HPV-02.

Variable pumps for

closed loop operation.
 1 control device
1 modular design,
precise and load-independent

2 swash plate
hydrostatic bearing

3 piston-slipper assembly
21° swash angle
4 housing
2 monoshell for high rigidity
5 valve plate housing
5
highly integrated

6 control piston
6
integrated, hydraulically captured
7 through shaft
7 3 for additional pumps
10 8 cylinder barrel
compact due to 21° technology
8 4
9 integrated pressure relief valves
9 for system and boost pressure

10 optional PTO
pumps and motors are available
with this torque transmission

Design characteristics
>> axial piston pump in swashplate design for high pressure
closed loop systems
>> clockwise or counter clockwise rotation
>> exact and rugged servo control devices (mechanical,
hydraulic, electro-hydraulic)
>> load control in the signal circuit
>> integrated high pressure relief valves with make-up function
>> integrated low pressure relief valves for boost, control and
cooler circuits
>> replaceable cartridge filter
>> SAE high pressure ports
>> SAE mounting flange with ANSI or SAE spline shaft
>> through shaft SAE A, B, B-B, C, D and E
>> boost pressure pumps for internal and external suction,
integrated cold start relief valve optional
>> hydrostatic bearings of the rotating group compensate for
axial forces
>> few sealed interfaces with O-ring seals
>> optional tandem and multiple pumps

Product advantages
>> compact design LinDrive = Precision x Dynamics x Reliability = Benefit n
>> high power density
>> dynamic response
>> high reliability
>> long service life
>> noise-optimized
>> precise and load-independent servo control

2
 Data Sheets Linde Hydraulics.
.
Find the right products for your application.

Product range
Product Application Linde product name
Pump Self-regulating pump for open loop operation HPR-02
Variable pump for closed loop operation HPV-02
Motor Variable motor for closed and open loop operation HMV-02
Regulating motor for closed and open loop operation HMR-02
Fixed motor for closed and open loop operation HMF-02
for open loop operation HMF-02 P
for closed and open loop operation HMA-02
Directional
control valve for open loop operation VW
Electronics Electronic control for open loop operation CEB
for closed and open loop operation CED
for closed and open loop operation CEP
Diagnosis software for closed and open loop operation LinDiag®
Peripheral equipment for closed and open loop operation

Content HPV-02.
The closed loop 4 Dimensions
General technical data 5 >> M-controls 25
Operational parameters >> H-controls 26
>> Life time recommendations 6 >> CA-controls 27
>> Filtration 6 >> E-controls 28
>> Pressure fluids 7 >> Modular system 29
Torque transmission 8 >> Tandem pumps 33
>> Mounting flange 9 >> Multiple pumps 34
>> Drive shaft 10 Modular system features 35
>> PTO flange 11 Your notes 35
>> Output shaft 11 Contact 36
Gear pumps 12
Controls 15
>> Control accuracy 16
>> M. Mechanical-hydraulic 17
>> H. Hydraulic 19
>> CA. Hydraulic-mechanical 21
>> E. Electro-hydraulic 22

The data on which this brochure is based correspond to the current state of development. We reserve the right to make changes
in case of technical progress. The dimensions and technical data of the individual installation drawings are prevailing. The
features listed in this data sheet are not available in all combinations and nominal sizes. Our sales engineers will be happy to
provide advice regarding the configuration of your hydraulic system and on product selection.

3
 The closed loop.
Representation of the hydraulic components of a closed loop hydrostatic drive: Variable electro-hydraulic controlled pump HPV-02 E1
and fixed displacement motor HMF-02 plus filter, cooler and oil tank. The function diagram and the circuit diagram show two types of
cooling.

Function diagram
Option 2: Cooler in return line

Tank

Option 1: Cooler in boost circuit

HMF-02

HPV-02 R E1

External suction

Circuit diagram
The boost pump is shown with internal and external suction.

Tank

Option 2: Cooler in return line

Option 1: Cooler in boost circuit HMF-02

External suction

HPV-02 R E1

Standard Linde name plate

Each Linde Hydraulics unit features a name plate showing the type and the serial number. For a single order via 'open variant' a
customer-specific number or free text with up to 15 characters can be stamped on the name plate.

Type HPV105-02 Series 02 variable pump with the rated size of 105
R Right hand rotation
2553 the last 4 figures of the Bill of Material 2640002553
Serial-No. H2X
264 Type number of HPV 105-02
T Letter indicating year of production
12345 Serial number
Part No. 12345678 Free text field for up to 15 characters

4
 General technical data.
The table shows the complete capacity range of the pumps, while the diagram below shows the recommended practical range for
the different nominal sizes of the HPV-02 pump with control limit between 200 bar ∆pmin and 280 bar ∆pmax . It enables initial
selection of the required nominal pump size.

Overview of technical data

55 75 105 135 165 210 280

Rated Size
Maximum displacement cm3/rev 54.8 75.9 105 135.6 210 280

Maximum continuous speed

(at 100% duty cycle) min-1 3300 3100 2900 2700 2300 2000

Speed Maximum speed (intermittent) min-1 3700 3500 3200 2900 2500 2200
higher speed on request

Minimum continuous speed min-1 500 500

Maximum operating pressure bar 420 420

Maximum pressure
(intermittent) bar 500 500
Pressure
Continuous pressure (∆p) bar 250 250
Permissible housing pressure bar 2.5 2.5
(absolute)
Continuous input torque

in development
at continuous pressure Nm 220 305 420 540 840 1115
Torque Maximum input torque
at max. operating pressure and Nm 350 485 670 870 1340 1785
19 bar boost pressure
Continuous power
at max. continuous speed,
continuous pressure
kW 75 98 127 153 201 234
Power Maximum power at max.
continuous speed, max. operating kW 121 157 204 245 322 373
pressure and 19 bar boost pressure

