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CS Pipes Installation Cost

The document provides information on estimating costs for fabricating and erecting carbon steel pipes of various sizes, including: 1. Labor costs and equipment costs for welding, fitting, and erecting pipes 2. Productivity norms for welders and pipe joint installation based on pipe size and location 3. Manpower deployment norms for piping erection and structural steel work 4. Consumption norms for grinding wheels and welding electrodes based on pipe size and type of work It aims to estimate actual costs considering these detailed norms and consumption rates for materials.

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2K views12 pages

CS Pipes Installation Cost

The document provides information on estimating costs for fabricating and erecting carbon steel pipes of various sizes, including: 1. Labor costs and equipment costs for welding, fitting, and erecting pipes 2. Productivity norms for welders and pipe joint installation based on pipe size and location 3. Manpower deployment norms for piping erection and structural steel work 4. Consumption norms for grinding wheels and welding electrodes based on pipe size and type of work It aims to estimate actual costs considering these detailed norms and consumption rates for materials.

Uploaded by

rajkamal_e
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Fabrication and Erection Cost Estimation
  • Manpower Deployment Norms
  • Welding Consumable Estimation

Fabrication & Erection of Carbon Steel Pipes

Labour Cost
25
Welding M/c
110

Crane

Manpower for Pipe Fitup


Pipe
Size

No. of Joints Per Manpowe


day
r

Hrs

140

Crane

Manpower for Welding

Total Cost Manpower

140

Manpower for Erection

Equipment

Hrs

Total
Cost

Manpower

Hrs

Total
Cost

Crane

Hrs

Total
Cost

400

16

1.5

800

400

1200

1120

350

14

1.5

800

400

1200

1120

300

12

800

400

1200

1120

250

10

600

400

1200

1120

200

600

400

1200

1120

150

600

200

1200

1120

100

1200

200

800

140

50

800

200

800

140

25

12

800

200

800

140

To estimate actual, you can consider the following details


1 The productivity of the welder for plant piping and for off-site piping
PIPE SIZE

FOR PLANT PIPING

FOR OFF-SITE PIPING

Upto Dia. 1
Dia. 2 to 6
Dia. 8 to 12
Dia.14 & above

10 ID/welder/day
16 ID/welder/day
18 ID/welder/day
20 ID/welder/day

12 ID/welder/day
18 ID/welder/day.
20 ID/welder/day
22 ID/welder/day

2 Pipe joints for plant piping & for offsite piping

PIPE SIZE

Upto Dia. 1
Dia. 2 to 6
Dia. 8 to 12
Dia.14 & above

FOR PLANT PIPING

FOR OFF-SITE PIPING

1JT/MTR.
1JT/1.5MTR.
1JT/2MTR.
1JT/2.5MTR.

1JT/2MTR.
1JT/4MTR.
1JT/4MTR.
1JT/6MTR.

3 The manpower deployment norms for piping erection work


Normally, 90 to 120 IM is erected per day per gang. One gang comprises the following
a Welder
1
b Fitter
1
c Gas cutter
0.5
d Grinders
0.5
e Riggers
4
f Helpers & others
2
4 The manpower deployment norms for structural steel work
For fabrication of 1 MT of structural steel per day, the manpower required is as:a Welder
2
b Fitter
2
c Gas cutter
1
d Grinders
1
e Riggers
2
f Helpers & others
2
a
b
c
d
e
f

For erection of 1 MT of structural steel per day, the manpower required is as:Welder
0.5
Fitter
1
Gas cutter
1
Grinders
0.5
Riggers
2
Helpers & others
2

5 The consumption norms for grinding/cut-off wheel


For Piping work:a Grinding wheel for fabrication : 0.035 Numbers/ inch dia.

b Grinding Wheel for joint grinding for UT : 0.012 Numbers/ inch dia.
For structural work:a Grinding Wheel AG 7 (7"*7MM) : 0.75 Numbers/ MT.
b Grinding Wheel AG 5 (5"*5MM) : 0.25 Numbers/ MT.
For support fabrication at shop:a Grinding Wheel : 2 Numbers/ MT.
6 Consumption of E6010 electrode for Root welding will be 30gm/Inch Dia

Equipment
Weldin
g M/c

Hrs

Total
Cost

Consu Total Cost


mables Per Joint

880

320

2347

1140

146.6875

880

320

2347

1005

167.6429

880

320

1760

855

146.6667

880

300

1650

712

165

880

300

1650

570

206.25

880

280

1027

428

171.1667

880

242

666

315

166.5

880

202

247

145

123.5

880

101

177

110

177

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