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Liebherr Mining Ground Engaging Tools

The document discusses Liebherr's ground engaging tool solution for mining equipment. It offers three tooth profiles in five sizes compatible with Liebherr mining backhoes and shovels. The innovative design features self-sharpening teeth, a single locking system, and a truly hammerless replacement system. The solution aims to improve productivity and reduce operating costs through better penetration, longer component life, increased uptime, and reduced inventory.
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0% found this document useful (0 votes)
983 views12 pages

Liebherr Mining Ground Engaging Tools

The document discusses Liebherr's ground engaging tool solution for mining equipment. It offers three tooth profiles in five sizes compatible with Liebherr mining backhoes and shovels. The innovative design features self-sharpening teeth, a single locking system, and a truly hammerless replacement system. The solution aims to improve productivity and reduce operating costs through better penetration, longer component life, increased uptime, and reduced inventory.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Liebherr Mining

Ground Engaging Tools


made for Liebherr Buckets
Ground Engaging Tools Range
• 3 tooth profiles in 5 tooth sizes
• Adapter and corner adapter
• Wear cap and corner wear cap
• Wing and lip shroud 90° tool maneuver

Innovative Design
• Self-sharpening teeth
• One single locking system
• Truly hammerless system
• Interchangeable wing shrouds
and corner wear caps

2 Ground Engaging Tools


Liebherr Mining GET Solution - Outline
With an ever-increasing productivity focus, Liebherr has developed a complete
mining Ground Engaging Tools solution to complement Liebherr’s mining backhoe
and face shovel bucket design. A synergy that enables easy material penetration
while extending the life of the bucket.

Three Tooth Profiles, in Five Sizes


The Z system is available in three profiles to cover an extensive range of applica-
tions types, from well-blasted material to very hard ground. Liebherr GET solution
is compatible with mining backhoes and face shovels from R 9100 up to R 9400.

Innovative Design
Thanks to the self-sharpening tooth design, machine operators will experience an
optimal combination of bucket penetration and high fill factor over the teeth life-
time. To reduce parts inventory Liebherr has designed a single wing shrouds and
corner wear caps for each model, interchangeable from left hand side, right hand
side and top to bottom.

One Single Locking System


To increase machine uptime and reduce tooling to one unique extraction tool, the
teeth, shrouds and wing shrouds are equipped with one single locking system. In
addition the wear cap does not require any locking system as it is slipped on the
adaptor and locked by the tooth.

Truly Hammerless System


With its unique hammerless locking system, the replacement of the teeth and the
wing shrouds is simple: the securing pin, the tooth, and the adapter are quickly
locked by a 90° tool maneuver.

Customer Benefits
• Better supply chain coordination
• Higher productivity
• Reduced operating and owning costs
• Reduced parts inventory
• Maximized machine uptime

Easy Serviceability
• One single locking system
• Truly hammerless system
• A simple tooth exchange
• A single person can release it

Proactive Service Supplying


• Global network of Liebherr affiliates
and exclusive representatives
• Customer specific requirement study
• Collaborative solution development

Ground Engaging Tools 3


Tooth and Adapter Wear Cap Corner Wear Cap

4 Ground Engaging Tools


Ground Engaging Tools Range
The Z system is available in three profiles to cover an extensive range of application
types, from well-blasted material to very hard ground.

Tooth Profiles

The long-drawn pointed shape provides a sharp


cutting edge for superior penetration in rocky and
blasted material up to medium compacted ground.

CL-Profile

The wide, thick tooth sole delivers long service life in


abrasive soils and blasted rock applications; this
profile perfectly fits a bottom dump bucket config-
uration.
CR-Profile

The pointed shape offers optimal penetration for very


hard and compacted ground applications.

P-Profile

Tooth Sizes
Available in five different sizes, Liebherr GET are compatible with mining backhoe
and face shovel from R 9100 up to R 9400.

