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Daihatsu Parça 582400-ms0703-0604 PDF

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0% found this document useful (0 votes)
594 views24 pages

Daihatsu Parça 582400-ms0703-0604 PDF

Uploaded by

Cengiz özdolap
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FORM MS–0703–08/19/2004

REPLACES FORM MS–0703–12/1/2003


FILE IN SECT. 2 OF SERVICE MANUAL

582400

Illustrated Parts List


Model Series
582400
950cc
DIESEL
TYPE NUMBERS
0105, 0125, 0130,
0131, 0205, 0209,
0211, 0219, 0221,
0222, 0225, 0230,
0231, 0232, 0233.

TO FIND
THE CORRECT NUMBER OF THE PART YOU NEED:
FOLLOW THE INSTRUCTIONS BELOW
A. Refer to Model, Type and Code Number that is located on the engine. Engine type numbers such
as 0123 01 are listed only as 0123 in most instances. The two digits (01, 02, E1, etc.) to the right of
the space may be required for more accurate parts identification in some instances.
Select the Illustrated Parts List covering the correct Model Series and Type Number.

B. Refer to the Illustrations and compare the original part with Illustration. The number next to the
illustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown
in assembly frames having individual reference numbers can be purchased separately.

C. After the Reference Number has been identified, refer to the Numerical text, where Reference and
Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS
EXCEPT THOSE TYPE NUMBERS UNDER NOTE.

D. If a Note appears below the Primary Part Number, it means that this part differs from the Primary
Part for certain types. If your Type number is listed under Note, order the part referred to at the
Note.

E. If your Engine Type Number does not appear after any part number listed under Note, use the
Primary Part Number.

F. For Engine Type Numbers not covered by this book, check other Parts Lists having the same
engine model or contact your source of supply.

G. REFER TO REPAIR MANUAL MS 1055 FOR ASSEMBLY AND/OR TORQUE REQUIREMENTS.

PRINTED IN U.S.A.

COPYRIGHT by BRIGGS & STRATTON DAIHATSU LLC


All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton DAIHATSU LLC.
582400
1084 239 415A 591 508
718
20
1
127 724
1027

1080
525
1028
718A
292

693 493A
523
318

493B
523A 493
713
1300

718A
718B
1069
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 825597 Cylinder Assembly 825211 Cylinder 493B 820917 Bracket–Mounting


(Used After Code Date Assembly Used on Type No(s).
99063000). (8 mm Head Bolts) 0211.
(9 mm Head Bolts) (Used Before Code 508 820031 Screw
Used on Type No(s). Date 99010100). (Seal Retainer)
0205, 0211, 0219, Used on Type No(s). 523 821158 Dipstick
0221, 0222, 0225, 0105, 0125, 0130, 523A 820572 Dipstick
0230, 0231, 0232, 0131. Used on Type No(s).
0233. 20 K821073 Seal–Oil 0125, 0222, 0232.
––––––– Note ––––– (PTO Side) 525 820144 Tube–Dipstick
825597 Cylinder 127 820004 Plug–Welch 591 821069 Plug–Camshaft
Assembly 239 821135 Switch–Oil Pressure 693 820373 Module–Pre Heat
(9 mm Head Bolts) 292 820662 Collar–Dipstick Tube 713 820129 Bushing–Camshaft
(Used After Code Date 318 820176 Screw 718 820063 Pin–Locating
98123100 and Before (Mounting Bracket) 718A 820062 Pin–Locating
Code Date 99070100). 415A 820375 Plug 718B 820061 Pin–Locating
Used on Type No(s). (Cylinder) 724 820146 Retainer–Seal
0105, 0125, 0130, 493 820170 Bracket–Mounting 1027 820314 Filter–Oil
0131, 0205, 0225, Used on Type No(s). 1028 820050 Adapter–Oil Filter
0230, 0231. 0205, 0219, 0221, 1069 820102 Nozzle–Oil
0232. 1080 K820145 Gasket–Seal Retainer
493A 820147 Bracket–Mounting 1084 825154 Connector–Terminal
Used on Type No(s). 1300 820042 Screw
0125, 0131, 0222, (Crankshaft
0225, 0231. Bearing Cap)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–2 Assemblies include all parts shown in frames 08/19/2004


