JOB HAZARD ANALYSIS
HOW TO USE THIS FORM :
1) Crew performing task reviews ALL generic JHA considerations.
2) Review previous JHA update(s) for useful information which will help this task.
3) Create new JHA update with generic form and ALL considerations for this task.
4) Carry out task as per plan. If any conditions change ---STOP & RE-ASSESS.
5) File JHA update for future reference.
WORK ACTIVITY
Liquid Nitrogen Filling
Job
Step
Description of
Job Step
Potential
Hazards
To obtain Permit to Work
(PTW)
Conflict with other activities
Potential
Impact
Installation/Facility
Location
Associated Work Permit Type
Associated Work Permit Number
Electrical Isolation Certificate Number
Physical Isolation Certificate Number
JHA Cross-Reference Number
People / Assets /
Reputation
Walkaway & Access
Way
Personal Injury
Noisy Area
Personal Injury
Congested Area
Personal Injury
Equipment
Damaged or broken
equipment
Control
Measures
Result
Acceptable
Acceptable
Acceptable
[Link] out for pinch point
[Link] signage on the working area
Acceptable
Inspect the equipments
Tolerable
Acceptable
Acceptable
[Link] with other discipline supervisors,
other PTW applicant and elaborate clearly during daily morning coordination meeting the
overall scope and the potential hazards
[Link] working area.
[Link] to be display at worksite.
[Link] an ears plug / ears muff
[Link] and follow the PTW
Verify Worksite
Mobilization of Liquid N2
Lorry from Gate 1 to N2
Plant
Road Accident
1. Brief Lorry Driver regarding speed limit
inside the site
1. Property Damage
(N2 Release)
2. Personal Injury
2. Ensure competency of the lorry driver
3
3. Competent signal man to help directing the
driver
[Link] supervisor to monitor the actiity
Isolation of Liquid N2 Lorry
Unauthorized Personal
Entry
Expose to hazards
associate with activity
2. Conduct the preparation of Lorry Isolation as
quick as possible
2
[Link] workers that working around the area
regarding the activity
4. Put proper signage to make people around
aware about the activity
JOB HAZARD ANALYSIS
Manual Handling
Dust
Manual Handling
5.
Connection of hose from
liquuid N2 Lorry to inlet
flange of N2 Liquid
Storage
Damaged equipments (chainblock,
webbing sling, etc)
Loose bolt & nut
Hammering
Personal Injury
Respiratory Problem
[Link] made aware of Manual Handling
Hazards.
[Link] and worker jointly review the procedure and plan activites
To Supply Dust Mask for all workers
[Link] made aware of Manual Handling
Hazards.
Acceptable
Acceptable
Acceptable
Personal Injury
Pinch
Inspect the equipment
Acceptable
2
3
3
2
6
6
Make sure the bolt & nut are tighened
Use the proper PPE
1
1
3
2
3
2
Tolerable
Acceptable
Acceptable
Acceptable
Acceptable
1. Effective Spillage controls in place e.g
bunding.
2. Access to area restricted
3. Wear correct PPE
4. Assign watchman to patrol area.
Acceptable
1. All equipment checked for suitability.
2. Only in date certified equipment to be used.
3. Access to area restricted.
4. Use whipchecks
Acceptable
Falling material
Body injury
[Link] and worker jointly review the procedure and plan activites
[Link] PPE (Safety goggle, Safety Helmet,
Safety Boots, Overalls)
High Pressure
Eye injury / Body injury
[Link] to ensure keep all looping in well
closed position and monitoring on pressure
leakage.
1. N2 Gas Release
Loose Hose
Connection
2. Personal Injury due
to Pressure
3. Personal Injury due
to hit by hose
1. Provide whiplock for every hose connection
2
2. Tighten Bolt and Nut for flanges connection
3. Provide Protection for lorrys hose to 1st
flange connection
4. Cold Burn
6.
1. N2 Gas Release
Purging
Untightened bolt & Nut
2. Personal Injury due
to Pressure
Tighten Bolt and Nut for flanges connection
3. Cold Burn
Uncontrolled Pressure
Release.
Vessel Failure
Personal Injury
Equipment Damage
N2 Release
Hose Rupture
Uncontrolled Pressure
Release.
Personal Injury
JOB HAZARD ANALYSIS
Equipment Damage
5. Assign worker to patrol area.
N2 Release
Fitting Failure
- Uncontrolled Pressure Release.
- Personal Injury
- Equipment Damage
- N2 Release
Incompetent Operator
Physical Injury
Incorrect Use Of Hand
tools
Personal injury
Manual Handling
Personal injury
Personal Injury
Acceptable
Acceptable
2
Acceptable
1. Personnel made aware of Manual Handling
Hazards.
2. Supervisor and worker jointly review the
work method and plan activites
Acceptable
1. All equipment checked for suitability.
2. Only in date certified equipment to be used.
3. Access to area restricted.
4. Use whipchecks
5. Assign worker to patrol area.
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
N2 Release
7.
Equipment Damage
Pre-cooling
&
Transfering Liquid N2 from
the lorry to N2 Liquid
Storage
Uncontrolled Pressure
Release.
