MW94A Impact Flowmeter Instrument

Technical Information

Application
A ModWeigh MW94 Impact Weigher System is used to measure the flowrate of
a free flowing solids material.
FEATURES It measures the impact force of material striking a plate and converts this to a
• Flowrate measurement for impact flowrate. This is integrated to give a total weight of material..
weighers MW99 Weight Indicator
• Removable P-Module holds calibration A ModWeigh MW99d4 Flowrate Indicator is used to calibrate the system and
settings provide a status display of the operating system. It has a graphics display with
easy to use menu selection of settings.

• Flowrate Output
• Material Totaliser
• 4 or 8 Digital inputs
• 4 or 8 Digital outputs
• Modbus communications (independent
RS232 and RS485 ports)
• Field software upgrades
• 12-24Vdc power supply
• Overall accuracy better than 0.01%
HOUSING OPTIONS
• MTxR DIN Rail mounting (IP00)
• MTxF Field housing (IP67)
• MTxG Field housing, Rail mount (IP67)
• MT6x Size 170 x 80 x 70mm
• MT8x Size 230 x 80 x 70mm
OPTIONS
• MO2 4-20mA or 0-10V input and 4-20mA
output
• ±5V excitation for safety barrier applica-
tions

MW94A_TI_SV4.70b EMC INDUSTRIAL GROUP LTD

EMC INDUSTRIAL GROUP LTD Features

Features
Basic
Units & Resolution
The units for each variable type (weight etc.) can be selected from a list of metric and imperial units.
The resolution of each variable type can be adjusted, this alters the count by e.g 100kg displayed in
0.2kg increments.
OIML Design
The instrument is designed to OIML standards.
Inputs
Digital Inputs IN1..IN8
The digital inputs are programmable to a range of function including ‘acquire zero’, ‘print’ etc.
Corner Adjustment
The excitation voltage can be adjusted on up to four loadcells, allowing differences in loadcell sensitivi-
ties to be corrected.
Zeroing
Auto zeroing automatically sets the zero point when there is no material flow and reduces errors that
would be caused by and incorrect zero.
Signal Filtering
Filtering for the weight can be adjusted to get the optimum compromise between reduction of plant vi-
bration and response speed.
Internal Signals
Limits
The high and low limits have adjustable setpoints which may be programmed to operate on any internal
signal.
Batching
The system can be used to batch out a desired weight by stopping the feeder when the batch weight
has been totalised. A pre-act is available to compensate for overrun.
Event Collection
Process events are collected for operation with external equipment (PLCs etc.)
Memory Storage
Allows a group of settings to be stored or recalled from memory. This can be used for example to store
settings for different products. There are 20 memory locations with up to 4 settings in each.
Material Total
The processor incorporates a totaliser which totalises the weight of material through the system. The
totaliser can be reset to zero. A pulse output is available to operate external counters. A low flow cutout
ensures that low flows do not cause false counts. The total is retained after a power failure.
The totaliser can be set to operate with 5, 6, 7 or 8 digits.
Outputs
Material Flowrate
An analog flowrate output signal is available for connection to other instruments.
Analog I/O Scaling
The analog output range can be adjusted over the full 0 to 20mA range. The output will drive to a slight
negative mA, allowing a live zero to be achieved when using a 0 to 20mA range. A voltage output is
easily produced by connecting a resistor to the output.
In addition the analog output signal is selectable to come from any internal signal in the instrument e.g
weight, flowrate etc.
Digital Outputs OUT1..OUT8
The digital outputs are programmable to operate from any internal signal. These signals include the
digital input states, status conditions (running, paused etc) and any fault conditions that are detected.
This makes it easy connect into other systems.
Communications & Display
Comms
RS232 and RS485 ports are available. These are used to connect display to transmitter and also to con-
nect to other systems. The protocol is either ASCII output for example to drive a printer or Modbus for
interactive communications. Baud rates and node addresses are programmable.
Printouts & Designs
Printouts can be triggered by a key press or set up to occur at set times during the day or week. Data
may also be output continuously for data collection purposes. Data is output on the COM1 RS232 port.
The content of the printouts is fully programmable using Designs.

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EMC INDUSTRIAL GROUP LTD ModWeigh I/O

Designs are programs used to customise printouts, but can also be used to perform arithmetic calcula-
tions. The Design language also contains conditional terms for more advanced programming.
Display Customisation
Locks may be set to prevent unauthorised use of the operator keys and restrict entry to the operator
menu. The keys are individually lockable and optionally a passcode can be used to allow authorised op-
erators to use the keys. Alternatively a confirmation of the key action can be requested.The operator
MENU can be customised to make additional settings or signals available to the operator.
The contents of the main display can be set to suit any condition, from a comprehensive display show-
ing all operating parameters to a simple display showing the basic signals.

Computer Connectivity
An ActiveX control is available to allow programmers to easily communicate with a ModWeigh instru-
ment. Typically this can be used with a Visual Basic programme to collect and write data to the control-
ler.