R 9100
Buckets R 9150 R 9250 R 9350 R 9400
R 984 C
GP
Z90 Z100 Z120 Z140
General Purpose
HD
Z100 Z110 Z120 Z140
Heavy Duty
XHD
Z100 Z110 Z140
Heavy Duty Rock

Lip Shroud Wing Shroud Locking System

Ground Engaging Tools 5


6 Ground Engaging Tools
Innovative Design
With its unique design philosophy and innovative approach, the Liebherr Mining
Ground Engaging Tools solution is able to exceed the most stringent customer
expectations. The Liebherr solution reduces owning & operating cost by extending
the equipment life.

Bucket Side Wall Protection


The rounded area of both wing shroud and corner wear cap is fully adaptable
to each bucket side plate shape. To reduce downtime, the corner wear cap is
mechanically attached to the corner adapter and can be removed independently
from the lower wing shroud.

Thanks to the wing shroud “peanut” concept, the material is distributed on both
ends to maximize penetration over the lifetime of the part.

Self-Sharpening Design
Machine operators will experience an optimal combination of bucket penetration
and high fill factor over the teeth lifetime, thanks to the self-sharpening tooth design.

One Single Locking System


To increase machine uptime and reduce tooling to one unique extraction tool, the
teeth, shrouds and wing shrouds are equipped with one single locking system. In
addition the wear cap does not require any locking system as it is slipped on the
adaptor and locked by the tooth.

Truly Hammerless System


A single and easy-to-carry double side extraction tool designed by Liebherr to
match the complete range of tooth sizes.

Tooth Size Z90 Z100 Z110 Z120 Z140

Socket Size 1/2’’ 3/4’’

Ground Engaging Tools 7


1 2 3

Unlock the securing pin with the locking Remove the securing pin from the mounting. Draw the worn tooth from the tooth adapter.
spanner.

8 Ground Engaging Tools


Easy Serviceability
The Liebherr Z Tooth System is a new, innovative and patented tooth system from
Liebherr. It consists of tooth adapter, tooth, securing bolt with a locking arrange-
ment and a protective plug. All that is required to replace the tooth is one simple
tool – a truly hammerless system.

alled 90°
h inst Too
lM
ot an
To

eu
ve
r
90° Tool Maneuver

uring Pin Out


Tooth
Exchange

S ec
Se

ur

nt
e
c

ing m
Pin e
In e plac
Tooth R

The securing pin, the tooth, and the adapter can be connected in no time, a single
person can effortlessly release and remove the tooth without the need for brute force.

Note
• The wear cap and corner wear cap are slipped on the adaptors and locked by
the teeth; these protectors need to be positioned before tooth assembly.
• The lip and wing shrouds are attached with one unique locking system, the
exchange procedure remains the same and no other tools are required.

4 5 6

Slide the new tooth onto the tooth adapter. Slide the securing pin into the mounting. Lock the securing pin with the locking
spanner.

Ground Engaging Tools 9


Liebherr Customized Buckets
In the mining industry, productivity & reliability are the The Liebherr buckets combined with Liebherr GET are
keys to success. In order to exceed its customer’s designed to work in harmony to deliver an optimised,
expectations, Liebherr has developed a complete range vertically integrated mining solution.
of buckets to tackle any application type.

GP | General Purpose
Package
R 9100 / R 984 C / R 9150 R 9250 / R 9350 / R 9400
• underside wear strips • Package R 9150
• 1x outer side wall protection + lip shrouds
+ 1x wing shroud per side
Application + 1x corner protection per side
Coal, Limestone, ...

HD | Heavy Duty
Package
R 9100 / R 984 C / R 9150 R 9250 / R 9350 / R 9400
• underside wear strips • Package R 9150
• 1x wing shroud per side + heel shrouds
• 1x outer side wall protection + inner wear strips
• 1x corner protection per side
• lip shrouds

Application
Overburden, Copper, ...