2
582400
1355 1356
900 598
746
1073
1072
16
RIGHT HELIX
1075

718C LEFT HELIX


653

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

16 825552 Crankshaft 653 820079 Screw 900 820116 Shaft–Gear


(Used After Code Date (Crankshaft Pulley) 1072 820081 Screw
99063000). 718C 820059 Pin–Locating (Idler Gear Plate)
Used on Type No(s). 746 820611 Gear–Idler 1073 820117 Plate–Idler Gear
0205, 0211, 0219, (Right Helix) 1075 820236 Pulley–Crankshaft
0221, 0222, 0225, (Used After Code Date (4 Holes)
0230, 0231, 0232, ––––––– Note –––––
99063000).
0233. 820123 Pulley–
Used on Type No(s).
––––––– Note ––––– Crankshaft
0205, 0211, 0219,
825552 Crankshaft (3 Holes)
(Used After Code Date 0221, 0222, 0225, 1355 825040 Bearing Set/STD–Main
98123100 and Before 0230, 0231, 0232, 1356 825039 Bearing Set/010–Main
Code Date 99070100). 0233.
Used on Type No(s). ––––––– Note –––––
0105, 0125, 0130, 820611 Gear–Idler
0131, 0205, 0230, (Right Helix)
0231. (Used After Code Date
825193 Crankshaft 98123100 and Before
(Used Before Code Code Date 99070100).
Date 99010100). Used on Type No(s).
Used on Type No(s). 0105, 0125, 0130,
0105, 0125, 0130,
0131, 0205, 0230,
0131.
0231.
598 820140 Shim–Endplay
825013 Gear–Idler
(Crankshaft)
(Standard) (Left Helix)
––––––– Note ––––– (Used Before Code
820139 Shim– Date 99010100).
Endplay Used on Type No(s).
(Crankshaft) 0105, 0125, 0130,
(.005” Oversize) 0131.

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–3 Assemblies include all parts shown in frames 08/19/2004


3
582400
25 29 23 1044 23A
27
32 17 1044
26
1076
354

27

1299
1242 1243
1273
1274

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

17 820919 Bearing–Ball 25 825354 Piston Assembly 27 820402 Lock–Piston Pin


Used on Type No(s). (Standard) 29 825171 Rod–Connecting
0211. (Used After Code Date 32 820128 Screw
23 825303 Flywheel 98123100). (Connecting Rod)
––––––– Note ––––– ––––––– Note ––––– 354 820073 Nut
825302 Flywheel 825191 Piston (Connecting Rod)
Used on Type No(s). Assembly 1044 820080 Screw
0125, 0225. (Standard) (Flywheel)
825237 Flywheel (Used Before Code 1076 820142 Bearing/STD–Rod
Used on Type No(s). Date 99010100). 1242 825019 Bearing Set/STD–Rod
0130, 0230. 825355 Piston 1243 825060 Bearing Set/010–Rod
23A 825488 Flywheel Assembly 1273 820923 Disc–Clutch
Used on Type No(s). (.010” Oversize) Used on Type No(s).
0211. (Used After Code Date 0211.
98123100). 1274 825492 Clutch–Pressure Plate
825192 Piston Used on Type No(s).
Assembly 0211.
(.010” Oversize) 1299 820212 Screw
(Used Before Code (Pressure Plate
Date 99010100). Clutch)
26 825187 Ring Set
(Standard)
––––––– Note –––––
825188 Ring Set
(.010” Oversize)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–4 Assemblies include all parts shown in frames 08/19/2004


