PV Elite 2015 Licensee: SPLM Licensed User 1
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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 75.000 psig
Design Internal Temperature 181 F
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 in.
Projection of Nozzle from Vessel Bottom 0.0000 in.
Minimum Design Metal Temperature -20 F
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 235.32 psig
User defined MAPnc 313.69 psig
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
PV Elite 2015 Licensee: SPLM Licensed User 2
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Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 95
Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 20.700 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 ft.
Distance Upwind of Crest Lh 0.0000 ft.
Distance from Crest to the Vessel x 0.0000 ft.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 1997
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 1
UBC Importance Factor 1.000
UBC Seismic Coefficient Ca 0.360
UBC Seismic Coefficient Cv 0.840
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.000
Apply Allowables per paragraph 1612.3.2 Yes
PV Elite 2015 Licensee: SPLM Licensed User 3
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Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. N
Use ASME VIII-1 Appendix 1-9 Y
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Elliptical
Description head
Distance "FROM" to "TO" 0.1667 ft.
Inside Diameter 60.000 in.
Element Thickness 0.3750 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 75.000 psig
Design Temperature Internal Pressure 181 F
Design External Pressure 0.0000 psig
Design Temperature External Pressure 86 F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 20000. psi
PV Elite 2015 Licensee: SPLM Licensed User 4
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Allowable Stress, Operating 20000. psi
Allowable Stress, Hydrotest 26000. psi
Material Density 0.2800 lb./in
P Number Thickness 1.2500 in.
Yield Stress, Operating 35142. psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Element From Node 10
Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist 0.0000 ft.
Height/Length of Liquid 0.1667 ft.
Liquid Density 62.400 lb./ft
--------------------------------------------------------------------
Element From Node 20
Element To Node 30
Element Type Cylinder
Description shell
Distance "FROM" to "TO" 12.000 ft.
Inside Diameter 60.000 in.
Element Thickness 0.4375 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 75.000 psig
Design Temperature Internal Pressure 181 F
Design External Pressure 15.000 psig
Design Temperature External Pressure 86 F
PV Elite 2015 Licensee: SPLM Licensed User 5
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Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Element From Node 20
Detail Type Saddle
Detail ID Left Saddle
Dist. from "FROM" Node / Offset dist 2.0000 ft.
Width of Saddle 6.0000 in.
Height of Saddle at Bottom 39.000 in.
Saddle Contact Angle 124.0
Height of Composite Ring Stiffener 0.0000 in.
Width of Wear Plate 8.0000 in.
Thickness of Wear Plate 0.5000 in.
Contact Angle, Wear Plate (degrees) 134.0
Element From Node 20
Detail Type Saddle
Detail ID RIght Saddle
Dist. from "FROM" Node / Offset dist 10.000 ft.
Width of Saddle 6.0000 in.
Height of Saddle at Bottom 39.000 in.
Saddle Contact Angle 124.0
Height of Composite Ring Stiffener 0.0000 in.
Width of Wear Plate 8.0000 in.
Thickness of Wear Plate 0.5000 in.
Contact Angle, Wear Plate (degrees) 134.0
Element From Node 20
Detail Type Liquid
Detail ID WATER
Dist. from "FROM" Node / Offset dist 0.0000 ft.
Height/Length of Liquid 5.0000 ft.
Liquid Density 62.400 lb./ft
PV Elite 2015 Licensee: SPLM Licensed User 6
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Element From Node 20
Detail Type Nozzle
Detail ID N1 Gas Inlet
Dist. from "FROM" Node / Offset dist 1.5000 ft.
Nozzle Diameter 8.0 in.
Nozzle Schedule XS
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 72.129 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N4a Level Gauge
Dist. from "FROM" Node / Offset dist 1.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 29.2213
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 23.082 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N4b Level Gauge
Dist. from "FROM" Node / Offset dist 1.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 339.22101
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 20.362 lb.
PV Elite 2015 Licensee: SPLM Licensed User 7
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Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID MH Manhole
Dist. from "FROM" Node / Offset dist 6.0000 ft.
Nozzle Diameter 24.0 in.
Nozzle Schedule XS
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 833.67 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N8 Vent
Dist. from "FROM" Node / Offset dist 3.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 12.043 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N5 PSV Connet.0
Dist. from "FROM" Node / Offset dist 5.0000 ft.
Nozzle Diameter 3.0 in.
Nozzle Schedule XS
Nozzle Class 150
PV Elite 2015 Licensee: SPLM Licensed User 8
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Input Echo : Step: 1 9:23am Oct 11,2017
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.538 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N9 Press. Gauge
Dist. from "FROM" Node / Offset dist 7.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 20.322 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N10 Temp. Gauge
Dist. from "FROM" Node / Offset dist 9.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 20.322 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N2 Gas Outlet
Dist. from "FROM" Node / Offset dist 10.000 ft.
PV Elite 2015 Licensee: SPLM Licensed User 9
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Input Echo : Step: 1 9:23am Oct 11,2017
Nozzle Diameter 3.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 24.626 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N6a LTI
Dist. from "FROM" Node / Offset dist 11.000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 15.2704
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.963 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N6b LTI
Dist. from "FROM" Node / Offset dist 11.000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 329.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.581 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
PV Elite 2015 Licensee: SPLM Licensed User 10
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Detail Type Nozzle
Detail ID N3 Liq. Outlet
Dist. from "FROM" Node / Offset dist 11.000 ft.
Nozzle Diameter 6.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 75.764 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Element From Node 20
Detail Type Nozzle
Detail ID N7 Drain
Dist. from "FROM" Node / Offset dist 1.0000 ft.
Nozzle Diameter 2.0 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------
Element From Node 30
Element To Node 40
Element Type Elliptical
Description Head2
Distance "FROM" to "TO" 0.1667 ft.
