C Model No.

Serial No.

FC 4500 Series
AC Traction
Service & Parts Manual

Crown 2007 PF15703 08/07

Printed in U.S.A.
New Bremen, Ohio 45869 USA
Phone 419/629-2311
crown.com

How to Order Service Parts

To obtain fast, efficient service when ordering repair parts for your Crown Material Handling Equipment, please
follow this simple procedure:

1. Address all orders to your local Crown dealer.

2. Specify model and serial number of truck, which is shown on the serial number plate.

3. List the quantity needed.

4. List the part number and description, as shown in this Service Manual.

5. Show billing and shipping address.

6. Suggest fastest routing.

Your authorized Crown dealer stocks a large number of standard service parts. In addition, he has a factory -
trained Service Department to serve you.

Our Local Crown Dealer Is

NAME

ADDRESS

CITY

STATE ZIP

TELEPHONE

The information in this manual is the latest available at the time of printing for the unit with which it was shipped.
Should there be any variation due to vendor changes or special options on your unit, contact your Crown dealer
or Crown at the above address.

Crown 1986 PF7609 Rev. 4/01 Printed in U.S.A.

TABLE OF CONTENTS

I
Notes:

II
 TABLE OF CONTENTS

TABLE OF CONTENTS

SAFETY PAGE
General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning of Material Handling Equipment . . . . . . . . . . . . . . . . . 5
Cleaning Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control of Hazardous Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lockout - Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lifting and Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Blocking Masts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Disconnect Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Removing Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Removing Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INTRODUCTION PAGE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LUBRICATION & ADJUSTMENT PAGE

Lubrication and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lubrication & Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Component Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Battery Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Left Side Step Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Right Side Step Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Floorboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steering Column Covers . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Control Lever Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Contactor Assembly Cover . . . . . . . . . . . . . . . . . . . . . . . . 34
Fan and Controller Cover . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

III
TABLE OF CONTENTS

Componentry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ACC POT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ACS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ACCESS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ACCESS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ACCESS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ALM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ALM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ALM3 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
AXS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
AXS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
AXS3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
BRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
BRKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
CBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DISTRIBUTION PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ECR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ECR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FAN1 & FAN2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FAN3 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FAN4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FAN5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FNS (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FU5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FU6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FU7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FU8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FU11 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FU12 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
HAND PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
HGTS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
HN1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
HNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
HR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
HR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
HSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
INFOLINK MODULE (Optional) . . . . . . . . . . . . . . . . . . . . . . . 69
IMPACT SENSOR (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 70
K1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

IV
 TABLE OF CONTENTS

K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
K11 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
K12 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
KYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
LGS1 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
LGS2 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
LGT1, 2, 3 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LGT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LGT5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
MANUAL RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
MPCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PRESSURE CHECK POINT . . . . . . . . . . . . . . . . . . . . . . . . . . 76
PRK-A, PRK-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12V POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
PS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
RAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RES2 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RES3 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RV1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SB80 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
SES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
SES1, SES2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
SV1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
SV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
SV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
TBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
THS1 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
THS2 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
TLMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
TLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
TMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
TS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
TS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
ULV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Metric Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

V
TABLE OF CONTENTS

HYDRAULIC PAGE
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Hydraulic Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Drift Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Tilt Drift Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Lift Drift Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Cylinder and Circuit Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . 97
Lift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Tilt Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Sideshift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Steer Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Park Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Hydraulic Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Accumulator and Unloading Valve . . . . . . . . . . . . . . . . . . . . 105
Spring Apply/Hydraulic Release Park Brake . . . . . . . . . . . . 106
Hydraulic Schematic Symbols . . . . . . . . . . . . . . . . . . . . . . . . 121
Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Mounting Flange And End Cover . . . . . . . . . . . . . . . . . . . . . 126
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Relief Valve RV1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 127
Relief Valve RV2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 127
Adjustment of RV1 & RV2 . . . . . . . . . . . . . . . . . . . . . . . . 128
Main Pressure Compensating Element (MPCE) Operation . 129
Control Valve Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 130
Control Valve Inspection & Repair . . . . . . . . . . . . . . . . . . . . 131
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Adding 4th Spool Valve Section . . . . . . . . . . . . . . . . . . . . . . 132
Hydraulic Manifold Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Tilt Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Park Brake Release Manifold . . . . . . . . . . . . . . . . . . . . . 135
Accessory Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Manifold Block Component Replacement . . . . . . . . . . . . 136

DRIVE UNIT PAGE

Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive Unit Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive Unit Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive Unit Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Traction Motor (M1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Traction Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . 141
1st Reduction Pinion Installation . . . . . . . . . . . . . . . . . . . 144
Installation of Traction Motor . . . . . . . . . . . . . . . . . . . . . . 144
Axle Hub and Axle Installation . . . . . . . . . . . . . . . . . . . . . . . 145
Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Drive Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

VI
 TABLE OF CONTENTS

ELECTRICAL PAGE
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Access 1 - Display Control Module (DCM) . . . . . . . . . . . . . . 151
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
AXS1, AXS2, TLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
RAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
TBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
HSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
ACS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
HGTS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
SES1, SES2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
TLMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Wiring Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Access 123...System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
User Main Menu Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
User Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Message Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Analyzer Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Calibration Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Calibration Error Messages . . . . . . . . . . . . . . . . . . . . . . . 196
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Features Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Hour/Event/Utilities Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Hour Meter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Event Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Utilities Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Performance Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Components Included On Distribution Board . . . . . . . . . . . . 205
Distribution Board Jumper Configurations . . . . . . . . . . . . . . 206
Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Accelerator Potentiometer (POT1) . . . . . . . . . . . . . . . . . . . . 211
Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

VII
TABLE OF CONTENTS

Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
140538-001/-002 Contactor (36/48 Volt) S (Steering) . . . . . 213
132084-005/-006 Contactor L (Line) & P (Pump) . . . . . . . . 213
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Steering Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . 214
Contact Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
"EE" Component Replacement . . . . . . . . . . . . . . . . . . . . 215
Contact Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Line and Pump Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Contact Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
"EE" Component Replacement . . . . . . . . . . . . . . . . . . . . . . 217
Contact Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Checking Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Charging Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Seat Deck Cover Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 222
Seat Deck Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 223
Seat Deck Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Battery Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Dual Voltage Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Battery Discharge Interrupt Performance (P4) . . . . . . . . . . . 227
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Event Code 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Event Code 111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Event Code 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Event Code 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Event Code 119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Event Code 123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Event Code 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Event Code 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Event Code 133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Event Code 134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Event Code 163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Event Code 164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Event Code 165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Event Code 199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Event Code 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

VIII
 TABLE OF CONTENTS

Event Code 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Event Code 202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Event Code 203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Event Code 204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Event Code 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Event Code 206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Event Code 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Event Code 208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Event Code 209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Event Code 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Event Code 214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Event Code 215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Event Code 216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Event Code 217 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Event Code 219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Event Code 220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Event Code 221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Event Code 222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Event Code 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Event Code 224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Event Code 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Event Code 247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Event Code 299 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Event Code 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Event Code 301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Event Code 302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Event Code 303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Event Code 304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Event Code 305 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Event Code 306 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Event Code 307 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Event Code 308 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Event Code 309 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Event Code 310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Event Code 311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Event Code 312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Event Code 313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Event Code 314 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Event Code 315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Event Code 316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Event Code 317 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Event Code 319 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Event Code 320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Event Code 321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Event Code 322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Event Code 323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Event Code 324 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Event Code 325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Event Code 326 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Event Code 330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Event Code 399 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
FWD/REV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Creep Speed Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
No Traction/No Lift/BDI = 0% . . . . . . . . . . . . . . . . . . . . . . . . . 266

IX
TABLE OF CONTENTS

BRAKE PAGE
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Shimming the Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . 271
Brake Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Disassembly of Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Lining/Rotor Inner And Outer Stator . . . . . . . . . . . . . . . . . . . 273
Piston, Wiper and Seal Removal . . . . . . . . . . . . . . . . . . . . . 273
Wiper, Seal & Piston Installation . . . . . . . . . . . . . . . . . . . . . 274
Service Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Service Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Service Brake Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Drive Tire Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Service Brake Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 275
Service Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Brake Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Replacement of Brake Shoes . . . . . . . . . . . . . . . . . . . . . 278
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Adjustments When Replacing Brake Shoes or Brake Hub . 279
Traction Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Park Brake Release Manifold . . . . . . . . . . . . . . . . . . . . . . . 280
Manually Releasing the Parking Brake . . . . . . . . . . . . . . . . 281
Parking Brake Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

STEERING PAGE
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Hydrostatic Steering Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Steering Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 286
Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Gas Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Directional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Steering Wheel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Steer Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Steer Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Steer Axle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

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LIFTING MECHANISM PAGE

Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Bearing Cap Torque Requirements . . . . . . . . . . . . . . . . . . . . 299
Mast Flaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Mast Testing (Assembled) . . . . . . . . . . . . . . . . . . . . . . . . 300
Shim Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Shim Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Mast Column Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Carriage Column Roller Adjustments . . . . . . . . . . . . . . . . 303
Carriage Side Thrust Roller Adjustments (TL & TT Masts) . . 304
Mast Column Roller Removal - TT Mast (Inner Mast) . . . . . 305
Mast Column Rollers Removal - TL Mast . . . . . . . . . . . . . . . 306
Mast Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Lift Cylinder Removal - TL & TT . . . . . . . . . . . . . . . . . . . . . . 306
Carriage Removal - TT Mast . . . . . . . . . . . . . . . . . . . . . . . . . 307
Carriage Removal - TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . 307
Mast Removal (TL & TT Mast) . . . . . . . . . . . . . . . . . . . . . . . 308
Mast Assembly (TL & TT Mast) . . . . . . . . . . . . . . . . . . . . . . 309
Tilt Cylinder Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Quad (Four Stage) Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Mast Flaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Mast Testing (Assembled) . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Mast Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Carriage Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Carriage Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Lift Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Lift Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Rust and Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Cracked Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Tight Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Protruding or Turned Pins . . . . . . . . . . . . . . . . . . . . . . . . 319
Chain Side Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Lift Chain Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Lift Chain Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Chain Anchors and Pulleys . . . . . . . . . . . . . . . . . . . . . . . 321
Leaf Chain Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Disconnect Procedures: . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Fork Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Overloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Bent or Twisted Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

