Fluke 561 HVACPRO
Fluke 561 HVACPRO
Infrared Thermometer
Users Manual
PN 2562924
February 2006
2006 Fluke Corporation, All rights reserved. Printed in USA
All product names are trademarks of their respective companies.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for two
years from the date of purchase. This warranty does not cover fuses, disposable
batteries, or damage from accident, neglect, misuse, alteration, contamination, or
abnormal conditions of operation or handling. Resellers are not authorized to ex-
tend any other warranty on Flukes behalf. To obtain service during the warranty
period, contact your nearest Fluke authorized service center to obtain return au-
thorization information, then send the product to that Service Center with a descrip-
tion of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS
FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS
NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some
states or countries do not allow the exclusion or limitation of an implied warranty or
of incidental or consequential damages, this limitation of liability may not apply to
you.
Title Page
Introduction............................................................................................. 1
Contacting Fluke...................................................................................... 1
Safety Information................................................................................... 2
Features................................................................................................... 3
Display..................................................................................................... 4
Buttons and Connector............................................................................ 5
How the Thermometer Works ................................................................. 6
Operating the Thermometer .................................................................... 6
Locating a Hot or Cold Spot ................................................................ 6
Distance and Spot Size........................................................................ 6
Field of View ........................................................................................ 7
Emissivity ............................................................................................ 7
Switching Between C and F.............................................................. 8
Using the Contact Temperature Probe ................................................ 9
HOLD................................................................................................... 10
Typical Measurements ............................................................................ 10
Measuring Heating/Cooling Duct Insulation Jacket Temperature ....... 10
Measuring Dewpoint Temperature ...................................................... 10
Testing Insulated Return Ducts........................................................... 11
Scanning Walls for Air Leaks or Insulation Deficiencies ..................... 11
Testing Contactors (Starters).............................................................. 12
Testing Enclosed Relays...................................................................... 12
Testing Fuses and Buss Connections.................................................. 12
Testing Electrical Connections ............................................................ 12
Testing Bearings.................................................................................. 13
Testing Belts and Sheaves................................................................... 13
Checking Hydronic Radiant Heat Applications .................................... 14
Testing Radiant Heat Applications....................................................... 14
Testing Water Heater Insulation .......................................................... 14
Testing Steam Traps ........................................................................... 14
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Users Manual
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561 HVAC PRO
Infrared Thermometer
Introduction
The Fluke Model 561 HVACPro Infrared Thermometer (hereafter, the Thermometer) can determine the
surface temperature by measuring the amount of infrared energy radiated by the targets surface or by
contact using a thermocouple probe. The Thermometer was designed specifically for use in heating,
ventilating, and air conditioning (HVAC) applications.
Contacting Fluke
To contact Fluke, call one of the following telephone numbers:
USA: 1-888-44-FLUKE (1-888-443-5853)
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31 40 267 5200
Japan: +81-3-3434-0181
Singapore: +65-738-5655
Anywhere in the world: +1-425-446-5500
For USA Service: 1-888-99-FLUKE (1-888-993-5853)
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Safety Information
WWarning
A Warning identifies conditions and actions that pose hazards to the user. To avoid electrical
shock or personal injury, follow these guidelines:
* Do not point laser directly at eye or indirectly off reflective surfaces.
Before using the Thermometer inspect the case. Do not use the Thermometer if it appears
damaged. Look for cracks or missing plastic.
Replace the batteries as soon as the battery indicator (B) appears.
Do not use the Thermometer if it operates abnormally. Protection may be impaired. When
in doubt, have the Thermometer serviced.
Do not operate the Thermometer around explosive gas, vapor, or dust.
Do not connect the optional external probe to live electrical circuits.
To avoid a burn hazard, remember that highly reflective objects will often result in lower
than actual temperature measurements.
Do not use in a manner not specified by this manual or the protection supplied by the
equipment may be impaired.
Caution
To avoid damaging the thermometer or the equipment under test protect them from the
following:
EMF (electro-magnetic fields) from arc welders, induction heaters, etc.
Static electricity.
Thermal shock (caused by large or abrupt ambient temperature changes- allow 30 minutes
for the Thermometer to stabilize before use).
Do not leave the Thermometer on or near objects of high temperature.
Table 1 and Figure 1 show various symbols and safety markings that are on the Thermometer and in this
manual.
Table 1. Symbols
Symbol Explanation
* Warning. Laser.