Inside Diameter 60.000 in.
Element Thickness 0.4375 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
PV Elite 2015 Licensee: SPLM Licensed User 11
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Input Echo : Step: 1 9:23am Oct 11,2017
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 75.000 psig
Design Temperature Internal Pressure 181 F
Design External Pressure 15.000 psig
Design Temperature External Pressure 86 F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Element From Node 30
Detail Type Liquid
Detail ID Liquid 30
Dist. from "FROM" Node / Offset dist 0.0000 ft.
Height/Length of Liquid 0.1667 ft.
Liquid Density 62.400 lb./ft
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015
PV Elite 2015 Licensee: SPLM Licensed User 12
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
---------------------------------------------------------------------------
head| 75.0767 | ... | 0.12500 | 60.0000 | 20000.0 |
shell| 77.1712 | ... | 0.12500 | 60.0000 | 20000.0 |
Head2| 75.0767 | ... | 0.12500 | 60.0000 | 20000.0 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------
head| 75.0000 | 165.076 | 249.688 | 0.37500 | 0.23750 |
shell| 75.0000 | 204.014 | 289.137 | 0.43750 | 0.24151 |
Head2| 75.0000 | 206.109 | 291.242 | 0.43750 | 0.23750 |
Minimum 235.320 313.690
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 181 F
head
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (75.077*60.2500*0.995)/(2*20000.00*1.00-0.2*75.077)
PV Elite 2015 Licensee: SPLM Licensed User 13
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
= 0.1125 + 0.1250 = 0.2375 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.077 psig
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.2500)/(0.995*60.2500+0.2*0.2500)
= 166.754 - 0.077 = 166.677 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.3750)/(1.000*60.0000+0.2*0.3750)
= 249.688 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (75.077*(0.995*60.2500+0.2*0.2500))/(2*1.00*0.2500)
= 9004.514 psi
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (75.077*30.1250)/(20000.00*1.00-0.6*75.077)+0.125
= 0.238 in.
Straight Flange Maximum Allowable Working Pressure:
Less Operating Hydrostatic Head Pressure of 0.077 psig
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 0.2500 )/(30.1250 + 0.6 * 0.2500 )
= 165.153 - 0.077 = 165.076 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 60.250/( 2 * 15.125 ))2)/6
= 0.994502
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.708 %
PV Elite 2015 Licensee: SPLM Licensed User 14
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.375 , tr = 0.137 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.547 , Temp. Reduction = 51 F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 F
Min Metal Temp. at Required thickness (UCS 66.1) -55 F
MDMT Calculations in the Head Straight Flange:
Govrn. thk, tg = 0.375 , tr = 0.138 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.552 , Temp. Reduction = 50 F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 F
Min Metal Temp. at Required thickness (UCS 66.1) -55 F
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 181 F
shell
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (77.171*30.1250)/(20000.00*1.00-0.6*77.171)
= 0.1165 + 0.1250 = 0.2415 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 2.171 psig
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*0.3125)/(30.1250+0.6*0.3125)
= 206.186 - 2.171 = 204.014 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
PV Elite 2015 Licensee: SPLM Licensed User 15
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
= (20000.00*1.00*0.4375)/(30.0000+0.6*0.4375)
= 289.137 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(R+0.6*t))/(E*t)
= (77.171*(30.1250+0.6*0.3125))/(1.00*0.3125)
= 7485.604 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.724 %
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 0.438 , tr = 0.141 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.451 , Temp. Reduction = 76 F
Min Metal Temp. w/o impact per UCS-66, Curve B -14 F
Min Metal Temp. at Required thickness (UCS 66.1) -55 F
Min Metal Temp. w/o impact per UG-20(f) -20 F
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 181 F
Head2
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (75.077*60.2500*0.995)/(2*20000.00*1.00-0.2*75.077)
= 0.1125 + 0.1250 = 0.2375 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.077 psig
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.3125)/(0.995*60.2500+0.2*0.3125)
= 208.399 - 0.077 = 208.322 psig
PV Elite 2015 Licensee: SPLM Licensed User 16
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.4375)/(1.000*60.0000+0.2*0.4375)
= 291.242 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (75.077*(0.995*60.2500+0.2*0.3125))/(2*1.00*0.3125)
= 7205.112 psi
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (75.077*30.1250)/(20000.00*1.00-0.6*75.077)+0.125
= 0.238 in.
