Horse power ratings as per IS 10002/BS:5514/DIN 6271/ISO 3046

Continuous Power Curve Fuel Stop Power Curve

200
Continuous Power Curve 250
180
160 200
140
120 150

hp
hp

100
80 100

60
40 50

20
0 0

1500 1800 2000 2200 2300 2500 1500 1800 2000 2200 2300 2500
rpm rpm

3R1040 6R1080
4R1040 6R1080T
4R1040T 6R1080TA

KIRLOSKAR OIL ENGINES LIMITED

Khadki, Pune - 411 003, India. Tel.: +91(20) 2581 0341, 2581 5341.
Fax: +91(20) 2581 3208, 2581 0209.
E-mail: kgpi@[Link] [Link]/kgpi/[Link]

ZONAL OFFICES
R1040 SERIES
l Ground Floor, D Block, Pruthvi Tower, Jodhpur Char Rasta, Ahmedabad - 380 015. Phone : +91(79) 2692 9687, 2692 4687. l 2nd Floor, Shri Lakshmi Complex, 15, St. WELL THOUGHT - OUT ENGINES
Marks Road, Bangalore - 560 001. Phone : +91(80) 2558 7562, 2558 7566, 2558 7569, 2558 7570. Fax : +91(80) 2558 7559. l Nelson Tower, 1st Floor,
2nd Wing, 117, Nelson Manickam Road, Chennai - 600 029. Phone : +91(44) 2374 4624, 2374 4661, 2374 4875, 2374 4874. Fax : +91(44) 2374 4625.
l 8th Floor, Poonam Building, Flat Nos. 8A & 8B, 5/2, Russel Street, Kolkata - 700 071. Phone : +91(33) 2217 0858, 2217 0860, 2217 0861. Fax : +91(33) 2217 0859.
l UCO Bank Building, Parliament Street, New Delhi - 110 001. Phone : +91(11) 2371 1786, 2371 8544, 2371 9490, 2331 9484, 2331 9473. Fax : +91(33) 2371 0159.
AREA OFFICES
l 1/A, Unit III, Station Square, Bhubaneshwar - 751 001. Phone : +91(674) 253 2096. Fax : +91(674) 253 0382. l Door No. 39-5392, Padmashree, Panampally
Nagar, H.B. Colony, Kanayannur Taluk, Dist. Ernakulam, Cochin - 682 036. Phone : +91(484) 231 6687, 231 6653. Fax : +91(484) 231 6652. l G S Road,
Bangagarh, Opp. IDBI, Guwahati - 781 005. Telefax : +91(361) 256 2894, 256 6284, 245 1587. l 37-38 Lasudia Mori, Near TCI Petrol Pump, Opp. Gurudwara,
Dewas Naka, Indore - 452 010. Phone : +91(731) 280 2307, 280 2308. l D-24, Durlabh Niwas, Subhash Marg, 'C' Scheme, Jaipur - 302 001. Phone : +91(141) 236
1789, 236 3389. Fax : +91(141) 236 8148. l 498/143 KA, Main Faizabad Road, Near IT College Crossing, Upper Floor of State Bank of Indore, Lucknow - 226 007.
Phone : +91(522) 232 3130, 278 9633, 278 9565. Fax : +91(522) 278 9764. l 408, 4th Floor, Savitri Complex, G T Road, Ludhiana - 141 001. Phone : +91(161) 253
1372, 253 1848, 254 6667, 254 6668. Fax : +91(161) 254 3847. l l 10, Corporate Park, Swastik Mill Compound, Sion-Trombay Road, Chembur, Mumbai - 400 071.
Phone : +91(22) 2528 9866, 2528 7584, 2527 5075. Fax : +91(22) 2527 8029. l 7-20, NDR Godown Complex, Goods Shed Road, Moosapet, Hyderabad-500018.
Phone: +91(40) 23801562, 163.
NOTE : As continuous developments are contemplated, the information and illustrations are subject to change and are not binding.
© Oracle is a registered trademark of Oracle Corporation.
Product Support : Brief specifications
Kirloskar has one of the most
extensive service networks in Models 3R1040 4R1040 4R1040T 4R1040TA 6R1080 6R1080T 6R1080TA
India. Almost 90% of Kirloskar Engine Vertical Vertical
medium engines are within a 100 Description Liquid-cooled, compression liquid-cooled , compression
kilometre periphery of a Kirloskar Ignition four stroke cycle diesel engines Ignition, four stroke cycle diesel engines
Service Dealer. 198 Service
NA NA Turbo Turbo After NA Turbo Turbo After
Dealership locations provide
Bore x Stroke (mm) 105 x 120 105 x 125
relentless service to the customers.
The location of the dealerships and Displacement (cc) 3120 4160 4160 4160 6480 6480 6480
their infrastructure is continually Compression Ratio 18 : 1 18 : 1 17 : 1 17 : 1 17.6 : 1 17.6 : 1 14.5 : 1
assessed based on the Kirloskar Direction of Rotation Counter-clockwise (looking at flywheel end )
engine population build-up in each
Speed-
territory, and the emerging service
Max Operating
needs of the customers. Out of 2500
(rpm)
these, 68 Service Dealership
locations provide 24-hour service. Min. operating
1500
The number of Service Dealerships (rpm)
that provide 24-hour service are Kirloskar engines: Prime movers to your business. Dry weight 398 494 521 550 700 700 850
growing day by day. Additionally, of engine, with
Kirloskar Territory Managers, Kirloskar Oil Engines Limited, founded in 1946 and popularly known as Radiator, without
