BAUTECHNISCHE VERSUCHSANSTALT
NEGRELLISTRASSE 50
A-6830 RANKWEIL
an der HTL RANKWEIL
Akkreditierte Prf- und Inspektionsstelle
FACHBEREICH FR BAUSTOFFE UND BAUELEMENTE
TEL
FAX
E-MAIL
+43 5522 44004
+43 5522 44004 416
vab@[Link]
PENETRATION OF WATER UNDER PRESSURE
IN HARDENED CONCRETE C25/30
SAMPLES WITH ANCHOR ROD HIT V-R M12x150
INSTALLED WITH HIT-RE 500
EN 12390-[Link] Testing hardened concrete Part 8: Depth of penetration of water under pressure
description of order
Ordering party
Hilti Entwicklungsgesellschaft mbH
Product Care Chemical Anchors
Development Chemical Anchors
Address of ordering party
Hiltistr. 6
86916 KAUFERING
GERMANY
Date of order
Order No.
March 25, 2009
4505965763
Test material
HIT-RE 500 Injection Adhesive
ANCHOR ROD HIT V-R M12x150
Receipt of test material
April 21, 2009
Test Report No.
176/09a
Date of issue
June 23, 2009
This report consists of:
Text
Appendix 1
Appendix 2
6 pages
1 page
2 pages
The reported test results relate only to the tested items.
If this test report is transcribed or copied, the wording and layout may not be changed, nothing may be omitted and no additions may
be made. Extracts may only be copied or published with the written permission of the testing station.
The Testing Laboratory at the HTL Rankweil (Bautechnische Versuchsanstalt) is attached to the HTBLuVA Rankweil. The Testing
Laboratory is accredited by BMWFJ-92.714/0231-I/12/2009, dated April 14, 2009 and OIB ZL-OIB-180-001/02-034 dated October 24,
2006 as Testing Laboratory/Inspecting body ([Link]. 115).
TESTING LABORATORY
at the HTL Rankweil
Department for construction materials and elements
Test Report No 176/09a
Page 2 of 6
MISCELLANEOUS
The Hilti Entwicklungsgesellschaft mbH contracted the Testing Laboratory at the HTL Rankweil
(Bautechnische Versuchsanstalt an der HTL Rankweil) to conduct tests to determine the depth of
penetration of water under pressure in hardened concrete, when anchor rods HIT V-R M12x150
are installed with the adhesive mortar HIT-RE 500.
Following test procedure was agreed upon between the ordering party and the Testing Laboratory:
-
casting of 5 concrete samples using C25/30 Dmax 22, cubes with 200 mm edge-length;
installation of the anchor rod HIT V-R M12x150 with HIT-RE 500 according to the
instructions given by the ordering party;
testing the samples according to EN 12390-8:2009 respectively to ISO 1920-5:2004 by
applying a water presser of (500 50) kPa for the duration of (72 2) hours.
It was agreed upon, that the specimens in which the anchors were installed are not water-cured for
the whole period between demolding and testing.
In addition to the above described test procedure a series of 3 samples concrete cubes were
fabricated and their compressive strength was determined according to the Austrian Standard
NORM B 3303 respectively to NORM EN 12390-3.
To get informations on the penetration of water under pressure in to the plain concrete, concrete
samples with the dimension 200x200x120 mm were casted with the same mix design, water-cured
till the age of 28 days and then tested according to EN 12390-8.
Tested adhesive anchor:
HIT-RE 500 and HIT V-R M12x150
ONCRETE MIX DESIGN - CASTING OF CONCRETE SAMPLES
2.1
CONCRETE MIX DESIGN
Cement:
Water:
W/C - ratio:
345 kg/m CEM II/A-LL 32,5 R, Heidelberger Cement
drinking water 189 kg/m
0,55
Aggregate - natural rounded gravel
0/4:
4/8:
8/16:
16/32:
831 kg/m
269 kg/m
461 kg/m
346 kg/m
Zech-Kies GmbH
Zech-Kies GmbH
Zech-Kies GmbH
Zech-Kies GmbH
TESTING LABORATORY
at the HTL Rankweil
Department for construction materials and elements
Test Report No 176/09a
Page 3 of 6
Grading of the aggregates:
100
Dmax 22 mm
91
90
PERCENTAGE PASSING IN M%
80
90
78
73
70
67
65
60
59
53
50
51
45
40
40
30
28
20
9
5
0,063
0,125
16
6,5
0
0,25
28
26
17
16
10
38
0,5
11,2 16
22,4 31,5
SIEVE SIZE IN MM
2.2
CASTING OF CONCRETE SPECIMENS
The concrete components were mixed with a laboratory compulsory mixer. After adding the water
the concrete was mixed for 2 minutes. Subsequent to the mixing the concrete flow and the density
of fresh concrete were tested.
Properties of the fresh concrete
date of casting
concrete flow
density of fresh concrete
temperature of fresh concrete
fabricated specimens
20.03.2009
27.03.2009
440 mm
465 mm
2466 kg/m
2479 kg/m
18,7 C
20,7 C
09.04801 - 09.04806
09.04832 - 09.04836
The moulds were filled and the concrete was compacted with a vibrating table at 7500 R/min during
30 sec.
