MANIPAL INSTITUTE OF TECHNOLOGY
Manipal University, Manipal
Karnataka -576104
COURSE PLAN
Department
: Mechanical & Mfg. Engineering
Course Name & code
: Computer Integrated Manufacturing [MME 405]
Semester & branch
: 7th Semester- Mechanical
Name of the faculty
: JAMALUDDIN HINDI
No of contact hours/week: 4 (2+2)
ASSESSMENT PLAN:
1. In Semester Assessments - 50 %
Written tests
: Two compulsory tests of 20 marks each-40%
Surprise quizzes
: Five surprise tests carrying 02 marks each-10%
2. End Semester Examination - 50 %
Written examination of 3 hours duration (Max. Marks: 50 )
Portions for Assignment
Assignment no.
Topics
L1 L10
L24 L30
L11 L19
L31 L41
L20 L23, L42-L47
Portions for Sessional Test
Test no.
Topics
L1-L10,L24-L31
L11 L20, L32 L44
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Course Plan
L. No.
Topics
L0
Introduction to Subject, Lesson Plan, Teaching Methodology and Course Objectives
L1
Chapter1:Numerical Control Production System: NC machine and its basic
components, Development in Machine Tools
L2
Types of NC systems, Problems with conventional NC systems, DNC systems
L3
Introduction to CNC machines, CNC control features
L4
Design of machine structure
L5
Design of guideways
L6
Design of spindle and spindle bearings
L7
Design of feed drives
L8
Automated Inspection and Testing: Principle and Methods
L9
Adaptive Control Machining System
L 10
Coordinate Measuring Machines
L11
CNC Tooling
L12
Chapter 2: CNC Programming: Manual CNC programming using word address format.
Brief introduction to the codes used in Horizontal Machining Center.
L 13
CNC program for turning center Facing and Simple Turning
L 14
CNC program for turning center Taper Turning
L 15
CNC program for turning center Thread Cutting
L16
CNC program for turning center Stock Removal
L 17
CNC program for turning center Peck Drilling an Internal Thread Cutting
L18
Brief introduction to the codes used in Vertical Machining Center
L19
CNC program for Vertical Machining Center Face milling, Slotting
L 20
CNC program for Vertical Machining Center Contouring
L 21
CNC program for Vertical Machining Center Drilling
L 22
CNC program for Vertical Machining Center Mirroring
L23
CNC program for Vertical Machining Center Rotating and Scaling
L 24
Chapter 3: Industrial Robotics: Definition of an industrial robot and Classification,
Robot anatomy Four common robot configurations
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L25
Robot motions and Robot drive systems
L 26
Precision of movement Spatial Resolution, Accuracy and Repeatability (theory and
numerical)
L27
End Effectors
L 28
End Effectors numerical
L29
Introduction to manipulator kinematics
L 30
Inverse kinematics with rotation matrices basics
L31
Robot Programming (only theory)
L32
Chapter 4: Group Technology: Introduction to GT and part families, Introduction to
Parts classification and coding system
L33
OPITZ classification, MiClass classification system.
L 34
Production Flow Analysis, Machine Cell Design
L 35
Flexible Manufacturing Systems: Definition and Components of FMS
L 36
FMS workstations
L 37
FMS Layouts
L 38
Computer Integrated Manufacturing: Definition and need for automation. Arguments
for and against automation
L 39
Automated Guided Vehicles
L 40
Introduction to material handling system
L 41
Automated Storage and Retrieval System
L 42
Chapter 5: Computerized Manufacturing Control Systems: Introduction to CAPP,
benefits of CAPP
L 43
Retrieval and Generative CAPP
L 44
Computer Integrated Planning Systems - MRP
L 45
Shop Floor Control and Automated Data Collection Techniques
L 46
Introduction to SFC (Order release, Scheduling and Progress)
L 47
Factory Data Collection Systems, Bar Code Technology
References:
1. Groover Mikell P., (2003), Automation, Production Systems and Computer
Integrated Manufacturing, Prentice Hall of India, New Delhi
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MIT/GEN/F-01/R1
2. Koren Yoram, (1983), Computer Control of Manufacturing Systems, and
Computer Integrated Manufacturing, McGraw Hill, Singapore.
3. HMT Limited, Mechatronics (2001), Tata McGraw-Hill Publishing Company
Limited, New Delhi.
4. Mikell Groover P., Mitchell Weiss, Roger Nagel N. and Nicholas Odrey G.
(1986), Industrial Robotics Technology, Programming and Applications,
McGraw-Hill Inc, Singapore.
5. P.N. Rao (2005) CAD/CAM Tata McGraw-Hill Publishing Company Limited,
New Delhi.
6. Peter Smid(2000) CNC programming Hand Book Industrial Press Inc. New
York
Submitted by: JAMALUDDIN HINDI
(Signature of the faculty)
Date:
Approved by:
(Signature of HOD)
Date:
*********
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