Leviton A-2000 Dimmer Cabinet With Digital Control
Leviton A-2000 Dimmer Cabinet With Digital Control
DIGITAL CONTROLS
FULL
BRIGHT
PHASE LOSS
FULL BRIGHT
FAN
SELECT
SAVE
COMMUNICATION PORTS
AUXILIARY
DMX
CANCEL
CLEAR
LUMANET
20
PHASE
A
CONTROL
20
PHASE
B
PHASE
20
NORMAL
BYPASS
20
MODULE
MODULE
20
MODULE
MODULE
MODULE
MODULE
MODULE
MODULE
20
20
20
20
NORMAL
BYPASS
20
20
20
20
20
20
NORMAL
BYPASS
20
20
20
20
20
20
NORMAL
MODULE
MODULE
10
MODULE
11
MODULE
12
BYPASS
20
20
20
20
20
20
R
TUALATIN, OR
a-2000
MADE IN U.S.A.
TM
Notes:
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Inspection ..........................................................................................................5
Updates .............................................................................................................5
Description .........................................................................................................5
Control Overview ...............................................................................................6
Mounting - Surface or Flush Mounted? .............................................................6
Stacked Mounting ..............................................................................................6
Cooling Fans .....................................................................................................6
Feed and Load Wiring .......................................................................................7
Control Input Wiring ...........................................................................................7
Fluorescent Wiring .............................................................................................7
Turn On .............................................................................................................7
Bypass Switch - Non Universal 120V Units Only ..............................................7
Bypass Shunts - Non Universal 277V Units Only ..............................................7
Bypass Switch-Universal Units Only .................................................................8
Modules .............................................................................................................8
Checklist ............................................................................................................8
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation Checklist - Non Universal 120V Units .............................................10
Installation Checklist - Non Universal 277V and Universal Units ......................10
Step 1: Mounting ...............................................................................................11
Step 1A -Surface Mount ...............................................................................11
Flush Mount .......................................................................................................12
Step 1B - Flush Mount Frames ....................................................................12
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 1
Page 2
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Control Inputs ....................................................................................................69
Luma-Net III ...............................................................................................69
DMX512 .......................................................................................................69
Analog ..........................................................................................................69
Multiple Signal Types ...................................................................................69
Types of Dimmer Modules .................................................................................70
Dual Dimmer Module 000-A20DD-012(120V), -A27 (120/277V) .................70
Constant Module 000-A20DC-012 (120V), -A27 (120/277V) .......................70
High Rise Time Module 000-A20HD-012 .....................................................70
Dual Universal Module 000-A20UN-012(120V), -027 (120/277V) ...............71
Fluorescent Dimming Ballast Types ..................................................................71
0-10 VDC Controlled Ballasts ......................................................................71
Two-Wire Fluorescent Ballasts (Additional Control Wiring is not required) ..72
Other Ballasts - Three-Wire- (Refer to the load wiring schematic.) ..............72
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Limited Warranty ...............................................................................................74
Power Considerations for Control Systems .......................................................77
Terminology .................................................................................................77
Power Requirements & Maximum Run Length ............................................77
Power Wire - Run Length .............................................................................82
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 3
Page 4
Overview
Inspection
Carefully unpack the dimmer system, and inspect to make sure there has been no
hidden shipping damage. Report all damage to the freight carrier who delivered
the system. Claims for damages are filed with the freight carrier as all freight is
shipped FOB Tualatin, Oregon. The a-2000 can be serviced in the field with
replacement factory components in case of damaged parts.
Updates
For updates to this manual, latest bulletins, announcements, and other helpful
documentation, please reference the support and product sections of Levitons
webbiest which can be found at [Link]
Description
The compact physical design of the a-2000 dimmer cabinet takes up a minimum
of wall space and allows it to be recess-mounted in a 4-in. deep wall. When
surface mounted it also complies with ADA requirements. There are three sizes of
cabinets:
Max. Circuits
# of Dual
Module Slots
Weight - Fully
Loaded
12
24
12
Relay Section
12 Relays
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 5
The control portion of the dimmer cabinet employs all digital circuitry for accuracy
and for minimum wiring requirements between the dimmer cabinet and its control
systems.
Surface-mount and flush-mount units both include necessary mounting hardware.
Control Overview
The Leviton a-2000D Dimmer Cabinet uses an intelligent central control card
(Digital Main Control Module), enabling the dimmers in this system to dim and
control virtually any incandescent or fluorescent lighting load. The software can
tell a dimmer module whether it is to be a dimmer or a non-dim, tell it what type
of fluorescent dimmer ballast it will operate, and set up the required parameters
to properly drive virtually any type of fluorescent dimmer ballast. You can use
three different types of control input signals, Luma-Net III, DMX512 and 0-10VDC
(with optional Analog Card) to control the dimmers. The LCD display provides an
easy user interface.
12
A2K12-T10
24
A2000-T10
12+24
A2K12-T30
24+24
A2000-T20
Stacked Mounting
The following cabinets can be joined together vertically and wired with a single
feed:
12+24 - Factory only.
24+24 - Field or factory. Field kit part number A2K24-Kit
This can be accomplished in the factory or the field using a UL listed bussing kit.
