Saigon M&C Tower Project

Method Statement For Ductworks

General
Aim
Scope of works
Methodology
I. Duct Installation Works
1. Air Duct Connection
2. Air Duct Seal
3. Air Duct Insulation
II. Air Devices Installation Works
1. Volume Dampers (VD), Volume Control Dampers (VCD), Fire Dampers (FD).
2. Diffuser, Grille
3. Plenum Chamber, Silencer Chamber
4. Flexible Duct, Canvas Joints
5. Louver, Access Door, Outdooor Hood

A 12/03/09 FIRST ISSUE C.T.P N.A.K L.Q.K J.R.P

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Method Statement For Ductworks

General:
Items: - The Method Statement for Air Distribution Installation Works.

Aim:
The aim of works is to describe mechanical works associated with installation of Air
Distribution Installation Works and to ensure compliance with contract requirements,
specification and quality control.

Scope of Works:
The scope of work for this method statement shall include all the Ductworks for the
SAIGON M&C TOWER Project.

Methodology:

I. Duct Installation Works:

Table1: Rectangular Duct Thickness Schedule
Largest Dimension (mm)

Duct Size (L max) Up to 400 600 800 ~ 1250 1600 ~ 2500 Above 2500

Steel Sheet Thickness 0.5 0.6 0.8 1.0 1.2

1. Air Duct Connection:

Table 2: Regulation for air duct connection Schedule
Corner Angle Duct
Companion Angle Duct
Connection
Less than 600 (mm) C , TDC NA
Duct size
largest 601 to 1500 (mm) TDC NA
dimension 1501 to 2500 (mm) NA Flange-40x40x3.0mm
(mm)
Over 2500 (mm) NA Flange-40x40x4.0mm
Maximum Spacing (mm) 1100 1200
Size of Bolt & Nut (mm) 8 mm 8 mm
Diameter (mm) 3.2 mm 3.2 mm
Rivet Maximum Spacing on
65 mm 65 mm
Center (mm)
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Method Statement For Ductworks

Table 3: Support, hanger, spacing schedule

Less than 2000 ~
Duct size 400 ~ 999 1000 ~1999 Over 2500
400 2500
V- U-
Angle steel V-30x30x2.5 V30x30x2.5 V-40x40x3
50x50x3.5 80x38x3.5
Hanger
Round bar 2 x Φ8 2 x Φ10 2 x Φ10 2 x Φ10 2 x Φ12
Max. pitch L 3000 3000 2500 2500 2500
V- U-
Vertical Angle steel V-30x30x2.5 V30x30x2.5 V-40x40x3
50x50x3.5 80x38x3.5
support
Max. pitch L One point for each floor

1.1 Duct size over 1500mm:

) For duct size largest dimension over 1500mm show be as Figure 01:

Anchor bolt Concrete slab

Hanger rod M10

Air flow Air Duct Air flow

W

Angle steel
(see table 3)
Detail A L ≤ 1200

Figure 01: Typical duct connection detail (using flange joint)

) Detail A show be as Figure 02, Figure 03:

100 100

100

Angle steel flange Sealed

(see table 02)

Bolt hole 8mm

Figure 02: Detail of bolt spacing for flange joint

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Saigon M&C Tower Project
Method Statement For Ductworks

5mm thk
Washer Rubber gasket
Bolt & Nut 8mm Width: 25mm, 5mm thk

Air Duct Rivet 3.2mm

Angle steel flange

(see table 02)
Figure 03: Detail of connection angle for flange

1.2 Duct size under 1500mm:

) For duct size largest dimension under 1500mm show be as Figure 04

Air flow
Air flow Main duct

L Change between section

Detail B

Branch duct W
L = 0.25W; L≥150mm

Air flow

Figure 4: Branch duct connection detail (using Transverse Duct Connector (TDC) joint)

) Detail B show be as Figure 05, Figure 06, Figure 07

Cross aim brace

A C B C
4 hole Φ10
A

Air duct
C
B

A ≤ 150 mm
B ≤ 200 mm
C

100 mm ≤ C ≤ 150 mm

Figure 05: Detail of Cross Aim Brace Spacing

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Saigon M&C Tower Project
Method Statement For Ductworks

Cross Aim Brace

(see table 4) Rubber gasket (see figure 08)
TDC Corner (see table 4)
Air Duct

Figure 06: Cross Aim Brace detail

Table 4: Size, Thickness and Spacing of TDC Joint Schedule

Duct Size largest dimension (mm) Less than 700 700~1200 1200~1500

Size of TDC Duct End (minimum) (mm) 30 30 30

Thickness of TDC Corner (minimum) (mm) 1.2 1.2 1.2
Thickness of Cross Arm Brace (minimum)(mm) 1.0 1.0 1.0
Maximum Spacing (mm) 1100 1100 1100