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CYLINDERS PAGE
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Seal Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Seal Installation - General . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Rod U-Cup Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Small U-Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Large U-Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Cylinder U-cup Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Cylinder Bleeding and Flushing . . . . . . . . . . . . . . . . . . . . . . 334
Bleeding - Free Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 334
Bleeding - Stage Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . 334
Flushing - Stage and Free Lift Cylinders . . . . . . . . . . . . . . . 334
Drift Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Cylinder Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Rod Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
Cylinder Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
Tilt Cylinder Flushing and Bleeding Procedures . . . . . . . . . 338
Tilt Drift Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Tilt Cylinder Installation and Adjustments . . . . . . . . . . . . . . 339
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Cylinder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Cylinder Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Parking Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Cylinder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
Cylinder Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

GLOSSARY PAGE
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

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WIRING DIAGRAMS PAGE

Introduction to Diagram Usage . . . . . . . . . . . . . . . . . . . . . . . 357
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Pictorials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Electrical Schematic - AC Traction/DC Lift . . . . . . . . . . . . . . 360
Electrical Schematic - AC Traction/AC Lift . . . . . . . . . . . . . . 361
Electrical Schematic - AC Traction/DC Lift With Options . . 362
Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
ACCESS 3 - AC Traction Controller . . . . . . . . . . . . . . . . . . . . 364
ACCESS 2 - AC Lift Controller . . . . . . . . . . . . . . . . . . . . . . . . 365
Hydraulic Switch Harness With Tilt Position Assist . . . . . . . 366
Dashboard with TMM Option . . . . . . . . . . . . . . . . . . . . . . . . . 367
ACCESS 1 - Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Foot Operated Direction Control . . . . . . . . . . . . . . . . . . . . . . 370
Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . 371
Motors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
InfoLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
Freezer Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Freezer Condition - Jumper Harness . . . . . . . . . . . . . . . . . . . 376
Power Cables - AC Traction/DC Lift . . . . . . . . . . . . . . . . . . . . 377
Power Cables - AC Traction/AC Lift . . . . . . . . . . . . . . . . . . . . 378
Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

HYDRAULIC SCHEMATIC PAGE

Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

POWER UNIT PARTS PAGE

Seat Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Overhead Guard & Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Battery Spacers & Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . 398
Static Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Hip Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412

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HYDRAULIC PARTS PAGE

Suction Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
Lift & Tilt Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
Steer & Brake Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 420
Pressure Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
Accessory Line Hydraulics - TL/Quad . . . . . . . . . . . . . . . . . 424
Accessory Line Hydraulics - TT . . . . . . . . . . . . . . . . . . . . . . 426
Steer & Brake Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 428
Return Line Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
Lift & Return Line Hydraulics - TL Mast . . . . . . . . . . . . . . . . 432
Lift & Return Line Hydraulics - TT Mast . . . . . . . . . . . . . . . . 434
Accessory Line Hydraulics - TL Mast . . . . . . . . . . . . . . . . . . 436
Accessory Line Hydraulics - TT Mast . . . . . . . . . . . . . . . . . . 438
Mast Hydraulics - Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . 440
Mast Hydraulics - Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . 442
Lift Pump - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
Lift Pump - TL/Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
Lift Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
DC Lift Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Directional Control Valve - 3 Spool . . . . . . . . . . . . . . . . . . . . 452
Directional Control Valve - 4 Spool . . . . . . . . . . . . . . . . . . . . 454
Manifold Crossover Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
Tilt Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
Park Brake Release Manifold . . . . . . . . . . . . . . . . . . . . . . . . . 460
4-Position Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . 462
Lowering Flow Control Valve - TL . . . . . . . . . . . . . . . . . . . . . 464
Lowering Control Valve - TT . . . . . . . . . . . . . . . . . . . . . . . . . 466
Accessory Manifold - TL/Quad . . . . . . . . . . . . . . . . . . . . . . . 468
Accessory Manifold - TL/TT . . . . . . . . . . . . . . . . . . . . . . . . . . 472
Accessory Manifold - Quad . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
Control Valve Linkage - Standard No Accessories . . . . . . . 482
Control Valve Linkage - One Accessory . . . . . . . . . . . . . . . . 486
Control Valve Linkage - Two Accessories . . . . . . . . . . . . . . 490
TT Carriage Hydraulics - Single Accessory . . . . . . . . . . . . . 494
Carriage Hydraulics - TL Single Accessory . . . . . . . . . . . . . 498
Carriage Hydraulics - Quad Mast . . . . . . . . . . . . . . . . . . . . . 502
TT Carriage Hydraulics - Double Accessory . . . . . . . . . . . . 506
Carriage Hydraulics - TL Double Accessory . . . . . . . . . . . . 512

DRIVE UNIT PARTS PAGE

Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
AC Traction Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
Drive Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526

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 TABLE OF CONTENTS

ELECTRICAL PARTS PAGE

Electrical Components - Power Unit . . . . . . . . . . . . . . . . . . . 534
Controller Panel - DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538
Controller Panel - AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Contactor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
Freezer Condition Distribution Board . . . . . . . . . . . . . . . . . . 546
Contactor L & P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
Contactor L & P - “EE” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Steering Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552
Steering Contactor “EE” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Directional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
Foot Operated Directional Control . . . . . . . . . . . . . . . . . . . . . 558
Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
Park Brake Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562
Tilt Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
Control Cable - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
Control Cable - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
Overhead Guard - Front Lights & Mirrors . . . . . . . . . . . . . . . 578
Overhead Guard - Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . 580
Drive Thru Overhead Guard - Front Lights & Mirrors . . . . . . 584
Drive Thru Overhead Guard Accessories - Rear . . . . . . . . . 586
TL/TT Mast Mounted Work Lights . . . . . . . . . . . . . . . . . . . . . 590
Quad Mast Mounted Work Lights . . . . . . . . . . . . . . . . . . . . . . 592

BRAKE PARTS PAGE

Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
Power Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600

STEERING PARTS PAGE

Steering Column - Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
Steering Column - Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
Steering Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
Steering And Service Brake Pump . . . . . . . . . . . . . . . . . . . . . 614
Power Steering Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 616
Steer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
Steer Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620

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LIFTING MECHANISM PARTS PAGE
TL Mast Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
Mast - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
TT Mast Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636
Mast - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648
Fork Carriage - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656
Fork Carriage - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658
Fork Carriage - Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
Yoke - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
Yoke Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666
Lift Chain - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668
Lift Chain TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
Lift Chain Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
Load Backrest - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
Load Backrest - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680
Load Backrest - Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686

CYLINDER PARTS PAGE

Mast Cylinder - TL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
Mast Cylinder - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
Quad Mast Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Quad Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
Carriage Cylinder - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
Tilt Cylinder - TL/Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
Tilt Cylinder - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
Sideshifter Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
Parking Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720

PLATFORM PARTS PAGE

Sideshifter - TL/TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
Sideshifter - Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726

LABELS AND DECALS PAGE

Work Assist Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
InfoLink Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
Labels and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736

XVI
SAFETY

1
Notes:

2
 SAFETY
General Maintenance Instructions

General Maintenance Instructions 5. Before starting to operate truck—

– Be in operating position.

WARNING – Apply brake.

TO PREVENT SERIOUS RISK OF INJURY TO – Place directional control in neutral.

YOURSELF AND OTHERS OBSERVE THE FOL- – Before operating truck, check functions of lift
LOWING SAFETY INSTRUCTIONS systems, directional control, speed control, steer-
Power industrial trucks may become hazardous if ade- ing, warning devices, brakes and any attachments
quate maintenance is neglected. Therefore, adequate if any used.
maintenance facilities, trained personnel and proce- 6. Avoid fire hazards and have fire protection equip-
dures should be provided. ment present. Do not use an open flame to check
Maintenance and inspection shall be performed in con- level, or for leakage of electrolyte and fluids or oil.
formance with the following practices: Do not use open pans of fuel or flammable clean-
ing fluids for cleaning parts.
1. A scheduled planned maintenance, lubrication,
and inspection system should be followed. 7. Keep shop well ventilated, clean and dry.

2. Only qualified and authorized personnel shall be 8. Tipover can occur with improper use of this truck,
permitted to maintain, repair, adjust and inspect even when unloaded. In the event of tipover, do not
truck. jump. Hold steering wheel tightly and brace your
feet.
3. Before leaving the truck—
9. Brakes, steering mechanisms, control mecha-
– Stop truck. nisms, lift overload devices, guards, and safety de-
– Fully lower the load engaging means. vices shall be inspected regularly and maintained
in a safe operating condition.
– Place directional controls in neutral.
– All guards must be installed to factory configu-
– Apply the parking brake. ration and condition before operating truck. Do not
– Turn off power (power disconnect). operate truck if any guards or fasteners are dam-
aged, improperly installed or missing.
– Remove key.
10. Capacity, operation and maintenance instruction
– Block the wheels if truck is on an incline. plates or decals shall be maintained in legible con-
4. Before working on truck— dition.