Service Engineers and Technicians Bell housing
are stationed at 21 Kirloskar Area KOEL is India's leading manufacturer of the finest and widest range of diesel Dry weight of 424 522 550 580 775 775 900
Offices. A well spread out service engine with
engines - from 3 hp to 800 hp, and from 2400 hp to 11,000 hp. The engines
network manned by about 1,545 flywheel & SAE3
Kirloskar trained engineers and are branded as 'Kirloskar'. With annual manufacturing volumes exceeding Flywheel Housing
technicians ensures prompt service & Radiator
200,000 engines, Kirloskar engines are available in both air-cooled and liquid-
and easy availability of genuine
Weight of 41 41 41 41 41 41 41
spare parts, thus enabling highest cooled versions. The main engine manufacturing plant is at Pune, and other
standard flywheel
up time for Kirloskar engines.
manufacturing locations are Nashik, Ahmednagar, Rajkot, Indore and for (kg)
All pervasive IT in
operations: Kolhapur. Kirloskar engines are used as prime movers in Industrial,
Having foreseen the power of IT to Agriculture, Power Generation as well as Marine applications. The engine
transform businesses, way back in
1998, KOEL installed the world's manufacturing facilities are continually upgraded and improved to ensure the Approximate shipping specifications with standard equipment
leading Enterprise-wide Solution
requisite quality at competitive costs. Critical components like crankcases,
(ERP) Oracle. This installation is
Model Net Weight (kg) Gross Weight (kg) Packing case size (mm)
noted to be one of the most crankshafts, camshafts, gear casing, cylinder heads and connecting rods are
comprehensive installations of
manufactured in-house. KOEL also manufactures for its exclusive use, special 3R1040 398 550 1433 x 864 x 1143
Oracle in the manufacturing
industry. The installation of ERP in purpose machines to achieve critical degrees of precision that international
4R1040 494 600 1433 x 864 x 1143
1998 was followed up with net
enabled business processes in 2000.
specifications demand. The prestigious ISO 9001 certification for Quality
With this initiative, Kirloskar 4R1040T 521 730 1433 x 864 x 1143
Management Systems in 1992 and ISO 14001 certification for Environmental
Service Dealers, OEMs, Area Sales
Offices, Suppliers and the Logistic Management Systems in 1999 are proof of Kirloskar's commitment to quality 4R1040TA 550 870 1433 x 864 x 1143
Providers form a digital community and environment. KOEL is the first engine manufacturing company in India
that is ever ready to respond to 6R1080 700 865 1740 x 1117 x 1320
each customer need efficiently. to be awarded the ISO 14001 certification. At Kirloskar, we believe that the
The Service Dealerships are able to 6R1080T 700 1150 1740 x 1117 x 1320
industry and the environment can, and must, coexist in a mutually beneficial
respond to customer needs quickly
and efficiently by accessing round- way. Bringing this thought into practice, is what has driven us to manufacture 6R1080TA 850 1310 1740 x 1117 x 1320
the-clock latest service
engines that are not only eco-friendly, but are also manufactured in an
information and parts’ availability
over the internet, 24 hours a day, environment-friendly way.
 Standard equipment Horse power ratings as per IS 10002/BS:5514/DIN 6271/ISO 3046
l In line vertical liquid cooled
Engine Rpm Continuous Rating ICXN Fuel Stop Power IFN
diesel engine
Power Max Torque Power Max Torque
l Anti clockwise rotation HP kg-m @ 1300-1400 rpm HP kg-m @ 1300-1400 rpm
(looking from flywheel end). 3R1040 1500 38 18 42 20
1800 43 47
l 12V electric starting with
2000 47 50
starter, without wiring, 2200 50 54
2300 51 55
l Battery charging Alternator
2500 52 56
l MICO fuel pump 4R1040 1500 52 25 57 28
l Lube oil cooler 1800 60 66
2000 65 70
l Lube oil filter 'Spin on type' 2200 68 76
l Twin bowl fuel filter 2300 69 77
2500 72 80
l Dry type air cleaner with
4R1040T 1500 72 34 79 38
pre-cleaner 1800 85 93
l Exhaust silencer 2000 92 101
2200 94 105
l Expansion bellow 2300 97 106
Engine Control panel and 2500 99 110
User advantages Optional equipment. l