Straight Flange Maximum Allowable Working Pressure:
Less Operating Hydrostatic Head Pressure of 0.077 psig
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 0.3125 )/(30.1250 + 0.6 * 0.3125 )
= 206.186 - 0.077 = 206.109 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 60.250/( 2 * 15.125 ))2)/6
= 0.994502
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.149 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.438 , tr = 0.137 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.438 , Temp. Reduction = 84 F
Min Metal Temp. w/o impact per UCS-66, Curve B -14 F
Min Metal Temp. at Required thickness (UCS 66.1) -55 F
Min Metal Temp. w/o impact per UG-20(f) -20 F
PV Elite 2015 Licensee: SPLM Licensed User 17
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
MDMT Calculations in the Head Straight Flange:
Govrn. thk, tg = 0.438 , tr = 0.138 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.441 , Temp. Reduction = 82 F
Min Metal Temp. w/o impact per UCS-66, Curve B -14 F
Min Metal Temp. at Required thickness (UCS 66.1) -55 F
Min Metal Temp. w/o impact per UG-20(f) -20 F
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 305.916 psig
Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 97.500 psig
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 405.630 psig
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 258.852 psig
Pressure per PED = 1.43 * MAWP 336.508 psig
UG-99(b), Test Pressure Calculation:
= Test Factor * MAWP * Stress Ratio
= 1.3 * 235.320 * 1.000
= 305.916 psig
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
----------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 18
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
head 24677.4 26000.0 0.949 308.08
shell 21310.5 26000.0 0.820 308.08
Head2 21156.5 26000.0 0.814 308.08
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio
----------------------------------------------------------------------
N1 Gas Inlet Nozzle 17100.00 17100.00 1.000
N1 Gas Inlet Pad 20000.00 20000.00 1.000
N4a Level Gauge Nozzle 17100.00 17100.00 1.000
N4b Level Gauge Nozzle 17100.00 17100.00 1.000
MH Manhole Nozzle 17100.00 17100.00 1.000
MH Manhole Pad 20000.00 20000.00 1.000
N8 Vent Nozzle 17100.00 17100.00 1.000
N5 PSV Connet. Nozzle 17100.00 17100.00 1.000
N5 PSV Connet. Pad 20000.00 20000.00 1.000
N9 Press. Gauge Nozzle 17100.00 17100.00 1.000
N10 Temp. Gauge Nozzle 17100.00 17100.00 1.000
N2 Gas Outlet Nozzle 17100.00 17100.00 1.000
N2 Gas Outlet Pad 20000.00 20000.00 1.000
N6a LTI Nozzle 17100.00 17100.00 1.000
N6b LTI Nozzle 17100.00 17100.00 1.000
N6b LTI Pad 20000.00 20000.00 1.000
N3 Liq. Outlet Nozzle 17100.00 17100.00 1.000
N3 Liq. Outlet Pad 20000.00 20000.00 1.000
N7 Drain Nozzle 17100.00 17100.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
----------------------------------------------------------------------
head 20000.00 20000.00 1.000
PV Elite 2015 Licensee: SPLM Licensed User 19
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Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017
shell 20000.00 20000.00 1.000
Head2 20000.00 20000.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Internal Pressure.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015
PV Elite 2015 Licensee: SPLM Licensed User 20
FileName : Untitled
Nozzle Flange MAWP : Step: 6 9:23am Oct 11,2017
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating
Description Operating Ambient Temperature Class Grade|Group
psig psig F
----------------------------------------------------------------------------
N1 Gas Inlet 264.8 285.0 181 150 GR 1.1
N4a Level Gauge 264.8 285.0 181 150 GR 1.1
N4b Level Gauge 264.8 285.0 181 150 GR 1.1
MH Manhole 264.8 285.0 181 150 GR 1.1
N8 Vent 264.8 285.0 181 150 GR 1.1
N5 PSV Connet. 264.8 285.0 181 150 GR 1.1
N9 Press. Gauge 264.8 285.0 181 150 GR 1.1
N10 Temp. Gauge 264.8 285.0 181 150 GR 1.1
N2 Gas Outlet 264.8 285.0 181 150 GR 1.1
N6a LTI 264.8 285.0 181 150 GR 1.1
N6b LTI 264.8 285.0 181 150 GR 1.1
N3 Liq. Outlet 264.8 285.0 181 150 GR 1.1
N7 Drain 264.8 285.0 181 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 264.750 285.000 psig (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Edition
Note: Large Diameter Flange ratings per ANSI B16.47 2011 edition.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015
PV Elite 2015 Licensee: SPLM Licensed User 21
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Wind Load Calculation : Step: 7 9:23am Oct 11,2017
Input Values:
Wind Design Code ASCE-7 95
Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 20.700 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 ft.
Distance Upwind of Crest Lh 0.0000 ft.
Distance from Crest to the Vessel x 0.0000 ft.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:
= min( 0.85, 0.9 * (( 1 + 7 * Zbar * Q )/( 1 + 7 * Zbar ) ))
= min( 0.85, 0.9 * (( 1 + 7 * 0.22809 * 0.981 )/( 1 + 7 * 0.22809 ) ))
= min( 0.85, 0.890 )
= 0.850
Natural Frequency of Vessel (Operating) 33.000 Hz
Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is 1.000
PV Elite 2015 Licensee: SPLM Licensed User 22
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Wind Load Calculation : Step: 7 9:23am Oct 11,2017
Force Coefficient [Cf] 0.529
Structure Height to Diameter ratio 2.740
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 900.000 ft.
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 3.250 + 0.000 = 3.250 ft.
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (3.250 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.000 )2/9.500
= 0.849
Type of Hill: No Hill
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
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Wind Load Calculation : Step: 7 9:23am Oct 11,2017
= 0.00256 * 0.849 * 1.000 * 1.000 * 1.000 * 20.700
= 0.9 psf
Force on the first element [F]:
= qz * G * Cf * WindArea
= 0.931 * 0.850 * 0.529 * 6.107
= 2.6 lb.
Element Hgt (z) K1 K2 K3 Kz Kzt qz
ft. psf
---------------------------------------------------------------------------
head 3.2 0.000 0.000 0.000 0.849 1.000 0.931
shell 3.2 0.000 0.000 0.000 0.849 1.000 0.931
Head2 3.2 0.000 0.000 0.000 0.849 1.000 0.931
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |
From| To | Height | Diameter | Area | Pressure | Wind Load |
| | ft. | ft. | in | psf | lb. |
---------------------------------------------------------------------------
10| 20| 3.25000 | 6.07500 | 879.386 | 0.93117 | 2.55698 |
20| 30| 3.25000 | 6.08750 | 10519.2 | 0.93117 | 30.5865 |
30| 40| 3.25000 | 6.08750 | 884.184 | 0.93117 | 2.57093 |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015
PV Elite 2015 Licensee: SPLM Licensed User 24
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material SA-516 70
Lifting Lug Yield Stress Yield 38000.00 psi
Total Height of Lifting Lug w 5.0000 in.
Thickness of Lifting Lug t 6.0000 in.
Diameter of Hole in Lifting Lug dh 2.0000 in.