ModWeigh I/O
The function of each input and output is shown in the table below.
The functions of each input or output are user programmable.
I/O available for each hardware type (& option required)
MT2x MT4x MT6x MT8x MW99dx
Analog AI1 (loadcell) z z z z
inputs AI2 (4-20mA 0-10V) MO2 MO2
Analog AO1 (4-20mA) z z z z
outputs AO2 (4-20mA) MO2 MO2
IN1 pulse input z z z z
IN2 acquire zero z z
IN3 run z z
Digital IN4 reset total z z
inputs IN5 print z
IN6 print total z
IN7 stop z
IN8 pause z
OUT1 pulse output z z z z
OUT2 running z z z z
OUT3 run motor z z
Digital OUT4 healthy z z
outputs OUT5 weight fault z
OUT6 paused z
OUT7 flowrate enabled z
OUT8 alarm alert z

Communi- COM1 (RS232) z z z z z

cations COM2 (RS485) z z z z z

Specifications
Loadcell Input AI1
Input Range ±4 mV/V (0-32mV)
Excitation 8 Vdc ±10 %, 250 mA maximum current

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EMC INDUSTRIAL GROUP LTD Specifications

Signal processing rate 100 Hz (response time setting≤ 0.5 s)

Input sensitivity 0.5 µV/division maximum
Zero range: ±30 mV.
Zero drift ±0.02 µV+0.0005 % of deadload/°C typical
Span drift ±0.0005 %/°C typical
Non-linearity <0.002 % of FS
Input noise 0.15 µVp-p typical
Filtering 0.04 s to 32.0 s response time adjustable
Input impedance >1000 MΩ.
Sense input impedance >100 kΩ
Sense voltage range 3-10 V
Analog Input AI2
4-20mA input resistance 47 Ω
0-10V input resistance > 1 MΩ
Isolation : not isolated, all 0V terminals are common
Analog Outputs AO1 & AO2
Output range 0 to 20 mA (-90 µA to 21 mA, includes standard 4-20mA)
Maximum load 1000 Ω @ 24 V supply, 500 Ω @ 12 V
Resolution 0.4 µA
Response time Loadcell response time setting + 20 ms
Voltage output Use an external resistor to convert mA to volts.
For example 500 Ω gives 10 V at 20 mA.
Non-linearity < 0.01 %
Drift < 1 µA/°C.
Digital Inputs IN1..IN8
High voltage >8V
Low voltage <4V
Maximum voltage 32 V
Input load 3200 Ω to 4800 Ω
Input type PNP output sensors
IN1 frequency input
Maximum range 0.01Hz to 4 kHz
Typical operating range 10 to 1000 Hz
Pulse duty cycle 20 % to 80 %
Rate of freq change < 20% per ms
IN1 set to NAMUR
Terminal voltage 8V
Switching threshold 1.55 mA
Hysteresis 0.2 mA
Namur fault < 0.1 mA or > 6 mA
Digital Outputs OUT1..OUT8
Max output current 0.25 A
Supply voltage 8 Vdc < +V1 and +V2 < 32 Vdc
OUT1 frequency output
Max frequency 500 Hz
Duty cycle 50 % ±20 % (f > 0.5 Hz)
Max output pulse time 1000 ms (f < 0.5 Hz)
Communications COM1 & COM2
COM1 Interface RS232
COM1 Handshake CTS can be enabled
COM2 Interface RS485
Baud rates 9600, 19,200, 38,400, 57,600 and 115,200
Settings 8 data bits, no parity, 2 stop bits (8-N-2)
Protocol Modbus RTU
General
Housing Polycarbonate UV resistant.
Operating temperature -10 to 45 °C

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EMC INDUSTRIAL GROUP LTD Dimensions

Supply voltage 10 to 32 Vdc

Power (transmitter) 2.5 VA @ 100 mA loadcell excitation current
4 VA @ 250 mA loadcell excitation current
Power (display) 2 VA

Dimensions
There is a range of transmitter container sizes available. Each is available either for field mounting or
rail mounting.
The display is designed for panel mounting.
MT6x Transmitter
170mm 70mm 58mm

FIELD DIN
MOUNT RAIL
80mm

MWX4-01

MT8x Transmitter
230mm 70mm 58mm

FIELD DIN
MOUNT RAIL
80mm

MWX5-01

MW99 Display
144mm

PANEL cut out

138 x 67 mm 72mm FACIA top view
-0.0 +1.0 mm 144 x 72 mm 100mm
approx. 400g
MW-02
9mm

Connections
Connection Principles
ModWeigh instruments can be configured in many different ways to suit any given application. The dis-
play is normally located to suit an operator. The transmitter can be located in the field to reduce field
wiring or can be located with the display for a more conventional approach.
With only one transmitter and one display, the units are typically connected using COM2 (the RS485
port) of each instrument.

