Solar PCU

1 KVA to 100 KVA

The unlimited source of energy.
Company Profile Strengths of Consul
Consul was founded in 1981 and has over 30 years › Nationwide Sales & Service network in
of experience in power backup and conditioning over 70 locations
systems Consul has expanded into solar energy › 120 sales people across India
to realise its vision of providing sustainable, › 250 service engineers across India
innovative and cost-effective solutions to meet › More than 700 employees
India's ever-increasing power needs. › Three manufacturing units located in
Chennai & Pune
Consul is a leader in the field of power backup & › Full fledged R & D Center at Pune approved
conditioning with more than 250,000 installations by Ministry of science & technology
backed up by in-house design and manufacturing › MNRE approved channel partner
of UPS, Voltage stabilizers, Isolation transformers, › Over 3 MW Off Grid solar installations
Inverters, Solar PCU, Solar UPS, MPPT charge › ISO 9001 & 14001 certified organization
controller.

Awards & Credentials

Consul Awards
› SD Awards, No 2 Power Electric Company of the › A++ Customer satisfaction rating by SoftDisk
Year, 2012 magazine 2012, 2011

Consul Solar PCU (Power Conditioning Unit)

SOLAR PCU FEATURES
› Hybrid Design (Grid & Solar Charging)
› Inbuilt MPPT (Maximum Power Point Tracking) charge controller
› High Efficiency Design
› Superior MPPT Algorithm
› Solar priority / Grid Priority Logic
› Electronic Protection
› Microcontroller based intelligent design
› Auto restart facility
› LCD / LED Display
› Compact / Rugged design
› Remote monitoring facility (Optional)
› Multiple MPPT Design ** (Only in Three Phase Solar PCU)
› Output transformer for reliability

www.consulsolar.com Solar PCU 1 KVA to 100 KVA

Single Phase PCU Rating
Model Rating Voltage Max Solar Model
Panel Capacity
Single Phase
CPCU1KVA48V1P 1 KVA 48 V 1 KWp Solar PCU
CPCU2KVA48V1P 2 KVA 48 V 2 KWp 1 KVA to 10 KVA

CPCU3KVA48V1P 3 KVA 48 V 3 KWp

CPCU4KVA96V1P 4 KVA 96 V 4 KWp

CPCU5KVA120V1P 5 KVA 120 V 5 KWp

Single Phase PCU Block Diagram
CPCU6KVA144V1P 6 KVA 144 V 6 KWp 1-10 KVA Solar PCU

CPCU8KVA180V1P 8 KVA 180 V 8 KWp Grid

Grid Input
Charger

CPCU10KVA180V1P 10 KVA 180 V 10 KWp Transformer

MPPT Inverter
Charger

Solar PV 230v
Panel Output
Battery

Three Phase PCU Rating

Model Rating Voltage Max Solar Three Phase Solar PCU
Panel Capacity
10 KVA to 100 KVA
CPCU10KVA240V3P 10 KVA 240 V 10 KWp

CPCU15KVA240V3P 15 KVA 240 V 15 KWp

CPCU20KVA240V3P 20 KVA 240 V 20 KWp

CPCU25KVA240V3P 25 KVA 240 V 25 KWp

CPCU30KVA240V3P 30 KVA 240 V 30 KWp

CPCU40KVA240V3P 40 KVA 240 V 40 KWp

CPCU50KVA240V3P 50 KVA 240 V 50 KWp

CPCU80KVA240V3P 80 KVA 240 V 80 KWp

CPCU100KVA240V3P 100 KVA 240 V 100 KWp

Three Phase PCU Block Diagram

40 KVA Solar PCU
3 Phase
Grid Supply Grid
Charger

MPPT
Charger 1

MPPT Inverter
Charger 2
415V
3 Phase
Output
MPPT
Charger 3

MPPT
Charger 4

Solar Panel
Battery

www.consulsolar.com Solar PCU 1 KVA to 100 KVA

Technical Specifications - Single Phase PCU

P
P

V1
1P

1P

1P

1P

V1

V1

V1

80
8V

8V

8V

6V

20

44

80

A1
4

1
VA

VA

VA

VA

VA

VA

VA

KV
1K

2K

3K

4K

5K

6K

8K

10
CU

CU

CU

CU

CU

CU

CU

CU
Model

CP

CP

CP

CP

CP

CP

CP

CP
Inverter Capacity 1 KVA 2 KVA 3 KVA 4 KVA 5 KVA 6 KVA 8 KVA 10 KVA

MPPT Charge Controller

Technology MPPT Charge Controller
Controlling Element MOSFET IGBT

MPPT Max Voltage 90 VDC 192 VDC 240 VDC 288 VDC 360 VDC

MPPT Output Voltage 48 VDC 96 VDC 120 VDC 144 VDC 180 VDC
MPPT Max Current 20 A 40 A 60 A 40 A 50 A

MPPT Efficiency > 93%

Inverter
Technology MOSFET based IGBT based True Sine Wave Inverter
True Sine Wave Inverter
Output Voltage & Regulation 1 Phase, 230 VAC, +/- 2%

Output Frequency 50 Hz +/- 0.5 HZ

Voltage THD < 3%

Inverter Efficiency > 85% > 87% > 88% > 90%

Efficiency Measurement As per IEC 61683

Environmental Testing As per IEC 60068-2 (1, 2, 14, 30)