Axial input force N 2000 2000

Permissible shaft loads Axial output force N 2000 2000

Radial N on request on request

Perm. housing Perm. housing temperature °C 90 90
temperature with minimum perm. viscosity > 10 cSt
HPV-02 with H1-control
without oil (approx.) kg 46 49 66 72 132 164
Weights Filling volume HPV-02
inclusive IGP (Size 55-135) dm3 2.1 2.8 3.4 3.8 4.8 5.5
or EGP (Size 210- 280) housing with filter
Maximum moment of inertia kgm-2 x
2
0.54 0.84 1.49 2.2 4.77 9.38
10

Recommended operating range of HPV-02

300

250
HPV 280

200 HPV 210

150
Input power [kw]

HPV 135

HPV 105
100
HPV 75

HPV 55
50

0 Optimum operating range. Permissible

1400 1600 1800 2000 2200 2400 2600 2800 speed and power values can be found
Input speed [rev/min] in the above table.

5
 Operational parameters. Life time recommendations
Linde high pressure units are designed for excellent reliability and long service life. The actual service life of a hydraulic unit is
determined by numerous factors. It can be extended significantly through proper maintenance of the hydraulic system and by using
high-quality hydraulic fluid.

Beneficial conditions for long service life

>> Speed lower continuous maximum speed
>> Operating pressure less than 300 bar ∆p on average
>> Max. pressure only at reduced displacement
>> Viscosity 15 ... 30 cSt
>> Power continuous power or lower
>> Purity of fluid 18/16/13 in accordance with ISO 4406 or better

Adverse factors affecting service life

>> Speed between continuous maximum speed
and intermittent maximum speed
>> Operating pressure more than 300 bar ∆p on average
>> Viscosity less than 10 cSt
>> Power continuous operation close to maximum power
>> Purity of fluid lower than 18/16/13 in accordance with ISO 4406

Operational parameters. Filtration

In order to guarantee long-term proper function and high efficiency of the hydraulic pumps the purity of the pressure fluid must
comply with the following criteria according to Linde Works Standard WN 51 210. High purity oil can extend the service time of the
hydraulic system significantly.

>> For reliable proper function 18/ 16/ 13 in accordance with ISO 4406 or better
and long service life

>>Minimum requirements 20/ 18/ 15 in accordance with ISO 4406

>> Commissioning The minimum purity requirement for the hydraulic oil is based on the most sensitive system
component. For commissioning we recommend a filtration in order to achieve the required
purity.

>> Filling and operation The required purity of the hydraulic oil must be ensured during filling or topping up. When
of hydraulic systems drums, canisters or large-capacity tanks are used the oil generally has to be filtered. We
recommend the implementation of suitable measures (e.g. filters) to ensure that the required
minimum purity of the oil is also achieved during operation.

>> International standard code number according to ISO 4406 purity class according to SAE AS 4059
18/ 16/ 13 corresponds to 8A/ 7B/ 7C
20/ 18/ 15 9A/ 8B/ 8C

Available filter sizes

Filter size 55 75 105 135 165 210 280
No. 2 x in
development
No. 3 x x x x x x

6
 Operational parameters. Pressure fluids
In order to ensure the functional performance and high efficiency of the hydraulic pumps the viscosity and purity of the operating
fluid should meet the different operational requirements. Linde recommends using only hydraulic fluids which are confirmed by the
manufacturer as suitable for use in high pressure hydraulic installations or approved by the original equipment manufacturer.

Permitted pressure fluids

>> mineral oil HLP to DIN 51 524-2
>> biodegradable fluids in accordance with ISO 15 380 on request
>> other pressure fluids on request

Linde offers an oil testing service in accordance with VDMA 24 570 and the test apparatus required for in-house testing. Prices
available on request.

Recommended viscosity ranges

Pressure fluid temperature range [°C] -20 to +90
Working viscosity range [mm /s] = [cSt]
2
10 to 80
Optimum working viscosity [mm /s] = [cSt]
2
15 to 30
Max. viscosity (short time start up) [mm /s] = [cSt]
2
1000

In order to be able to select the right hydraulic fluid it is necessary to know the working temperature in the hydraulic circuit. The
hydraulic fluid should be selected such that its optimum viscosity is within the working temperature range (see tables).

The temperature should not exceed 90 °C in any part of the system. Due to pressure and speed influences the leakage fluid
temperature is always higher than the circuit temperature. Please contact Linde if the stated conditions cannot be met in special
circumstances.

Viscosity recommendations
Working temperature [°C] Viscosity class [mm2/s] = [cSt] at 40 °C
approx. 30 to 40 22
approx. 40 to 60 32
approx. 60 to 80 46 or 68

Further information regarding installation can be found in the operating instructions.

7
 Torque transmission.
Depending on the selected components, different torques may be transferred. Please ensure that the load transfer components such
as mounting flange, PTO-through shaft and additional pumps are designed adequately. Our sales engineers will be pleased to
provide design advice.

Torque transmission of HPV-02

This shows the input side (A) and PTO-/output side (B) of a HPV-02 pump. The information on the following pages refers to
>> mounting flange and drive shaft (A)
>> PTO flange and through shaft (B).