TDC joint
Corner plate
(see detail) Air duct

Max 1100

TDC flange
Bolt M10
TDC corner 1.2mm thk
TDC duct end
(see table 4)

Nut M10

Rubber gasket
(see figure 08)

Nut M10
Bolt M10
Rubber gasket
(see figure 08)

Figure 07: Typical TDC assembly detail

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Method Statement For Ductworks

Rubber gasket
Width: 25mm 15-20mm
Thickness: 5mm

Bolt hole 8mm

Figure 08: Typical rubber gasket installation detail

) Note:
? Support, hanger will be concerned on method statement of M&E Support System Installation
Work: ME - REE - T+ - MS – G+ - GEN - 003

2. Air Duct Seal:

Bolt hole 10mm

TDC joint Seal

Air Duct 50

Figure 09: Position of Seal for TDC Joint

Seal

Angle flange joint

Bolt hole 8mm

50

Air Duct

Figure 10: Possition of Seal for Angle Flange Joint

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Method Statement For Ductworks

Seal (Inside Only)

Seal

Air Duct

Figure 11: Possition of Sealant for Duct Seam

3. Air Duct Insulation:

Table 5: Duct Insulation Specification Schedule
Applicable scope Material Type Density Thickness
Supply air duct 48kg/m3 25mm
Glasswool Blanket
Return air duct 48kg/m3 25mm
Smoke exhaust duct Rockwool Board 60kg/m3 50mm
Supply air chambers
and sound Glasswool Blanket 48kg/m3 50mm
attenuation fittings

Attached Alu. Tape

Board insulation 50mm (Width 50mm)
(see table 5)
Seam
Pin Φ1.6mm
(see figure 15)

Alu. Sheet Cladding

Air duct (if any)
Metal clips
Adhesive

Figure 12: Typical smoke exhause duct insulation detail

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Method Statement For Ductworks

Alu. foil facing

Metal clip

Alu. sheet cladding

Air (Non-flammable)
du
ct
Glasswool for AC duct
Rockwool for smoke exhaust duct

Pin Φ1.6mm
(see figure 15)

Figure 13: Ducting insulation layer detail

Glasswool 25mm thk Glass cloth

Air duct Metal clips

Pins Φ1.6mm
(see figure 14)
`

Figure 14: Insulation detail for supply air chambers and sound attenuation fitings

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Method Statement For Ductworks

Max. 300mm

Max. 300mm

Pin Φ1.6mm

Metal clip

Insulated duct

Bare duct

Max. 300mm

Max. 300mm

Figure 15: Shape & distance of pins

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Method Statement For Ductworks

Front view

Pin Φ 1.6mm

50mm
25mm

Flange joint
Metal slip
Glasswool 25mm thk

50mm
25mm

Attached alu. tape 25mm TDC joint

Glasswool 25mm thk TDC or Flange joint Alu. Tape 50mm

25mm

50mm Attached alu. tape 25mm

Plan view

Figure 16: Typical insulation menthod for TDC joint & flange joint

Glasswool 25mm thk

(outside duct)
Glasswool 25mm thk
(inside diffuser box) Chamber box
Air flow

Screw
Glasswool 25mm thk
(outside duct)
Aluminum tape 25mm
Ceiling

Figure 17: Detail of typical insulation for diffuser box

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Metal slip Attached alu. tape 25mm
Saigon M&C Tower Project
Method Statement For Ductworks

Screw Wall

Air duct Frame

Glasswool 25mm Tapping

thk (outside duct)

Figure 18: Detail of typical insulation for grille (VHS type)

II. Air Devices Installation Works:

1. Volume Dampers (VD), Volume Control Dampers (VCD), Fire Damer (FD):

TDC joint
VD

D Air flow
Air duct

L
VD

L = 8D
D: diameter of air duct

Air Fan

Concrete foundation Concrete slab

Figure 19: Detail of setting damper

Table 6: Quantity of hanger rods for Fire Damper

Rectangular Duct Spiral Duct

Duct size or Diameter (mm) Less than 300 Over 300 Less than 300 Over 300

Quantity of hanger rods (nos) 2 4 2 4

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Method Statement For Ductworks

Branch duct Access door FD

Concrete floor slab

Fire damper

Wall

Anchor bolt

Angle steel

Bolt M8

Rubber pad Vertical duct Insulation 25mm

PLAN VIEW

Anchor bolt Wall

Rockwool 50mm
Concrete floor slab V-Angle steel
Hanger rod Bolt M8

Fire damper
Insulation 25mm

Vertical duct

VCD Access door FD Duct elbow

V-Angle steel

FRONT VIEW

Figure 20: Typical damper installation detail

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Method Statement For Ductworks

