Formwork for horizontal pouring
VELOX
VELOX, the formwork for concrete slabs
Intelligent construction systems
Maximum exibility and quickest forming time for
mounting of all ceiling types
Flexible: originally designed for solid ceilings, the
VELOX system is perfectly suited for all ceiling types:
solid oor, slab oor and hollow oor.
Earlier stripping: The slab drop-head device, to
which the heavy-load support prop is afxed, permits
earlier dismantling after only 2 - 5 days. All horizontal
elements can thus be used immediately for the next
concreting section.
Safe: the VELOX system also uses grid girders that
serve not just as a bolster but also guarantee safe
working. All construction units are very light and can be
mounted and dismantled by hand.
Solid concrete ceiling
Strong: for a ceiling thickness of 30 cm max. and a
height of 3.80 m, installation of just one heavy-load
prop E35 is sufcient in a grid of 200 x 150 cm
(3 m2).
Practical: with just 3 construction units in the mounting
and dismantling phases (heavy-load prop/slab drop
head, formwork and beams), assembly is simple. The
small number of construction units required facilitates
transportation and working on the construction site
while minimising storage volumes.
Maximum exibility and quickest forming time
Slab ceiling
Prop E35
52
Girder 150/200
Hollow slab ceiling
Drop-head
FORMWORK SOLUTIONS
VE L O X
Mounting
The system components are safely installed from below.
Formwork should be commenced in a right-angled corner,
on a wall or on a column.
1. The drop-head is fastened to the support head using just 2 screws.
2. The drop mechanism is pushed upwards and the anchoring xed in
place with just one hammer blow.
3. The support mounting is used to fasten the rst prop to the wall or
connected to the distance props.
4. The girder 200/150 cm are hung onto the 4 clevis hooks on the
drop-head.
5. Two light grid girders are pushed, also from below, between the beams.
A square wooden beam 10x10x150 cm is sufcient for attaching the
formwork shell.
6. An alternative to the grid girder is to insert 3 square wooden beams
between the beams to which the formwork shell is then fastened.
7. The formwork shell is safely mounted onto the VELOX ceiling formwork
system.The ceiling formwork system is aligned with the help of a
measuring instrument (laser, spirit level, etc.).
Stabilisation of the heavy-load props is recommended
every 20 m for frame construction without walls.
Checking the straight alignment of the props.
Mounting
53
Versatility of use through simple changing of the grid while
guaranteeing full load capacity
When installing the formwork system, the standard grids (200x150
cm) can intersect with walls or
columns.
In this case the grid will be reduced
to 150x150 cm: further formwork
is subsequently possible using the
standard grid.
Mounting
Assembly time is substantially reduced.
54
FORMWORK SOLUTIONS
VE L O X
Flexible use of
compensation clamps in
intersections
The practical compensation
clamp permits quick forming
of intersections without further
accessories.
Compensation in
intersections
regulable
The compensation clamp is hung
on a beam 200/150 cm, another
beam or a square wooden beam is
inserted and the intersection can be
compensated.
Mounting
The alignment of the formwork
shell does not affect correct
assembly.
55
regulable
Off-square formwork areas
The VELOX formwork system offers multiple solutions for off-square
formwork surfaces where the standard grid is not used.
Intersection solution with traditional props
Intersection on wall
Compensation with beam and stop-end angle
VELOX beam with stop-end angle and
integrated safety parapet.
Off-square formwork areas
VELOX beams with stop-end angle and safety parapets can be used for
formwork surfaces between columns.
Sule
56
Solution for buildings using frame construction method.
VE L O X
Specic
solutions
Projecting balconies
Formwork for balconies or roof
coverings without bolster but where
scaffolding is present.
Extended ceilings
Where the ceiling formwork
rests on the scaffolding.
Mounting for ceiling joists
Specic solutions
FORMWORK SOLUTIONS
57
Dismantling
1
1. The VELOX slab formwork system permits earlier dismantling
after only 2 - 5 days as directed by the site manager. The
slab drop-head can be lowered approx. 10 cm with just
one hammer blow.