A) Flange profile
Rated size HPV-02
Bolt hole dimensions
55 75 105 135 165 210 280
M1 inside diameter mm 17.5 17.5 17.5 21.5 22 22
in development

M2 outside diameter mm 34 40 34 40 38 39
M3 length mm 20 20 25 20 30 30
Min. plate thickness mm 6 6 6 6 (8) (8)

Bolt hole diameter Bolt hole length

M1

M2

8
 Torque transmission. Mounting flange

A) Mounting flange dimensions

Mounting flange dimensions Dimension Rated size HPV-02
in accordance with SAE J744 K [mm] 55 75 105 135 165 210 280
SAE C, C-C 2-hole 181.0 x x x
SAE C, C-C 2-hole 181.0 x x

in development
with 4 additional threaded holes

SAE D 2-hole 228.6 x

SAE D 2-hole
with 4 additional bolt holes 228.6 x

SAE D4-hole 161.6 x

SAE D 4-hole 224.5 x x

A) Fixing hole distance K 2-hole flange 2-hole flange with 4 additional threaded holes

4-hole flange 2-hole flange with 4 additional bolt holes

9
 Torque transmission. Drive shaft

A) Dimensions ANSI and SAE drive shafts

Shaft spline SAE J744 Outside Usable Available for rated size
in accordance code diameter spline length Shaft type
with ANSI B92.1 for centering [mm] [mm]
and shaft
55 75 105 135 165 210 280

16/32, 21 t 34.51 39,5 1 x x

16/32, 23 t 37.68 38,5 1 x
16/32, 27 t

in development
44.05 62 1 x x
16/32, 33 t 53.57 58 1 x
12/24, 14 t C 31.22 30 2 x x x
12/24, 17 t C-C 37.68 30 2 x x
8/16, 13 t D 43.71 50 2 x
8/16, 15 t 50.06 58 1 x

A) Linde Hydraulics shaft types

Type 1. Without undercut Type 2. With undercut

diameter
diameter

Outside
Outside

Usable spline length Usable spline length

10
 Torque transmission. PTO flange
Linde pumps can be combined into tandem and multiple pumps. The combination options are determined by the permitted transfer
torque. The following data refers to the PTO (pump output side, without further attachments).

B) PTO dimensions
Rated size 55 75 105 135 165 210 280
Z Drive hub profile 16/32, 16/32, 16/32, 16/32, 16/32, 16/32,
in accordance with ANSI B92.1 15 t 18 t 19 t 21 t 24 t 27 t
D1 mm 40 42 48 52 63 72
D2 spigot pilot diameter mm 82.55 82.55
D3 mm 88 89.5
D4 mm M 10 M 10 M12

in development
D5 max. bearing clearance mm 30 35 38 43 47 49
L1 mm 1.5 1.9
L2 adapter length mm 7 8
L3 mm 9 9
L4 minimum distance mm 35 39 33 35 38.5 50.5
L5 usable spline length mm 14 18 19 20 29 30.6
L6 distance to bearing mm 51 57.5 53 55.9 68.3 83
L7 min. bearing clearance mm 3 3 3 4 3 -
L8 hole distance 2-hole mm 106.4 106.4 146

B) PTO dimensions

Drive hub profile Z

Torque transmission. Output shaft

B) Output shaft transfer torque
Rated size 55 75 105 135 165 210 280
Continuous transfer torque Nm 220 305 420 540 in
840 1120
development
Max. transfer torque Nm 350 485 670 870 1340 1800

11
 Gear pumps.
Two types of gear pumps are available: internal gear pump IGP and external gear pump EGP. The possible combinations of and with
IGP and EGP are determined by the PTO option and the permitted shaft torque. Both types can be used as boost pump for the main
circuit or the control and cooling circuit. The suction limit of 0.8 bar min. (absolute) must be adhered to. The boost pressure relief
valves for the rated sizes 55-135 are integrated in the port plate housing, and for the rated sizes 210 and 280 in the charge pressure
manifold of the HPV-02.

Technical data
Max. displacement volume cm3/rev 16 19 22.5 31 38 44
Standard boost pump Rated
55 75-135 210 280
for HPV-02 size

Type of gear pump IGP EGP IGP EGP EGP EGP

Mounting flange and SAE A SAE A SAE A SAE A SAE A SAE A

drive shaft profile 16/32, 16/32, 16/32, 16/32, 16/32, 16/32,
18 t 9t 18 t 9t 13 t 13 t
Type of suction internal, external internal, external external external
external external
Max. perm. operating pressure
observe max. permissible rated bar 40 250 40 165 275 220
pressures for filter and cooler

Standard PTO flange and SAE A SAE A

16/32, - 16/32, - - -
shaft spline
9t 9t
Continuous output torque Nm 175 - 175 - - -
75 Nm with SAE A 75 Nm with SAE A

Max. output torque Nm 250 - 250 - - -

107Nm with SAE A 107Nm with SAE A

Cold start relief valve integrated - integrated - - -

External gear pump EGP

The EGP type features external suction. Available nominal sizes

>> 19 cm3/rev
>> 31 cm3/rev
>> 38 cm3/rev
>> 44 cm3/rev

12
 Gear pumps.
The IGP boost pumps include a cold start relief valve and a through drive for attaching additional pumps. The suction can be internal,
external or combined. IGP types are available in rated sizes of 16 cm3/rev and 22.5 cm3/rev.

Internal gear pump IGP with internal suction

Internal suction External suction Combined suction

HPV-02 HPV-02 HPV-02

>> Internal suction

The boost pump supplies the main circuit with oil from the pump housing.
External connection B is closed.

>> External suction

The boost pump supplies the main circuit with oil from the oil tank.
The internal connection is closed.

>> Combined suction

The boost pump supplies the main circuit with oil from the pump housing and oil tank.
This type of suction is a combination of internal and external suction.