Storing and curing the specimens:
All samples were stored 24 hours within the mould at room temperature (20 2) C and the
concrete surface was covered with plastic foil.
After remoulding the specimen were stored as follows:
cubes for compressive-strength test (150 mm edge-length) to the age of 7 days under water at a
temperature of (20 2) C;
subsequently till testing at room temperature (20 2) C.
slabs for the water-penetration test (200x200x120 mm)
till the start of testing under water at a temperature of (20 2) C.
cubes to test water-penetration of concrete with installed adhesive anchors
till the age of 7 days under water at a temperature of (20 2) C;
subsequently till installing the anchors and testing the water penetration at room
temperature (20 2) C.
TESTING LABORATORY
at the HTL Rankweil
Department for construction materials and elements
Test Report No 176/09a
Page 4 of 6
TEST PROCEDURE AND TEST RESULTS
3.1
COMPRESSIVE STRENGTH
Test procedure: NORM EN 12390-2 and NORM B 3303, chapter 7.2
Details of the test results
mm
ultimate
load
kN
bulk
density 1)
kg/m
compressive
strength
MPa
149,5
149,5
1002
2428
44,7
149,9
149,6
149,5
1038
2439
46,3
150,5
150,0
149,9
1015
2423
45,0
2430
45,3
mass
length
width
height
kg
mm
mm
09.04801
8,144
150,1
09.04802
8,176
09.04803
8,198
Specimen No
date of testing:
17 April, 2009
1)
age of concrete:
28 days
mean value:
calculated from measured values determined on specimens without preparation or conditioning.
surface conditions of samples: air-dry
preparation of loading areas: none
3.2
PENETRATION OF WATER UNDER PRESSURE - PLAIN CONCRETE
Test procedure: EN 12390-8:2009, section 6
ISO 1920-5:2004, section 5.4
Details of test:
date of start of the test:
17.04.2009
age of concrete at start of test:
28 days
direction of application of water pressure:
on bottom of the specimen perpendicular
to the direction of casting
applied water pressure:
(500 50) kPa during (72 2) h
concrete area exposed to the water pressure:
according to a circle with 100 mm diameter
specimens:
prismatic slabs with dimensions of
200x200x120 mm
specimen no
maximum depth of penetration
09.04804
16 mm
17 mm
09.04805
28 mm
34 mm
09.04806
25 mm
27 mm
deviation of the water penetration
from the acceptable one
none
none
none
leakage
none
none
none
penetration front curve
see appendix 1 page 1
TESTING LABORATORY
at the HTL Rankweil
Department for construction materials and elements
3.3
Test Report No 176/09a
Page 5 of 6
SETTING THE ADHESIVE ANCHORS
USED ANCHORING SYSTEM
Adhesive Mortar:
HIT-RE 500
A: 3006224
B: 3106048
article no: 305074
Anchor rod:
SETTING DETAILS
Drill bit:
HIT V-R M12x150
article no: 387081
TE-C3X 14
Cutting diameter of
used drill bit:
dcut = 14,28 mm
Depth of bore hole:
h = 110 mm
Rotary hammer drill:
TE 25
Bore hole cleaning:
brushing 3 times - dust removal with vacuum cleaner,
brushing 3 times - dust removal with vacuum cleaner.
SETTING PROCEDURE
The hole was drilled vertically downwards in the centre of a casted surface perpendicular to the
direction of casting. The bore hole was cleaned and diameter and depth were measured. Then
the adhesive was injected using the dispenser MD 2000 and the anchor rod was inserted.
Five samples were prepared and setting was done an 21.04.2009 at 09:55. After setting the
anchors, the adhesive was allowed to cure for > 24 hours at room temperature (20 2) C.
Specimen with installed anchor
bore hole
diameter
mm
bore hole
depth
mm
depth of
embedment
mm
09.04832
13,6
111
111
09.04833
13,5
114
114
09.04834
13,6
111
111
09.04835
13,6
112
112
09.04836
13,6
113
113
specimen no
BAUTECHNISCHE VERSUCHSANSTALT
an der HTL Rankweil
Departement for construction materials and elements
PENETRATION FRONT CURVE - PLAIN CONCRETE
e176_09a-[Link]
Test Report No 176/09a
Appendix 1
Page 1 of 1
BAUTECHNISCHE VERSUCHSANSTALT
an der HTL Rankweil
Departement for construction materials and elements
PENETRATION FRONT CURVE
Samples with adhesive mortar HIT-RE 500
e176_09a-[Link]
Test Report No 176/09a
Appendix 2
Page 1 of 2
BAUTECHNISCHE VERSUCHSANSTALT
an der HTL Rankweil
Departement for construction materials and elements
PENETRATION FRONT CURVE
Samples with adhesive mortar HIT-RE 500
e176_09a-[Link]
Test Report No 176/09a
Appendix 2
Page 2 of 2