4
582400

5 871 806
1011A 1011
1077A
773 127A
812
21
276
1023 1130
151

127
13 151A
1104
1022
7 1077
350 806A
1171

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

5 825347 Head–Cylinder ––––––– Note ––––– 806A 820024 Screw


(Used After Code Date 820623 Screw (Lifting Bracket
98123100). (Cylinder Head) 812 820071 Nut
––––––– Note ––––– (9 mm Head Bolts) (Rocker Cover)
825184 Head–Cylinder (Used After Code Date 871 825030 Bushing–Valve Guide
(Used Before Code 98123100 and Before 1011 821003 Tube–Vent
Date 99010100). Code Date 99070100). (Used After Code Date
7 K∆820660 Gasket–Cylinder Head Used on Type No(s). 01103100).
(Used After Code Date 0105, 0125, 0130, 1011A 820380 Tube–Vent
98123100). 0131, 0205, 0230, (Used Before Code
––––––– Note ––––– 0231. Date 01110100).
820351 Gasket– 820074 Screw 1022 K∆820150 Gasket–Rocker Cover
Cylinder Head (Cylinder Head) 1023 825088 Cover–Rocker
(Used Before Code (8 mm Head Bolts) 1077 820260 Bracket–Lifting
Date 99010100). (Used Before Code 1077A 820254 Bracket–Lifting
13 820623 Screw Date 99010100). 1104 820353 Chamber–Combustion
(Cylinder Head) 21 825024 Cap–Oil Fill (Used Before Code
(9 mm Head Bolts) 127 820004 Plug–Welch Date 99010100).
(Used After Code Date 127A 820005 Plug–Welch Used on Type No(s).
99063000). 151 820014 Stud 0105, 0130.
Used on Type No(s). (Exhaust Manifold) ––––––– Note –––––
0205, 0211, 0219, 151A 820466 Stud 820552 Chamber–
0221, 0222, 0225, (Exhaust Manifold) Combustion
0230, 0231, 0232, 276 K∆820064 Washer–Sealing (Used Before Code
0233. (Rocker Cover) Date 99010100).
350 820078 Stud Used on Type No(s).
(Water Pump) 0125, 0131.
773 820130 Retainer 1130 820015 Stud
(Valve Guide Bushing) (Intake Manifold)
806 820212 Screw 1171 820076 Stud
(Lifting Bracket) (Rocker Cover)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–5 Assemblies include all parts shown in frames 08/19/2004


5
582400
1106 240 1112 1109B
241 1109

1107 1105 240A 1109A 813 1165

1219 267
1220 1162 940 265
1084A
1103 1110 652
1108 1008 259 890A

1111

187 1084C
1084B
377 652A

1166 1163
743 1164 890

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

187 825179 Line–Fuel ––––––– Note ––––– 1105 825176 Plug–Glow


240 825219 Filter–Fuel 820619 Gear–Drive 1106 820409 Strap–Glow Plug
240A 820311 Filter–Fuel (Right Helix) 1107 825178 Nozzle–Injector
(Includes (Used After Code Date 1108 820411 Seat–Injector
Reference 1162) 98123100 and Before 1109 825194 Pipe–Injector #1
241 820344 Cover–Fuel Filter Code Date 99070100). 1109A 825195 Pipe–Injector #2
(Includes Used on Type No(s). 1109B 825196 Pipe–Injector #3
Reference 1112) 0105, 0125, 0130, 1110 825300 Pump–Injection
259 820634 Bracket–Casing Clamp 0131, 0205, 0230, ––––––– Note –––––
265 691024 Clamp–Casing 0231. 825299 Pump–
267 820229 Screw 820416 Gear–Drive Injection
(Casing Clamp) (Left Helix) Used on Type No(s).
377 821064 Key–Woodruff (Used Before Code 0125, 0131, 0231.
(Injection Pump) Date 99010100). 1111 820412 Pipe–Fuel Return
652 820593 Screw 813 825197 Clamp 1112 825198 Plug–Vent
(Support Bracket) 890 820415 Bracket–Support 1162 820348 Seal–O Ring
652A 820272 Screw 890A 820479 Bracket–Support (Fuel Filter Sensor)
(Support Bracket) 940 820640 Screw 1163 820414 Seal–O Ring
743 820619 Gear–Drive (Casing Clamp (Injection Pump)
(Right Helix) Bracket) 1164 820419 Nut
(Used After Code Date 1008 820467 Clamp–Swivel (Injection Pump)
99063000). 1084A 825266 Connector–Terminal (Shaft)
Used on Type No(s). 1084B 825157 Connector–Terminal 1165 820031 Screw
0205, 0211, 0219, 1084C 825156 Connector–Terminal (Clamp)
0221, 0222, 0225, 1103 820347 Sensor–Fuel Filter 1166 820417 Nut
0230, 0231, 0232, (Includes (Injection Pump)
0233. Reference 1162) 1219 820829 Nut
(Injector Nozzle)
1220 820831 Washer
(Injecttor Nozzle)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–6 Assemblies include all parts shown in frames 08/19/2004