– Raise drive wheel free of floor or disconnect 11. All parts of lift mechanisms shall be inspected to
power sources. maintain them in safe operating condition.

– Use chocks or other positive positioning de- 12. All hydraulic systems shall be regularly inspected
vices. and maintained in conformance with good practice.
Cylinders, valves, and other similar parts shall be
– Block load engaging means, inter masts, or checked to assure that “drift” has not developed to
chassis before working under them. When working the extent that it would create a hazard.
in these areas keep hands, arms, feet and legs
clear to prevent pinching or injury. 13. Batteries, motors, controllers, limit switches, pro-
tective devices, electrical conductors, and connec-
– Operation to check performance of truck or at- tions shall be maintained in conformance with
tachments shall be conducted in an authorized good practice. Special attention shall be paid to the
safe clearance area. condition of electrical insulation.
14. Trucks shall be kept in a clean condition to mini-
mize fire hazards and facilitate detection of loose
or defective parts.

Crown 1991 PF8971-1 Rev. 10/08 MA-11.0-002

04 Rev. 10/08
3
SAFETY
General Maintenance Instructions

15. Modifications and additions which affect capacity

and safe truck operation shall not be performed by
the customer or user without manufacturers prior
written approval. Capacity, operation and mainte-
nance plates or decals shall be changed accord-
ingly.
– Adding electrical devices (radio, terminal,
lights, etc.) or changing existing components or
wiring can affect truck operation and could cause
an accident. Contact authorized Crown personnel
before adding to or changing the electrical system
in any way.
– For EE rated trucks, adding electrical devices
could cause a fire or explosion, as well as void the
EE rating. Written approval must be obtained from
Crown prior to adding electrical device(s). Prior to
use, inspection of installed device(s) must be per-
formed by an appropriate nationally recognized
testing laboratory (i.e. Underwriters Laboratories
Inc) or the Authority Having Jurisdiction (see NFPA
505).
16. Care shall be taken to assure that all replacement
parts are interchangeable with the original parts
and of equal quality to that provided in the original
equipment.
17. Be sure that any equipment added to the truck (ter-
minal, fan, clipboard, etc.) is positioned so that it
does not block your vision or interfere with safe and
efficient operation of the truck.
For further information pertaining to operating and
maintenance procedures, refer to current ASME
B56.1.

MA-11.0-003 Crown 1991 PF8971-2 Rev. 10/08

04 Rev. 10/08
4
 SAFETY
Cleaning of Material Handling Equipment

Cleaning of Material Handling operation or immediate failure could be the resultant of

power washing. For these reasons all electronic com-
Equipment ponents including motors must be protected. Compo-
nent removal is the best method to eliminate the risk of
damage.
Cleaning Methods
Power washing will also remove and/or destroy lubri-
The preferred method of cleaning built up dirt and dust cants in or on the surface of shafts, unsealed bearings,
from electric material handling equipment is dry pres- hinges, exposed gears, bushings, chains, linkages,
sured air. For localized degreasing, use of an appropri- etc. These Items must also be protected or properly lu-
ate solvent is recommended. bricated after cleaning.
If these methods are not effective and power washing Consideration must also be given to metal surfaces.
is the only alternative, extreme care must be exercised. The cleaning process can strip away paint and protec-
Electrical components including connectors, terminal tive coatings applied to components (i.e., hydraulic
boards and wiring can be permanently damaged from lines, terminal strips, linkages) for freezer/corrosion en-
water and/or cleaning solvents. Mineral and chemical vironment. Paint and/or protective coating must be re-
residue left on or in components (i.e., circuit boards, applied to these areas to reduce the chance of oxida-
contactors, encoders, switches, potentiometers, etc.) tion and corrosion.
after washing is a proponent of oxidation and corro-
sion. Before installing removed components, lubricating or
returning the equipment to service it must be free of
Functional integrity of contaminated components may solvent residue and thoroughly dry.
be questionable. Nuisance fault logging, intermittent

Crown Cleaning Products Chart

Cleaner Type Part Number Package Quanity

Degreaser & Cleaner 363105-001 20 oz. Can
363105-012 (12) 20 oz. Cans
All Purpose Cleaner 363114-001 20 oz. Can
363114-012 (12) 20 oz. Cans
Glass Cleaner 363101-001 20 oz. Can
363101-012 (12) 20 oz. Cans
Waterless Hand Cleaner 363111-001 15 oz. Tube
363111-012 (12) 15 oz. Tubes
Pumiced & Smooth Hand Cleaner 363112-001 1 Gallon Jug
363112-004 (4) 1 Gallon Jugs
Wall Mounted Deluxe Soap Dispenser 363122 Used with 363112-001
Tough On Grease 063009-005 1 Gallon Jug

Crown 2000 PF11969-1 Rev. 10/06 MA-1140-050

02 Rev. 10/06
5
Notes:

6
 SAFETY
Control of Hazardous Energy

Control of Hazardous Energy • If battery repair is planned, follow the battery man-
ufacturer's instructions concerning repair practices
and procedures.
Lockout/Tagout
In the interest of safety and to ensure compliance with Battery Care
OSHA Regulations, (Standards - 29 CFR), The control
of hazardous energy (lockout/tagout) - 1910.147,
Crown has developed guidelines for proper energy CAUTION
control when performing service and maintenance on Only qualified and experienced personnel should per-
your truck. Before performing any service or mainte- form maintenance and repair on batteries.
nance on the this truck, review the appropriate sections
in this service manual for additional procedures to be • Make certain the charger being used matches the
followed. voltage and amperage of the truck battery. This
voltage is listed on the truck serial plate.
In addition, Crown recommends that all mechanics
wear appropriate protective items, such as safety • Before disconnecting or connecting batteries to a
glasses, work gloves, and steel toe shoes, whenever charger, make sure the charger is "OFF". If an at-
performing service or maintenance work on Crown tempt is made to do this while the charger is "ON",
equipment. serious injury to you, the battery and charger could
result.
Battery • Never use a match or lighter. Battery fumes are ex-
plosive.
Safety Rules
• Make certain battery used meets weight, size and
• Wear protective clothing, such as, rubber apron, voltage requirements of truck (refer to serial plate).
gloves, boots and full-face shield when performing NEVER operate truck with an undersized battery.
any maintenance on batteries. Do not allow elec-
trolyte to come in contact with eyes, skin, clothing Charging
or floor. If electrolyte comes in contact with eyes,
flush immediately and thoroughly with clean water.
Obtain medical attention immediately. Should elec- CAUTION
trolyte be spilled on skin, rinse promptly with clean
water and wash with soap. A baking soda solution Never smoke or bring flame near the battery. Gas
(one pound to one gallon of water) will neutralize formed during charging is highly explosive and can
acid spilled on clothing, floor or any other surface. cause serious injury.
Apply solution until bubbling stops and rinse with Consult the charger manufacturer's manual covering
clean water. your charger for hints on operation and maintenance.
• Keep vent plugs firmly in place at all times except
when adding water or taking hydrometer readings.

• Do not bring any type of flame, spark, etc., near the

battery. Gas formed while the battery is charging,
is highly explosive. This gas remains in the cells
long after charging has stopped.

• Do not lay metallic or conductive objects on bat-

tery. Arcing will result.

• Do not allow dirt, cleaning solution or other foreign

material to enter cells. Impurities in electrolyte has
a neutralizing effect reducing available charge.

Crown 2007 PF17014-1 MA-2045-100

7
SAFETY
Control of Hazardous Energy

Battery Removal
CAUTION
Make certain battery used meets weight, size and volt-
CAUTION age requirements of truck (refer to serial plate).
When removing the battery, move truck to area in- NEVER operate truck with an undersized battery.
tended for battery care. Floor must be level. Turn key-
switch or toggle switch to "off" position and remove Lockout - Tagout
key. Disconnect battery and lockout or tagout truck as
described in Battery - Lockout/Tagout in this section. Always turn key switch to "off", remove key and apply
Never move battery partially from truck without roller tag to steering wheel with cable tie warning others truck
stand in place. Lower load engaging means com- is being serviced.
pletely. If battery is removed with load engaging means
raised, use hoist attached to mast to provide tip over
protection. Don’t allow any metallic object to come in
contact with the top of the battery cells. This may cause
a short circuit when removing, transporting the battery.
Use an insulator (such as plywood) to cover the top of
the battery before and during removal.

Figure 17550

When maintenance is to be performed and the battery

will be left in the truck, disconnect battery, remove the
main power fuses and install a commercially available
lockout device on the battery connector.
When maintenance is performed and the battery is re-
moved from the truck, remove the main power fuses,
install a lockout device on the trucks battery connector
if possible, or if possible install a tag with a cable tie on
Figure 8251
the trucks battery connector so it cannot be removed
Battery Installation easily warning that the truck is not available for opera-
tion.

CAUTION
When installing the battery, move truck to area in-
tended for battery care. Floor must be level. Turn key-
switch or toggle switch to "off" position and remove
key. Lockout or tagout truck as described in Battery -
Lockout/Tagout in this section. If battery was removed
with load engaging means raised, use hoist attached to
mast to provide tip over protection. Don’t allow any me-
tallic object to come in contact with the top of the bat-
tery cells. This may cause a short circuit when trans-
porting or installing the battery. Use an insulator (such
as plywood) to cover the top of the battery before and
during installation.

