106-E, Kamla Nagar, New Delhi-110007, India.
Tel: 91-11-23843955, 23845654, 23845886, +918800733955,
Mobile: +91-9811043595.
Email: [Link]@[Link] ,info@[Link]
Website: [Link]
ALUMINIUM INGOTS FROM USED BEVERAGE
CANS
Capacity: 1000 Kg /day
Plant and machinery cost: 109.00 Lakh
Working Capital: 0.00 Lakh
Rate of return(ROR): 24.00 %
Break Even Point (BEP): 51.00 %
TCI: 298.00 Lakh
Cost of Project: 298.00 Lakh
A beverage can is a metal container designed to hold a fixed portion of liquid such as a carbonated soft
drink, alcoholic beverage, fruit juice, herbal tea etc. Beverage cans are made of aluminium (75% of
worldwide production) or tin plated steel (25% worldwide production). Worldwide production for all beverage
cans is approximately 52 billion units. Aluminium recycling is the process by which scrap aluminium can be
reused in products after its initial production. The process involves simply re melting the metal, which is far
less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium
oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process.
Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason,
approximately 31% of all aluminium produced in the United States comes from recycled scrap. Used
beverage containers are the largest component of processed aluminium scrap, with most UBC scrap
manufactured back into aluminium cans. Ingot and billet play an integral part in the production of many
aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling
ingot and billet. Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten
aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is
kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then
added. Most metal is cast by the direct chill (DC) process, which produces huge sheet ingot for rolling mills,
round log like billet for extrusion presses, or square billet for production of wire, rod, and bar. Advantages
The recycling of aluminium generally produces significant cost savings over the production of new
aluminium even when the cost of collection, separation and recycling are taken into account Over the long
term, even larger national savings are made when the reduction in the capital costs associated with
landfills, mines and international shipping of raw aluminium are considered. Aluminium recycling is
economically beneficial to both the aluminium and recycling industry. The capital cost for the production of
recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit
has also spurred the development of the recycling program. The price of scrap aluminium has fluctuated in
the market but its traditionally high value has generated enough income. Aluminium cans are the poster
child of the recycling movement. This is by far the most valuable component in the solid waste stream. The
aluminium can is also the most recognized recyclable item among household waste. The aluminium
beverage can is 100 percent recyclable into new beverage cans indefinitely demonstrating recycling at its
finest. Aluminium can recycling helps fund the entire collection system. The aluminium can is the only
packaging material that more than covers the cost of collection and re processing for itself. It also helps
subsidize the collection of other recyclable materials. Market Survey The worldwide capacity to produce
alumina was placed at around 80 mn tonnes in 2007 and was slated to touch 100 mn tonnes in 2010.
Alumina accounts for about 22% of the cost in the production of aluminium. India's share in world
aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn
tonnes), Guinea (17.50 mn tonnes), Brazil (16.20 mn tonnes) and China (10.75 mn tonnes). With a total
output of 9.25 mn tonnes, the country contributes about 6% of the world's total production of 159 mn
tonnes, India holds the fifth position in reserves base and is ahead of China with 2300 mn tonnes. India
ranked seventh in alumina production with a total output of 3 mn tonnes, a share of nearly 5% of the global
production of 61 mn tonnes. However, internationally, the pattern of consumption is in favour of
transportation, primarily due to large scale aluminium consumption by the aviation industry. White goods
account for nearly 5% of aluminium consumption in the country. The products include electric fans, air
conditioners, refrigerators and coolers. The white goods industry uses both extruded products and flats. In
the transportation sector, aluminium is used for panelling, floors and windows. So far, it is not used for
structural parts and bodies of automobiles. An Indian car uses only about 54 kg of aluminium against a
global average of 100 to 110 kg. This sets the high potential for growth with the increase in the automobile
sector. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is
expected to pick up as the scenario improves for user industries like power, infrastructure and
transportation, which are all on the move.
NIIR Project Consultancy Services (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are:
Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of
Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification
and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting
up new industrial projects and industry. NPCS also publishes varies technology books, directory, databases, detailed project reports, market survey reports on
various industries and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by Indian
and overseas professionals including project engineers, information services bureau, consultants and consultancy firms as one of the input in their research.
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, New Delhi-110007, India.
Tel: 91-11-23843955, 23845654, 23845886, +918800733955
Mobile: +91-9811043595
Email: [Link]@[Link] ,info@[Link]
Website: [Link]