6
582400
46 192 773A

146 1180
1074 1179
1030

371 1178
1026
1290 1014

668 238 45
42
1060 553 42A
1029
35 36
1031
868
773A
33 34 773A
1171
1358
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
33 820404 Valve–Exhaust 371 820613 Gear–Cam 553 820111 Retainer–Valve Spring
34 820403 Valve–Intake (Right Helix) 668 820065 Spacer
35 820406 Spring–Valve (Used After Code Date (Rocker Arm Shaft)
(Intake) 99063000). 773A 820003 Retainer
36 820406 Spring–Valve Used on Type No(s). 868 820405 Seal–Valve
(Exhaust) 0205, 0211, 0219, 1014 820105 Screw
42 825042 Keeper–Valve 0221, 0222, 0225, (Rocker Arm Support)
(Contains 1 Set) 0230, 0231, 0232, 1026 820422 Rod–Push
42A 825082 Keeper–Valve 0233. 1029 820387 Arm–Rocker
(Contains 6 Sets) ––––––– Note ––––– 1030 820106 Support–Rocker Arm
45 820110 Tappet–Valve 820613 Gear–Cam 1031 825093 Shaft–Rocker Arm
46 820388 Camshaft (Right Helix) 1060 820044 Spring–Rocker Shaft
146 691639 Key–Timing (Used After Code Date 1074 820118 Retainer–Camshaft
192 825041 Adjuster–Rocker Arm 98123100 and Before 1171 820076 Stud
238 820113 Cap–Valve Code Date 99070100). (Rocker Cover)
Used on Type No(s). 1178 820032 Screw
0105, 0125, 0130, (Camshaft Retainer)
0131, 0205, 0230, 1179 820177 Washer
0231. (Rocker Arm Support)
820119 Gear–Cam 1180 820070 Nut
(Left Helix) (Rocker Arm Support)
(Used Before Code 1290 820075 Screw
Date 99010100). (Cam Gear)
1358 820112 Retainer–Valve Spring

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–7 Assemblies include all parts shown in frames 08/19/2004


7
582400

941
1088

1078
818

1017

1041
15 276A

848
479
1039 952

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

15 825278 Plug–Oil Drain 479 820034 Screw 1017 825089 Screen–Oil Pump
(16 mm) (Oil Pump Screen) 1039 820034 Screw
––––––– Note ––––– 818 820016 Stud (Oil Pan)
825043 Plug–Oil Drain (Oil Pump Screen) 1041 K820104 Gasket–Oil Pump
(12 mm) 848 820069 Nut Screen
276A K820582 Washer–Sealing (Oil Pump Screen) 1078 K820137 Gasket–Oil Pan
(Oil Drain Plug) 941 820017 Stud 1088 825285 Pan–Oil
(16 mm) (Oil Pan) (Dual Drain)
––––––– Note ––––– 952 820068 Nut (16 mm)
K820049 Washer– (Oil Pan)
Sealing
(Oil Drain Plug)
(12 mm)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–8 Assemblies include all parts shown in frames 08/19/2004


8
582400
1084B 1084C 86
88

85

1173

85A

85
1173 3

813A
85B 1086 718B
1181A

85B
1181
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 K821071 Seal–Oil 718B 820061 Pin–Locating 1173 820069 Nut


(Magneto Side) 813A 820047 Clamp (Gear Cover)
85 820425 Screw 1084B 825157 Connector–Terminal 1181 820029 Screw
(Gear Cover) 1084C 825156 Connector–Terminal (Ignition Trigger)
85A 820029 Screw 1086 825009 Trigger–Ignition 1181A 820013 Screw
(Gear Cover) (Ignition Trigger)
85B 820027 Screw
(Gear Cover)
86 825185 Cover–Gear
88 K820377 Gasket–Gear
Reduction Cover

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–9 Assemblies include all parts shown in frames 08/19/2004


9
582400

115
1199 88A

1024

1189

1191A 88 249

743A

1190
1191

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

88 K820377 Gasket–Gear ––––––– Note ––––– 1024 Pump–Oil


Reduction Cover 820615 Gear–Drive (Sold in Gear Housing
88A K820155 Gasket–Gear (Oil Pump) Only, Reference 115)
Reduction Cover (Right Helix) 1189 820156 Stud
115 825186 Housing–Gear (Used After Code Date (Gear Housing)
249 825032 Valve–Pressure Relief 98123100 and Before 1190 820180 Screw
743A 820615 Gear–Drive Code Date 99070100). (Drive Gear)
(Oil Pump) Used on Type No(s). 1191 820030 Screw
(Right Helix) 0105, 0125, 0130, (Gear Housing)
(Used After Code Date 0131, 0205, 0230, 1191A 820033 Screw
99063000). 0231. (Gear Housing)
Used on Type No(s). 820121 Gear–Drive 1199 820426 Stud
0205, 0211, 0219, (Oil Pump) (Injector Pump)
0221, 0222, 0225, (Left Helix)
0230, 0231, 0232, (Used Before Code
0233. Date 99010100).