13
 Gear pumps.

PTO flange with IGP

Flange profile 2-hole SAE A SAE B SAE B-B SAE C
in according
Z Internal drive hub profile w/ ANSI B92.1 16/32, 9 t 16/32, 13 t 16/32, 15 t 12/24, 14 t
D1 Spigot pilot diameter mm 82.55 101.6 127
D2 Thread size mm M 10 M 12 M 16
L1 Hole distance mm 106.4 146 181
L2 Adapter length mm 7 11 13
L3 Flange length mm - 55 72
Continuous transfer torque Nm 75 175
Maximum transfer torque Nm 107 250

PTO SAE A with IGP PTO SAE B, B-B and C with IGP

Drive hub profile Z

Drive hub profile Z

14
 Controls.
The modular control concept with standardised interface enables quick selection and adaptation for different customer and system
requirements with mechanical, hydraulic or electronic control. All Series 02-controls feature an upstream signal circuit that is adapted
to the respective control, and a standardised and load-independent servo control for simple and constantly available machine or
vehicle control.

Technical data

Type of control Additional option Name of control

Mechanical M1
Hydraulic H1
with pressure cut-off regulation H1P
speed dependent CA
torque-/ power controlled CA
with additional safety function CA
Electrical E1
with pressure cut-off regulation E1P
with additional safety function E2

E1-control E1P-control E2-control

H1-control H1P-control CA-control

M1-control HPV-02 E2

15
 Controls. Control accuracy
All Series 02-pump controls result in the same machine response for identical motion commands, irrespective of the control type.
Corrective action by the operator is no longer required. The reliable control of the pump can easily be integrated into any kind of
vehicle management control system.

Control accuracy of a HPV-02 pump E2-control

Swash angle pump

100 %

- 100 % - min min 100 %

Input signal

- 100 %

1 Setting the maximum displacement

Pressure cut-off regulation PCO
Special control elements deal with functions such as torque control or pressure cut-off regulation. Controls with pressure cut-off regulation (PCO)
reduce pump flow when the cut-off pressure is reached. Because system pressure is maintained at low flow, the power consumption and
thermal balance of the system are optimised.

Displacement relative to pilot pressure and pressure cut-off

regulation for M-, H- and E-controls

PCO
Regulation begin

max. 100 High

pressure
relief
valve
Pilot pressure ∆p Y/Z [bar]

Displacement [%]

Pre-loading valve
PCO
Regulation end
min. 0
0 max.
High pressure [bar]

16
 Controls. Mechanical-hydraulic
The M1-pump control combines robustness with high precision for direct and reliable machine control. It is mechanically controlled and
can be combined with a fixed, variable or regulating hydraulic motor. The control-specific data is independent of the nominal pump size.

M1. Mechanical control

Flow direction
By turning the control lever the pump flow rate and direction of flow are controlled via a cam plate. The flow direction of the fluid depends on
>> the pump direction of rotation
>> the over centre direction of the swash plate.

High pressure outlet port

Shaft rotation
(view on Z)

Cam lever direction

Right hand Left hand

1 0 1 P S
0

0 2 S P

P, S High pressure ports Note for left hand rotation

A Pressure port, boost pump A Suction port, boost pump
B Suction port, boost pump B Pressure port, boost pump
F Feed port, boost and control
X Test port, control pressure
Ms, Mp Test ports, high pressure
L, U Drain ports
L1, L2 Vent ports

17
 Controls. Mechanical-hydraulic
The cam plate offers a large control angle with progressive control characteristic and a wide neutral range. The resulting high resolution
for movements from the neutral range (and vice versa) enables precise manoeuvring. Reliable and robust control of the displacement
volume is achieved through position feedback.

Displacement relative to control angle

100

80

60
Displacement [%]

40

20

0
0 20 40 60 80 100

Control angle l [%]

Control force with max. long lever radius r= 70 mm 17 N

Max. permissible control force (intermittent) 500 N
Control torque 1.2 Nm
Centred reset by external force 1.2 Nm
Control angle neutral range ... to end position +- 4° ... +- 48°
Minimum response time with standard restrictors 0.5 sec

M1-cam plate Control range

Neutral dwell angle

+/- 4°

18
 Controls. Hydraulic
The HPV-02 H1 features hydraulic control with a wide pilot pressure range for improved machine control. It can be combined with a fixed,
variable or regulating hydraulic motor. The data is specific for hydraulic controls, and independent of the nominal pump size and pressure cut-
off regulation PCO, unless specified otherwise otherwise (see section Controls. Control accuracy).

H1. Hydraulic control

Flow direction
By an external hydraulic signal input at the pilot pressure ports (Y, Z) the pump flow rate and direction of flow are controlled. The
flow direction of the fluid depends on
>> the pump direction of rotation
>> the over centre direction of the swash plate.

High pressure outlet port

Shaft rotation
(view on Z)

Pilot pressure port

Right hand Left hand

Y P S

Z S P

H1P. Hydraulic control with PCO P, S High pressure ports

A Pressure port, boost pump
B Suction port, boost pump
F Feed port, boost and control
X Test port, pilot pressure
Ms, Mp Test ports, high pressure
L, U Drain ports
T Vent port
Y, Z Pilot pressure ports

Note for left hand rotation

A Suction port, boost pump
B Pressure port, boost pump

19
 Controls. Hydraulic
Pilot pressure range standard 4 - 10 bar differential pressure |Y – Z|
Maximum permissible pressure at Y or Z 30 bar
Minimum response time with standard orifices
for one-way swashing between 0 and +- max 0.5 sec

Displacement relative to pilot pressure

100

80

60
Displacement [%]

40

20

0
0 2 4 6 8 10 12
Pilot pressure ∆p = IY-ZI [bar]

H1P-control with PCO

20
 Controls. Hydraulic-mechanical
The HPV-02 CA is a speed-dependent pump control with torque/power regulation. It can be combined with a hydraulic motor as
fixed, variable or regulating motor or a variable motor with pressure regulator. The modular design offers a high degree of versatility
in terms of function and control.

