information ready:
detailed description of the fault and the circumstances
Information on the name plate of the affected products, especially type
codes and serial numbers
Your phone and fax numbers and E-mail address, so we can contact you
in case of questions.
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Rexroth IndraLogic L10 04VRS | Operating and Programming In
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Index
Index
A
Address verification 57
Alignment for I/O addresses 49
Appropriate use 3
Case of application 3
IndraWorks 1
IndraWorks HMI 1
Inline modules 29
Inserting EthernetIP slave object 22
Basic settings specified (wizard-guided) 16
Boot project 57
Bosch controls of the CL series 60
BuepE_Client 60
Libraries 59
Library Manager 43
Loading
Configurations and PLC Program 50
Login 50, 75
CheckExceedingOccurred 64
CL control 60
Communication settings 18
Compatible IEC programming 46
Compiler instruction 48
Create PLC program 45
Creating new IndraLogic L10 device 15
Diagnostics 77
Display components 73
Equipment 81
Ethernet/IP slave configuration 32
Firmware management 55
Firmware update control 55
Gateway server 18
Hardware overview 76
IH_GetOhcCtrl 62
IH_SetDisplay 63
IL_ReadDataTable 65
IL_Status 70
IL_VExKeys 71
IL_WriteDataTable 67
Importing IndraLogic project data 56
Inappropriate use 4
Inappropriate Use
Consequences, exclusion of liability 3
IndraControl L10 1
IndraLogic 1
IndraLogic functions 56
IndraLogic settings 57
Memory alignment for I/O addresses 49
Network configuration 76
Offline mode 57
Onboard I/O 25
Online Functions 51
Operating components 73
PLC programming 39
Power data 81
Pragma pack 48
Project Planning and Programming 15
Related documentation 1
Reset button 73
RIH_CML10 62
RIL_Check 63
RIL_EtherNetIP 65
Safety instructions for electric drives 5
Safety mode 57
Saving project data 46
Service Tool 74
State-of-the-art 3
Status LED 73
Structures to I/O addresses 50
Substitute constants 57
Symbol file 57
System overview 1
Target Manager 1
Target settings 40
Target Support Package 1
Target system files 1
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Index
Task configuration 42
Technical data 81
TSP 1
Type of addressing 17
Use
Appropriate use 3
Inappropriate use 4
User management 79
Using of pointers within structures 47
Variable editor 77
Web-based IndraControl Service Tool 74
Diagnostics 77
Hardware overview 76
Login 75
Network configuration 76
User management 79
Variable editor 77
WinStudio 1
Operating and Programming Instructions | Rexroth IndraLogic L10
04VRS
Notes
Electric Drives | Bosch Rexroth AG
and Controls
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 (0)93 52-40-50 60
Fax
+49 (0)93 52-40-49 41
[Link]@[Link]
[Link]
R911322944
Printed in Germany
DOK-CONTRL-IC*L10*****-AW02-EN-P