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–10 Assemblies include all parts shown in frames 08/19/2004


10
582400
1185
368 1064
415C
1084D
1062
291 1193
1062

1063
1087
1067
668A 1062

323 415B

839
1066

1186 1065 1065


519
1187
1188
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

291 825064 Thermostat 668A 820218 Spacer 1067 K820100 Gasket–Water Pump
323 821075 Belt–Vee (Radiator Fan) 1084D 825160 Connector–Terminal
(940 mm) 839 825454 Fan–Radiator 1087 825265 Pump–Water
––––––– Note ––––– (340 mm) ––––––– Note –––––
820893 Belt–Vee ––––––– Note ––––– 825565 Pump–Water
(970 mm) 825136 Fan–Radiator Used on Type No(s).
Used on Type No(s). (320 mm, Puller) 0211.
0225. (Includes Spacer, 1185 820031 Screw
368 820208 Switch–Water Reference 668A) (Outlet Housing)
Temperture Used on Type No(s). 1186 820022 Screw
415B 820182 Plug 0130, 0131, 0231. (Water Pump)
(Water Pump) 825223 Fan–Radiator 1187 820181 Nut
415C 820052 Plug (290 mm, Puller) (Water Pump)
(Outlet Housing) Used on Type No(s). 1188 820031 Screw
519 820034 Screw 0105, 0125. (Inlet Housing)
(Radiator Fan) 1062 K820093 Gasket–Outlet 1193 820185 Screw
––––––– Note ––––– Housing (Thermostat)
820030 Screw 1063 820095 Pulley–Pump
(Radiator Fan) 1064 825074 Housing–Outlet
Used on Type No(s). 1065 K820098 Gasket–Inlet Housing
0131, 0231. 1066 825051 Housing–Inlet

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–11 Assemblies include all parts shown in frames 08/19/2004


11
582400
ÂÂ
ÂÂ 1101C

ÂÂ Â
1101B

1001
ÂÂ
ÂÂ Â
 1101
734
890B
1116A
1114
139
1116 260
1116
1221
1116
140A
140C
139A

1000 1101

ÂÂ 1228 140C 1116


ÂÂ ÂÂ
668D
140

ÂÂ ÂÂ
ÂÂ ÂÂ
668B
1115
1116 1116A

1101A
885 140B
1116

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

139 820617 Support–Radiator 734 820258 Cap–Radiator 1116 820174 Screw


(Right Hand) 885 820636 Screw (Radiator Bracket)
139A 820191 Support–Radiator (Radiator Guard) 1116A 820024 Screw
(Left Hand) 890B 820194 Bracket–Support (Radiator Bracket)
140 820255 Bracket–Radiator (Radiator) (Used With Engine
(Front) 1000 825103 Guard–Radiator Mounts Only)
140A 820192 Bracket–Radiator 1001 820259 Screen–Radiator ––––––– Note –––––
(Right Hand) 1101 820272 Screw 820023 Screw
140B 820193 Bracket–Radiator (Radiator Support) (Radiator Bracket)
(Left Hand) 1101A 820309 Screw (Used With Engine
140C 820294 Bracket–Radiator (Radiator Support) Mounts And Radiator
260 820220 Shroud–Fan 1101B 820273 Screw Brackets)
(320 mm) (Radiator Support) 1221 820636 Screw
––––––– Note ––––– 1101C 820452 Screw (Fan Shroud)
820863 Shroud–Fan (Radiator Support) (320 mm Fan)
(340 mm) 1114 820070 Nut ––––––– Note –––––
668B 820307 Spacer (Radiator Support) 820865 Screw
(Radiator Mount) 1115 820296 Washer (Fan Shroud)
668D 820198 Spacer (Radiator Support) (340 mm Fan)
1228 825135 Mount–Radiator
(Contains 2 Sets)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–12 Assemblies include all parts shown in frames 08/19/2004


12
582400
145
194
533
734
602
1068D

601B

415D 1068
601B 601

1068A

253 1237 193 493C 493D 601A


1097 318A 318A
1068B
1068C
601A
532 532

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

145 825072 Valve–Drain 532 820011 Nut 1068 825045 Hose/Clamp Assembly
193 820597 Hose–Reserve Tank (Mounting Bracket) 1068A 825134 Hose/Clamp Assembly
(660 mm Hose) 533 820034 Screw 1068B 825133 Hose/Clamp Assembly
194 825068 Radiator (Drain Valve) 1068C 825296 Hose/Clamp Assembly
Used on Type No(s). 601 820045 Clamp–Hose 1068D 825073 Hose/Clamp Assembly
0219, 0225. 601A 820256 Clamp–Hose 1097 820287 Cap–Surge Tank
253 825462 Tank–Reserve 601B 820201 Clamp–Hose 1237 825461 Cap/Hose–Reserve
318A 820034 Screw 602 820011 Nut
(Mounting Bracket) (Drain Valve)
415D 825075 Plug 734 820258 Cap–Radiator
Used on Type No(s).
0219, 0225.
493C 825106 Bracket–Mounting
(Reserve Tank)
493D 825314 Bracket–Mounting
(Reserve Tank)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–13 Assemblies include all parts shown in frames 08/19/2004