Radius of Semi-Circular Arc of Lifting Lug r 1.5000 in.
Height of Lug from bottom to Center of Hole h 10.0000 in.
Offset from Vessel OD to Center of Hole off 0.2500 in.
Lug Fillet Weld Size tw 0.2500 in.
Length of weld along side of Lifting Lug wl 5.0000 in.
Length of Weld along Bottom of Lifting Lug wb 0.5000 in.
Thickness of Collar (if any) tc 0.0000 in.
Diameter of Collar (if any) dc 0.0000 in.
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Perpendicular
Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Force Along Vessel Axis Fax 0.00 lb.
Force Normal to Vessel Fn 2050.53 lb.
Force Tangential to Vessel Ft 0.00 lb.
Converting the weld leg dimension (tw) to the weld throat dimension.
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 4.867 in**4
Weld Group Centroid distance in the Long. Direction Yll 2.677 in.
Dist. of Weld Group Centroid from Lug bottom Yll_b 2.500 in.
Weld Group Inertia about the Longitudinal Axis Ill 14.992 in**4
Weld Group Centroid Distance in the Circ. Direction Ylc 3.000 in.
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+20512)/((2*(5.0+0.5))*0.1768)
= 1054.66 psi
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (2051 *(10.000 -2.500 )) * 2.677/4.867 +
(0 *0.250 * 2.677/4.867 ) +
(0 *0.250 * 3.000/14.992 )
= 8458.27 psi
Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 1054.665 + 8458.268
= 9512.93 psi
Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 38000 * 1.00
= 15200.00 psi
Shear Stress in Lug above Hole [Shs]:
= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 20512 + 02 )/6.000
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
= 341.76 psi
Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 38000 * 1.00
= 15200.00 psi
Pin Hole Bearing Stress [Pbs]:
= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 20512 )/( 6.000 * 2.000 )
= 170.88 psi
Allowable Bearing Stress [Pba]:
= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 38000 * 1.00 , 34200.0 )
= 28500.00 psi
Bending Stress at the Base of the Lug [Fbs]:
= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 0.250/(5.000 * 6.0002/6) +
0 * 0.250/(5.0002 * 6.000/6)
= 0.00 psi
Tensile Stress at the Base of the Lug [Fa]:
= Fn / (w * t)
= 0/(5.000 * 6.000 )
= 68.35 psi
Total Combined Stress at the Base of the Lug:
= Fbs + Fa
= 0.0 + 68.4
= 68.35 psi
Lug Allowable Stress for Bending and Tension:
= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 38000 * 1.00 , 28500.0 )
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
= 25080.00 psi
Required Shackle Pin Diameter [Spd]:
= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(20512 + 02)/( Pi * 15200 )]
= 0.2931 in.
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID
Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 60.000 in.
Vessel Thickness Tv 0.438 in.
Design Temperature 100.00 F
Attachment Type Type Rectangular
Parameter C11 C11 0.50 in.
Parameter C22 C22 2.00 in.
Thickness of Reinforcing Pad Tpad 2.000 in.
Pad Parameter C11P C11p 8.000 in.
Pad Parameter C22P C22p 8.000 in.
Design Internal Pressure Dp 0.000 psig
Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:
Radial Load (SUS) P -2050.5 lb.
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
Longitudinal Shear (SUS) Vl 0.0 lb.
Circumferential Shear (SUS) Vc 0.0 lb.
Circumferential Moment (SUS) Mc 0.0 ft.lb.
Longitudinal Moment (SUS) Ml 0.0 ft.lb.
Torsional Moment (SUS) Mt 0.0 ft.lb.
Use Interactive Control No
WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No
Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:
Radial Load P -2050.5 lb.
Circumferential Shear VC 0.0 lb.
Longitudinal Shear VL 0.0 lb.
Circumferential Moment MC 0.0 ft.lb.
Longitudinal Moment ML 0.0 ft.lb.
Torsional Moment MT 0.0 ft.lb.
Dimensionless Parameters used : Gamma = 12.81
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.024 4C 2.642 (A,B)
N(PHI) / ( P/Rm ) 0.024 3C 2.679 (C,D)
M(PHI) / ( P ) 0.014 2C1 ! 0.313 (A,B)
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
M(PHI) / ( P ) 0.014 1C ! 0.319 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.013 3A ! 0.008 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.106 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.020 3B ! 0.086 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.018 1B ! 0.066 (A,B,C,D)
N(x) / ( P/Rm ) 0.019 3C 2.693 (A,B)
N(x) / ( P/Rm ) 0.019 4C 2.647 (C,D)
M(x) / ( P ) 0.020 1C1 ! 0.333 (A,B)
M(x) / ( P ) 0.020 2C ! 0.290 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.013 4A ! 0.010 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.023 2A ! 0.064 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.020 4B ! 0.021 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.107 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 71 71 71 71 72 72 72 72
Circ. Bend. P | 648 -648 648 -648 661 -661 661 -661
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | 0 0 0 0 0 0 0 0
Circ. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Circ. Str.| 719 -577 719 -577 733 -589 733 -589
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
------------------------------------------------------------------------
Long. Memb. P | 72 72 72 72 71 71 71 71
Long. Bend. P | 690 -690 690 -690 600 -600 600 -600
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | 0 0 0 0 0 0 0 0
Long. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Long. Str.| 762 -617 762 -617 671 -528 671 -528
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 0 0 0 0
Shear MT | 0 0 0 0 0 0 0 0
Tot. Shear| 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Str. Int. | 762 617 762 617 733 589 733 589
------------------------------------------------------------------------
Dimensionless Parameters used : Gamma = 69.07
Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.132 4C 10.416 (A,B)
N(PHI) / ( P/Rm ) 0.132 3C 7.295 (C,D)
M(PHI) / ( P ) 0.132 2C1 0.046 (A,B)
M(PHI) / ( P ) 0.132 1C 0.080 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.132 3A 2.705 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.132 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.132 3B 7.622 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B 0.030 (A,B,C,D)
N(x) / ( P/Rm ) 0.132 3C 7.295 (A,B)