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EMC INDUSTRIAL GROUP LTD Connections

General Connection Principles

Transmitter in Control Panel

Transmitter with Equipment

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EMC INDUSTRIAL GROUP LTD Connections

Connection Diagram

DISPLAY

MW94A
only

TRANSMITTER

∗1 MT8x
∗2 MO2

• Keep all wiring separated from mains wiring

• Use shielded cable where indicated
• All 0V terminals internally connected

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EMC INDUSTRIAL GROUP LTD System Ordering

System Ordering
A ModWeigh system is a group of ModWeigh parts that together form the system. Many possible
systems can be created, but most applications will use one of the systems listed below. When
ordering, just specify the system order code. To create a custom system, specify the individual
components required.
System Order Code
Impact Flowmeter Instrument
2 loadcell terminals 1, 4 digital inputs/4 digital outputs & display

MW94A, MT6x, MW99d4, MAC

rail mount MW94A,MT6R,MW99d4,MAC
field housing MW94A,MT6F,MW99d4,MAC
field housing, rail mount MW94A,MT6G,MW99d4,MAC
Impact Flowmeter Instrument
2 loadcell terminals 2, 8 digital inputs/8 digital outputs & display

MW94A, MT8x, MW99d4, MAC

rail mount MW94A,MT8R,MW99d4,MAC
field housing MW94A,MT8F,MW99d4,MAC
field housing, rail mount MW94A,MT8G,MW99d4,MAC

Parts Ordering
Following is a list of order codes for the individual parts of a ModWeigh system.
The transmitter order code (and options) are shown below. The display is ordered separately,
and any accessories (cables etc).
A display is necessary to calibrate and commission an Impact Weigher system. A typical order
code list is MW94A,MT6F,MW99d4,MAC,MAD Provides a P-Module, transmitter, a display, a
cable and adaptor to connect to a PC
P-Module Product Module P-Module order code
Impact Flowmeter Instrument MW94A

Special Options Special Options special options order code list

Chinese manuals ,CH
Korean manuals ,KO
No manuals ,NM
Manufacturing certificate ,MC

1
Includes 4 loadcell excitations for corner adjustment
2
Includes 4 loadcell excitations for corner adjustment

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EMC INDUSTRIAL GROUP LTD Contact Details

Transmitter Transmitter I/O transmitter order code

2 loadcell terminals, 4 digital input / 4 digital outputs 6
2 loadcell terminals, 8 digital input / 8 digital outputs 8

Transmitter Housing
Rail mount R
Field housing F
Field housing Rail mount G

,MT

Transmitter options transmitter option code list

3
Analog input/output AI2/AO2 (MT6x & MT8x only) ,MO2
4
±5Vdc loadcell excitation (for safety barrier applications) ,MOE1

Display Display display order code

Flowrate Indicator (2 digital inputs) ,MW99d4

Accessories Accessories accessory list

RJ12 Cable 2m (COM1 cable) ,MAC
RJ12 to 9 pin D-connector adaptor (ModWeigh to PC) ,MAD
RJ12 to 25 pin D-connector adaptor (ModWeigh to printer) ,MAP

Components & Spares Components & Spares

Transmitters
MT2F/MT2G field mount lid MCL2x
MT4F/MT4G & MT6F/MT6G field mount lid MCL4x
MT8F/MT8G field mount lid MCL8x

Displays
Display without label MW99dx
Flowrate Indicator display label LBL230-6
Pair of display mounting clips BRK61P
Screw connector for MW99 power connector TS17-9

Other ModWeigh Products

MW61 Weigher Systems – loadcells transmitter/indicators. Suitable for scales, vessel weighing and
most general weighing applications.
MW93 Weight Change Systems – for loss-in-weight and gain-in-weight flow control systems.
MW95 Belt Weigher Systems – belt weigher processor for continuous flowrate measurement.
MW96 Weighfeeder Systems – weighfeeder processor for continuous flowrate control application of
a weighing conveyor.

Contact Details
NEW ZEALAND
EMC INDUSTRIAL GROUP LTD
56 Tarndale Grove, Albany, North Shore, Auckland 0632
PO Box 101 444, North Shore, Auckland 0745, New Zealand
Phone +64-9-415 5110, Fax +64-9-415 5115
Email [email protected] Web www.emc.co.nz

3
May be fitted in field or ordered with transmitter.
4
Must be ordered with transmitter (it can not be fitted in the field).

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EMC INDUSTRIAL GROUP LTD Contact Details

AUSTRALIA
ACTIVE WEIGING SOLUTIONS
Unit 2 / 41-49 Norcal Road, Nunawading, VIC 3131, AUSTRALIA
PO Box 338, Box Hill, VIC 3128, AUSTRALIA
Phone +61-3 9873 7677, Fax +61-3 9873 7655
Email [email protected] Web www.activeweighing.com.au

As we are continuously improving our products, changes to this specification may occur without notice.
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