CA. Hydraulic-mechanical control

CA-control. Advantages P, S High pressure ports

>> pilot operated system A Suction port, boost pump
>> controlled load response F Feed port, boost and control
>> temperature independent Test ports
>> dynamics Mt Temperature
>> precision Ms, Mp High pressure
>> low hysteresis Y, Z Pilot pressure
>> high versatility (modular design) Ml For power settings and inch pressure port
>> various motor control possible Msp Boost pressure
>> simple adjusting X Pilot pressure port HMV
>> direct control of torque and tractive force L, U Drain ports
>> speed optimized inching function L1, L2 Vent ports
>> high safety standard T Drain and vent port
>> hydrostatic deceleration
Note for left hand rotation
A Suction port, boost pump

Drive with speed-dependent variable pump

and variable motor with pressure override

HMV-02 with
pressure override
HPV-02 CA

Thermostatic valve
temp

Inching pedal

Brake

21
 Controls. Electro-hydraulic E1
The HPV-02 E1 has two proportional solenoids and through the upstream signal circuit it combines the flexibility of electronic
vehicle management with the reliability of a pump control marked by its high operational availability. Precise and simple. Identical
commands always call for the same response in the machine, so no corrective action is required by the operator or the electronic system.

E1. Electro-hydraulic control

Flow direction
By an external electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled.
The flow direction of the fluid depends on
>> the pump direction of rotation
>> the over centre direction of the swash plate.

High pressure outlet port

Shaft rotation
(view on Z)

Active solenoid
Right hand Left hand

MY P S

MZ S P

E1P. Electro-hydraulic control with PCO P, S High pressure ports

A Pressure port, boost pump
B Suction port, boost pump
F Feed port, boost and control
X Test port, pilot pressure
Ms, Mp Test ports, high pressure
L, U Drain ports
T Vent port

Note for left hand rotation

A Suction port, boost pump
B Pressure port, boost pump

22
 Controls. Electro-hydraulic E2
The HPV-02 E2, with its additional release function, can easily be integrated in an electronic vehicle management control system like
an E1-control. In addition it offers a safety standard that meets the stringent requirements for road traffic use. The E2-control features
two proportional solenoids and a switching solenoid.

E2. Electro-hydraulic control

Flow direction
By an external electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled.
The flow direction of the fluid depends on
>> the pump direction of rotation
>> the over centre direction of the swash plate.

High pressure outlet port (see section Control. Electro-hydraulic E1)

E2 with safety function Product advantages of E2

The electronic control unit compares the travel command to >> fulfils the rigorous demands for road traffic use
other machine signals. In case of a system fault (e.g. by cable >> active drive enable
break or short-circuit) the electronic control unit will deactivate
>> minimized susceptibility to interference
the release solenoid of the E2-control and the pump is brought
actively to neutral under full control. Upon this the vehicle is >> with HMF-02: defined swashing back of pump for controlled
brought to rest in a smooth jerk-free manner – without endangering deceleration and stop in case of system fault
the driver. with HMV-02: diesel overspeed protection by fast swashing
back of pump
Its use is recommended for mobile applications where specific
criteria have to be met in terms of travel and coasting behaviour, P, S High pressure ports
e.g. road traffic use. A Pressure port, boost pump
B Suction port, boost pump
F Feed port, boost and control
X Test port, control pressure
Ms, Mp Test ports, high pressure
Y, Z Test ports, control pressure
L, U Drain ports
T Vent port

Note for left hand rotation

A Suction port, boost pump
B Pressure port, boost pump

23
 Controls. Electro-hydraulic
The data is specific for electrical controls, and independent of the nominal pump size and PCO pressure cut-off regulation, unless
specified otherwise (see section Controls. Control accuracy). Figures HPV-02 E1 and HPV-02 E2 (page 22, 23) show the standard
mounting position for the respective E-control.

Control signal characteristics

Supply voltage = limiting voltage V 12 24

Hirschmann (not for round solenoids)
Connector type
AMP-Junior-Timer, 2-pin
Voltage type Direct Current (D.C.)
Power consumption W 15.6
Rated current= limiting current mA 1300 650
Swash begin mA 450 +-10 225 +- 10
pilot pressure
Control current Swash end mA 810 410
range 4-10 bar
on request
pilot pressure
range 4-16 bar mA 1200 600

Relative duty cycle % 100

Protection class IP 6K6K, Teil 9
digital control
100 Hz Rectangle,
via Pulse Width Modulation PWM
Pulse duty ratio variable over control range
with Linde transducers
Control types Direct Current
analogue control (with or without superimposed dither signal for
with alternative transducers stability and reducing hysteresis, dither: +-125 mA,
32-40 Hz, pulse duty ratio 1:1)

Minimum response time with standard orifices s 0.5

Displacement relative to control current

100
24 Volt 24 Volt 12 Volt 12 Volt
80 (4-10 bar) (4-16 bar) (4-10 bar) (4-16 bar)
Displacement [%]

60

40

20

0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Control current [mA]