B Battery
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Infrared Thermometer
Features
- LASER RADIATION
AVOID EXPOSURE
THIS APERTURE
IS EMITTED FROM
CAUTION
LASER RADIATION - DO NOT STARE INTO BEAM
efh010f.eps
Figure 1. Symbols and Safety Markings
Features
The Thermometer includes:
Single-spot Laser Sighting
Backlit Display
Hard Case
Current Temperature Plus MIN, MAX, DIF Temperature Displays
Easy Emissivity Selector
Type-K Thermocouple, Velcro Pipe Probe
Two AA Batteries
Thermometer features are shown in Figure 2.
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Laser
Display
Trigger
AA
Batteries
(2)
Function Buttons
Battery
Cover
efh007f.eps
Figure 2. Infrared Thermometer
Display
The primary temperature display reports the current or last IR temperature read until the 7-second hold
time elapses.
The secondary temperature display reports current thermocouple temperature when a type-K thermocouple
is attached. When a thermocouple is not connected, the small temperature display reports a choice of
maximum, minimum, or difference between maximum and minimum temperature.
You can toggle through the minimum, maximum, and difference IR temperatures anytime the display is on.
The MIN, MAX, and DIF temperatures are constantly calculated and updated when the trigger is pressed.
After the trigger is released, the MIN, MAX, DIF temperatures are held for 7 seconds.
Notes
When the battery is low, B appears on the display.
The last selection (MIN/MAX/DIF) is maintained on the secondary display even after the Thermometer has
been turned off, providing the batteries have not failed.
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Infrared Thermometer
Buttons and Connector
2
1 3
8 4
5
7
efh01f.eps
A Laser On symbol
B SCAN or HOLD
C C/F symbol (Celsius/Fahrenheit)
D Primary temperature display
E Secondary temperature display
F Emissivity LO, MED, HI
Temperature values for the MIN, MAX, DIF, KTC.
G KTC indicates the thermocouple temperature.
Low Battery symbol. Appears when the battery charge
H is < 25%.
Button/
Description
Connector
C Press C and then press A to toggle between the MIN, MAX, and DIF options.
A The A button is used to show the MIN, MAX, and DIF functions in the secondary
display, whichever was pressed most recently.
D Selects the emissivity setting. You can toggle between LO (0.3), MED (0.7), or HI (0.95)
using . A
K-type thermocouple probe used to make contact temperature measurement.
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efh014f.eps
Figure 4. Locating a Hot or Cold Spot
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Infrared Thermometer
Operating the Thermometer
132 mm @
1500 mm
75 mm @ S
900 mm
38 mm @
300 mm
5.3 " @
3"@ 60 "
1.5 " @ 36 "
12 "
D
D:S=12:1
efh005f.eps
Figure 5. Distance and Spot Size
Field of View
Make sure that the target is larger than the spot size. The smaller the target, the closer you should be to it.
See Figure 6.
Yes No
efh004f.eps
Figure 6. Field of View
Emissivity
Emissivity describes the energy-emitting characteristics of materials. Most organic materials and painted or
oxidized surfaces have an emissivity of about 0.95.
If possible, to compensate for inaccurate readings that may result from measuring shiny metal surfaces,
cover the surface to be measured with masking tape or flat black paint (< 148 C/300 F) and use the high
emissivity setting. Allow time for the tape or paint to reach the same temperature as the surface beneath it.
Measure the temperature of the tape or painted surface.
If you cannot paint or use tape, then you can improve the accuracy of your measurements with the
emissivity selector. Even with the emissivity selector, it can be difficult to get a completely accurate infrared
measurement of a target with a shiny or metallic surface. Experimentation, using the probe to determine
benchmark temperatures, and experience will help you choose the best setting for specific measurements.
The Thermometer has three emissivity settings: low (0.3), medium (0.7), and high (0.95). Refer to Table 2.
The reference to emissivity settings in the table are suggestions for typical situations. Your particular
situation may differ.
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Infrared Thermometer
Operating the Thermometer
Switch
efh012f.eps
Figure 7. Switching Between C and F
XWWarning
To avoid electrical shock or personal injury, do not connect the optional external probe to live
electrical circuits.
Connect the probe to the input on the top of the Thermometer. The probe temperature and KTC appears in
the secondary display. The live infrared temperature continues to show in the primary display. Connect the
temperature probe as shown in Figure 8.
efh009f.eps
Figure 8. Connecting the Temperature Probe
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Table 3 lists recommended Fluke temperature probes for use with the Thermometer:
Probe Usage
The piercing probe is the most versatile option. Good for checking air temperature in
80PK-25 ducts, surface temperature under carpets/pads, liquids, thermometer wells, vent
temperatures, and for penetrating pipe insulation.