MA-2045-101 Crown 2007 PF17014-2

8
 SAFETY
Control of Hazardous Energy

Capacitance 3. Disconnecting the battery for a minimum of 10 min-

utes will discharge the capacitors that are inside
Due to capacitance voltage present in the traction mod- the Traction Control Module ACCESS 3. Two addi-
ule controller, whenever performing maintenance tional methods of discharging these capacitors are
which may permit contact with the bus bars and asso- to disconnect the battery, place a jumper from top
ciated power cables, discharge the capacitors. stud of line capacitor to fuse bus bar and then hold
1. Move truck to a secure non traffic maintenance the key switch in the START position for 10 sec-
area with a level floor. onds, or disconnect the battery and connect a 100
ohm 2 watt resistor between the positive and neg-
2. Lockout or tagout truck as described in Battery - ative terminals on the controller, ACCESS3.
Lockout/Tagout in this section.

Traction
Control
Module

Figure 17551

Crown 2007 PF17014-3 MA-2045-102

9
SAFETY
Control of Hazardous Energy

Hydraulic When maintenance is to be performed on the hydraulic

system, make certain the hydraulic system is not under
pressure.
WARNING 1. Move truck to a secure non traffic maintenance
AVOID HIGH PRESSURE FLUIDS—Escaping fluid area with a level floor.
under pressure can penetrate the skin causing serious 2. No load on forks.
injury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres- 3. Completely lower load engaging means (mast) or,
sure. Keep hands and body away from pin holes which if required for maintenance, block mast sections at
eject fluids under high pressure. Use a piece of card- appropriate height as described in Mast of this sec-
board or paper to search for leaks. Do not use your tion.
hand. 4. Lockout or tagout truck as described in Battery -
Any fluid injected into the skin under high pressure Lockout/Tagout in this section.
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There 5. Operate the hydraulic levers to remove any hy-
is a delayed onset of pain, and serious tissue damage draulic pressure that may be present.
may occur. Medical attention should be sought imme- 6. Pump brake pedal approximately 20 times to re-
diately by a specialist who has had experience with this lease pressure stored in the accumulator before
type of injury. working on service brakes.

No Load
on Forks

Lower Forks
Completely

Figure 17552

MA-2045-103 Crown 2007 PF17014-4

10
 SAFETY
Control of Hazardous Energy

Lifting and Blocking NOTE

1. Move truck to a secure non traffic maintenance Hydraulic Jack and Jack Stand Specifications:
area with a level floor. • Hydraulic Jack Capacity: 3620 kg (8000 lb)
• Minimum Collapsed Height: 60 mm (2.25 in)
2. No load on forks. • Maximum Raised Height: 400 mm (16 in)
3. Lockout or tagout truck as described in Battery - • Jack Stand Capacity: 4500 kg (10,000 lb)
Lockout/Tagout in this section. Crown has available a hydraulic jack (122599) that
meets the above specifications. Jack stands are com-
mercially available.
Steer Wheel

Side

(1) Lower Forks Completely

(1) Raise Forks 70 to 150 mm (3 to 6 in) from Floor
(2) Do Not Tilt Mast After Blocked
(2) Chock Both Drive Wheels
(3) Set Jack Stand Height as Required Not to Exceed
400 mm (16 in) Figure 17554
(4) Locate Jack Stands & Jack as Shown, Under Steer Axle
WARNING
Figure 17553
Truck stability decreases dramatically if load wheels
are raised more than required to insert hard wood
NOTE
block. Attach sling and overhead lifting device to all
When removing the drive unit, block under counter- cross members of the mast to prevent truck from tip-
weight to prevent truck from tipping. ping over when raising the side of the truck.
Jack up one side of truck, place hard wood block di-
rectly under first stage mast, jack up opposite side of
truck and place second hard wood block under other
side of first stage mast.
FC Series Truck - Use 100 x 100 mm (4 x 4 in) block.

Crown 2007 PF17014-5 MA-2045-104

11
SAFETY
Control of Hazardous Energy

Mast

Blocking Masts
Use 100 mm (4 in) by 100 mm (4 in), 50 mm (2 in) by
100 mm (4 in) or bigger hardwood blocks of appropri-
ate length for supporting mast channels. Block both
mast rails of each stage to maintain truck stability.
Remove any carriage mounted accessory (e.g. carton
clamp, slip sheet, roll loader [SP only], etc.) except
sideshifters before blocking masts. These accessories
add significant weight to the mast.
1. Move truck to a secure non traffic maintenance
area with a level floor.
2. Chock wheels of truck. Refer to Lifting and Block-
ing in this section.
3. Connect battery.
4. Raise forks and position blocks under second
stage mast as shown.
5. Using a clamp or ratchet tie down, secure blocks to
mast channel as shown.
6. Lower mast and position appropriate length blocks
under third stage mast as shown.
7. Lower mast and position appropriate length blocks
under fourth stage (or inner) for quad mast as
shown.
8. Using a clamp or ratchet tie down, secure blocks to
mast channel or second stage block as shown.
9. Lower fork carriage until carriage rests on stops or
place blocks under carriage and lower until weight
rests on blocks.
10. Lockout or tagout truck as described in Battery -
Lockout/Tagout in this section.

MA-2045-105 Crown 2007 PF17014-6

12
 SAFETY
Control of Hazardous Energy

Quad Mast

TT Mast

TL Mast

(1) Fork Carriage (Shown Raised Slightly for Clarity)

(2) Third Stage Mast
(3) Second Stage Mast
(4) First Stage Mast (or Mainframe)
(5) First Stage Mast (or Outer Mast)
(6) Fourth Stage Mast (or Inner Mast)

Figure 17555

Crown 2007 PF17014-7 MA-2045-106

13
SAFETY
Control of Hazardous Energy

TT Mast
TL Mast

Quad Mast

(1) First Stage Mast (or Mainframe)

(2) Second Stage Mast
(3) Third Stage Mast
(4) Fork Carriage
(5) First Stage Mast (or Outer Mast)
(6) Fourth Stage Mast (or Inner Mast)

Figure 17556

MA-2045-107 Crown 2007 PF17014-8

14
 SAFETY
Control of Hazardous Energy

Disconnect Tilt Cylinder 3. Chock wheels of truck. Refer to Lifting and Block-
ing in this section.
When the tilt cylinders are disconnected from the hy-
4. Tilt forks down so weight of carriage is not on the
draulic system or from the mounting brackets, the mast
tilt cylinder.
must be secured to keep the mast from pivoting to-
ward, or away from the truck. 5. Lockout or tagout truck as described in Battery -
Lockout/Tagout in this section.
1. Move truck to a secure non traffic maintenance
area with a level floor. 6. Attach a sling and lifting device to all mast top
cross braces so movement will be minimal when tilt
2. Lower load engaging means (mast) completely. No
cylinders are disconnected.
load on forks.

Attach Strap or Chain

to All Top Cross Braces

Wheel Chocks

Figure 17557

Crown 2007 PF17014-9 MA-2045-108

15
SAFETY
Control of Hazardous Energy

Removing Mast
1. Move truck to a secure non traffic maintenance
area with a level floor.
2. Lower load engaging means (mast) completely. No
load on forks.
3. Lockout or tagout truck as described in Battery -
Lockout/Tagout in this section.
4. Lift truck so drive wheels are 25 mm (1 in) clear of
floor. Refer to Lifting and Blocking in this section.
5. Remove load backrest, if slip on type.
6. Remove forks.
7. Cycle all hydraulic levers to remove any hydraulic
pressure in the system. (1) Part of Mast
(2) Bearing
8. Support mast as described in Disconnecting Tilt
(3) Bearing Cap
Cylinders in this section.
(4) Flatwashers
9. Chain mast sections together at upper cross- (5) Bolts - Torque to 70 - 80 Nm (52 - 59 ft lb)
braces. Chain fork carriage to lower mast cross-
brace. This will keep carriage and mast sections
from moving when mast is laid down. Figure 17559

10. Disconnect lift cylinder hydraulic lines, accessory

cables and accessory hydraulic lines between
power unit and mast if present. Use container to
catch hydraulic oil.
11. Disconnect wiring between mast and power unit.

(1) Mast Lug

(2) Pin
(3) Block
(4) Tilt Cylinder

Figure 17558

12. Remove pins connecting tilt cylinders to the mast.

13. Remove drive wheels to allow access to the mast
pivot bearing caps.
14. Remove bearing cap mounting bolts.
15. Move mast away from truck and lay mast on level
floor with the truck side of the mast on the floor.

MA-2045-109 Crown 2007 PF17014-10

16
 SAFETY
Control of Hazardous Energy

Removing Counterweight
1. Move truck to a secure non traffic maintenance
area with a level floor.
2. Lower load engaging means completely. No load
on forks.
3. Lockout or tagout truck as described in Battery -
Lockout/Tagout in this section.
4. Remove battery.
5. Attach a sling and lifting device to all top cross
braces of the mast to prevent tipover.
6. Disconnect all wiring to overhead guard at connec-
tors.
7. Remove overhead guard mounting bolts and lift
guard from truck.
8. Remove contactor panel compartment cover on
the counter weight.
9. Attach sling and overhead lifting device to the top
of the counter weight through the contactor panel
compartment opening. Raise lifting device so the
weight of the counter weight is supported when
mounting bolts are removed.
10. Remove (4) mounting bolts holding counter weight
to the power unit.
Figure 17560
11. Carefully move counter weight from truck and lay
counter weight on floor.

