178
AUTOMOBILE ENGINEERING
Course Code:13ME1142
L
4
T
0
P
0
C
3
Pre requisites: Thermal Engineering
Course Educational Objectives:
The student will be made to learn
The anatomy of the automobile in general
The location and importance of each part
The functioning of the engine and its accessories, gear box, clutch,
brakes, steering, axles and wheels
Suspension, frame, springs and other connections
Emissions, ignition, controls, electrical systems and ventilation
Course Outcomes:
The student will be able to
Identify the different parts of the automobile
Explain the working of various parts like engine, transmission, clutch,
brakes
Describe how the steering and the suspension systems operate.
Understand the environmental implications of automobile emissions
Develop a strong base for understanding future developments in the
automobile industry
This is a first course in automobile engineering introducing the anatomy
and the functioning of all major components of the modern automobile.
With an introduction to the engine and its accessories, the course deals
in detail with the description of automobile components like clutch,
transmission, final drive, axles, wheels, suspension, steering, electrical
systems among others. Concepts of modern automobile controls are also
included.
G V P College of Engineering (Autonomous)
2013
179
UNIT-I
(12 Lectures)
General introduction, types of automobiles, classification of automobiles,
chassis and body, frames, frameless construction, sub-frames, defects in
frames. Different systems in an automobile, brief introduction to important
parts. Automobile engines, different parts and auxiliary systems, engine
terminology, four-stroke and two-stroke operation, multi-cylinder engines,
engine balance, power overlap. Engine accessories, engine lubrication,
points of lubrication, types of lubrication systems, wet sump and dry
sump, lubrication schedule, properties of lubricants, oil pumps, oil filters,
crankcase dilution and crankcase ventilation.
UNIT-II
(12 Lectures)
Fuel induction in SI and CI engines, fuel pumps and air cleaners, problems
in carburetors, direct injection of gasoline, MPFI and TBI, advantages
and disadvantages, concepts of electronic injection, diesel injection systems,
concepts of supercharging and turbo-charging, waste-gating principle.
Principle of ignition, ignition coil, condenser and distributor, ignition systems
without storage battery, electronic ignition, ignition timing and ignition
advance, spark plugs. Combustion in SI engines and CI engines, swirl
and turbulence, types of combustion chambers in automobile engines.
Engine cooling, heat balance, effects of improper cooling, air cooling,
radiator details and functioning, thermostats, anti-freeze additives, heater
core
UNIT-III
(12 Lectures)
Manual transmission and types of gear box, sliding-mesh, constant-mesh
and synchromesh gear boxes, types of dog clutches, gear shift mechanism,
principles of automatic transmission. Clutch operation and types, multiplate and cone clutches, clutch construction and lining. Propeller shafts,
universal joints, slip joint, Hotch-Kiss drive and torque tube drive, transaxle
and transfer case, radius rods, four wheel drive arrangement. Automobile
emissions, their harmful effects, pollution control measures, catalytic
converters, exhaust system layout, mufflers, resonators.
Engine parameters, brief discussion of testing devices, engine service,
engine tuning, engine re-boring, cyaniding, nitriding, de-carbonisation.
UNIT-IV
(12 Lectures)
Braking systems, layouts for mechanical braking, hydraulic braking,
G V P College of Engineering (Autonomous)
2013
180
pneumatic braking, master cylinder, wheel cylinder, tandem cylinder, shoe
brakes, disc brakes, requirements of brake fluid, power brakes, concept
of ABS and traction control, parking brakes. Steering system, principles
and need of steering, components parts, steering gear, steering ratio,
steering lock, turning radius, centre point. Steering, wheel geometry,
power steering principle and typical schemes,
Front axle scheme and end connections, rear axle, functions, types of rear
axle, loads on rear axles, axle casing.
UNIT-V
(12 Lectures)
Suspension system, functions of suspension, component parts, coil springs,
leaf springs, air springs, shock absorbers, torsion bars, stabilizer bars,
typical combinations of components in suspension systems, MacPherson
strut suspension, its merits.
Wheel and tyres, wheel assembly and parts, pressed wheels and cast
wheels, wheel rim, tyres, aspect ratio, tyres with tubes and tubeless tyres,
advantages, construction of a tyre, plies, radial plies, tyre treads and tyre
specifications.
Electrical systems, generator circuit and need for cut-out, starting with
solenoid and over-running clutch, lighting points in a passenger car, high
beam and restricted high beam from head lights, circuits for flashers, horn,
wind screen wiper, fuel level indicator, speedometer
Cabin heating and cooling, simple schemes.
TEXT BOOKS:
1.
Kamaraju Ramakrishna, Automobile Engineering, PHI
Learning, New Delhi, 1st Print, 2012.
2.
Jain &Asthana, Automobile Engineering, Tata McGraw-Hill,
New Delhi, 2002.
REFERENCES:
1.
Heinz Heisler, Advanced Vehicle Technology, Elsevier, New
Delhi, 2011.
2.
Crouse &Anglin, Automotive Mechanics, Tata McGrawHill, New Delhi, 10th Edition 2007.
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G V P College of Engineering (Autonomous)
2013