13
582400

50
54A

1174

54

51

436 296
883

883A

1176

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
50 825175 Manifold–Intake 296 820553 Stud 1174 820069 Nut
51 K∆820407 Gasket–Intake (Muffler) (Intake Manifold)
(Intake Manifold) 436 825055 Manifold–Exhaust 1176 820010 Nut
54 820031 Screw 883 K∆820817 Gasket–Exhaust (Exhaust Manifold)
(Intake Manifold) (Manifold)
54A 820408 Screw 883A K821001 Gasket–Exhaust
(Intake Manifold) (Muffler)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–14 Assemblies include all parts shown in frames 08/19/2004


14
582400
1.2 KW
309
1207
544 803 1291
802
1291
1112A

438 310

920

683 502
671

647
683A

510 692
413
697 256
712
801

1009

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
256 820767 Gear–Starter Drive 671 825422 Cover–Solenoid 920 825410 Solenoid–Starter
309 825222 Motor–Starter 683 820723 Nut 1009 820019 Screw
(1.2 KW) (Starter Solenoid) (Starter Motor)
310 820773 Screw (Terminal) 1112A 820779 Plug–Vent
(Starter Motor) 683A 820721 Nut 1207 820775 Screw
413 820067 Nut (Starter Solenoid) (End Cap)
(Terminal) 1291 820769 Seal–O Ring
(Starter Motor)
692 825402 Detent–Spring (Starter Housing)
438 820725 Boot–Terminal
697 820777 Screw
502 820763 Screw (Drive Cap)
(Solenoid Cover) 712 825401 Roller–Clutch
510 825406 Drive–Starter 801 825408 Cap–Drive
544 825404 Armature–Starter 802 820771 Cap–End
647 820719 Gasket–Solenoid 803 825423 Housing–Starter
Cover (Includes 2 Brushes)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–15 Assemblies include all parts shown in frames 08/19/2004


15
582400
1.0 KW
309A
803A 1207A 1084A
544A

802A
438
310A

920A
502A
892
671A
683

1112B
647A
1082
683A

413 801A 510A 692A


256A
697A 712A
1009

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
256A 820745 Gear–Starter Drive 647A 820733 Gasket–Solenoid 802A 820743 Cap–End
309A 825083 Motor–Starter Cover 803A 825399 Housing–Starter
(1.0 KW) 671A 825400 Cover–Solenoid (Includes Brushes,
Used on Type No(s). 683 820723 Nut Springs and Brush
0105. (Starter Solenoid) Retainer)
310A 820755 Screw (Terminal) 892 692318 Switch–Key
(Starter Motor) 683A 820721 Nut 920A 825398 Solenoid–Starter
413 820067 Nut (Starter Solenoid) 1009 820019 Screw
(Starter Motor) (Terminal) (Starter Motor)
438 820725 Boot–Terminal 692A 825425 Detent–Spring 1082 820455 Relay–Starter
502A 820739 Screw 697A 820751 Screw 1084A 825266 Connector–Terminal
(Solenoid Cover) (Drive Cap) 1112B 820737 Plug–Vent
510A 825394 Drive–Starter 712A 825424 Roller–Clutch 1207A 820754 Screw
544A 825392 Armature–Starter 801A 825396 Cap–Drive (End Cap)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–16 Assemblies include all parts shown in frames 08/19/2004