Crown 2007 PF17014-11 MA-2045-110

17
Notes:

18
INTRODUCTION

19
Notes:

20
 INTRODUCTION
Introduction

Introduction Service Training

This manual is intended for the service technician who Complete Service Training is available for the lift truck
is seeking information about maintenance and service technician covering all Crown Lift Trucks, module sys-
replacement parts. It contains a section on trouble- tems, wire guidance, hydraulic and electrical systems.
shooting which will enable a qualified technician to lo- To obtain more information concerning service train-
cate and solve problems which may occur. ing, contact your Crown Dealer or under "Training" on
www.crown.com.

Operation Instructions
Replacement Parts
This manual does not contain operator instructions.
Operator Instructions in tag or booklet form are sent When ordering replacement parts form this manual, al-
with each truck. Additional copies can be ordered if re- ways specify, along with part number, model and serial
quired. These booklets are for you and your personnel number of the truck. This information will further enable
to insure years of safe, trouble-free operation of your us to give correct, fast and efficient service.
Crown Lift Truck. For sitdown rider operator instruc-
For current part number of service manuals, operator
tions, refer to Crown publication, "Operator Manual
manuals, operator training programs, truck capacities
FC 4500 Series".
and technical specifications, contact your local dealer
or at www.crown.com.
Operator Training This manual is arranged according to major sections
Crown produces a complete series of operator training which covers maintenance and replacement parts. The
programs available through your local Crown dealer. A sectional descriptions are as follows:
complete listing of these and other available programs
can also be found under "Training" on
www.crown.com.

MAINTENANCE REPLACEMENT PARTS

SECTION DESCRIPTION SECTION DESCRIPTION

M1 Lubrication and Adjustment 1 Power Unit Parts
M2 Hydraulic 2 Hydraulic Parts
M3 Drive Unit 3 Drive Unit Parts
M4 Electrical 4 Electrical Parts
M5 Brake 5 Brake Parts
M6 Steering 6 Steering Parts
M7 Lifting Mechanism 7 Lifting Mechanism Parts
M8 Cylinders 8 Cylinder Parts
M9 Platform 9 Platform Parts
M10 Glossary 10 Labels and Decals

Crown 2007 PF15999-1 ITD-2045-001

21
INTRODUCTION
Introduction

The data plate for the FC 4500 series truck is located

on the battery compartment wall and includes a model
number and truck data number. From these two num-
bers, you can identify the truck model, series, series
updates, determine relative size and performance, ca-
pacity and specific truck data. The following pages ex-
plain the model & truck data numbering system.

Figure 17370

Model Number Example

Series Update Hydraulics System

Significant change(s) to the product 0= DC Hydraulics
that would not merit a new series 5 = AC Hydraulics
number (generation).

* Capacity
Image Generator 40 = 1815 kg (4000 lb)
FC - Four Wheel Sitdown 50 = 2270 kg (5000 lb)
Rider Counterbalanced 55 = 2495 kg (5500 lb)
60 = 2720 kg (6000 lb)

FC4515-40
Series Relative Size or Performance
Major technical and design changes 1 = 685 mm (27 in) Battery Compartment
making the product a new and 2 = 840 mm (33 in) Battery Compartment
improved generation. 4 = 915 mm (36 in) BatteryCompartment

The example of the model number shown above

(FC4515-40) is a FC 4500 series. It has an AC traction
motor with a 685 mm (27 in) battery compartment. It
also has AC hydraulics and has a capacity of 1815 kg
(4000 lbs).
*Actual rated capacity may vary, depending on special
equipment or modifications. Consult capacity plate lo-
cated on the overhead guard.

ITD-2045-002 Crown 2007 PF15999-2

22
 INTRODUCTION
Introduction

Truck data numbers provide you and your Crown ply provide this number to your Crown dealer, or use
dealer with a wealth of information to insure the selec- the following breakdown if selecting your own part
tion of proper parts for your Crown truck. You may sim- numbers or service information from this manual.

Attachments
Tires -- = No Attachment Voltage
S = Smooth SS = Sideshifter 36 = 36 Volt
M = Smooth Non-Marking PP = Push Pull 48 = 48 Volt
L = Lugged CC = Carton Clamp -- = Mast Only
G = Lugged Non-Marking FP = Fork Positioner
PR = Paper Roll Clamp EE Rating
Battery Compartment Size 1 = EE Rating
27 = 685 mm (27 in) 2 = No EE Rating
33 = 840 mm (33 in)
36 = 915 mm (36 in)
Parking Brake
S = Standard
Mast Type A = Automatic
TL = Telescopic Limited Free Lift
TT = Telescopic Triple Stage
QD = Telescopic Four Stage
-- = Power Unit Only

Standard/Custom/Special
- = Standard
C = Custom
- TT 188 33 F S S SS 5 36 2 E - A 1
S = Special Fans
- = No Fans
Lift Height
1 = Operator Fan
TL Mast 231 = 5865 mm (231 in)
2 = Compartment Fan
118 - 2995 mm (118 in) 238 = 6045 mm (238 in) 3 = Operator and
126 = 3200 mm (126 in) 246 = 6250 mm (246 in) Compartment Fan
130 = 3300 mm (130 in)‘ 250 = 6350 mm (250 in) Foot Operated Directional Control
138 = 3505 mm (138 in) 258 = 6560 mm (258 in) - = No Foot Operated Dir. Control
142 = 3605 mm (142 in) 276 = 7010 mm (276 in) 1 = Foot Operated Dir. Control
150 = 3810 mm (150 in) 291 = 7390 mm (291 in)
Travel Alarm & Light Package Option
TT Mast Quad Mast
- = No Travel Alarm & Lights
180 = 4570 mm (180 in) 240 = 6100 mm (240 in)
1 = Strobe Light
188 = 4775 mm (188 in) 258 = 7390 mm (291 in) 2 = Travel Alarm
198 = 5030 mm (198 in) 276 = 7010 mm (276 in) 3 = Worklights
206 = 5230 mm (206 in) 294 = 7475 mm (294 in) 4 = Travel Alarm & Strobe Light
208 = 5285 mm (208 in) 312 = 7925 mm (312 in) 5 = Worklights & Strobe Light
6 = Travel Alarm, Worklights & Strobe Light
216 = 5485 mm (216 in)
7 = Travel Alarm & Worklights
223 = 5665 mm (223 in) Custom = Plus Custom
Height
Lift System
SPC = Special Lift Height
2 = Contactor
Cold Conditioning 5 = AC
- = No Cold Conditioning Accessory Hydraulics
F = Freezer Conditioning - = No Accessory Hydraulics
C = Corrosion Conditioning S = Single Function
D = Double Function

Crown 2007 PF15999-3 ITD-2045-003

23
Notes:

24
LUBRICATION & ADJUSTMENT

25
Notes:

26
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Lubrication and Adjustment Before performing maintenance to any unit, it should

be taken to an area set aside for maintenance or a sec-
To obtain maximum life of any industrial equipment, a tion where there is adequate space to perform required
well planned maintenance program (PM), performed work. This is a must to insure the safety of others and
by qualified technical personnel should be followed. In to insure that proper maintenance is performed to the
conjunction with, and an integral part of, any planned unit.
maintenance program should be daily operator input.
If desired, padded packs of this checklist (OF-3772)
Operator involvement can greatly reduce truck down
are available through your Crown dealer.
time, assist in determining planned maintenance (PM)
schedules and ultimately save money. For these rea-
sons, Crown recommends a checklist similar to the Op-
erators Daily Checklist shown below.

Figure 14990

Crown 1987 PF7886-1 Rev. 6/08 M1.0-04.0-001

17 Rev. 6/08
27
LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

The following is a list of lubricants and maintenance

products recommended when doing Planned Mainte-
nance on Crown Lift Trucks.

Lubrication Identification Chart

Type of Lubricant Part Number Package Quantity

363506-001 1 Quart
A Gear Lube 80W-90 (Typical)
363506-012 (12) 1 Quart Cans
363503-001 1 Quart
AA Automatic Transmission Fluid (Multi-Purpose)
363503-012 (12) 1 Quart
363513-001 1 Quart
AAA Universal Hydraulic & Transmission Fluid
363513-012 (12) 1 Quart
063002-034 14.5 oz Cartridge
B Grease (Multi-Purpose)
063002-045 (40) 14.5 oz Cartridges
063002-017 14.5 oz Cartridge
BB(1) Grease (Low Temperature)
063002-046 (40) 14.5 oz Cartridges
363002-001 14 oz Cartridge
BBB Food Grade Grease (Multi-Purpose)
363002-030 (30) 14 oz Cartridges
C Oil (SAE 40)
363500-001 1 Quart
CC Engine Oil (10W30)
363500-012 (12) 1 Quart
363504-101 1 Gallon
D Hydraulic Oil
363504-106 (6) 1 Gallon
363505-101 1 Gallon
DD(1) Hydraulic Oil (Low Temp)
363505-106 (6) 1 Gallon
DDD Hydraulic Oil - DTE24 063001-021 1 Gallon
063002-024 14.5 oz Cartridge
E Channel Grease
063002-022 35 lb Pail
063002-024 14.5 oz Cartridge
F Gear Grease
063002-022 35 lb Pail
363107-001 15 oz Can
Chain & Cable Lube
363107-012 (12) 15 oz Cans
G
363115-001 12 oz Can
Premium Chain & Cable Lube
363115-012 (12) 12 oz Cans
363129-001 11 oz Can
H Final Finish - Rubber & Vinyl Dressing
363129-012 (12) 11 oz Cans
063002-039 1 lb
I Grease (Lift Pump Coupling)
127801S 1 oz
063004-002 12 oz
J Brake Fluid - Dot 5
063004-003 1 Gallon
(1) Trucks operated in below freezing temperatures must use Low Temp Hydraulic Oil & Grease.