N(x) / ( P/Rm ) 0.132 4C 10.416 (C,D)
M(x) / ( P ) 0.132 1C1 0.082 (A,B)
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
M(x) / ( P ) 0.132 2C 0.046 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.132 4A 4.733 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.132 2A 0.040 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.132 4B 2.709 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.132 2B 0.041 (A,B,C,D)
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 1615 1615 1615 1615 1131 1131 1131 1131
Circ. Bend. P | 2949 -2949 2949 -2949 5131 -5131 5131 -5131
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | 0 0 0 0 0 0 0 0
Circ. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Circ. Str.| 4565 -1334 4565 -1334 6263 -4000 6263 -4000
------------------------------------------------------------------------
Long. Memb. P | 1131 1131 1131 1131 1615 1615 1615 1615
Long. Bend. P | 5281 -5281 5281 -5281 2962 -2962 2962 -2962
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | 0 0 0 0 0 0 0 0
Long. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Long. Str.| 6413 -4150 6413 -4150 4577 -1346 4577 -1346
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 0 0 0 0
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
Shear MT | 0 0 0 0 0 0 0 0
Tot. Shear| 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Str. Int. | 6413 4150 6413 4150 6263 4000 6263 4000
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | 71 71 71 71 72 72 72 72
Circ. Q (SUS) | 648 -648 648 -648 661 -661 661 -661
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | 72 72 72 72 71 71 71 71
Long. Q (SUS) | 690 -690 690 -690 600 -600 600 -600
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm+Pl (SUS) | 72 72 72 72 72 72 72 72
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 762 617 762 617 733 589 733 589
------------------------------------------------------------------------
------------------------------------------------------------------------
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 0 20000 | Passed
Pm+Pl (SUS) | 72 30000 | Passed
Pm+Pl+Q (TOTAL)| 762 60000 | Passed
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | 1615 1615 1615 1615 1131 1131 1131 1131
Circ. Q (SUS) | 2949 -2949 2949 -2949 5131 -5131 5131 -5131
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | 1131 1131 1131 1131 1615 1615 1615 1615
Long. Q (SUS) | 5281 -5281 5281 -5281 2962 -2962 2962 -2962
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm+Pl (SUS) | 1615 1615 1615 1615 1615 1615 1615 1615
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 6413 4150 6413 4150 6263 4000 6263 4000
------------------------------------------------------------------------
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Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 0 20000 | Passed
Pm+Pl (SUS) | 1615 30000 | Passed
Pm+Pl+Q (TOTAL)| 6413 60000 | Passed
------------------------------------------------------------------------
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015
PV Elite 2015 Licensee: SPLM Licensed User 35
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Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material SA-516 70
Lifting Lug Yield Stress Yield 38000.00 psi
Total Height of Lifting Lug w 5.0000 in.
Thickness of Lifting Lug t 6.0000 in.
Diameter of Hole in Lifting Lug dh 2.0000 in.
Radius of Semi-Circular Arc of Lifting Lug r 1.5000 in.
Height of Lug from bottom to Center of Hole h 10.0000 in.
Offset from Vessel OD to Center of Hole off 0.2500 in.
Lug Fillet Weld Size tw 0.2500 in.
Length of weld along side of Lifting Lug wl 5.0000 in.
Length of Weld along Bottom of Lifting Lug wb 0.5000 in.
Thickness of Collar (if any) tc 0.0000 in.
Diameter of Collar (if any) dc 0.0000 in.
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Perpendicular
Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Force Along Vessel Axis Fax 0.00 lb.
Force Normal to Vessel Fn 2266.73 lb.
Force Tangential to Vessel Ft 0.00 lb.
Converting the weld leg dimension (tw) to the weld throat dimension.
PV Elite 2015 Licensee: SPLM Licensed User 36
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Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 4.867 in**4
Weld Group Centroid distance in the Long. Direction Yll 2.677 in.
Dist. of Weld Group Centroid from Lug bottom Yll_b 2.500 in.
Weld Group Inertia about the Longitudinal Axis Ill 14.992 in**4
Weld Group Centroid Distance in the Circ. Direction Ylc 3.000 in.
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+22672)/((2*(5.0+0.5))*0.1768)
= 1165.86 psi
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (2267 *(10.000 -2.500 )) * 2.677/4.867 +
(0 *0.250 * 2.677/4.867 ) +
(0 *0.250 * 3.000/14.992 )
= 9350.04 psi
Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 1165.861 + 9350.044
= 10515.91 psi
Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 38000 * 1.00
= 15200.00 psi
Shear Stress in Lug above Hole [Shs]:
= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 22672 + 02 )/6.000
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Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017
= 377.79 psi
Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 38000 * 1.00
= 15200.00 psi
Pin Hole Bearing Stress [Pbs]:
= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 22672 )/( 6.000 * 2.000 )
= 188.89 psi
Allowable Bearing Stress [Pba]:
= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 38000 * 1.00 , 34200.0 )
= 28500.00 psi
Bending Stress at the Base of the Lug [Fbs]:
= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 0.250/(5.000 * 6.0002/6) +
0 * 0.250/(5.0002 * 6.000/6)
= 0.00 psi
Tensile Stress at the Base of the Lug [Fa]:
= Fn / (w * t)
= 0/(5.000 * 6.000 )
= 75.56 psi
Total Combined Stress at the Base of the Lug:
= Fbs + Fa
= 0.0 + 75.6
= 75.56 psi
Lug Allowable Stress for Bending and Tension:
= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 38000 * 1.00 , 28500.0 )
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= 25080.00 psi
Required Shackle Pin Diameter [Spd]:
= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(22672 + 02)/( Pi * 15200 )]
= 0.3081 in.