16
582400
40 AMP
474
530 699
1010
910

1201

668C 1203
314 379

1204 501
475

1206 526

312 1090 1202

1202A
1205

636 890C 606


1084B
652B
1150
1119A 1119
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

312 820692 Housing–Brush End 652B 820275 Screw 1201 820715 Screw
314 820711 Pulley–Alternator (Support Bracket) (Brush Cover)
379 820703 Cover–Brush 668C 820713 Spacer 1202 820701 Screw
474 825084 Alternator 699 825390 Rotor Assembly (Brush Retainer)
(40 Amp) 890C 820213 Bracket–Support 1202A 820702 Screw
475 825385 Rectifier 910 820690 Stud (Brush Retainer)
501 825388 Regulator (Alternator) 1203 820702 Screw
526 820702 Screw 1010 825384 Retainer–Bearing (Stator Wire)
(Rectifier) 1084B 825157 Connector–Terminal 1204 820705 Nut
530 825383 Housing–Drive End 1090 825387 Retainer–Brush (Alternator Pulley)
606 820819 Strap–Adjusting 1119 820343 Screw 1205 820707 Screw
636 820069 Nut (Alternator) (Brush End Housing)
(Starting Switch) 1119A 820270 Screw 1206 820709 Nut
(Alternator) (Brush End Housing)
1150 820023 Screw
(Adjusting Strap)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–17 Assemblies include all parts shown in frames 08/19/2004


17
582400
60 AMP
474A 699A
530A
1010
910

1201

1203
379

501A
668C
314A 475A
526
1204
1206

1202
312A
1090
1202A
1205

636 890C 606 1084B


652B
1150
1119A 1119

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

312A 820904 Housing–Brush End 668C 820713 Spacer 1201 820715 Screw
314A 820900 Pulley–Alternator 699A 825486 Rotor Assembly (Brush Cover)
379 820703 Cover–Brush 890C 820213 Bracket–Support 1202 820701 Screw
474A 825577 Alternator 910 820690 Stud (Brush Retainer)
(60 Amp) (Alternator) 1202A 820702 Screw
475A 825482 Rectifier 1010 825384 Retainer–Bearing (Brush Retainer)
501A 825481 Regulator
1084B 825157 Connector–Terminal 1203 820702 Screw
526 820702 Screw
1090 825387 Retainer–Brush (Stator Wire)
(Rectifier)
530A 825484 Housing–Drive End 1119 820483 Screw 1204 820705 Nut
606 820819 Strap–Adjusting (Alternator) (Alternator Pulley)
636 820069 Nut 1119A 820270 Screw 1205 820707 Screw
(Starting Switch) (Alternator) (Brush End Housing)
652B 820275 Screw 1150 820023 Screw 1206 820709 Nut
(Support Bracket) (Adjusting Strap) (Brush End Housing)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–18 Assemblies include all parts shown in frames 08/19/2004


18
582400
300
728
622
725A

264
300A

613
864 264
613

883A
728
622
622 728
725B 883A
725 883A

728A

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

264 820178 Nut 622 820631 Washer 728 821011 Screw


(Muffler Adapter) (Heat Shield) (Heat Shield)
300 825200 Muffler 725 820628 Shield–Heat 728A 820431 Screw
300A 825550 Muffler 725A 820630 Shield–Heat (Heat Shield)
613 820023 Screw 725B 820629 Shield–Heat 864 825358 Adapter–Muffler
(Muffler) 883A 821001 Gasket–Exhaust
(Muffler)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–19 Assemblies include all parts shown in frames 08/19/2004


19
582400
582

536
534
445 493E
1315

532A 318B

536A 1315A

445

1315B

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

318B 820212 Screw 534 820273 Screw 1315 820554 Hose–Air Cleaner
(Mounting Bracket) (Air Cleaner) 1315A 820555 Hose–Air Cleaner
445 820263 Filter–Air Cleaner 536 825117 Cleaner–Air 1315B 820556 Hose–Air Cleaner
Cartridge (With Vacuum Adapter)
493E 820195 Bracket–Mounting 536A 825118 Cleaner–Air
(Air Cleaner) (90 Degree Elbow With
532A 820070 Nut Vacuum Adapter)
(Mounting Bracket) 582 820230 Clamp–Air Cleaner

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–20 Assemblies include all parts shown in frames 08/19/2004