The general purpose bead probe is an alternative, for quick, accurate surface
80PK-1
temperatures and air temperatures within ducts, vent temperatures.
Pipe clamp probes (2) are essential for tracking continuously changing temperature
80PK-8 differentials on hydronic tubing and pipe loops, and good for quick, accurate
refrigerant temperatures.
The tapered probe is a good general-purpose gas and surface probe, with a good
80PK-26
length and low mass tip casing for faster reaction to surface and air temperatures.
The insulation piercing probe provides a sharp tip to pierce pipe insulation and flat
80PK-9 probe tip for good surface thermal contact, air temperatures within ducts, and vent
temperatures.
HOLD
The display will remain activated for 7 seconds after the trigger is released. HOLD appears in the upper
middle of the display. When the trigger is pulled again, the Thermometer will begin measuring in the last
function selected.
Typical Measurements
This section describes a variety of measurements often performed by HVAC technicians. The backlight and
laser are on whenever you are making readings with the Thermometer.
Note
Alternately, place black electrical tape on jacket surface. Scan to compare tape and insulation
jacket temperatures. Adjust emissivity so insulation jacket temperature is closest to tape
temperature.
2. Connect the thermocouple probe. The probe hangs in the air to measure ambient air temperature in
order to compare the temperature differential. Temperature deviation between the insulation jacket
and ambient air temperature indicates leaky or ineffective insulation.
3. Scan the insulation jacket temperature.
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Infrared Thermometer
Typical Measurements
The most likely conditions for condensation formation are low dry bulb temperature and high wet
bulb temperature (low temperature, high relative humidity).
Use the Fluke 971 to measure the attic/crawlspace relative humidity and determine the dew point
temperature. This is the temperature at which condensation will form on the duct wrap.
Use the thermocouple to measure the duct wrap surface temperature. The temperature must remain
above the attic or crawlspace dew point temperature at all times.
In attics, the most likely time for dew point concerns is at night after the attic has cooled. Less heat
in the attic means less heat gain by the duct wrap, which will be closer to the dew point temperature.
Crawlspaces are always cooler and problematic. Tight ductwork and liberal duct insulation is
essential. Sealing openings, insulating perimeter walls, laying a continuous vapor barrier, and adding
a low temperature, high capacity dehumidifier is often required to eliminate moisture and fungal
problems.
Note
Temperature differential should be negligible (less than 1 to 2 degrees). If the temperature
difference is too much, air leaks or insufficient duct insulation is indicated.
8. Seal duct connections at grilles, boxes, plenums, transitions, and take-offs.
9. Retest.
If the test does not show satisfactory improvement, then remove duct insulation, seal duct seams and
joints, re-wrap insulation, seal insulation facing at all seams to ensure continuous vapor barrier.
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Note
Unequal temperatures or a high temperature indicates loose or corroded connection through
the fuse buss spring clip.
Note
Conductors are typically smaller than the Thermometers spot size. If the spot size is bigger
than the connector, the temperature reading is the average within the spot.
2. Scan the conductor, moving toward direction of electrical connector (quick connect, wire nut, buss
connection, or lug).
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Infrared Thermometer
Typical Measurements
Testing Bearings
WWarning
To avoid injury when testing bearings:
Do not wear loose clothing, jewelry, or anything around neck when working around moving
parts such as motors, belts, blower, and fans.
Make sure an electrical disconnect is within reach and operating correctly and freely.
Do not work alone.
Note
It works best to compare two similar motors operating similar loads.
1. Press D and then press A to select HI emissivity.
2. Press C and then press A to select MAX.
3. Enable motor and allow it to reach steady state operating temperatures.
4. Disable the motor if possible.
5. Measure the two motor bearing temperatures.
6. Compare the two motor bearing temperatures. Unequal temperatures or a high temperature can
indicate a lubrication or other bearing problem that is resulting from excess friction.
7. Repeat the sequence for the blower bearings.
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wall you should find parallel isothermal rows indicating the location of heat tubes below the surface.
Perpendicular to the outside wall, you should find rising and falling temperatures at equal distances. High
temperatures indicate you are scanning a heat tube beneath the floor surface, low falling temperatures
indicate a space between the heat tubes.
1. Press D and then press A to select HI emissivity.
2. Press C and then press A to select MIN.
3. To locate radiant heat tubes in floor, temporarily elevate the loop temperature to create hotter spots
for identifying tubing runs.
4. Before releasing trigger, press A to toggle between MIN, MAX, DIF floor temperatures and record
the temperatures for future comparison and trending under similar conditions.
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Infrared Thermometer
Typical Measurements
If system pressure has been increased above design settings, this can result in symptom of trap
failure (stuck open). Check steam pressure.