wiring harness 4R1040TA 1500 105 50 116 55

Benefits of the same engine 1800 - -
family covering the output range l Residential type exhaust silencer. l Fuel pipes 2000 - -
38 to 189 BHP and variety l Radiator, radiator fan 2200 - -
l Heat exchanger cooling arrangement. 2300 - -
of equipment: l Flywheel with starter ring 2500 - -
l Lowest possible parts stocking l Holset type flexible coupling with following unfinished l Engine foots suitable for 6R1080 1500 79 38 88 42
to meet any field service need. 1800 92 102
rigid mounting
bore flanges. 2000 97 108
85% components are common 2200 105 116
throughout the R1040 l Standard oil filling and raised 2300 107 117
Engine Model Unfinished bore / Coupling Type 2500 110 120
engine family. dipstick arrangement
Special lube oil sumps to suit 6R1080T 1500 126 60 139 67
l As the R1040 engine family also 2R1040 25 mm ( 0.12 RB ) l
1800 133 146
has a very wide operating speed high inclinations (details on 2000 145 160
range upto 2500 rpm, the need 3R860/3R1040 25 mm ( 0.12 RB ) request ) 2200 150 165
2300 152 167
for training of maintenance l Flywheel housing 2500 153 168
4R1040 25 mm ( 0.12 RB )
personnel is minimized. (SAE4,3,2 and 1) 6R1080TA 1500 156 73 171 81
l Better logistics support is possible 4R1040T 30 mm ( 0.20 RB ) 1800 167 185
l 24V electrical starting system
2000 178 198
due to lower weight and volume
l Cold starting aid for engine 2200 185 205
of equipment and individual 6R1080T/TA 30 mm ( 0.24 RB ) 2300 186 207
starting below minus 50 C
engine parts, lower frequency of 2500 189 210
l Provision for gear driven hydraulic pump. down to minus 200 C
workshop attendance, extended
(details on request) Notes:
MTOBs, faster maintenance, l Belt / gear driven compressor.
l Mud filter and Continuous rating
extended diesel and lube oil top-
up intervals. l Automatic engine shut-down arrangement in case of low water separator l For NA engines as per ISO 3046 ICXN (NA - Naturally aspirated, TC - Turbocharged, TA - Turbo After Cooled)

l Agency Certification by l Holset / equivalent coupling l The power available for heavy continuous load. An over load of 10% is permissible for 1 hour for every 12 hours of consecutive running.
lube oil pressure, high cylinder head temperature, #Note: Selection depends on Fuel stop power rating
institutions like R&D Dighi,
Pune, ARAI Pune for engines application, rpm and torque l As per power available for variable load/variable speed applications where the average load factor is as high as 70% (Approval from
V belt-failure and engine over speed (details on request)
used in Defence, Mining and to be transmitted. Consult KOEL Engineering Dept. is essential for applying max. power rating to a particular application).