E2-electro-hydraulic control E1P-electro-hydraulic control with PCO

24
 Dimensions. M-controls
Control-specific dimensions for HPV-02 with mechanical-hydraulic controls.

Port sizes and dimensions for M-controls

Rated size 55 75 105 135 165 210 280

Gear pumps 16 22.5 38 44
rated size [cm3]
2-hole mounting flange 4-hole mounting flange
F flange profile
SAE C SAE D SAE E
W shaft profile 16/32 spline pitch 16 / 32
in accordance with
ANSI B92.1 21 teeth 23 teeth 27 teeth 27 teeth 33 teeth
D1 [mm] 127 152.4 165.1
B1 [mm] 181 228.6 224 225
B2 [mm] 101 116 141 142 155
B3 [mm] 101 116 141 135 -
B4 [mm] 192 216 219 240 246
B5 [mm] 194 194
L1 [mm] 225 242 267 288 346 392
L2 [mm] 282 304 329 350 516 571
L3 [mm] 335 359 385 425 591 646
under development

L4 [mm] 151 151

L5 [mm] 70 70
L6 [mm] 48 48
H1 [mm] 88 93 99 106 134 152
H2 [mm] 95 103 105 112 133 150
H3 [mm] 184 188 193 198 226 238
P SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
S SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
A gear pump M27x2 SAE 3/4“
B gear pump M27x2 SAE 1 1/4“
L M22x1.5 M27x2 M33x2
U M22x1.5 M27x2 M33x2
F M22x1.5 M27x2 M27x2
X M22x1.5 M14x1.5
Mp M14x1.5 M14x1.5
Ms M14x1.5 M14x1.5
L1 M22x1.5 M22x1.5
L2 M22x1.5 M22x1.5

Threads metric in accordance with ISO 6149

Threads for SAE high pressure port metric in
accordance with ISO 261
Socket cap screw in accordance with ISO 4762 Shaft profile W
Flange profile F
Further threads on request

25
 Dimensions. H-controls
Control-specific dimensions for HPV-02 with hydraulic controls.

Port sizes and dimensions for H-controls

Rated size 55 75 105 135 165 210 280

Gear pumps 16 22.5 38 44
rated size [cm³]
2-hole mounting flange 4-hole mounting flange
F flange profile
SAE C SAE D SAE E
W shaft profile 16/32 spline pitch 16 / 32
in accordance with
ANSI B92.1 21 teeth 23 teeth 27 teeth 27 teeth 33 teeth
D1 [mm] 127 152.4 165.1
B1 [mm] 181 228.6 224 225
B2 [mm] 101 116 141 143 155
B3 [mm] 101 116 141 135 139
B4 [mm] 192 216 219 240 246
B5 [mm] 231 231
L1 [mm] 225 242 267 288 346 392
L2 [mm] 282 304 329 350 516 571
in development

L3 [mm] 335 359 385 425 591 646

L4 [mm] 133 133
H1 [mm] 88 93 99 106 134 152
H2 [mm] 95 103 105 112 133 150
w/o PCO 194 154 158 163 191 204
H3 [mm]
with PCO 185 190 194 199 201 214
P SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
S SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
A gear pump M27x2 SAE 3/4“
B gear pump M27x2 SAE 1 1/4“
L M22x1.5 M27x2 M33x2
U M22x1.5 M27x2 M33x2
F M22x1.5 M27x2 M27x2
T M22x1.5 M22x1.5
X M14x1.5 M14x1.5
Mp M14x1.5 M14x1.5
Ms M14x1.5 M14x1.5
Y M14x1.5 M14x1.5
Z M14x1.5 M14x1.5

Threads metric in accordance with ISO 6149

Threads for SAE high pressure port metric in
accordance with ISO 261
Socket cap screw in accordance with ISO 4762 Wellenprofil
Shaft W
profile W

Flanschprofil
Flange profileFF
Further threads on request

26
 Dimensions. CA-controls
Control-specific dimensions for HPV-02 with hydraulic-mechanical controls.

Port sizes and dimensions for CA-controls

Rated size 55 75 105 135

Gear pumps 16 16
rated size [cm3]
2-hole mounting flange
F flange profile
SAE C

W shaft profile 16/32 spline pitch

in accordance with
ANSI B92.1
21 teeth
D1 [mm] 127
B1 [mm] 181
B2 [mm] 101 116
B3 [mm] 101 116
B4 [mm] 193 212
B5 [mm] 336
L1 [mm] 225 242
L2 [mm] 289 306
in development
in development

L3 [mm] 343 361

L4 [mm] 207
H1 [mm] 88 93
H2 [mm] 95 103
H3 [mm] 178 184
A gear pump M36x2
P SAE 1“
S SAE 1“
L M22x1.5
U M22x1.5
F M22x1.5
T M22x1.5
X1 M14x1.5
Mp M14x1.5
Ml M14x1.5
Ms M14x1.5
Msp M14x1.5
Mt M14x1.5
Y M14x1.5
Z M14x1.5

Threads metric in accordance with ISO 6149

Threads for SAE high pressure port metric in accordance
with ISO 261
Socket cap screw in accordance with ISO 4762
Further threads on request

Shaft profile W
Flange profile F

27
 Dimensions. E-controls
Control-specific dimensions for HPV-02 with electro-hydraulic controls.

Port sizes and dimensions for E-controls

Rated size 55 75 105 135 165 210 280

Gear pumps
rated size [cm3] 16 22.5 38 44

2-hole mounting flange 4-hole mounting flange

F flange profile
SAE C SAE D SAE E
W shaft profile 16/32 spline pitch 16 / 32
in accordance with
ANSI B92. 21 teeth 23 teeth 27 teeth 27 teeth 33 teeth
B1 [mm] 181 228.6 224 225
B2 [mm] 101 116 141 143 155
B3 [mm] 101 116 141 135 139
B4 [mm] 192 216 219 240 246
B5 [mm] E1 226 226
B5 [mm] E2 230 230
L1 [mm] 225 242 267 288 346 392
L2 [mm] 282 304 329 350 516 571
L3 [mm] 335 359 385 425 591 646
L4 [mm] 183 183
H1 [mm] 88 93 99 106 134 152
H2 [mm] 95 103 105 112 133 150
H4 [mm] E1 /E2
159 164 168 173 218 231
with AMP-JT-connector
in development