2. The system components (all beams, grid girders and/or
wooden beams and 80% of the shuttering boards) can
easily be dismantled and permit the forming of the next
concreting section.
3. Only the prop, the drop-head and approx. 20% of the
shuttering boards remain after dismantling.
Dismantling
Material for further formwork
An additional 70% in terms of props and drop-heads are needed.
58
FORMWORK SOLUTIONS
VE L O X
Velox formwork system free choice in the use of a
very wide range of formwork surfaces
Multi-layered panels
(yellow panels)
Plywood multi layered panels
with polypropylene surface on both
sides . Metal upper edge protection.
Ideal for exposed concrete ceilings.
(Approx. 150 usages guaranteed)
Permanent panels VSD-35
for perfect insulation in accordance
with European standards.
Permanent panels VSD-35 provides a level of
insulation (both acoustic and thermal) and
re resistance which adhere to prerequisites stabilised
by European norms EN 13168
(Cert. 1020 December 2005).
Formwork surfaces
Easy to align perfectly with the
VELOX system horizontal mesh.
VSD-35 - a panel to use as
permanent formwork.
59
Hollow slab ceilings
Different props can be used depending on the ceiling weight/m2.
Traditional
Prop
Capacity: 600/800 kg
(see manufacturers data sheet).
Prop Class D
Prop Class E
Capacity: 2.000 kg
Capacity: 3.000 kg
(certied in accordance with DIN EN 1065).
(certied in accordance with DIN EN 1065).
The grid has an additional support of 200 cm in the centre of the beam.
This reduces the load-bearing area to 1.5 m2 per support. Traditional
prop supports can then be used for ceilings whose weight is compatible
with the props.
Hollow slab ceilings
(1.5m2 x weight/m2 ceiling = load capacity x single prop)
Accessory for support beam
60
Standard grid of 200x150 cm with additional beam support of 200 cm
FORMWORK SOLUTIONS
VE L O X
Mounting Dismantling
Once the weight of the ceiling is computed and the
type of props is selected, the grid is positioned in
such a way that the 200 cm beams run longitudinally
and the hollow slab ceiling girders run in the opposite
direction.
Mounting is in the same way as above. The use of
grid girders is recommended for this kind of ceiling
to ensure safe working in accordance with standard
safety regulations.
After the 200x150 cm grids are assembled and
inserted into the grid girders, the formwork must
be arranged. Either the formwork shell or the
compensation boards can be inserted as necessary.
With earlier dismantling it must be ensured that the
shuttering boards run as centred as possible on the
200 cm beams.
Earlier dismantling is possible after 2 - 5 days.
Mounting Earlier Dismantling
Only the props and 20 - 30% of the shuttering boards
remain in use (see following pages).
61
All system components of the VELOX system have been tested and certied by the Test
Institute of the Polytechnic University of Milan.
Remarks on the dismantling of solid, slab and
hollow slab ceilings in site concrete
The VELOX system is available with
2 different kinds of prop, as shown
in the following graphics: the type
of prop with a high maximum load
capacity (30 kN) can be used once
for the most diverse applications.
On the other hand, prop with low
maximum load capacities (6 kN) can
also be used, particularly for nonsolid ceilings of low weight (approx.
4.00 kN/m).
Where supports are used with a
Mixed ceilings with a max.
weight of 4.00 kN/m2
permissible pressure loading of 6
kN, the 1.50m x 2.00m formwork
grid is used, with the installation of
a total of 6 prop for each formwork
area: one in each of the 4 corners
and 2 in the centre of the longer
side of the formwork element.
The central props must be shifted
during dismantling of the formwork
to permit the removal of the props
used as bolsters.
Begin by shifting the additional
props, ensuring that the support
head rests against the formwork
which is NOT to be removed and
disassembly of the formwork system
can afterwards be commenced.
The formwork element directly
under the props is not removed in
this case. This distributes the loads
of the prop heads which have a
supporting area of 4x4cm.
