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Design of Weld at Location 3: 110 N/mm2 6 MM

The document provides design details of welds at three locations, including weld geometry, material properties, forces and moments acting on the welds, and calculations to check if the welds are safe based on their design strength. Weld 1 is designed with a 6mm fillet weld and is found to be safe. Weld 2 is initially designed with a 6mm fillet weld and found safe, and then redesigned with an 8mm fillet weld which is also found safe.

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Prasad Kapure
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109 views4 pages

Design of Weld at Location 3: 110 N/mm2 6 MM

The document provides design details of welds at three locations, including weld geometry, material properties, forces and moments acting on the welds, and calculations to check if the welds are safe based on their design strength. Weld 1 is designed with a 6mm fillet weld and is found to be safe. Weld 2 is initially designed with a 6mm fillet weld and found safe, and then redesigned with an 8mm fillet weld which is also found safe.

Uploaded by

Prasad Kapure
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

DESIGN OF WELD AT LOCATION 3

DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


FILLET SIZE (s) = 6 mm
THROAT SIZE (a) = 4.2 mm (0.7 x s)
SHEAR FORCE
MAX. HORIZONTAL FORCE (Fx) = 6.1 KN (Refer STAAD File)
MAX. HORIZONTAL FORCE (Fz) = 0 KN (Refer STAAD File)
RESULTANT S.F. (Fs) = 6.1 KN √(Fx2 + Fz2)
AXIAL FORCE
MAX. AXIAL FORCE (Fa) = 5.3 KN (Refer STAAD File)
BENDING MOMENT
MAX. HORIZONTAL B.M. (Mx) = 0 KNm (Refer STAAD File)
MAX. VERTICAL B.M. (My) = 0 KNm (Refer STAAD File)
RESULTANT B.M. (M) = 0.00 KNm √(Mx2 + My2)
TOTAL LENGTH OF WELD (L) = 200 mm
M.S. SECTION SIZE
HEIGHT (h) = 100 mm
WIDTH (w) = 50 mm
DISTANCE TO EXTREME FIBRE (y) = 50 mm c.g. of section
MOMENT OF INERTIA (Ix) = 1750000 mm4 2(a x h3) + 2 x (a x w x y2)
MAX. BENDING FORCE/mm (B) = 0.000 KN/mm (M x y / Ix)
MAX. SHEAR FORCE /mm (S) = 0.031 KN/mm (Fs / L)
MAX. AXIAL FORCE /mm (A) = 0.027 KN/mm (Fa / L)
STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
RESULTANT FORCE /mm ® = 0.040 KN/mm √(B2 + S2+ A2) SAFE

PROVIDE 6mm WELD ALLAROUND


DESIGN OF WELD

DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


FILLET SIZE (s) = 6 mm
THROAT SIZE (a) = 4.2 mm (0.7 x s)
SHEAR FORCE
MAX. HORIZONTAL FORCE (Fx) = 30 KN (Refer STAAD File)
MAX. HORIZONTAL FORCE (Fz) = 0 KN (Refer STAAD File)
RESULTANT S.F. (Fs) = 30 KN √(Fx2 + Fz2)
AXIAL FORCE
MAX. AXIAL FORCE (Fa) = 42 KN (Refer STAAD File)
BENDING MOMENT
MAX. HORIZONTAL B.M. (Mx) = 0 KNm (Refer STAAD File)
MAX. VERTICAL B.M. (My) = 0 KNm (Refer STAAD File)
RESULTANT B.M. (M) = 0.00 KNm √(Mx2 + My2)
TOTAL LENGTH OF WELD (L) = 470 mm
M.S. SECTION SIZE
DIAMETER OF PIPE (D) = 150 mm
INEER DIA OF WELD (d1) = 150 mm
OUTER DIA OF WELD (d2) = 154.2 mm (d1 + a)
DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
MOMENT OF INERTIA (Ix) = 2900877.4198 mm4 (∏/64(d24-d14))
MAX. BENDING FORCE/mm (B) = 0.000 KN/mm (M x y / Ix)
MAX. SHEAR FORCE /mm (S) = 0.064 KN/mm (Fs / L)
MAX. AXIAL FORCE /mm (A) = 0.089 KN/mm (Fa / L)
STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
RESULTANT FORCE /mm ® = 0.110 KN/mm √(B2 + S2+ A2) SAFE
DESIGN OF WELD AT LOCATION 2

DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


FILLET SIZE (s) = 6 mm
THROAT SIZE (a) = 4.2 mm (0.7 x s)
SHEAR FORCE
MAX. HORIZONTAL FORCE (Fx) = 11.5 KN (Refer STAAD File)
MAX. HORIZONTAL FORCE (Fz) = 4.7 KN (Refer STAAD File)
RESULTANT S.F. (Fs) = 12.423365084 KN √(Fx2 + Fz2)
AXIAL FORCE
MAX. AXIAL FORCE (Fa) = 0.2 KN (Refer STAAD File)
BENDING MOMENT
MAX. HORIZONTAL B.M. (Mx) = 5.2 KNm (Refer STAAD File)
MAX. VERTICAL B.M. (My) = 3.9 KNm (Refer STAAD File)
RESULTANT B.M. (M) = 6.50 KNm √(Mx2 + My2)
TOTAL LENGTH OF WELD (L) = 600 mm
M.S. SECTION SIZE
HEIGHT (h) = 150 mm
WIDTH (w) = 150 mm
DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
MOMENT OF INERTIA (Ix) = 9450000 mm4 2(a x h3) + 2 x (a x w x y2)
MAX. BENDING FORCE/mm (B) = 0.052 KN/mm (M x y / Ix)
MAX. SHEAR FORCE /mm (S) = 0.021 KN/mm (Fs / L)
MAX. AXIAL FORCE /mm (A) = 0.000 KN/mm (Fa / L)
STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
RESULTANT FORCE /mm ® = 0.056 KN/mm √(B2 + S2+ A2) SAFE

PROVIDE 6mm WELD ALLAROUND


DESIGN OF WELD AT LOCATION 2

DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


FILLET SIZE (s) = 8 mm
THROAT SIZE (a) = 5.6 mm (0.7 x s)
SHEAR FORCE
MAX. HORIZONTAL FORCE (Fx) = 0 KN (Refer STAAD File)
MAX. HORIZONTAL FORCE (Fz) = 5 KN (Refer STAAD File)
RESULTANT S.F. (Fs) = 5 KN √(Fx2 + Fz2)
AXIAL FORCE
MAX. AXIAL FORCE (Fa) = 25 KN (Refer STAAD File)
BENDING MOMENT
MAX. HORIZONTAL B.M. (Mx) = 5.2 KNm (Refer STAAD File)
MAX. VERTICAL B.M. (My) = 3.9 KNm (Refer STAAD File)
RESULTANT B.M. (M) = 6.50 KNm √(Mx2 + My2)
TOTAL LENGTH OF WELD (L) = 600 mm
M.S. SECTION SIZE
HEIGHT (h) = 150 mm
WIDTH (w) = 16 mm
DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
MOMENT OF INERTIA (Ix) = 4158000 mm4 2(a x h3) + 2 x (a x w x y2)
MAX. BENDING FORCE/mm (B) = 0.117 KN/mm (M x y / Ix)
MAX. SHEAR FORCE /mm (S) = 0.008 KN/mm (Fs / L)
MAX. AXIAL FORCE /mm (A) = 0.042 KN/mm (Fa / L)
STRENGTH OF WELD /mm LENGTH = 0.616 KN/mm (Pw x a)
RESULTANT FORCE /mm ® = 0.125 KN/mm √(B2 + S2+ A2) SAFE

PROVIDE 6mm WELD ALLAROUND

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