M1.0-04.0-002 Crown 1987 PF7886-2 Rev. 6/08

17 Rev. 6/08
28
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Lubrication Identification Chart

Type of Lubricant Part Number Package Quantity

063002-034 14.5 oz Cartridge
K Grease (Wheel Bearing)
063002-045 (40) 14.5 oz Cartridges
L Metal Assembly Spray 063002-021 11 oz Spray
M Silicone Grease (Clear) 063002-020 5.3 oz Tube
363102-001 14 oz Can
Brake & Parts Cleaner
363102-012 (12) 14 oz Cans
363103-001 14 oz Can
N Low VOC Brake & Parts Cleaner
363103-012 (12) 14 oz Cans
363116-001 19 oz Can
Non-Flammable Brake & Parts Cleaner
363116-012 (12) 19 oz Cans
363104-001 20 oz Can
O Penetrating Lubricant
363104-012 (12) 20 oz Cans
363108-001 11 oz Can
P Premium Formula Multi-Purpose Grease
363108-012 (12) 11 oz Cans
363110-001 11 oz Can
Q White Lithium Grease
363110-012 (12) 11 oz Cans
363109-001 15 oz Can
R Choke & Carburetor Cleaner
363109-012 (12) 16 oz Cans
363106-001 10 oz Can
Contact Cleaner - Non-Flammable
363106-012 (12) 10 oz Cans
S
363128-001 11 oz Can
Contact Cleaner
363128-012 (12) 11 oz Cans
T Electrical Connector Oxidation & Corrosion Inhibitor 127189-001 30 cc
363124-001 18 oz Can
U Battery Cleaner
363124-012 (12) 18 oz Cans
363125-001 15 oz Can
V Battery Protector
363125-012 (12) 15 oz Cans
363127-001 12 oz Can
W Food Grade Machine Lubricant
363127-012 (12) 12 oz Cans
363126-001 11 oz Can
X Food Grade Silicone Spray
363126-012 (12) 11 oz Cans
363509-101 1 Gallon
Coolant
363509-106 (6) 1 Gallon
Y
363511-101 1 Gallon
Extended Life Coolant
363511-106 (6) 1 Gallon

Crown 1987 PF7886-3 Rev. 6/08 M1.0-04.0-003

17 Rev. 6/08
29
LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Alternate Lubricants & Fluids Chart

Manufacturer
Type of Lubricant Product Name
/ Distributor
A Gear Lube 80W-90 (Typical) Crown Crown
Automatic Transmission Fluid
AA Crown Crown
(Multi-Purpose)
Mobilgrease XHP 222 Special Mobil
Union Unoba EP No 2 Union 76 Co.
B Grease (Multi-Purpose) Retinax A(1) Shell
LM Grease Burmah Castrol
Unirex EP-2 Exxon
Lubriplate Fiske Bros Refining Co.
BB Grease (Low Temp) (2) Alvania RA(1) Shell
Helveum O(1) Burmah Castrol

BBB Food Grade Grease (Multi-Purpose) Petro Canada Purity FG Petro Canada
C Oil (SAE 40)
D Hydraulic Oil Crown Crown
DD Hydraulic Oil (Low Temp) (2) Crown Crown

DDD Hydraulic Oil - DTE24 (3) Mobil DTE 24 Mobil

E Channel Grease Factran #2 Standard Oil Co.
F Gear, Channel & Shaft Grease Molykote BR-2 Plus Dow Corning
Chain & Cable Lube Crown Crown
G
Premium Chain & Cable Lube Crown Crown
H Final Finish - Rubber & Vinyl Dressing Crown Crown
I Grease (Lift Pump Coupling) Nyogel 774F-MS NYE Lubricants
J Brake Fluid - Dot 5 Q2-1141 Silicon Brake Fluid Dow Corning
Mobilgrease XHP 222 Special Mobil
K Grease (Wheel Bearing) Unirex EP-2 Exxon
Lubriplate No. 1242(1) Fiske Bros. Refining Co.
L Metal Assembly Spray Dow Corning Dow Corning
M Silicon Grease (Clear) Dow Corning 111 Compound Dow Corning
Brake & Parts Cleaner Crown Crown
N Low VOC Brake & Parts Cleaner Crown Crown
Non-Flammable Brake & Parts Cleaner Crown Crown
(1) Denotes allowable substitutes, contact factory if unavailable.
(2) Trucks operated in below freezing temperatures must use Low Temp Hydraulic Oil & Grease.
(3) Premium antiwear hydraulic oil used in blending with low temp oil.

M1.0-04.0-004 Crown 1987 PF7886-4 Rev. 6/08

17 Rev. 6/08
30
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Alternate Lubricants & Fluids Chart

Manufacturer
Type of Lubricant Product Name
/ Distributor
O Penetrating Lubricant Crown Crown
P Premium Formula Multi-Purpose Grease Crown Crown
Q White Lithium Grease Crown Crown
R Choke & Carburetor Cleaner Crown Crown
S Contact Cleaner Crown Crown
Electrical Connector Oxidation &
T Nye Grease NYE Lubricants
Corrosion Inhibitor
U Battery Cleaner Crown Crown
V Battery Protector Crown Crown
W Food Grade Machinery Lubricant Crown Crown
X Food Grade Silicone Spray Crown Crown
Y Extended Life Coolant

Crown 1987 PF7886-5 Rev. 6/08 M1.0-04.0-005

17 Rev. 6/08
31
Notes:

32
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Lubrication & Adjustment Floorboards

The floorboards are in two pieces. Removing the front
and rear floorboard provides access to:
Component Access
The following is a list of covers, panels, etc. that must
• Traction motor
be removed to allow access when performing service • Brake pedal, switch and linkage
and/or maintenance to components. Refer to the illus-
trations in this section as an aid in locating parts that • Parking brake connections and release
require attention.
• Accelerator pedal, potentiometer and switch
NOTE
• Directional control valve
Be sure battery connectors are disconnected.
• Hydraulic hoses, etc.
Battery Cover
• Tilt cylinders
Provides access to:
• Horn
• Battery
• Steer motor and pump
• Lift motor and pump

• Hydraulic reservoir and filter Steering Column Covers

Provides access to:
To open battery cover, tilt steering wheel up and pull
battery cover handle (located below and in front of • Key switch
seat).
• Direction switches
Left Side Step Cover
Provides access to: Dashboard
Provides access to:
• Distribution panel
• Steering control unit
Right Side Step Cover
• Parking brake switch
• Hydraulic dipstick
• Steer column tilt handle
To remove covers, loosen (2) screws until cover can be
removed completely. • Display

• Accessory switches

Crown 2007 PF17008-1 Rev. 4/09 M1.0-2045-001

01 Rev. 4/09
33
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Control Lever Cover Lubrication

Provides access to: The following information is intended to provide guide-
lines for proper lubrication intervals as called out in the
• Control lever linkage and switches
lubrication chart. However, some operating conditions
will require more frequent checks and lubrication than
Contactor Assembly Cover listed. For example, applications with much dust or
Provides access to: moisture will require modification of the schedule to fit
that particular application.
• Contactor panel assembly Use high grade lubricants and fluids. Sources of these
lubricants may be from almost any of the oil compa-
Fan and Controller Cover nies. Recommended lubricants are listed in the Lubri-
cation Identification Chart and the Alternate Lubricants
Provides access to:
& Fluids Chart in Lubrication & Adjustment Chapter.
• FAN1, FAN 2 & controller panel Crown trucks may require a mixture of low temperature
hydraulic oil, Crown P/N 063001-006 (gal), blended
with standard hydraulic oil, Crown P/N 063001-021
(gal) when used in a freezer or cooler. 100% low tem-
perature oil is too thin for most cold storage operations
and therefore could shorten the life of cylinder packings
and pumps if used in higher ambient temperatures.

NOTE
Trucks equipped with velocity fuses may experience
staging issues if an insufficient mix of low temperature
oil has been used.

(1) Contactor Assembly Cover (5) Steering Column Cover

(2) Left Side Step Cover (6) Control Lever Cover
(3) Floorboards (7) Battery Cover
(4) Dashboard (8) Fan and Controller Cover

Figure 17477
(1) Hydraulic Oil 063001-001 (100%)
(2) 50/50 Blend of Low-Temp 063001-006 (50%)
and Hydraulic Oil 063001-021 (50%)
(3) 80/20 Blend of Low-Temp 063001-006 (80%)
and Hydraulic Oil 063001-021 (20%)

Figure 17478

For truck applications operating continually in temper-

atures at or above 4.4° C (40° F), use 100% standard
hydraulic oil (063001-001).

M1.0-2045-002 Crown 2007 PF17008-2

34
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

For truck applications primarily operating in a cooler

environment with intermittent freezer entry, use a 50/
50 blend of low temperature (063001-006) and stan-
dard hydraulic oil (063001-021).
For trucks running continuously at temperatures of
-12.2° C (10° F) or below, use an 80% low temperature
(063001-006) and 20% standard hydraulic oil
(063001-021).
The proper mixture of freezer hydraulic oil will ensure
the best and most efficient operation of your Crown
equipment.
All screws, washers, nuts, roll pins, retaining rings, etc.
need to be coated with a rust preventive (078882) to
protect against corrosion. Lubrication intervals must be
changed to a frequency that will minimize corrosion
and wear on moving shafts and parts.