Prop
6,0 kN
Prop
6,0 kN
Prop 6,0 kN
to shift
Prop 6,0 kN
to shift
In formwork systems using supports with a permissible
pressure loading of 6.0 kN, the central props are rst
shifted to facilitate the disassembly work on the other
horizontal elements.
Remarks on dismantling
Prop
6,0 kN
62
Grid graphics
Formwork system with several panels and props with a
permissible pressure loading of 6.0 kN. On the right are
the slabs that are not to be removed. The crosses indicate
the 6.0 kN props that must be shifted.
Prop
6,0 kN
FORMWORK SOLUTIONS
If however props with a high load
capacity (30.0 kN) are used, these
are only attached to the ends of
the primary girders and no further
work is required to remove them.
For mixed ceilings (see graphic 3),
6.0 kN props must be positioned
in the centre under the formwork
in order to distribute loads in
the event of partial dismantling.
Panels for the
load distribution
The site managers directions
must be observed during partial
disassembly.
Mixed ceiling
Solid concrete ceiling
Prop
30,0 kN
VE L O X
Prop
30,0 kN
Prop
30,0 kN
Prop
6,0 kN
Prop
6,0 kN
Prop
30,0 kN
Solid ceilings or mixed ceilings with
a max. weight of 10 kN/m2
For props with a high permissible pressure loading (30.0 kN), the 1.5 x 2.0 m grid remains the same
and the load distribution slabs and supports remain in place. In the example on the left (solid ceiling),
one prop in each of the 4 corners is sufcient, while in the example on the right (mixed ceiling), in
accordance with the state of the art, 2 additional props (each 6kN) are placed to in the centre of the
slabs in order to bear the loads.
Types of application
ceilings; i.e. in all cases where it
is necessary to optimise realisation
times while ensuring the high quality
of the surface treatment.
Remarks on dismantling
The INTERFAMA VELOX slab
formwork system can be inserted
into solid ceilings and also lighter
63
System Components
Heavy-load slab prop
Item: VSS 35
Dimensions: 2,0 - 3,5 mt.
Weight: 20,0 kg
Max. weight capacity: 3000,0 kg
Item: VST 200
Dimensions: 200 cm
Weight: 11,3 kg
Item: VST 150
Dimensions: 150 cm
Weight: 8,5 kg
Grid girder
Item: VH 10/150
Dimensions: 142 x 10 x 10 cm
Weight: 6,5 kg
Rolling support clamp
Item: VG
Dimensions: 150 x 100 cm
Weight: 8,2 kg
Accessory for support beam prop
Item: VFS
Dimensions: 15 x 3 cm
Weight: 0,8 kg
Components
Item: VFK 30
Dimensions: 30 cm
Weight: 5,5 kg
3-fold bonded flush beam
Girder
64
Drop-head
VELOX prole with Slab stop-end angle
and security parapet
Item: VSTA 200
Dimensions: 200 cm
Weight: 21,0 kg
Item: VAGT
Dimensions: 28 cm
Weight: 3,3 kg
Fastening bracket for support props
Item: VBT
Dimensions: 13 x 10 cm
Weight: 0,6 kg
Distance tube 150/200 for prop
Item: VD
Dimensions: 200 cm
Weight: 11,7 kg
FORMWORK SOLUTIONS
VE L O X
Container for the economical stacking of
VELOX slab system components
The minimal volume of the VELOX slab system facilitates transportation,
working on the building site and storage.
Container
Slab props E35
Stacking: 50 items
Item: VGS
Dimension: 125x115x123 cm
Weight: 52,0 kg
Max. weight capacity: 1.800,0 kg
Girder beams VST 200 cm or 150 cm
3-fold bonded ush beam
Stacking: 112 items
Stacking: 100 items
The VELOX formwork system is compatible
with the ALUSTERN support system
ALUSTERN
support for ceiling
thicknesses of over
30 cm and heights
of over 3.80 m (e.g.
industrial buildings
Components
The use of this prop support with a load capacity of up to 6,000 kg
makes it possible to support ceilings of up to 10 m in height and can be
combined with all system components of the VELOX slab system
(drop-head, beams, etc.).
65
