Nominal Tutorial Cuttine Speeds and Feeds
Drill Diameter (mm)
Cutting Speed
Material
Aluminium
Brass
Cast Iron
Mild Steel
Stainless Steel
Plastics
(n/min)
19s - 390
60 -1s
0.30
0.20
25-35
30-36
6-15
20-75
0.13
25
18
L2
Cuttine Feed (mrn/rev)
0.40
0.2s
0.18
0.2s
0.18
0.1s
0.20
0.13
0.10
0.8r
0.61
0.41
0.51
0.31
0.51
0.2s
0.41
0.25
0.20
0.31
0.25
Table 1 - High Speed Steel Drilline Feeds and Speeds
Note:
o Interpolate the intermediate cutting feeds for in-between drill sizes - not normal practice but acceptable for
these tutorials
if needed.
Material
Feed (mm/rev)
Aluminium
0.r0
60
Brass
Cast Iron
Mild Steel
Stainless Steel
0.38
45
Plastics
Note:
r
o
Denth of Cut (mm)
Roughing
Finishine
4-5
0 - 0.5
Cutting Speed (m/min)
- 150
- t20
22-30
25-45
9-18
9-120
0.2s
0.25
0.38
0.10
4-5
3-4
3-4
2-4
2-6
- 0.5
0
0
- 0.5
^,
- 0.2
0.5-l
Table 2 -Htgh Speed Steel Turnins Feeds and Speeds
Cutting speeds can be increased 3 - 6 times for carbide trpped tooling.
When taking a finishing cut the speed can be increased and feed slowed down. For the purposes of this exercise
we will assume the same feed and speed for roughing and finishing.
Material
Aluminium
Brass
Cast Iron
Mild Steel
Stainless Steel
Plastics
Feed (mm/tooth)
0.13
0.2s
0.13
0.25
0.10
0.25
Cutting Speed (r/min)
0.76
0.76
0.63
0.63
0.38
0.80
Table 3 - High Speed Steel
Milline
- 150
- 1s0
15-30
25-35
9 -20
20 - 160
60
60
Feeds and Speeds
Note:
r
o
r
Decrease speeds by 40o/o for'side and face'milling or'end millingislot milling' and 60Yo for form milling.
Recommended depths of cut for end milling/slot milling are a maximum of half the cutter diameter for
roughing (usually for aluminium so proportion down for other materials) and [Link] - 0.5mm for finishing.
For face milling, as a rough guide, half the tooth depth.