NOTE
Use Planned Maintenance Inspection Reports
(PF15705) for FC 4500 trucks as required to record
and assure maintenance checks.

Figure 17479

Crown 2007 PF17008-3 M1.0-2045-003

35
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17480

M1.0-2045-004 Crown 2007 PF17008-4

36
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Lubrication Chart 1

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
L-1 Battery Cover Hinge and Latch C As Required Check
L-2 Hose Pulleys (Nylon) H As Required Check
L-3 Lift Chains G As Required Check
L-4 Mast Channels E As Required Check
L-5 Mast and Carriage Column Rollers E As Required Check
L-6 Sideshifter Slide Rail B As Required Check
L-7 Fork Slide and Locking Pin B As Required Check
L-8 Mast Pivots B As Required Check
See Lubrication Identification Chart and Alternate Lubricants and Fluids Chart in Lubrication
and Adjustment chapter.
Lubrication intervals must be changed to a frequency that will minimize corrosion and wear on
moving parts for trucks operated in environments with much dust and moisture, freezer/
corrosion applications, etc.

Crown 2007 PF17008-5 M1.0-2045-005

37
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17481

M1.0-2045-006 Crown 2007 PF17008-6

38
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Lubrication Chart 2

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
L-1 Seat Slides C As Required Check
Steer Column Pivot and
L-2 C As Required Check
Adjustment Latch
L-3 Parking Brake Pivot C As Required Check
Hydraulic reservoir
• Oil D 32.7 Litre Check Change
(7.2 gal)
L-4
• 10 Micron Filter Element 1 1st Change Change
• Suction Strainer 1 Clean
• Cap Ventilating Element 1 1st Change Change
Lift, Tilt and Accessory Lever
L-5 C As Required Check
Linkage
See Lubrication Identification Chart and Alternate Lubricants and Fluids Chart in Lubrication
and Adjustment chapter.
Lubrication intervals must be changed to a frequency that will minimize corrosion and wear
on moving parts for trucks operated in environments with much dust and moisture,
freezer/corrosion applications, etc.

Crown 2007 PF17008-7 M1.0-2045-007

39
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17482-01

M1.0-2045-008 Crown 2007 PF17008-8 Rev. 4/09

01 Rev. 4/09
40
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Lubrication Chart 3

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
5.7 Litre Check/1st
L-1 Drive Unit Oil A* Change
(6 Quarts) Change
L-2 Tilt Cylinders Pivot B As Required Check
L-3 Brake Pedal Pivot B As Required Check
L-4 Brake Linkage C As Required Check
L-5 Accelerator Pedal Pivot B As Required Check
L-6 Accelerator Potentiometer Pivot B As Required Check
L-7 Steer Cylinder Pivot B As Required Check
L-8 Steer Wheel Bearing B As Required Check Check
* In below freezing temperatures use Dextron II, Crown part number 063001-010.
See Lubrication Identification Chart and Alternate Lubricants and Fluids Chart in Lubrication
and Adjustment chapter.
Lubrication intervals must be changed to a frequency that will minimize corrosion and wear on
moving parts for trucks operated in environments with much dust and moisture, freezer/cor-
rosion applications, etc.

Crown 2007 PF17008-9 Rev. 4/09 M1.0-2045-009

01 Rev. 4/09
41
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17483

M1.0-2045-010 Crown 2007 PF17008-10

42
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Inspection Chart 4

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Relief Valve Check
I-2 Battery Rollers Check
I-3 Mast and Carriage Column Rollers Check
I-4 Mast Channels Check
I-5 Mast Limit Switch Check
I-6 Mast Electrical Connections Check
I-7 Lift Chains and Anchors Check
I-8 Mast Stops and Carriage Bumpers Check
I-9 Forks, Latches and Carriage Check
I-10 Sideshifter (Slides, Cylinder and Mounting, etc.) Check
I-11 Mast Pivot Bearings and Mounting Bolts Check
I-12 Battery Retainer Switch (BRES) Check
Refer to appropriate section of Service and Parts Manual for additional information con-
cerning inspection and/or adjustment.

Crown 2007 PF17008-11 M1.0-2045-011

43
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17484

M1.0-2045-012 Crown 2007 PF17008-12

44
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Inspection Chart 5

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Lift Cylinder and Mounting Check
I-2 Mast Hydraulic Lines, Hoses and Fittings Check
I-3 Yoke Check
I-4 Pulleys, Rollers and Bearings Check
I-5 Horn Switch Check
I-6 Directional Control Check
I-7 Electrical Connections, Cables and Wiring Check
I-8 Travel Alarm - Truck Frame Check
I-9 Seat Belt, Retainer and Switch Check
I-10 Battery Connector and Contacts Check
I-11 Battery and Cables Check
Refer to appropriate section of Service and Parts Manual for additional information con-
cerning inspection and/or adjustment.

Crown 2007 PF17008-13 M1.0-2045-013

45
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17485

M1.0-2045-014 Crown 2007 PF17008-14

46
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Inspection Chart 6

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Distribution Panel Check
I-2 Electrical Connections, Cables and Wiring Check
I-3 Contactor Tips Check
I-4 Control Cables Check
I-5 Pulleys, Rollers and Bearings Check
I-6 Lift Chains and Anchors Check
I-7 Steer Tire Check
I-8 Steer Cylinder Check
I-9 Castle Nut Check
Refer to appropriate section of Service and Parts Manual for additional information con-
cerning inspection and/or adjustment.

Crown 2007 PF17008-15 M1.0-2045-015

47
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

AC Lift

DC Lift

Figure 17486

M1.0-2045-016 Crown 2007 PF17008-16

48
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Inspection Chart 7

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Power Steering Pump Check
I-2 Power Steering Motor - Brushes, Mounting Secure Check
DC Lift Pump Motor - Brushes, Mounting Secure
I-3 Check
AC Lift Pump Motor - Mounting Secure
I-4 Lift Pump Check
I-5 Control Levers, Linkage and Switches Check
Steer Column Pivot, Universal Joint and Adjustment
I-6 Check
Latch
I-7 Steering Control Unit Check
I-8 Parking Brake Switch Check
I-9 Parking Brake Connections Check
Refer to appropriate section of Service and Parts Manual for additional information con-
cerning inspection and/or adjustment.

Crown 2007 PF17008-17 M1.0-2045-017

49
LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Figure 17487

M1.0-2045-018 Crown 2007 PF17008-18

50
 LUBRICATION & ADJUSTMENT
Lubrication & Adjustment

Inspection Chart 8

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Drive Unit Check
I-2 Brake Operation Check
I-3 Brake Adjustment and Linkage Check
I-4 Pads and Rotors Check
I-5 Hydraulic Hoses, Tubes and Fittings Check
I-6 Tilt Cylinders, Mounting and Mounting Hardware Check
I-7 Horn Check
I-8 Battery Retainer (Side Cover) Check
I-9 Overhead Guard - Secure to Truck and No Cracks Check
I-10 Load Backrest Check
Accelerator - Linkage, Switch Adjustment,
I-11 Check
Potentiometer
I-12 Drive Tires and Lug Nuts Check
Refer to appropriate section of Service and Parts Manual for additional information con-
cerning inspection and/or adjustment.

Crown 2007 PF17008-19 M1.0-2045-019

51
Notes:

52
 LUBRICATION & ADJUSTMENT
Componentry

Componentry

ACC POT1
Traction Accelerator Potentiometer
Location: accelerator assembly.
Purpose: provide input to controller for traction accel-
eration.
Data: 5K ohm.
Adjustment: calibrated.
Diagrams: DIA-2045-002 (C-3), DIA-2045-003 (C-3), Figure 17747
DIA-2045-004 (C-3), DIA-2045-013 (B-2).
Parts Breakdown: 04.6-2045-001 (20).

ACS
Accelerator Switch
Location: accelerator assembly.
Purpose: provide start signal for traction.
Data: wired normally open, closed when operator
pushes accelerator pedal down.
Adjustment: refer to Electrical section.
Diagrams: DIA-2045-002 (B-3), DIA-2045-003 (B-3), Figure 17748
DIA-2045-004 (B-3), DIA-2045-013 (C-1).
Parts Breakdown: 04.6-2045-001 (23).

ACCUMULATOR
Brake System
Location: under battery compartment.
Purpose: energy storage for service and parking
brakehydraulic circuits.
Data: non-serviceable, pre-charge 2760 kpa (400 psi). Accumulator
Adjustment: none required.
Figure 17749
Diagrams: does not apply.
Parts Breakdown: 02.0-2045-050 (11).

Crown 2007 PF17073-1 Rev. 11/08 M1.0-2045-050

02 Rev. 11/08
53
LUBRICATION & ADJUSTMENT
Componentry

ACCESS 1
Display Control Module (DCM)
Location: console next to parking brake.
Purpose: displays pertinent truck information to oper-
ator or service technician (battery charge, hours of op-
eration, etc.).
Data: information received from truck control modules
and sensors.
Adjustment: none required.
Figure 17750
Diagrams: DIA-6745-002 (B-2), DIA-6745-003 (B-2),
DIA-2045-004 (B-2), DIA-2045-010 (C-1).
Parts Breakdown: 04.0-2045-001 (13).

