Sebros Enterprises, Unit III
Measurement System Analysis Record
DIGMATIC MICROMETER
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3
Date :
Part Reference Value(x)
4
TRIALS
1
2
3
4
5
6
7
8
9
10
Specification
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
2.5
2.5
0
0
6.25
0.25
0
7.7
7.7
0
0
59.29
0.77
0
12.9
12.9
0
0
166.41
1.29
0
17.6
17.6
0
0
309.76
1.76
0
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Tolerance (min) =
24.99
25
-0.01
-0.25
625
2.5
-0.001
Slope(a)
Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N
65.7
-0.01
-0.25
1166.71
6.57
-0.001
-0.0002507275
-0.1843
735.061
0.2
Linearity = a X 6 sigma or a X Tolerance
Linearity
-0.0012536375
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity
-0.6268187266
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :
Prepared By :
Sign
Date
Approved By:
Sign
Date
Gauge Linearity Work Instruction
1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias
bias
observed average - reference value
6. Put bias calculations into order of smallest to largest reference
7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
Measurement System Analysis Record
HEIGHT GUAGE
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3
Date :
Part Reference Value(x)
4
TRIALS
1
2
3
4
5
6
7
8
9
10
Specification
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
10.03
10
0.03
0.3
100
1
0.003
50.09
50
0.09
4.5
2500
5
0.009
74.99
75
-0.01
-0.75
5625
7.5
-0.001
99.981
100
-0.019
-1.9
10000
10
-0.0019
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Tolerance (min) =
129.974
130
-0.026
-3.38
16900
13
-0.0026
Slope(a)
Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N
365
0.065
-1.23
35125
36.5
0.0065
-0.0001652333
-3.6025
21802.5
0.1
Linearity = a X 6 sigma or a X Tolerance
Linearity
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity
-0.0016523334
-1.652333448
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :
Prepared By :
Sign
Date
Approved By:
Sign
Date
Gauge Linearity Work Instruction
1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias
bias
observed average - reference value
6. Put bias calculations into order of smallest to largest reference
7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
Measurement System Analysis Record
DIGMATIC VERNIER CALIPER
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3
4
Date :
Part Reference Value(x)
5
TRIALS
1
2
3
4
5
6
7
8
9
10
Specification
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
9.99
10
-0.01
-0.1
100
1
-0.001
49.98
50
-0.02
-1
2500
5
-0.002
99.97
100
-0.03
-3
10000
10
-0.003
149.97
150
-0.03
-4.5
22500
15
-0.003
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Tolerance (min) =
199.98
200
-0.02
-4
40000
20
-0.002
Slope(a)
Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N
510
-0.11
-12.6
75100
51
-0.011
-0.0001423915
-6.99
49090
0.2
Linearity = a X 6 sigma or a X Tolerance
Linearity
-0.0007119576
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity
-0.3559788144
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :
Prepared By :
Sign
Date
Approved By:
Sign
Date
Gauge Linearity Work Instruction
1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias
bias
observed average - reference value
6. Put bias calculations into order of smallest to largest reference
7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index
PREPARED BY:
APPROVED BY:
Micro Turners
Measurement System Analysis Record
TRIALS
1
1
2
3
4
5
6
7
8
9
10
3.88
3.89
3.9
3.89
3.9
3.89
3.9
3.89
3.89
3.9
LINEARITY STUDY
OBSERVED VALUE
2
3
41.07
81.12
41.08
81.11
41.08
81.1
41.09
81.11
41.08
81.11
41.08
81.12
41.07
81.12
41.09
81.11
41.08
81.1
41.09
81.12
F/QA/11b
Date :
4
102.79
102.8
102.78
102.79
102.8
102.79
102.8
102.79
102.8
102.8
5
170.16
170.17
170.18
170.17
170.17
170.17
170.18
170.18
170.17
170.17
Part Reference Value(x)
1.) 3.89
2.) 41.08
3.) 81.11
4.) 102.79
5.) 170.17
Specification
1.) 3.8 + 0.20 - 0.00
2.) 41.0 0.2
3.) 81.0 0.20
4.) 102 1.20
5.) 170.0 0.30
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
3.893
41.081
3.89
41.08
0.003
0.001
0.01167 0.04108
15.1321 1687.566
0.389
4.108
0.0003
0.0001
81.112 102.794
170.172
81.11
102.79
170.17 sigma X
0.002
0.004
0.002 sigmaY
0.16222
0.41116
0.34034 sigma XY
6578.8321 10565.78 28957.8289 sigma X 2
8.111
10.279
17.017 sigma X/N
0.0002
0.0004
0.0002 sigma Y/N
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Tolerance (min) =
Slope(a)
399.04
0.012
0.96647
47805.1436
39.904
0.0012
0.9664549805
0.2
Linearity = a X 6 sigma or a X Tolerance
Linearity
0.1932909961
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity 96.645498054
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks
Prepared By : Sign
Date
Approved By
Sign
Date
Measurement System Analysis Record
TRIALS
1
1
2
3
4
5
6
7
8
9
10
3.88
3.89
3.9
3.89
3.9
3.89
3.9
3.89
3.89
3.9
LINEARITY STUDY
OBSERVED VALUE
2
3
41.07
81.12
41.08
81.11
41.08
81.1
41.09
81.11
41.08
81.11
41.08
81.12
41.07
81.12
41.09
81.11
41.08
81.1
41.09
81.12
Date :
4
102.79
102.8
102.78
102.79
102.8
102.79
102.8
102.79
102.8
102.8
5
170.16
170.17
170.18
170.17
170.17
170.17
170.18
170.18
170.17
170.17
Part Reference Value(x)
1.) 3.89
2.) 41.08
3.) 81.11
4.) 102.79
5.) 170.17
Specification
1.) 3.8 + 0.20 - 0.00
2.) 41.0 0.2
3.) 81.0 0.20
4.) 102 1.20
5.) 170.0 0.30
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
3.893
41.081
3.89
41.08
0.003
0.001
0.01167 0.04108
15.1321 1687.566
0.389
4.108
0.0003
0.0001
81.112
102.794
81.11
102.79
170.17 sigma X
0.002
0.004
0.002 sigmaY
0.16222
0.41116
0.34034 sigma XY
6578.8321 10565.78 28957.8289 sigma X 2
8.111
10.279
17.017 sigma X/N
0.0002
0.0004
0.0002 sigma Y/N
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Tolerance (min) =
170.172
Slope(a)
399.04
0.012
0.96647
47805.1436
39.904
0.0012
0.9664549805
0.2
Linearity = a X 6 sigma or a X Tolerance
Linearity
0.1932909961
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity 96.645498054
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks
Prepared By : Sign
Date
Approved By
Sign
Date
Sebros Enterprises, Unit III
Measurement System Analysis Record
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3
Date :
Part Reference Value(x)
4
TRIALS
1
2
3
4
5
6
7
8
9
10
Specification
Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N
0
Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N
Slope (a) = sigma XY - ( sigma X .sigmaY/N )
sigma X 2 - (sigma X) 2/N
Slope(a)
Tolerance (min) =
Linearity = a X 6 sigma or a X Tolerance
Linearity
% Linearity = 100 X ( Linearity / Tolerance )
% Linearity
Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :
Prepared By :
Sign
Date
Approved By:
Sign
Date
Gauge Linearity Work Instruction
1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias
bias
observed average - reference value
6. Put bias calculations into order of smallest to largest reference
7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.
PREPARED BY:
APPROVED BY:
Sebros Enterprises, Unit III
8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index
PREPARED BY:
APPROVED BY:
