1.

A finish cut is given to improve the surface finish of

[Link] tooth thickness of rack is measured by?
a rough milled workpiece?

[Link] cutting speed, feed rate and depth of cut [Link] vernier caliper

[Link] feed rate, depth of cut and reduce cutting

[Link] tooth vernier caliper
speed

[Link] feed rate, depth of cut and cutting speed [Link] micrometer

[Link] cutting speed, reduce feed rate and depth

[Link] tester
of cut
Ans: D Ans: B
[Link] are two types of milling processes based on the
[Link] normal module of a helical gear with real
direction of cutter rotation and work feed direction in up cut
module (m) of 6.62 and having an angle of 25 deg is?
milling?
[Link] work is fed in the same direction as the rotation of the
A.6.62 x sin 25 deg
cutter
B.6.62 x cos 25 deg [Link] removal starts at the thickness part
A.6.62 x tan 25 deg [Link] with backlash eliminator is essential
A.6.62 x cot 25 deg [Link] work is fed against direction of the cutter rotation
Ans: B Ans: D

[Link] ring gauges are used check external

9.A Shaft is turned in one finish cut which one of the
threads. Separate 'Go' and 'No Go' gauging members
following parameters will directly influence the machining
are provided. Which one of the following screw thread
time?
elements is not checked with the ring gauges?

[Link] [Link] depth

[Link] angle [Link] angle
[Link] [Link] of work piece
[Link] diameter [Link] travel distance
Ans: B Ans: D
[Link] taper is one of the internationally accepted
standard tapers. The morse taper are available in [Link] a planning machine the depth of cut is given by?
numbers from?
A.0 to 7 [Link] tool slide
B.0 to 8 [Link] the feed screw of the tool holder
C.1 to 7 [Link] cross slide
D.1 to 8 [Link] the work piece
Ans: A Ans: B

5.A gear wheel has 36 teeth (z) and 3 mm module [Link] have to machine a flat surface on a work piece of two
(m) its pitch diameter cutter? metres length. Which machine will you choose for this?

A.12 mm [Link]
B.75 mm [Link]
C.80 mm [Link]
D.108 mm [Link]
Ans: D Ans: A
[Link] it is necessary to maintain an approach distance
6.A main purpose of using worm and worm wheel
between the cutting tool and the work while working on
drives in machines and their accessories is to?
shaping machine?
[Link] large torque [Link] cool down the cutting edge of the tool bit
[Link] large speed reduction from worm shaft to
[Link] avoid any ridger at the end of workpiece
worm wheel
[Link] higher speeds [Link] allow the chips to fall and clear the cutting edge
[Link] large speed reduction from worm wheel to
[Link] enable the clapper box to return to cutting
worm shaft
Ans: B Ans: D
[Link] grooves are to be cut in brass half bearings.
[Link] one of the following is an artificial abrasive?
Which one of the following chisels in suitable?
[Link] chisel [Link]
[Link] chisel [Link]
[Link] round nose chisel [Link]
[Link] chisel [Link] carbide
Ans: C Ans: D
[Link] quality control allows at the most 0.4%
[Link] grain size of a grinding wheel is indicated by
defective parts, How many defective parts can be
numbers, which range of grain size referred to as 'Very Fine'?
allowed in a production of 500 parts?
A.1 A.10 - 24
B.2 B.30 - 60
C.10 C.80 - 180
D.20 D.220 - 600
Ans: B Ans: D
[Link] which unit the tool setting is done on NC 21.A high carbon steel has to be forged, which colour
machine? indicate the most suitable forging temperature?
[Link] special devices away from the machine [Link] red
[Link] the NC machine during idle time [Link] cherry red
[Link] the pre setting devices [Link]
[Link] of above [Link] yellow
Ans: C Ans: A
[Link] lead screw pitch of a milling machine is 5mm and the
[Link] component of the surface texture upon which
dividing head ratio is 40 : 1 the lead of the milling machine
the roughness is superimposed is known as?
is?
[Link] roughness A.0.125 mm
[Link] texture B.5 mm
[Link] C.8 mm
[Link] D.200 mm
Ans: D Ans: D
[Link] one of the following groups of properties
[Link] axis of the plate cam blank and the end mill spindle
enables the manufacture of chain hooks from wrought
should always remain?
iron?
[Link], malleability and hardness [Link] to each other
[Link], toughness and ductility [Link] to each other
[Link], ductility and toughness [Link] to each other
[Link], toughness and brittleness [Link] and inclined
Ans: C Ans: B
[Link] have to file an aluminum block to a smooth
[Link] milling machine is particularly adopted for milling
finish, which one of the following cut of file is most
internal or external profiles?
suitable?
[Link] cut [Link] milling machine
[Link] cut [Link] milling machine
[Link] cut [Link] milling machine
[Link] cut [Link] controlled milling machine
Ans: A Ans: D
25.A 42 teeth involute helical gear with a helix angle [Link] will be the result if the clearance angle in drill is
of 45 deg is to be cut on a milling machine? increased?
A.12 to 13 [Link] wedging action
B.35 to 54 [Link] cutting edge
C.135 to rake [Link] hole surface
D.17 to 20 [Link] point angle
Ans: B Ans: B

[Link] machine are not manually operated. They [Link] irregularly shaped workpiece is turned on a lathe.
are controlled by means of? which one of the following work holding accessories is used?

A.A programme [Link] jaw chuck

[Link] operating [Link] jaw chuck
C.A cam [Link] plate
D.A plug board system [Link] plate
Ans: A Ans: D
[Link] H.S.S. cutters and carbide inserted tooth cutters
are commonly used for milling, the permissible cutting speed
[Link] boring is done for?
of an inserted tooth cutter in relation to that of a HSS cutter
is?
[Link] hole ends [Link] as much
[Link] holes to accurate size [Link] to ten times greater
[Link] cored holes [Link]
[Link] socket head screws [Link]
Ans: D Ans: A
[Link] is required to machine a single start worm of 2 module
28.A point to point control system is suitable only for
(m) and 60 mm pitch diameter, the speed ration is 40:1, to
one of the following applications?
what length should the worm be cut?
[Link] profile A.21 mm
[Link] B.14.6 mm
[Link] C.29.3 mm
[Link] D.33.3 mm
Ans: C Ans: C

29.A steel workpiece of height tensile strength is to

[Link] pattern on the work surface caused by the movement
be machined with a HSS milling cutter, which one of
of the cutting tool is called?
the following rake angles is best suited for the cutter?

A.8" [Link]
B.12" [Link]
C.20" [Link] texture
D.28" [Link]
Ans: A Ans: C
[Link] using quick return mechanism in shaping
machine the cutting stroke moves slow and return
36.A product is said to have the quality when?
stroke fast. what is the ratio between cutting stroke
and return stroke?
A.2:3 [Link] shape and dimensions are within the limits
B.3:2 [Link] appears to be very good
C.5:3 [Link] is fit for use
D.3:5 [Link] choice of material is right
Ans: B Ans: C
[Link] taper is used on spindle nose of the lathe
[Link] tool post of a planning machine is mounted on?
head stock?
[Link] taper [Link]
[Link] and sharp taper [Link] rail
[Link] taper [Link] box
[Link] taper [Link]
Ans: D Ans: C
[Link] tensile strength of a metal is its ability to resist
[Link] do you hold a workpiece lengthwise while
fracture when subjected to tensile loads, the tensile strength
machining in a planning machine?
of metals are expressed in?
[Link] is easier to load workpiece lengthwise A.N/mm sq.
[Link] idle time will be minimised [Link]/mm sq.
[Link] surface quality will be improved C.N. Metre
[Link] tool life will be increased [Link]. Metre
Ans: C Ans: B
39.A hole whose lower deviation is zero is called
[Link] one of the characteristics of a milling cutter is
basic hole, which one of the following letters
most suitable for climb milling?
indicates basic hole?
A. E [Link] hand cutting
B. F [Link] material is carbide
C. G [Link] clearance and rake angle
D. H [Link] teeth are straight to the axis of the cutter
Ans: D Ans:C
[Link] and finish boring operations are carried out
45.A gear wheel has 36 teeth and 3 mm module, its pitch
to machine a hole in a milling machine, for rough
diameter is?
boring select?
[Link] spindle speed and coarse feed A.12 mm
[Link] spindle speed and coarse feed B.75 mm
[Link] spindle speed and fine feed C.80 mm
[Link] spindle speed and fine feed D.108 mm
Ans: B Ans: D
[Link] one of the following thread forms is provided in the
[Link] machining cast iron coolant should be? threaded parts where the pressure acts on one flank of the
threads during transmission?
[Link] air A.V thread
[Link] [Link] thread
[Link] oil [Link] thread
[Link] water [Link] thread
Ans: A Ans: D
[Link] one of the bushes used in a drill jig and 51.A screw thread is designated as 1" B.S.P. thread, in 1
permits cutting tools of different diameters? inch B.S.P. thread what 1" indicates?
[Link] fit bushes [Link] diameter of thread
[Link] bushes(slip) [Link] diameter of thread
[Link] removable bushes [Link] diameter of thread
[Link] bushes [Link] diameter of pipe
Ans: B Ans: D
[Link] one of the following equipments is used in
[Link] will be the result if the clearance angle in drill is
the shop floor for the checking of the form that is
increased?
being turned?
[Link] [Link] wedging action
[Link] gauge [Link] cutting edge
[Link] test indicator and slip gauges [Link] hole surface
[Link] room microscope [Link] point angle
Ans: B Ans: B
[Link] grinding and lapping cemented carbide
[Link] temperature to which a work piece is heated depends
tipped tool with diamond wheels a good flow of
on the material and the type of forging process, the
coolant should be directed to cover the grinding zone,
temperature range for forging low carbon steel is?
the coolant suitable is?
[Link] oil A.700 - 800 deg celsius
[Link] oil B.650 - 920 deg celsius
[Link] oil A.800 - 1300 deg celsius
[Link] of paraffin and water A.450 - 700 deg celsius
Ans: A Ans: C
[Link] is commonly observed that the face of a grinding wheel
[Link] one of the following operations can be done
becomes shiny and smooth or glazed after some use due to
on slotting machine?
one of the reasons stated below?
[Link] keyway on long shaft [Link] of wheel is too hard
[Link] grooves [Link] of the wheel not suitable for the purpose
[Link] keyway on a shaft [Link] size is too coarse
[Link] for feather keys [Link] of the wheel is too open
Ans: C Ans: A
55.A traveling steady is fixed on the saddle of a
[Link] do you recognize a drill for soft metal?
Lathe. What is the function of this steady rest?
[Link] prevent bending of long shafts due to cutting
[Link] the large helix angle
forces
[Link] avoid load on the lathe centres while turning
[Link] the small helix angle
long

[Link] reduce the load on the cutting tool while turning [Link] the chisel edge angle

[Link] enables to turn at higher cutting speeds than

[Link] the point angle which is 90 deg
recommended
Ans: A Ans: A
[Link] setting of the two point bore dial gauge before
[Link] and turning of a grinding wheel are?
the measurement is necessary to?
[Link] for the errors in the gauge [Link] the same operation
[Link] comparison [Link] with the same equipment
[Link] initial pressure in the gauge [Link] only for coarse grinding wheels
[Link] inaccuracy of the measurement [Link] for form grinding
Ans: D Ans: B
[Link] web of twist drill, due to repeated grinding causes
[Link] head mechanism works with? resistance to feeding while drilling a 12 mm diameter hole,
the above effect is reduced by providing?
[Link] and gear [Link] rake of web
[Link] and worm gear [Link] of web
[Link] helical gear [Link] feeding force
[Link] bevel gear [Link] feeding force
Ans: B Ans: C
[Link] is required to finish grind a dia 50mm hardened steel
[Link] gear arrangement used to change the
shaft on a cylindrical grinding machine, if the recommended
circular motion of horizontal to vertical without change
surface speed of the work is 33 metres/minute, the rpm of
in speed ratio?
the work is?
[Link] spur gear A. 190
[Link] helical gear B. 150
[Link] bevel gear C. 210
[Link] and worm gear D. 250
Ans: C Ans: C
[Link] is a built up edge is respect of a turning 65.A 1.5mm displacement of tool point in boring operation
tool? will result in a change in the diameter equal to?
[Link] material embedded on tool edge A.0.75 mm
B.A carbide tip soldered on a tool shank B.1.5 mm
C.A method of reconditioning worn out cutting tool
C.3 mm
edge
D.A tool cutting edge with a crater on it D.6 mm
Ans:C Ans: C
[Link] gauges are used as standards for precision
length measurements, the slip gauges are available
[Link] position of gear cutter on the arbor for rack milling is?
in four grades as per BIS standard, which one of the
following grades is meant only for reference?
A. 0 grade [Link] to the column
B. 1 grade [Link] to the arbor support
C. 00 grade [Link] the middle
D. 11 grade [Link] any point on the arbor
Ans: C Ans: B
[Link] alloying elements are added to produce
different alloy steels, which one of the following
combination of alloying elements is using for HSS?
[Link], nickel and molybdenum
[Link], molybdenum and silicon
[Link], vanadium and maganese
[Link], vanadium and tungsten
Ans: D
[Link] is the correct expression for the unit of feed
rate in milling?
A. m/min
B. mm/rev
C. mm/sec
D. mm/min
Ans: A
[Link] a shaping machine with mechanical driven ram
the ram speed is not uniform?
[Link] the beginning of the cutt9ing stroke
[Link] the middle of the cutting stroke
[Link] the end of the return stroke
[Link] the middle of the return stroke
Ans: D
[Link] measurement with inserts fitted in the anvil
and spindle of screw tread micrometer are selected
on the basis of one the following elements of a thread
being measured?
[Link] diameter
[Link] diameter
[Link] diameter
[Link]
Ans: A