XHD | Heavy Duty Rock


Package
R 9100 / R 984 C / R 9150 R 9250 / R 9350 / R 9400
• underside wear strips • Package R 9150
• lip shrouds + inner side wall protections
• 2x wing shrouds per side
• heel shrouds Application
• inner wear strips Iron Ore, Platinum, Gold, ...
• outer side wall protection

Key Benefits
• Easy bucket penetration
• Wide range of wear packages
• Maximum bucket fill factor
• Integrated approach to machine capabilities
• Lightweight bucket for maximum
loading capacity (option)

10 Ground Engaging Tools


Proactive Service Supplying
As a global mining solutions provider, Liebherr is more presence enables the highest level of service support
than a mining equipment manufacturer. Ensuring a per- irrespective of equipment location.
manent dialogue with each machine owner, Liebherr
provides tailored assistance to customer specific proj- Using advanced forecasting techniques and in-depth
ects and site requirements. knowledge of regional populations, Liebherr service cen-
ters ensure that customers are always well looked after.
With a truly global network composed of Liebherr affili-
ates and exclusive representatives, Liebherr’s worldwide

St. Petersburg
Fort McMurray Colmar
Biggleswade Telfs Moscow
Edmonton Nussbaumen Bischofshofen Khabarovsk
Ulaanbaatar
Montreal Lallio Novosibirsk Kemerovo
Gillette Burlington Sofia Beijing
Madrid Tashkent
Benavente Baku
Elko Newport News Almaty
Tunis Tehran
Baghdad Shanghai
Casablanca Islamabad
Cairo
Dammam Dubai
Jeddah Riyadh Calcutta
Khartoum Mumbai
Bangkok

Accra
Bogota Abidjan Cotonou
Tarkwa Singapore
Libreville
Balikpapan

Dar es Salaam
Luanda

Belo Horizonte Townsville


Calama Windhoek
Antofagasta Rio de Janeiro Springs Maputo Mackay
Guaratinguetá
Brits Middleburg Brisbane
São Paulo
Kathu Kalgoorlie
Durban Perth
San Juan Cape Town Adelaide Mt. Thorley
Santiago de Chile
Auckland
Liebherr Production Facilities
Liebherr Sales and Service Companies
Sales and Service Partners

Quality: the Liebherr Trademark


Our relentless desire to innovate combined with our longstanding tra-
dition of high-quality product manufacture, has enabled Liebherr to
produce the class standard in wear resistance.

In collaboration with customers, Liebherr GET undergoes intensive


factory and field testing program to diagnose technical constraints that
might occur in severe environment.

The reliability of our field testing program relies on repeatability and


consistency, giving the highest possible product value.

Ground Engaging Tools 11


The Liebherr Group of Companies

Wide Product Range State-of-the-art Technology


The Liebherr Group is one of the largest construction To provide consistent, top quality products, Liebherr
equipment manufacturers in the world. Liebherr’s attaches great importance to each product area, its

Subject to technical modifications. Illustrations may include optional equipment and accessories.
high­value products and services enjoy a high reputation components and core technologies. Important modules
in many other fields. The wide range includes domestic and components are developed and manufactured
appliances, aerospace and transportation systems, in­house, for instance the entire drive and control
machine tools and maritime cranes. technology for construction equipment.

Exceptional Customer Benefit Worldwide and Independent


Every product line provides a complete range of models Hans Liebherr founded the Liebherr family company in
in many different versions. With both their technical 1949. Since that time, the enterprise has steadily grown
excellence and acknowledged quality, Liebherr products to  a  group of more than 130 companies with over
offer a maximum of customer benefits in practical 39,000 employees located on all continents. The corporate
application. headquarters of the Group is Liebherr­International AG
in Bulle, Switzerland. The Liebherr family is the sole owner
of the company.

[Link]

BK-RP LEC 11481701-web-03.14

Liebherr-Mining Equipment Colmar SAS


49 rue Frédéric Hartmann, FR-68025 Colmar Cedex
 +33 369 49 20 00, Fax +33 369 49 23 18
[Link], E-Mail: [Link]@[Link]
[Link]/LiebherrMining

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