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID
Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 60.000 in.
Vessel Thickness Tv 0.438 in.
Design Temperature 100.00 F
Attachment Type Type Rectangular
Parameter C11 C11 0.50 in.
Parameter C22 C22 2.00 in.
Thickness of Reinforcing Pad Tpad 2.000 in.
Pad Parameter C11P C11p 8.000 in.
Pad Parameter C22P C22p 8.000 in.
Design Internal Pressure Dp 0.000 psig
Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:
Radial Load (SUS) P -2266.7 lb.
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Longitudinal Shear (SUS) Vl 0.0 lb.
Circumferential Shear (SUS) Vc 0.0 lb.
Circumferential Moment (SUS) Mc 0.0 ft.lb.
Longitudinal Moment (SUS) Ml 0.0 ft.lb.
Torsional Moment (SUS) Mt 0.0 ft.lb.
Use Interactive Control No
WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No
Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:
Radial Load P -2266.7 lb.
Circumferential Shear VC 0.0 lb.
Longitudinal Shear VL 0.0 lb.
Circumferential Moment MC 0.0 ft.lb.
Longitudinal Moment ML 0.0 ft.lb.
Torsional Moment MT 0.0 ft.lb.
Dimensionless Parameters used : Gamma = 12.81
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.024 4C 2.642 (A,B)
N(PHI) / ( P/Rm ) 0.024 3C 2.679 (C,D)
M(PHI) / ( P ) 0.014 2C1 ! 0.313 (A,B)
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M(PHI) / ( P ) 0.014 1C ! 0.319 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.013 3A ! 0.008 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.106 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.020 3B ! 0.086 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.018 1B ! 0.066 (A,B,C,D)
N(x) / ( P/Rm ) 0.019 3C 2.693 (A,B)
N(x) / ( P/Rm ) 0.019 4C 2.647 (C,D)
M(x) / ( P ) 0.020 1C1 ! 0.333 (A,B)
M(x) / ( P ) 0.020 2C ! 0.290 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.013 4A ! 0.010 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.023 2A ! 0.064 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.020 4B ! 0.021 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.107 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 78 78 78 78 79 79 79 79
Circ. Bend. P | 716 -716 716 -716 731 -731 731 -731
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | 0 0 0 0 0 0 0 0
Circ. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Circ. Str.| 795 -637 795 -637 811 -651 811 -651
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------------------------------------------------------------------------
Long. Memb. P | 80 80 80 80 78 78 78 78
Long. Bend. P | 762 -762 762 -762 663 -663 663 -663
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | 0 0 0 0 0 0 0 0
Long. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Long. Str.| 843 -682 843 -682 742 -584 742 -584
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 0 0 0 0
Shear MT | 0 0 0 0 0 0 0 0
Tot. Shear| 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Str. Int. | 843 682 843 682 811 651 811 651
------------------------------------------------------------------------
Dimensionless Parameters used : Gamma = 69.07
Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.132 4C 10.416 (A,B)
N(PHI) / ( P/Rm ) 0.132 3C 7.295 (C,D)
M(PHI) / ( P ) 0.132 2C1 0.046 (A,B)
M(PHI) / ( P ) 0.132 1C 0.080 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.132 3A 2.705 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.132 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.132 3B 7.622 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B 0.030 (A,B,C,D)
N(x) / ( P/Rm ) 0.132 3C 7.295 (A,B)
N(x) / ( P/Rm ) 0.132 4C 10.416 (C,D)
M(x) / ( P ) 0.132 1C1 0.082 (A,B)
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M(x) / ( P ) 0.132 2C 0.046 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.132 4A 4.733 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.132 2A 0.040 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.132 4B 2.709 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.132 2B 0.041 (A,B,C,D)
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 1785 1785 1785 1785 1250 1250 1250 1250
Circ. Bend. P | 3260 -3260 3260 -3260 5672 -5672 5672 -5672
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | 0 0 0 0 0 0 0 0
Circ. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Circ. Str.| 5046 -1474 5046 -1474 6923 -4421 6923 -4421
------------------------------------------------------------------------
Long. Memb. P | 1250 1250 1250 1250 1785 1785 1785 1785
Long. Bend. P | 5838 -5838 5838 -5838 3274 -3274 3274 -3274
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | 0 0 0 0 0 0 0 0
Long. Bend. ML | 0 0 0 0 0 0 0 0
Tot. Long. Str.| 7089 -4587 7089 -4587 5060 -1488 5060 -1488
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 0 0 0 0
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Shear MT | 0 0 0 0 0 0 0 0
Tot. Shear| 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Str. Int. | 7089 4587 7089 4587 6923 4421 6923 4421
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | 78 78 78 78 79 79 79 79
Circ. Q (SUS) | 716 -716 716 -716 731 -731 731 -731
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | 80 80 80 80 78 78 78 78
Long. Q (SUS) | 762 -762 762 -762 663 -663 663 -663
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm+Pl (SUS) | 80 80 80 80 79 79 79 79
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 843 682 843 682 811 651 811 651
------------------------------------------------------------------------
------------------------------------------------------------------------
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Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 0 20000 | Passed
Pm+Pl (SUS) | 80 30000 | Passed
Pm+Pl+Q (TOTAL)| 843 60000 | Passed
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | 1785 1785 1785 1785 1250 1250 1250 1250
Circ. Q (SUS) | 3260 -3260 3260 -3260 5672 -5672 5672 -5672
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | 1250 1250 1250 1250 1785 1785 1785 1785
Long. Q (SUS) | 5838 -5838 5838 -5838 3274 -3274 3274 -3274
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm+Pl (SUS) | 1785 1785 1785 1785 1785 1785 1785 1785
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 7089 4587 7089 4587 6923 4421 6923 4421
------------------------------------------------------------------------
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------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 0 20000 | Passed
Pm+Pl (SUS) | 1785 30000 | Passed
Pm+Pl+Q (TOTAL)| 7089 60000 | Passed
------------------------------------------------------------------------
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Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. in. in. in. in.