Operating Temperature (up to 50° with deration)

Relative Humidity 95% non-condensing

Protections 1. Short Circuit 2. Overload protection 3. Under Voltage & Over Voltage of Batteries
4. Reverse Polarity Protection both for PV and Battery
5. Output Under & Over Voltage 6. Surge Protection

Acoustic Noise < 50 DB at 1M

Cooling Forced Air Cooled

Crest Factor 3:1

LED Indication 1. Mains ON 2. Inverter On 3. Battery Low 4. Overload 5. PV On

LCD Display 1. Output Voltage 2. Output Current 3. Output Frequency

4. PV Voltage 5. PV Current 6. Load Capacity % 7. Battery Voltage

Sleep Mode (Optional) When output load is < 2%

Grid Charger
AC Input 230 VAC +20% -30% , 1ф

Frequency 50 Hz +/-10%
Charging Current 10 Amps 10 Amps (Higher grid charger available on request**)

Charging Type CVCC / Bidirectional CVCC / Grid Charger

Overload 110% for 1 min, 110% for 5min,150% for 30 sec, 200% for 5 sec
150% for 5 sec

www.consulsolar.com Solar PCU 1 KVA to 100 KVA

Technical Specifications - Three Phase PCU

P
P

V3
P

P
P
P

V3
V3

V3

V3
V3
V3

V3

V3

40
40
40

40

40
40
40

40

40

2
A2

VA
A2

A2

A2
A2
A2

A2

A2

KV

0K
KV

KV

KV
KV
KV

KV

KV

80

10
30

40

50
15
10

20

25

CU

CU
CU

CU

CU
CU
CU

CU

CU

CP

CP
Model

CP

CP

CP
CP
CP

CP

CP
Inverter Capacity 10 KVA 15 KVA 20 KVA 25 KVA 30 KVA 40 KVA 50 KVA 80 KVA 100 KVA

MPPT Charge Controller

Technology MPPT Charge Controller
Controlling Element IGBT
MPPT Max Voltage 400 VDC

MPPT Output Voltage 240 V

MPPT Max Current 40A 30A*2Nos 40A*2Nos 30A*3Nos 40A*3Nos 40A*4Nos 40A*5Nos 40A*8Nos 40A*10Nos
MPPT Efficiency > 93%

Inverter
Technology IGBT based True Sine Wave Inverter

Output Voltage & Regulation 3 Phase, 4 Wire 415 VAC, +/- 1% for balanced load

Output Frequency 50 Hz +/- 0.5 HZ

Voltage THD < 3%

Inverter Efficiency 93 % @ 0.8PF

Efficiency Measurement As per IEC 61683

Environmental Testing As per IEC 60068-2 (1, 2, 14, 30)

Operating Temperature 0 to +40°C (up to 50° with deration)

Relative Humidity 95% non-condensing

Protections 1. Output Short Circuit 2. Overload protection 3. Output Under Voltage

4. Output Over Voltage 5. Over Charge Batteries 6. DC Over Voltage

Acoustic Noise < 50 DB at 1M

Cooling Forced Air Cooled

Crest Factor 3:1

LCD Display 1. Output Phase Voltage 2. Output Phase Current 3. Battery Voltage
4. Battery Current 5. Output Frequency 6. Faults 7. Status Information.

Overload 110% for 5min, 150% for 1 Min

Man Machine Interface Yes

Grid Charger
AC Input 415 VAC -20/+15%

Frequency 50 Hz +/-10%
Charging Type CV/CC Charger

Charging Voltage 270V

Battery Charging Current 10 A Standard ( Higher rating available on request**)

www.consulsolar.com Solar PCU 1 KVA to 100 KVA

Installations

Solar Installations Application Areas Consul Solar Products

› Tata Power Solar › Corporate offices & Solutions
› Mahindra EPC Services › Banks › Domestic / Home Inverter
› NTC Hasan › Remote locations 600VA to 1KVA
› Fortis Hospital › Hospitals › Single Phase Solar PCU
› MSSIDC › Hotels 1 KVA to 10 KVA
› Sahayadri Agro › ATM › Three Phase Solar PCU
› Hiranandani Estate › Petrol Pumps 10 KVA to 100 KVA
› Medicity › Homes / Residential › Solar UPS
› Bank of India › Colleges / Universities › Solar Power Packs
› Bank of Baroda › Schools › Solar Power Plant
› Bank of Maharashtra › NGO
› Pallavan Grama Bank › Rural Health Care centres
› Ministry of Health: › Small offices
Govt. of Maharashtra › Factories
for PHCs across the State › Telecom
› MP Urja
› Keltron, Trivandrum

Corporate address
Consul Consolidated Pvt. Ltd., 4/329-A, Old Mahabalipuram Road, Chennai - 600041.
Tel : 044 - 3000 4100 / 10 / 20 Fax: 2454 1560 Email : [email protected]

Manufacturing Unit
www.consulindia.com Megatech Power Equipments Pvt. Ltd. (A part of Consul Consolidated)
www.consulsolar.com Megatech House, S.No. 36/1/1, Holkarwadi, Tal.Haveli,
www.megatechups.com Dist. Pune - 412 308. Maharashtra. India.