20
582400
747 1096A 1096A
1096 718A 1009A 1010A SAE
FLYWHEEL
477 1044

1089 1009A
23B
1096

1089 1096

718A 1096
1009A
1089

1047 747A
849

SAE
HOUSING

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

23B 825071 Flywheel 849 820199 Screw 1047 825268 Shaft–Stub


477 820199 Screw (Stub Shaft) (1 1/8” Diameter Shaft)
(Bearing Retainer) 1009A 820451 Screw (3 3/4” Length)
718A 820062 Pin–Locating (Starter Motor) ––––––– Note –––––
747 825098 Housing–Flywheel (SAE Housings) 825078 Shaft–Stub
(KTRR) ––––––– Note ––––– (1 7/16” Diameter
(Small Pilot, 2 Holes) 820265 Screw Shaft)
––––––– Note ––––– (Starter Motor) 825123 Shaft–Stub
825113 Housing– (General Housings) (1” Diameter Shaft)
Flywheel 1010A 825079 Retainer–Bearing 825269 Shaft–Stub
(KTRR) 1044 820080 Screw (1 1/8” Diameter Shaft)
747A 820248 Housing–Flywheel (Flywheel) (4 1/5” Length)
(SAE) 1089 820070 Nut
(Flywheel Housing)
1096 820241 Screw
(Flywheel Housing)
1096A 820450 Screw
(Flywheel Housing)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–21 Assemblies include all parts shown in frames 08/19/2004


21
582400
318D SAE

465

318C
493J
493H
465

493J
318D
493F

493H

318C
GENERAL MOUNTING SAE MOUNTING
493G
494 494A

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

318C 820024 Screw 465 820449 Washer 494 825214 Mount–Engine


(Mounting Bracket) (Mounting Bracket) (General Mounting)
(Used With Engine 493F 820835 Bracket–Mounting 494A 825215 Mount–Engine
Mounts Only) (Right Front) (SAE Mounting)
––––––– Note ––––– (General and SAE)
820023 Screw 493G 820832 Bracket–Mounting
(Mounting Bracket) (Left Front)
(Use Only When Front (General and SAE)
Engine Mounts And 493H 820833 Bracket–Mounting
Radiator Brackets Are (Rear General)
Installed) 493J 820834 Bracket–Mounting
318D 820306 Screw (Rear SAE)
(Mounting Bracket)

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–22 Assemblies include all parts shown in frames 08/19/2004


22
582400
358 ENGINE GASKET SET

3 276
88 1022 1067

276A
7 1041
868
1078
88A
20
883 1062

51 1080
883A 1065

1095 VALVE GASKET SET

883

868
51 1022

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 K821071 Seal–Oil 276 K∆820064 Washer–Sealing 883 K∆820817 Gasket–Exhaust


(PTO Side) (Rocker Cover) 883A K821001 Gasket–Exhaust
7 K∆820660 Gasket–Cylinder Head 276A K820582 Washer–Sealing 1022 K∆820150 Gasket–Rocker Cover
(Used After Code Date (Oil Drain Plug) 1041 K820104 Gasket–Oil Pump
98123100). (16mm) Screen
––––––– Note ––––– ––––––– Note ––––– 1062 K820093 Gasket–Outlet
820351 Gasket– K820049 Washer– Housing
Cylinder Head Sealing 1065 K820098 Gasket–Inlet Housing
(Oil Drain Plug) 1067 K∆820100 Gasket–Water Pump
(Used Before Code
(12 mm) 1078 K820137 Gasket–Oil Pan
Date 99010100).
358 825380 Gasket Set–Engine 1080 K820145 Gasket–Retainer
20 K821073 Seal–Oil
(Used After Code Date 1095 825381 Gasket Set–Valve
(Magneto Side) 98123100). (Used After Code Date
51 K∆820407 Gasket–Intake ––––––– Note ––––– 98123100).
(Intake Manifold) 825212 Gasket ––––––– Note –––––
88 K820377 Gasket–Gear Set–Engine 825213 Gasket
Reduction Cover (Used Before Code Set–Valve
88A K820155 Gasket–Gear Date 99010100). (Used Before Code
Reduction Cover 868 K∆820405 Seal–Valve Date 99010100).
K Engine Gasket Set – Reference 358
∆ Valve Gasket Set – Reference 1095

0703–23 Assemblies include all parts shown in frames 08/19/2004


23
582400
1019 1036

DM950D

1040

1319

1058 OPERATOR’S MANUAL

1330 REPAIR MANUAL

REF. PART REF. PART REF. PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1019 825228 Kit–Label 1036 825648 Label–Emissions 1040 820290 Plate–Trim


(Used After Code Date 1058 820853 Operator’s Manual
02123100). 1319 820891 Label–Warning
––––––– Note ––––– 1330 MS1055 Repair Manual
825647 Label–
Emissions
(Used After Code Date
99123100 and Before
Code Date 03010100).
825227 Label–
Emissions
(Used Before Code
Date 00010100).

K Engine Gasket Set – Reference 358


∆ Valve Gasket Set – Reference 1095

0703–24 Assemblies include all parts shown in frames 08/19/2004


24

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