Government sectors. l Industrial Power Take-Offs (Twin Disc type)# KOEL R&E for proper selection. *As continuous developments are contemplated, the engine specifications are subject to change without prior notice.
 365 days a year, including a leap application like tractor, fork
Overall dimensions and installation drawings

R1040 SERIES
year. In the year 2005, KOEL is lift etc.
(2R1040/3R860/3R1040/4R1040T/4R1040TA/6R1080T/6R1080TA Engines)
expanding the IT applications in l The rigid structure also ensures

the area of Customer Relationship minimum cylinder bore

A B C D E X Y Management [CRM]. The CRM distortion, low lube oil
Module will enable KOEL to consumption, extended life
3R1040 1046 690 695 1087 285 600 383.5 actively address the needs of its of lube oil and reduced
existing as well as prospective particulate emission.
4R1040 1140 823 650 1093 285 600 513.5 customer base. l The rigid and integral cylinder

Liquid-cooled diesels, head is equipped with

4R1040T 1281 823 650 1005 285 600 513.5 replaceable valve seats and valve
engineered to economise.
Maximum economy and reliability guides. The heads are provided
4R1040 TA 1490 823 900 1836 240 600 513.5 with six bolts per cylinder to
are the features of Kirloskar diesel
engines. The power units are ensure uniform clamping. Steel
6R1080 1822 1137 909 1416 285 647 600 backbone cylinder head gasket
produced to meet the high
precision and quality standards ensures proper sealing.
6R1080 T 1822 1137 909 1416 285 647 600
l Crankshaft is of forged alloy steel
symbolised by the name Kirloskar.
A strictly modular design ensures with hardened journals and pins.
6R1080TA 1822 1137 1060 1416 285 647 600
component standardisation which l Rigid engine structure and

resolves many spare parts’ supply crowned gears in gear

All dimensions are in mm problems. The R1040 engine series train substantially reduce
conform to Euro I & II/COM Stage the engine noise.
For 3R, 4R, 4RT, 4RTA there are 4 holes, 16 drill through for engine foot
I & II and US Tier I & II norms for l Ability to take drive from both
For 6R, 6RT, 6RTA there are 12 holes, 16 drill through for engine foot engine ends to meet specific
off-road use.
For 4RTA, 6R, 6RT, 6RTA there are 4 slots for mounting radiator on base plate application requirement.
Salient features
These dimensions may vary from alternations depending on applications. l High back up torque provision
l Designed for heavy duty
Industrial applications like for engine-mounted, belt or gear-
Tractor, Mining, Earth Moving, driven compensatory, gear driven
Construction, Material handling, hydraulic pump to meet specific
Automotive market segments. application requirements for
l The Piston is designed to have
compact installation.
l All maintenance points like fuel
centralised cavity. High air to
fuel ratio, injectors with smaller pump, fuel lift pump, lube oil
spray holes and large number of filling, dipstick, fuel and lube oil
A C holes ensure proper combustion filters on one side for easy
of fuel. maintenance. Injectors are
l Piston continuously cooled by housed outside rocker cover to
built-in oil jet spray for minimum enable easy maintenance.
liner piston wear. In-line gear l Wet liners ensure low cost of

driven MICO fuel pump with maintenance as compared to

AIR EP-RSV governor for ease of fuel engines with dry liners. Also wet
setting and field servicing. liners are easy to replace at site
l Lower fuel consumption as without any special tooling.
D
compared to other engines in l Meeting prevailing emission
ALTERNATOR

this class. norms and capable to meet likely

1 2 3 4
l Full flow plate type lube oil filter future emission norms.
for maintaining optimum lube oil l MTBO of minimum 8000 hours

0.00
temperature. Low operating cost as compared
MAIN BORE AXIS

l No external lube oil piping for to other engines in its class

[Link] NO.1

[Link] NO.2

[Link] NO.3

[Link] NO.4

engine lubrication. (lube oil change period of

l Lube oil coolers are of modern 400 hours, low fuel and lube
E

plate type design, which is oil consumption).

compact and efficient. l Turbocharged and Turbo After
X l Rigid Load bearing crank case, cooled versions available for 4
B Y acts as load bearing member for and 6 cylinder engines.