H4 [mm] E1 with
195 200 204 209 254 (267)
Hirschmann-connector
D1 [mm] 127 152.4 165.1
P SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
S SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
Mp M14x1.5 M 14x1.5
Ms M14x1.5 M 14x1.5
A gear pump M27x2 SAE 3/4“
B gear pump M27x2 SAE 1 1/4“
L M22x1.5 M27x2 M33x2
U M22x1.5 M27x2 M33x2
F M22x1.5 M27x2 M27x2
T M22x1.5 M22x1.5
X M14x1.5 M14x1.5
Y M14x1.5 M14x1.5
Z M14x1.5 M14x1.5
F2 M14x1.5 M14x1.5
E1-control - -
Ms E2-control
round solenoids
AMP-JT AMP-JT
E1-control Hirschmann, AMP-JT Hirschmann, AMP-JT
My E2-control
AMP-JT AMP-JT
round solenoids
E1-control Hirschmann, AMP-JT Hirschmann, AMP-JT
Mz E2-control
AMP-JT AMP-JT
round solenoids

Threads metric in accordance with ISO 6149 Shaft profile W

Threads for SAE high pressure port metric in Flange profile F

accordance with ISO 261

Socket cap screw in accordance with ISO 4762

Further threads on request

28
 Dimensions. Modular system
The following data enable quick calculation of the overall maximum external dimensions. In each case only the relevant dimensions
are shown so that length, width and height can simply be determined through addition. The actual fitting dimensions of the respective
units are shown on the installation drawing.

2
2

5
1
4
3
3
4

External dimensions for addition

Component Type Length Width Height
1 Basic unit 55 230 210 185
75 245 235 190
105 270 235 210
135 290 280 220
165 in development
210 350 290 275
280 395 315 305

2 Control M1 - 10 95
H1 - 5 55
H1P - 10 75
CA - 135 95
E1 - 5 110
E1P - 10 110
E2 - 15 110

3 Gear pump 16 cm3 60 - -

22,5 cm 3
65 - -
31 cm 3
135 - -
38 cm 3
175 - -
44 cm3 180 - -
No. 2 10 95 -
4 Filter without
No. 3 gear pump 105 -
F-port 90° 15 50 -
5 Coupling flange
not shown
75 - -

6 Intermediate flange SAE B, B-B 20 - -

Shown under Dimensions. SAE C size 55/75 50 - -
Tandem pumps
SAE C size 105 40 - -
SAE C, C-C, D 65 - -
Example:
HPV 135-02 H1 with IGP 22.5, filter no. 3 and coupling flange L. 440 mm W. 390 mm H. 275 mm

29
 Dimensions. Modular system
The following diagrams show the proportions of similar components.

View on mounting flange

H1-control

Filter flange 90°

4-hole
mounting flange without filter

2-hole
mounting flange

>> 4-hole mounting flange

>> 2-hole mounting flange
>> H1-control
>> filter flange 90° without filter

Side view

Control lever offset version

Control lever straight

(IGP 22.5 ccm/rev)

(IGP 16 ccm/rev)

Coupling flange

(filt
er n
(filt o. 2
er n )
o. 3
)
)
o. 2

)
o. 3
er n
er n
(filt
(filt

(EGP 31 ccm/rev)
(EGP 38 ccm/rev)
(EGP 44 ccm/rev)

>> M1-control lever geometry

>> IGP
>> EGP
>> filter
>> coupling flange

30
 Dimensions. Modular system
The following diagrams show the proportions of similar components.

PTO view

Gear pump IGP 16 ccm/rev

Gear pump IGP 22.5 ccm/rev without cover
with cover

Filter arrangement right

(PTO view) for size 55 - 105

(filter no. 3)
(filter no. 2)

>> M1-control
>> IGP 22.5 cm3/rev with cover
>> IGP 16 cm3/rev without cover
>> filter mounting side for rated sizes 55 - 105

31
 Dimensions. Modular system
The following diagrams show the proportions of similar components.

PTO view

AMP-JT-connector standard mounting Release solenoid

position for E2-control for E2-control

AMP-JT-connector mounting position

Hirschmann-connector
turned by 90° for E2-control
mounting position turned
by 90° for E1-control
E-control

Hirschmann-connector
Charge pressure manifold
standard mounting position
for HPV 210-02 and 280-02
for E1-control

PTO-through drive Manual override for

SAE A Hirschmann-connector

Filter flange for

HPV 210-02 and 280-02
Gear pump EGP
Filter arrangement left
(PTO view) for size 135 - 280

>> E1-control with mounting position of solenoid connectors

>> E2-control with mounting position of solenoid connectors
>> manual override
>> Hirschmann-connector
>> AMP-JT-connector
>> filter mounting side for rated size 135 - 280
>> charge pressure manifold for rated size 210 and 280 without filter
>> SAE A PTO-mounting flange
>> EGP

32
 Dimensions. Tandem pumps
Tandem pumps are created by connecting individual HPV units in series, with the pumps arranged by capacity. Positioning the
boost pump(s) at the end of the tandem ensures optimum space utilisation, output allocation and load distribution.