------------------------------------------------------------------------------
N4a Level Gauge 2.000 150 LWN 3.060 0.530 - - 7.05
N4b Level Gauge 2.000 150 WNF 3.060 0.530 - - 7.45
N8 Vent 2.000 150 LWN 3.060 0.530 - - 6.48
N9 Press. Gauge 2.000 150 WNF 3.060 0.530 - - 6.39
N10 Temp. Gauge 2.000 150 WNF 3.060 0.530 - - 6.39
N6a LTI 2.000 150 WNF 3.060 0.530 - - 6.83
N6b LTI 2.000 150 WNF 3.060 0.530 6.00 0.375 6.83
N7 Drain 2.000 150 WNF 3.060 0.530 - - 6.48
N5 PSV Connet. 3.000 150 WNF 3.750 0.375 7.50 0.375 6.41
N2 Gas Outlet 3.000 80 LWN 3.500 0.300 7.00 0.375 6.49
N3 Liq. Outlet 6.000 80 WNF 6.625 0.432 10.62 0.375 8.50
N1 Gas Inlet 8.000 XS WNF 8.625 0.500 12.62 0.375 8.63
MH Manhole 24.000 150 WNF 26.380 1.190 34.00 0.375 7.49
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
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Nozzle Material Weld Weld Weld Weld Weld
in. in. in. in. in.
------------------------------------------------------------------------------
N4a Lev SA-106 B 0.438 0.375 - - -
N4b Lev SA-106 B 0.438 0.375 - - -
N8 Vent SA-106 B 0.438 0.375 - - -
N9 Pres SA-106 B 0.154 0.375 - - -
N10 Tem SA-106 B 0.375 0.375 - - -
N6a LTI SA-106 B 0.375 0.375 - - -
N6b LTI SA-106 B 0.375 0.375 0.250 0.375 -
N7 Drai SA-106 B 0.375 0.375 - - -
N5 PSV SA-106 B 0.438 0.375 0.250 0.375 -
N2 Gas SA-106 B 0.438 0.375 0.250 0.375 -
N3 Liq. SA-106 B 0.438 0.375 0.250 0.375 -
N1 Gas SA-106 B 0.438 0.375 0.250 0.375 -
MH Manh SA-106 B 0.438 0.500 0.250 0.375 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
ft. deg. in. in.
----------------------------------------------------------------------------
N4a Level Gauge 1.000 29.22 6.00 0.00 shell
N4b Level Gauge 1.000 339.22 6.00 0.00 shell
N8 Vent 3.000 90.00 6.00 0.00 shell
N9 Press. Gauge 7.000 90.00 5.91 0.00 shell
N10 Temp. Gauge 9.000 0.00 5.91 0.00 shell
N6a LTI 11.000 15.27 5.91 0.00 shell
N6b LTI 11.000 329.00 5.91 0.00 shell
N7 Drain 1.000 270.00 6.00 0.00 shell
N5 PSV Connet. 5.000 90.00 5.91 0.00 shell
N2 Gas Outlet 10.000 90.00 6.00 0.00 shell
N3 Liq. Outlet 11.000 270.00 7.88 0.00 shell
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N1 Gas Inlet 1.500 90.00 7.88 0.00 shell
MH Manhole 6.000 0.00 4.00 0.00 shell
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Nozzle Summary : Step: 28 9:23am Oct 11,2017
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or
psig psig Path Stresses
---------------------------------------------------------------------------
N1 Gas Inlet 204.01 OK ... OK 0.259 OK Passed
N4a Level Gauge 204.01 ... ... ... OK Passed
N4a Level Gauge 168.05 ... ... ... OK Passed
N4b Level Gauge 204.01 ... ... ... OK Passed
N4b Level Gauge 167.13 ... ... ... OK Passed
MH Manhole 204.01 OK ... OK 0.301 OK Passed
N8 Vent 204.01 ... ... OK 0.259 OK Passed
N5 PSV Connet. 204.01 OK ... OK 0.259 OK Passed
N9 Press. Gauge 204.01 ... ... ... OK Passed
N10 Temp. Gauge 204.01 ... ... ... OK Passed
N2 Gas Outlet 91.21 OK ... OK 0.259 OK Passed
N6a LTI 204.01 ... ... OK 0.259 OK Passed
N6a LTI 167.80 ... ... OK 0.259 OK Passed
N6b LTI 204.01 OK ... OK 0.259 OK Passed
N6b LTI 204.01 OK ... OK 0.259 OK Passed
N3 Liq. Outlet 204.01 OK ... OK 0.259 OK Passed
N7 Drain 204.01 ... ... OK 0.259 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 91.21 N2 Gas Out
Min. Shell&Flgs 235.32 10 20 313.69
Computed Vessel M.A.W.P. 91.21 psig
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit
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Nozzle Summary : Step: 28 9:23am Oct 11,2017
20 N1 Gas Inlet 20.000 90.000 15.750
20 N4a Level Gauge 14.000 29.221 4.500
20 N4b Level Gauge 14.000 339.221 4.500
20 MH Manhole 74.000 0.000 48.500
20 N8 Vent 38.000 90.000 8.060
20 N5 PSV Connet. 62.000 90.000 10.000
20 N9 Press. Gauge 86.000 90.000 8.060
20 N10 Temp. Gauge 110.000 0.000 8.060
20 N2 Gas Outlet 122.000 90.000 9.750
20 N6a LTI 134.000 15.270 4.500
20 N6b LTI 134.000 329.000 4.500
20 N3 Liq. Outlet 134.000 270.000 12.875
20 N7 Drain 14.000 270.000 8.060
The nozzle spacing is computed by the following:
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
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MDMT Summary : Step: 29 9:23am Oct 11,2017
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes F F F in.