1. Press D and then press A to select HI emissivity for black iron pipe and painted traps.
2. Press C and then press A to select DIF.
3. Aim the Thermometer at the steam pipe.
4. Scan steam pipe upstream of trap.
5. Scan the steam trap. Scan downstream of trap on condensate return side.
6. Press C and then press A and toggle to MIN, MAX, and DIF temperatures. Record your
readings.
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All condenser return bend/hairpins should be at or slightly less than condenser saturation
temperature.
If a group of return bends/hairpins do not conform to expected temperatures, that indicates a
blocked or restricted distributor or distributor tube.
Note
Superheat is a critical temperature.
1. Ensure that filter and blower are clean and all registers are open and unobstructed.
2. Clean section of suction line 15.2 cm (6 in) upstream of compressor.
3. Attach the thermocouple probe to the suction line with Velcro strap or use an 80PK-8 Pipe Clamp
Temperature Probe.
4. Connect low side gauge to suction line.
5. Start system and allow to run at least 10 minutes to reach a steady state condition.
6. Measure the wet bulb temperature in the return using a sling psychrometer or Fluke 971 humidity
meter.
7. Aim the Thermometer to shady spot on the ground or at a piece of paper held in a shaded area and
read outdoor temperature.
8. Determine evaporator saturation temperature from pressure-temperature chart
9. Read the suction line temperature on the secondary display.
10. Subtract saturation temperature from suction line temperature.
11. Correct superheat is based on outdoor temperature, return air wet bulb temperature, and 12.5 cubic
meters/minute per metric ton (400 cfm per ton) of air moving across the evaporator.
Determine required superheat from manufacturers superheat tables or calculator.
Add refrigerant to reduce superheat as necessary.
Recover refrigerant to increase superheat.
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Infrared Thermometer
Maintenance
Maintenance
Changing the Battery
To install or change the two AA batteries, open the battery compartment and insert the batteries as shown
in Figure 2.
WCaution
To avoid damaging the Thermometer, do NOT submerge it in water.
Troubleshooting
Symptom Problem Action
--- (on display) Target temperature is over or under Select target within specifications
range
B Low battery Replace battery
Blank display Possible dead battery Check and/or replace battery
Laser does not work 1. Low or dead battery 1. Replace battery
2. Ambient temperature above 40 C 2. Use in area with lower ambient
(104 F) temperature
CE Certification
The Thermometer conforms to the following standards:
EN61326-1 EMC
EN61010-1
EN60825-1 Safety
Certification testing was conducted using a frequency range of 80 to 1000 MHz with the instrument in three
orientations.
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Specifications
Infrared
Measurement Range ................................................................-40 C to 550 C (-40 F to 1022 F)
Spectral Range .........................................................................8 to 14 microns
Accuracy................................................................................... 1 % or 1 C (2 F); < 0 C (32 F),
1 C (2 F) 0.1/1
(Assumes ambient operating temperature
of 23 to 25 C (73 to 77 F))
Repeatability............................................................................. 0.5 % of reading or 1C (2 F)
Response Time (95 %).............................................................500 ms
Distance to Spot (D:S)..............................................................12:1
Emissivity Adjustment ..............................................................Three settings: low (0.3), medium (0.7),
high (0.95)
Contact Probe
Probe Type ...............................................................................Wrap thermocouple type K probe with
miniconnector
Measurement Range ................................................................0 C to 100 C (32 F to 212 F)
Probe Accuracy ........................................................................ 2.2 C (4 F)
Display Resolution.................................................................... 0.1 C (0.1 F)
Secondary Display Information ................................................Maximum, Minimum, Differential, KTC
Laser
Sighting ....................................................................................Single point laser
Power .......................................................................................Class 2 (II) operation; Output <1 mW,
wavelength 630 to 670 nm
Electrical
Power Supply ...........................................................................2 AA Batteries (alkaline or NiCD)
Power Consumption.................................................................At least 12 hours battery life
Physical
Weight ......................................................................................17.69 cm (6.965 in) H x 16.36 cm (6.441
in) L x 5.18 cm (2.039 in) W
Size...........................................................................................0.322 kg (0.7099 lb)
Total Length of Thermocouple .................................................Approximately 100 cm (40 in)
Environmental
Operating Temperature Range..................................................0 C to 50 C (32 F to 120 F)
Relative Humidity .....................................................................0 to 90 %, noncondensing up to 30 C
(86 F)
Storage Temperature................................................................- 20 C to 65 C (-4 F to 150 F)
Optional Accessories ................................................................Soft Case
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