HPV-02 tandem pump

p
front pum
L1
p
rear pum L2
L3

Overall length of tandem pump

Rated size Rear pump HPV 55 HPV 75 HPV 105 HPV 135 HPV 165 HPV 210 HPV 280
Front pump Lengths [mm]

HPV 55 L1 496 - - - - -
with IGP 16 cm³ L2 553 - - - - -
at rear pump
L3 607 - - - - -

HPV 75 L1 513 530 - - - -

with IGP 22.5 cm³ L2 575 592 - - - -
at rear pump
L3 631 648 - - - -
in development

HPV 105 L1 529 546 572 - - -

with IGP 22.5 cm³ L2 591 608 634 - - -
at rear pump
L3 647 663 689 - - -
HPV 135 L1 543 560 586 640 - -
with IGP 22.5 cm³ L2 605 622 648 702 - -
at rear pump
L3 680 696 722 777 - -
HPV 210 L1 610 627 653 689 731 -
with EGP 38 cm³ L2 782 799 825 861 903 -
at rear pump
L3 857 874 900 935 978 -

HPV 280 L1 655 672 698 777 823

L2 834 851 877 in 956 1002
with EGP 44 cm³
at rear pump
development
L3 909 925 951 1030 1076

33
 Dimensions. Multiple pumps
Tandem pumps are created by connecting individual HPV and HPR units in series.

HPV-HPR-02 multiple pump

p
front pum
L1
p L2
rear pum
L3

Overall length of multiple pump

Rated size Rear pump HPR 55 HPR 75 HPR 105 HPR 135 HPR 165 HPR 210
Front pump Lengths [mm]
L1 492 - - - -
HPV 55
L2 549 - - - -
with IGP 16 cm³ at HPR
L3 603 - - - -
L1 509 521 - - -
HPV 75
L2 586 598 - - -
with IGP 22.5 cm³ at HPR
L3 642 653 - - -
in development

L1 525 536 567 - -

HPV 105
L2 602 613 629 - -
with IGP 22.5 cm³ at HPR
L3 657 669 684 - -
L1 539 550 581 637 -
HPV 135
L2 616 627 643 699 -
with IGP 22.5 cm³ at HPR
L3 690 702 717 774 -
L1 606 618 648 686 733
HPV 210
L2 793 805 820 858 905
with EGP 38 cm³ at HPR
L3 868 879 895 932 980
L1 651 663 693 779
HPV 280 in
L2 845 856 872 develop- 958
with EGP 44 cm³ at HPR
L3 919 931 946 ment 1032

34
 Modular system features.
The HPV-02 is based on a modular system and offers the features listed below. This enables the product to be configured to your
requirements. With the modular system being constantly extended, we ask you to contact our sales engineers for the latest system
features.

>> Size >> Pilot pressure range for H-/E-control

>> Vmax >> Control lever geometry
>> Mounting flange >> Position of control lever
>> Coupling flange >> Voltage for E-controls
>> Drive Shaft >> Cut-off for E-controls
>> Direction of Rotation >> Connectors for E-controls
>> PTO direct mounting >> Arrangement of solenoids
>> Tandem pump >> High pressure relief valve
>> Internal gear pump >> Boost pressure relief valve
>> External gear pump >> Cold start relief valve
>> Suction internal gear pump >> Drain port U + L
>> Direction of GP suction >> Filter / charge pressure manifold
>> PTO mounting on IGP >> Filter flange mounting
>> Port threads >> Surface treatment
>> Control >> Name plate

Your notes.

35
How to reach us.
Linde Hydraulics. Sales and service partners.

Internet [Link]

Phone +49.60 21.99-42 01

+49.60 21.99-0 switchboard

Fax +49.60 21.99-42 02

+49.60 21.99-42 30

Email info@[Link]

Mail Linde Material Handling GmbH

Linde Hydraulics

Grossostheimer Str. 198

[Link].10/07.e
63741 Aschaffenburg

P.O. Box 100136

63701 Aschaffenburg

Linde Hydraulics. Sales companies.

(E) Linde Material Handling Ibérica S. A.
Avda. Prat de la Riba, 181, 08780 Palleja (Barcelona), phone +34.9 36 63 32 32, hidraulica@[Link]

(F) Fenwick Linde, Activité Linde Hydraulique

1, rue du Maréchal de Lattre de Tassigny, 78854 Elancourt Cedex, Telefon +33.1 30 68 46 47, [Link]@[Link]

(GB) Linde Hydraulics Ltd.

7, Nuffield Way, Abingdon, Oxon OX14 1RJ, phone +44.12 35.52 28 28, enquiries@[Link]

(I) Linde Material Handling Italia SPA.

Via Luguzzone, 21020 Buguggiate (VA), phone +39.03 32.877 111, [Link]@[Link]

(USA) Linde Hydraulics Corporation

[Link] 82, 5089 Western Reserve Road, Canfield Ohio 44 406, phone +1.330.5 33 68 01, info@[Link]

(BR) Linde Hydraulics do Brasil

Rua Anhanguera, 1.121, Jd. Piratininga - CEP 06230-110, Osasco SP, phone +55.11.36 04 47 56, [Link]@[Link]

(VRC) Linde (China) Forklift Truck Corporation Ltd., Division Hydraulics

No. 89 Jinshang Road, 361009 Xiamen, phone +86.592.55 33 291, hydraulics@[Link]

Excellence at work.

Linde Hydraulics, Grossostheimer Str. 198, 63741 Aschaffenburg

phone +49.60 21.99-42 01, fax +49.60 21.99-42 02, [Link]