Hose Rupture
1. All equipment checked for suitability.
2. Access to area restricted
3. Only in date certified equipment to be used.
4. Use of Correct PPE.
5. Ensure passageway clear from obstruction
and emergency escape route clearly marked.
Ensure Operator in charge has understood the
Method of Statement
1. Trained Personnel.
2. All equipment checked for suitability.
3. Check condition of hand tools before use
Fitting Failure
- Uncontrolled Pressure Release.
- Personal Injury
- Equipment Damage
- N2 Release
High Pressure
Eye injury / Body injury
1. All equipment checked for suitability.
2. Access to area restricted
3. Only in date certified equipment to be used.
4. Use of Correct PPE.
5. Ensure passageway clear from obstruction
and emergency escape route clearly marked.
[Link] PPE (Safety goggle, Safety Helmet,
Safety Boots, Overalls)
[Link] to ensure keep all looping in well
closed position and monitoring on pressure
leakage.
1. N2 Gas Release
Loose Hose
Connection
2. Personal Injury due
to Pressure
3. Personal Injury due
to hit by hose
1. Provide whiplock for every hose connection
2
2. Tighten Bolt and Nut for flanges connection
3. Provide Protection for lorrys hose to 1st
flange connection
4. Cold Burn
Untightened bolt & Nut
1. N2 Gas Release
2. Personal Injury due
Tighten Bolt and Nut for flanges connection
JOB HAZARD ANALYSIS
to Pressure
3. Cold Burn
Uncontrolled Pressure
Release.
Vessel Failure
Personal Injury
.
1. Access to area restricted
2. Wear correct PPE
3. Assign watchman to patrol area.
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
1. Trained Personnel.
2. All equipment checked for suitability.
3. Check condition of hand tools before use
Acceptable
1. After Filling Process completed, give some
time before disconnect the hoses to ensure all
liquid N2 in the hoses have evaporated.
2. Wear Correct PPE
Acceptable
Acceptable
Acceptable
Equipment Damage
N2 Release
. N2 Gas Release
Burst at release valve
2. Personal Injury due
to Pressure
1. Supervisor to ensure release area isolated
from workers and warning signage to be install.
2
3. Cold Burn
Pipeline fill with
nitrogen liquid
Failure of nitrogen line
(break,hole) that cause
the gas release to
environment
Manual Handling
10
Disconnect Hose from
Inlet Point
Housekeeping
2. Supervisor to monitor the activity to ensure
no perssonel locate at the release area
1. Supervisor to ensure proper indication of
nitrogen pipe line with proper warning sign
Cold burn
Cold burn
Personal Injury
2. Supervisor to highlight the potential hazard
during toolbox and ensure workers understand
the control measure implimented at work area
1. Supervisor to ensure the pipe line of the
liquid nitrogen to be check prior storage
Incorrect Use Of Hand
tools
Personal injury
Liquid N2 Left in the
Hoses
Cold Burn
2. Supervisor to ensure only wxperianced
workes involve and to limit the movement of
worker near to the liquid nitrogen pipeline
[Link] made aware of Manual Handling
Hazards.
Heat stress
-Dehydration
-Loss of conciseness
-heat stroke
Obstruction
-Slip, trip and fall
[Link] and worker jointly review the procedure and plan activites
1. Clean drinking water to be supply for
workers.
2. Supervisor to monitor the worker behaviour and advise them to take a short rest.
3. Ensure all worker fit to work (during
toolbox)
1. Clear all obstruction especially at the
JOB HAZARD ANALYSIS
Dust
-Respiratory problem
L - LIKELIHOOD
CATEGORY
walkway
2. Personnel to vigilant during work
1. Supervisor to supply dust mask for all
workers
2. Supervisor to ensure the road access
include in watering (truck water spray)
route
DEFINITION
CATEGORY
LOW
Remote
LOW
MEDIUM
Possible
MEDIU
M
HIGH
Probable
HIGH
IS THERE A SAFER WAY TO COMPLETE THE JOB?
ARE THERE ALTERNATIVES WITH LESS RISK?
DEFINITIONS
No Injury
No Damage
No Pollution
First Aid Injury
Lost Time Injury
Minor Damage
Major Damage
Minor Pollution
Major Pollution
Acceptable
RESULT
R - RATING
S - SEVERITY
6-9
UNACCEPTABLE
3-4
TOLERABLE
1-2
ACCEPTABLE
LIKELIHOOD
JOB HAZARD ANALYSIS
JHA Number:
Date This JHA Created :
TASK SAFETY MANAGEMENT OUTLINE
Date JHA Last Revised :
WORK ACTIVITY EQUIPMENT
Manufacturer
Type of Equipment
Name
WORK ACTIVITY PARTICIPANTS
Discipline
Position
JHA SUBMITTED BY
Performed
Job Before?
JHA CHECKED BY
WORK LEADER
SUBCONT HSE
Tag. No.
Name
Precise Work Site
THIS JHA CREATED BY
Discipline
JHA REVIEWED BY
CONSORTIUM HSE
RECEIVING AUTHORITY
Position
ENDORSED BY
APPROVING AUTHORITY
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