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Fabrication Flowchart

This document outlines the fabrication procedure and responsibilities for each step. It starts with inspecting raw materials and consumables. If not acceptable, items are quarantined. Accepted materials are then cut according to plans. Dimensions are checked and welding maps are created. Fit up and tack welding occurs followed by production welding. Non-destructive testing is performed and repairs made if needed. Hydrostatic testing is done for structural items. Painting and packaging follow before transportation and completion. Quality control inspectors verify and approve each step in the process.

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Donny
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797 views1 page

Fabrication Flowchart

This document outlines the fabrication procedure and responsibilities for each step. It starts with inspecting raw materials and consumables. If not acceptable, items are quarantined. Accepted materials are then cut according to plans. Dimensions are checked and welding maps are created. Fit up and tack welding occurs followed by production welding. Non-destructive testing is performed and repairs made if needed. Hydrostatic testing is done for structural items. Painting and packaging follow before transportation and completion. Quality control inspectors verify and approve each step in the process.

Uploaded by

Donny
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FABRICATION PROCEDURE

SUMMARY
PERSON IN CHARGE
PROCESS/ACTIVITIES
(RESPONSIBILITY)

START

RAW MATERIAL &


QA/QC Inspector & Material Man CONSUMABLES
VISUAL & DOCUMENT INSPECTION

TAG OUT NO
Material Supervisor QUARANTINE
ACCEPTABLE

Consumables YES
MATERIALS
CUTTING
MARKING &
Drafter & Fitter Spv PLAN
CUTTING

DIMENSIONAL
QA/QC Inspector
CHECK

NO
QA/QC Inspector ITP ACCEPTABLE

YES

FIT UP/TACK WELD


Fitter Supervisor
(SECTION & ASSEMBLY)

VISUAL & DIMENSIONAL


QA/QC Inspector
CHECK

NO
QA/QC Inspector ITP ACCEPTABLE

YES
Welding Supervisor & ELECTRODES
Fabrication Supervisor WELDING GAS
PRODUCTION WELD

WELDING MAP
QA/QC Engineer
VISUAL, DIMENSIONAL,
NDT

NDT MAP
QA/QC Engineer

YES
RE-SHOOT
QA/QC Inspector ITP

NO
YES
QA/QC Inspector ITP REPAIR ?

NO
NO
Fabrication Supervisor STRUCTURAL ?

YES
Hydrotest Supervisor HYDROSTATIC TEST

NO
NO
QA/QC Inspector/
ITP ACCEPTABLE GRIT BLAST AND PAINT ACCEPTABLE
Blaster & Painter Supervisor
YES
YES

QA/QC Inspector & ITP


REPORTING
QA/QC Admin

QA/QC Inspector ITP ACCEPTABLE


NO

YES

Material Supervisor PACKAGING

NO
QA/QC Inspector ITP ACCEPTABLE

YES
GA Coordinator/Fabrication TRANSPORTATION
Supervisor/WS Manager

END

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