2. Diffusers, Registers:

Connection with chamber box Connection with Duct

D H＋50mm H＋50mm

Flexible

W＋50mm 100mm or over

Flexible Chamber box

D D＋50mm Air duct

K K
Ceiling Ceiling

W×H W×H
H, W: Dimension of Diffusers opening size for ceiling (mm)
K = 150 ~ 300mm
d : Diameter of flexible duct (mm)

Figure 21: Example of connection with chamber & duct

SUPPLY AIR CHAMBER BOX

Insulation (inside)
Glasswool 25mm thk

Insulation (outside)
Opposed blade damper Glass wool 25mm thk
(if any) Insulation (outside)
Glass wool 25mm thk
Ceiling

Figure 22: Detail of typical installation for supply air diffuser

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Method Statement For Ductworks

Insulation (inside)
RETURN AIR CHAMBER BOX
Glasswool 25mm thk

Insulation (outside)
Screw Glass wool 25mm thk

Ceiling

Figure 23: Detail of typical installation for return air grille

EXHAUST AIR CHAMBER BOX

Opposed blade damber

(if any)
Screw

Ceiling

Figure 24: Detail of typical connection for exhause air grille

3. Plenum Chamber, Silencer Chamber:

? Sound Absorber for Chamber shall be used glasswool 50mm thk, 48 kg/cm3 density.
Table 7: Galvanized steel sheet thickness for Chamber
Longest Dimension of Chamber (mm)
Chamber Size (L max) (mm) Less than 800 800 ~ 1500 1500 or Over

Steel Sheet Thickness (mm) 0.8 1.0 1.2

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Method Statement For Ductworks

A Sound Absorber by
Silencer Elbow glasswool 50mm thk

R
A
L

Figure 25: Silencer Elbow Chamber Detail

Sound Absorber by
glasswool 50mm thk
B
Silencer Chamber

Detail D

Detail E A

Figure 26: Silencer Chamber Detail

Detail E
GI sheet cover
0.6mm thk
25~50mm

Air Pin Φ 1.6mm

Duct

Sound Absorber by
glasswool 50mm thk

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Method Statement For Ductworks

Detail D

Sound Absorber by
glasswool 50mm thk

Pin Φ1.6mm
25~50mm

75mm 100~150mm

Figure 27: Chamber Jointing Detail

4. Flexible Duct, Canvas Joints

a) Flexible Duct:

Insulation (inside)
Steel band Bolt M6
Glasswool 25mm thk [Link] 0.6mm thk

FLEXIBLE DUCT AIR DUCT

SUPPLY AIR CHAMBER BOX

Steel band
Screw 3.2Ø
[Link] 0.6mm thk
Insulation (outside) Opposed blade damper
Glasswool 25mm thk (if any)
Insulation (outside)
Ceiling Glass wool 50mm thk

Figure 28: Detail of typical connection between flexible duct & chamber box

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Method Statement For Ductworks

b) Canvas Joints:

Duct canvas
Detail F

Air duct Air duct

Flange joint L L = 200 ~ 250 (mm)

Figure 29: Canvas Joint Detail

Detail F
Rubber gasket (width:5mm)
Angle steel flange
Washer
Bolt and nut M8

Air duct Rivet 3.2mm

Canvas Joint

Cuff 5mm or more Galvanized steel sheet

( same as duct thickness)

Insulation (inside)
Glasswool 25mm thk

RETURN CHAMBER BOX AIR DUCT

Insulation (outside) Flange joint

Glasswool 25mm thk
Screw (refer to detail G)
Ceiling Canvas

Figure 30: Detail of typical connection between canvas & chamber box

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Method Statement For Ductworks

5. Louver, Access door, Outdoor Hood:

a) Louver:

Concrete slab

Wall

Anchor bolt
Mortar Grout

Hanger rod
Louver Chamber
box Angle steel
500mm (see table 3)

Anchor bolt

Access door
(see figure 32)

Figure 31: Typical Louver Installation Detail

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Method Statement For Ductworks

b) Access door:

Steel plate
Screw 3.2Ø Air duct

Aluminium Sach lock

Steel plate Aluminium

Sach lock

Figure 32: Typical Access Door Installation Detail

c) Outdoor Hood:

Mortar
Wall
Sealant

Rockwool 60kg/m3
Outdoor hood
Screw
Air duct

Insect Screen
(if any)
Chamber box
GI sheet cover
0.6 mm thk

.
Figure 33: Typical Outdoor Hood Installation Detail

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