----------------------------------------------------------------------------
head [10] B -20 -55 -20 0.547 0.375 1.000
head [7] B -20 -55 -20 0.552 0.375 1.000
shell [8] B -14 -55 -20 0.451 0.438 1.000
Head2 [10] B -14 -55 -20 0.438 0.438 1.000
Head2 [7] B -14 -55 -20 0.441 0.438 1.000
N1 Gas Inlet [1] B -20 -55 -20 0.362 0.375 1.000
Nozzle Flg [4] -20 -155 0.055
N4a Level Gaug[1] B -14 -55 -20 0.365 0.438 1.000
Nozzle Flg [5] -20 -155 0.265
N4b Level Gaug[1] B -14 -55 -20 0.369 0.438 1.000
Nozzle Flg [4] -20 -155 0.012
MH Manhole [1] B -20 -55 -20 0.368 0.375 1.000
Nozzle Flg [4] -20 -155 0.051
N8 Vent [1] B -14 -55 -20 0.362 0.438 1.000
Nozzle Flg [5] -20 -155 0.263
N5 PSV Connet.[1] B -20 -55 -20 0.362 0.375 1.000
Nozzle Flg [4] -20 -155 0.029
N9 Press. Gaug[1] B -14 -55 -20 0.362 0.438 1.000
Nozzle Flg [4] -20 -155 0.012
N10 Temp. Gaug[1] B -14 -55 -20 0.368 0.438 1.000
Nozzle Flg [4] -20 -155 0.012
N2 Gas Outlet [1] B -20 -55 -20 0.362 0.375 1.000
Nozzle Flg [5] -20 -155 0.263
N6a LTI [1] B -14 -55 -20 0.366 0.438 1.000
Nozzle Flg [4] -20 -155 0.012
N6b LTI [1] B -20 -55 -20 0.370 0.375 1.000
Nozzle Flg [4] -20 -155 0.012
N3 Liq. Outlet[1] B -20 -55 -20 0.373 0.375 1.000
Nozzle Flg [4] -20 -155 0.054
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MDMT Summary : Step: 29 9:23am Oct 11,2017
N7 Drain [1] B -14 -55 -20 0.373 0.438 1.000
Nozzle Flg [4] -20 -155 0.013
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -20 F
Warmest Computed Minimum Design Metal Temperature -55 F
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
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Vessel Design Summary : Step: 30 9:23am Oct 11,2017
ASME Code, Section VIII, Division 1, 2013
Diameter Spec : 60.000 in. ID
Vessel Design Length, Tangent to Tangent 12.33 ft.
Specified Datum Line Distance 0.17 ft.
Shell Material SA-516 70
Nozzle Material SA-106 B
Re-Pad Material SA-516 70
Internal Design Temperature 181 F
Internal Design Pressure 75.000 psig
External Design Temperature 86 F
External Design Pressure 15.000 psig
Maximum Allowable Working Pressure 91.210 psig
External Max. Allowable Working Pressure 17.976 psig
Hydrostatic Test Pressure 305.916 psig
Required Minimum Design Metal Temperature -20 F
Warmest Computed Minimum Design Metal Temperature -55 F
Wind Design Code ASCE-95
Earthquake Design Code UBC-97
Element Pressures and MAWP: psig
Element Desc | Design Pres. | External | M.A.W.P | Corrosion
| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
head 75.077 0.000 165.076 0.1250
shell 77.171 15.000 204.014 0.1250
Head2 75.077 15.000 206.109 0.1250
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Vessel Design Summary : Step: 30 9:23am Oct 11,2017
Liquid Level: 5.00 ft. Dens.: 62.400 lb./ft Sp. Gr.: 1.000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type ft. ft. in. Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.00 0.167 0.375 0.238 0.188 1.00 1.00
Cylinder 12.00 12.000 0.438 0.242 0.416 1.00 1.00
Ellipse 12.17 0.167 0.438 0.238 0.283 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 6.000 in.
Saddle Bearing Angle 124.000 deg.
Centerline Dimension 39.000 in.
Wear Pad Width 8.000 in.
Wear Pad Thickness 0.500 in.
Wear Pad Bearing Angle 134.000 deg.
Distance from Saddle to Tangent 17.000 in.
Summary of Maximum Saddle Loads, Operating Case :
Maximum Vertical Saddle Load 13450.37 lb.
Maximum Transverse Saddle Shear Load 1726.48 lb.
Maximum Longitudinal Saddle Shear Load 3452.96 lb.
Summary of Maximum Saddle Loads, Hydrotest Case :
Maximum Vertical Saddle Load 12785.65 lb.
Maximum Transverse Saddle Shear Load 569.74 lb.
Maximum Longitudinal Saddle Shear Load 1139.48 lb.
Weights:
Fabricated - Bare W/O Removable Internals 5756.3 lbm
Shop Test - Fabricated + Water ( Full ) 22909.4 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 5756.3 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 5756.3 lbm
Empty - Fab. + Intls. + Details + Wghts. 5756.3 lbm
PV Elite 2015 Licensee: SPLM Licensed User 55
FileName : Untitled
Vessel Design Summary : Step: 30 9:23am Oct 11,2017
Operating - Empty + Operating Liquid (No CA) 20467.0 lbm
Field Test - Empty Weight + Water (Full) 22909.4 lbm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015