Cooling Fans
Both surface and flush-mounted units contain fans for cooling. They are relatively
quiet, but this unit should not be mounted where minor fan noise is objectionable.
The fans are rated at 41 dBa each. The fan(s) are normally off when the system is
off, and comes on when any dimmer comes on.
Cooling Fan dust covers should be removed and cleaned with compressed air or non
abrasive cleaning agent every 6 months for optimum fan operation.
Page 6
Fluorescent Wiring
There are several types of fluorescent dimming ballasts. Check carefully for the
type of ballasts you are installing on this system.
Turn On
Prior to turn on, verify the following is installed correctly:
Main feed wiring
Load wiring
Control wiring
Configuration of each module with the type of load connected and any ballast
control wiring
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 7
Modules
The dimmer modules simply slide and plug in. No tools are required, except for a
shipping screw when dimmers are pre-installed at the factory.
To avoid misapplication of product, 277V cabinets are
mechanically keyed to reject 120V modules and the previous style of 277V
dimmer modules without integral breakers.
Checklist
Unpack the system
Report any damages to the freight carrier
Attach the flush or surface mounting hardware
Attach the cabinet to the wall
Terminate the main feed wiring
Terminate the load wiring
Terminate control wiring
Verify the dimmer ballasts are correctly wired
Verify the main feed wiring
Verify the load wiring
Verify the remote control wiring
Verify the configuration of each module
Page 8
Warnings
1
When a magnetic low voltage circuit is operated at a dim level, with all
lamps inoperative, excess current may flow through the transformer. To
avoid possible transformer failure, due to over current, use a transformer
that incorporates thermal protection or a fuse in the primary winding.
When using with fluorescent ballasts, both lighting fixture and ballast
must be grounded.
Use this dimmer cabinet only with 90o C copper wire at 75o ampacity.
Do not mix load types on a single zone (i.e. 120 V tungsten and magnetic
low voltage).
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 9
Installation
Installation Checklist - Non Universal 120V Units
Install the cabinets by following these simple steps:
Step 1Mount the cabinets to the wall
Step 2Hook up the feed/line wiring
Step 3Hook up the load wiring
Step 4Wire the Relay Cabinet (OPTIONAL)
Step 5Hook up the control input wiring
Step 6Hook up the fluorescent control wiring, if required
Step 7Install the dimmer modules
Step 8Verify the dimmers are in bypass mode
Step 9Double check the wiring
Step 10Power up the system
Step 11Clear any faults that have caused any breakers to trip
Step 12Set the bypass switch to normal
Step 13Set up and Configure the control module
Page 10
Step 1: Mounting
The cabinets can be mounted either Surface or Flush (recessed into wall). Verify
that the correct hardware was ordered and proceed to the appropriate step! 120
and 277 volt cabinets mount in the same fashion.
Feed
Wiring
Load Wiring
W
A
L
L
4" Min
clearance
to floor
Front View
Side View
For mounting two cabinets one above the other see instructions provided
with the bussing kit.
Locate the Surface Mount Hardware and place them on the back of the
top and bottom of the cabinet as shown in Figure 2.
Screw them in place with the provided 10-32 x 1/4" self tapping screws
Attach the unit to the wall. There is a center hole and holes on 16-in. and
24-in. centers. These 5/16-in. holes allow #10 or 1/4" hardware to be
used to anchor the cabinet.
Remove the shipping screws holding the front door closed; these are
located along the top, bottom and right edge
Using the keys provided, open the hinged front door and proceed to Step
2: Feed and Load Wiring.
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 11
Top
Flush Mount
Step 1B - Flush Mount Frames
All Cabinets are designed to accept a Flush Mount kit (See Table 2) which
is designed like a picture frame. To install, simply remove door, screw the
four pieces to the front frame of the cabinet using the provided hardware
and replace the door.
Install Steps - All Cabinets
Page 12
Remove the screws holding the front door closed; these are located along
the top, bottom and right edges.
Locate the Flush Mount Hardware and place on the side of the cabinet as
shown in Figure 3.
Screw them in place with the provided 10-32 x 1/4" self tapping screws.
The bottom left edge is not accessible for attaching a fourth mount.
Attach the unit to the wall using #10 or larger screws or 16-penny or
larger nails, through the 1/4" diameter holes in the mounting bracket and
on the top, right, and bottom sides of the cabinet.
Once the cabinet is mounted, proceed to Step 2: Feed and Load Wiring.
Top
a-2000
Dimmer Cabinets with Digital Controls
Revision G November 2006
Page 13
Unless limited by an optional main breaker, the main lugs are sized for
every dimmer to be loaded to maximum capacity, however you may elect
to size the feed to the actual connected load on the cabinet.
Page 14
Optional
Main
Breaker
&21'8,7
0$,1)((' /2$'(175<
3/$&(6
!,,
/.
6$#
$###/--/.
,/!$ 7)2%3
2%-/4% #/.42/, 0!.%, 0/7%2
6$#
#/--/.
).054
#/--/.
7)2% #/-").!4)/.3
#/--/.
/54
#/--/.
'2!9
/54
/54
/54
/54
/54
/54
/54
#/--/.
#/--/.
#/--/.
#/--/.
#!.
4
2
3()%,$
#!.(
#!.,
'2!9
6)/,%4
$)--).'