ACCESS 2
Hydraulic Control Module (HCM)
Location: rear of truck on controller panel.
Purpose: controls hydraulic pump motor speed via op-
erator or input from control levers.
Data: information received from truck control modules
and sensors.
Figure 17751
Adjustment: none required.
Diagrams: DIA-6745-003 (C-1), DIA-2045-007 (C-1).
Parts Breakdown: 04.1-2045-050 (18).

ACCESS 3
Traction Control Module (TCM)
Location: rear of truck on controller panel.
Purpose: controls traction motor speed via operator
input from accelerator (ACCEL).
Data: transistor control circuitry.
Adjustment: none required. Figure 17751

Diagrams: DIA-6745-002 (C-3), DIA-6745-003 (C-3),

DIA-2045-004 (C-3), DIA-6745-006 (C-1).
Parts Breakdown: 04.1-2045-001 (12),
04.1-2045-050 (12).

M1.0-2045-051 Crown 2007 PF17073-2

54
 LUBRICATION & ADJUSTMENT
Componentry

ALM1
Status Alarm
Location: in ACCESS 1 Display.
Purpose: alert operator of truck status.
Data: controlled by ACCESS 1.
Adjustment: none required.
Diagrams: DIA-6745-002 (B-2), DIA-6745-003 (B-2),
DIA-2045-004 (B-2).
Figure 17750
Parts Breakdown: 04.0-2045-001 (13).

ALM2
Brake Pressure Alarm
Location: mounted under front cowl.
Purpose: audible warning when insufficient hydraulic
pressure for service brake operation is present.
Data: recieves power via PSI.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2),
DIA-2045-004 (B-2), DIA-2045-013 (C-3).
Figure 17752
Parts Breakdown: 04.0-2045-001 (8).

ALM3 (Optional)
Left & Right are Determined
Travel Alarm from Operator’s Perspective

Location: front truck frame.

Purpose: alert pedestrians of truck movement.
Data: reverse and/or forward switch.
Adjustment: none required.
Diagrams: DIA-2045-004 (C-3), DIA-2045-013 (C-4).
Parts Breakdown: 04.0-2045-001 (79) Travel Alarm
(ALM3)

Figure 17753

Crown 2007 PF17073-3 Rev. 11/08 M1.0-2045-052

02 Rev. 11/08
55
LUBRICATION & ADJUSTMENT
Componentry

AXS1
Auxiliary Function Switches
Location: control valve linkage.
Purpose: indicates accessory hydraulic function re-
quest.
Data: wired normally open, closed when hydraulic le-
ver is moved.
Adjustment: see Switches section.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2),
DIA-2045-004 (B-2),DIA-2045-008 (C-1, B-3).
Figure 17754
Parts Breakdown: 02.5-2045-050 (61),
02.5-2045-100 (61).

AXS2
Auxiliary Function Switches
Location: control valve linkage.
Purpose: indicates accessory hydraulic function re-
quest.
Data: wired normally open, closed when hydraulic le-
ver is moved.
Adjustment: see Switches section.
Figure 17754
Diagrams: DIA-2045-002 (B-3), DIA-2045-003 (B-3),
DIA-2045-004 (B-3), DIA-2045-008 (C-1, B-3).
Parts Breakdown: 02.5-2045-050 (61),
02.5-2045-100 (61, 62). Third Accessory Handle

AXS3
Additional Auxiliary Function Switch
Location: mounted on third accessory handle.
Purpose: actuate third accessory on carriage.
Data: wired normally open closed when activated by
operator.
Adjustment: none required.
Diagrams: DIA-2045-008 (C-2).
Parts Breakdown: 02.5-1140-250 (5).
Figure 17755

M1.0-2045-053 Crown 2007 PF17073-4

56
 LUBRICATION & ADJUSTMENT
Componentry

BRES
Battery Retainer Switch
Location: right side, front battery compartment wall,
near reservoir breather.
Purpose: monitor presence of battery retainer and dis-
able travel if battery retainer is not present.
Data: wired normally open, held closed when battery
retainer is in place.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2), Figure 17756
DIA-2045-004 (B-2), DIA-2045-009 (B-1).
Parts Breakdown: 01.2-2045-005 (73).

BREATHER
Reservoir
Location: on reservoir under battery.
Purpose: allow expansion and contraction of hydraulic
fluid.
Data: 10 micron.
Breather
Adjustment: none required.
Figure 17757
Diagrams: does not apply.
Parts Breakdown: 02.0-2040-001 (4).

BRKS
Brake Switch
Location: brake pedal mounting bracket right side.
Purpose: indicate position of brake pedal for lights and
traction cutout option.
Data: wired normally closed, held open when pedal is
in up position.
Adjustment: see Service Brake. Figure 17758
Diagrams: DIA-2045-002 (B-4), DIA-2045-003 (B-4),
DIA-2045-004 (B-4), DIA-2045-013 (C-2).
Parts Breakdown: 05.0-2040-001 (37).

Crown 2007 PF17073-5 M1.0-2045-054

57
LUBRICATION & ADJUSTMENT
Componentry

CBV
Counter Balance Valve
Location: tilt manifold.
Purpose: limits forward tilt speed and minimizes for-
ward tilt drift.
Data: does not apply.
Adjustment: preset at factory.
Diagrams: does not apply.
Parts Breakdown: 02.4-2040-001 (2).
Figure 17759

CYLINDER
Parking Brake
Location: under floorboard on traction motor.
Purpose: actuate and release park brake.
Data: does not apply.
Park Brake
Adjustment: see Brake section.
Cylinder
Diagrams: does not apply.
Parts Breakdown: 08.8-2040-051.
Figure 17760

CYLINDER
Carriage
Location: mast.
Purpose: raise fork carriage.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 08.3-2045-001, 08.34-2040-050. Carriage Cylinder

Figure 17761

M1.0-2045-055 Crown 2007 PF17073-6 Rev. 11/08

02 Rev. 11/08
58
 LUBRICATION & ADJUSTMENT
Componentry

CYLINDER
Lift
Location: mast.
Purpose: raise fork carriage.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 08.1-2045-001, 08.2-2045-005,
Lift Cylinder
08.34-2040-001.
Figure 17762
CYLINDER
Steer
Location: steer axle at rear of truck.
Purpose: set direction of truck travel.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 08.8-20.0-002.
Steer Cylinder

CYLINDER
Figure 17763

Tilt
Location: under floorboard on each side of frame.
Purpose: tilt forks up or down.
Data: does not apply.
Adjustment: see Cylinders section.
Diagrams: does not apply.
Parts Breakdown: 08.6-2045-001, 08.6-2045-050.

Tilt Cylinder

Figure 17764

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01 Rev. 7/08
59
LUBRICATION & ADJUSTMENT
Componentry

DIPSTICK
Hydraulic Reservoir
Location: hydraulic reservoir under right side step.
Purpose: check fluid level in hydraulic reservoir.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 02.0-2040-001 (3).
Dipstick

DISTRIBUTION PANEL Figure 17765

Location: under left side step.

Purpose: centralize wiring and troubleshooting efforts.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-005.
Parts Breakdown: 04.3-2045-001 (13).

ECR1
Distribution Panel
Traction Motor Encoder
Figure 17766
Location: inside traction motor.
Purpose: motor speed and direction.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-002 (C-3), DIA-2045-003 (C-3),
DIA-2045-004 (C-3),DIA-2045-014 (C-1).
Parts Breakdown: 03.1-2045-001 (8).

Figure 17767

M1.0-2045-057 Crown 2007 PF17073-8

60
 LUBRICATION & ADJUSTMENT
Componentry

ECR2
AC Hydraulic Motor Encoder
Location: inside AC hydraulic motor.
Purpose: motor speed.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-003 (C-1), DIA-2045-014 (C-2).
Parts Breakdown: 02.2-2045-001 (22).

Figure 17768
FAN1 & FAN2
Controller Panel
Location: rear of truck above controller panel.
Purpose: provide cooling for ACCESS2 and/or
ACCESS3.
Data: 36 or 48 volt.
Adjustment: none required.
Diagrams: DIA-2045-002 (C-3), DIA-2045-003 (C-2,
C-4), DIA-2045-004 (C-4),DIA-2045-006 (B-3),
DIA-2045-007 (A-3).
Parts Breakdown: 04.0-2045-001 (22). Figure 17769

FAN3 (Optional)
Operator Fan
Location: work assist tube.
Purpose: operator comfort.
Data: 36 or 48 volt.
Adjustment: manual directional.
Diagrams: DIA-2045-004 (C-1), DIA-2045-009 (C-3). Figure 17770

Parts Breakdown: 04.9-2040-001 (40).

Crown 2007 PF17073-9 Rev. 7/08 M1.0-2045-058

01 Rev. 7/08
61
LUBRICATION & ADJUSTMENT
Componentry

FAN4
Dock Performance Fan (Traction Motor)
Location: right side of brake mounting bracket.
Purpose: cool traction motor.
Data: 48 volt.
Adjustment: none required.
Diagrams: DIA-2045-004 (C-2), DIA-2045-013 (C-4).
Parts Breakdown: 04.0-2045-001 (55).

Figure 17771
FAN5
Lift Pump Fan
Location: below lift pump motor.
Purpose: cool lift pump motor.
Data: 48 volt.
Adjustment: none required.
Diagrams: DIA-2045-004 (C-2), DIA-2045-013 (C-4).
Parts Breakdown: 04.0-2045-001 (69).

FIL Figure 17772

Horn Filter
Location: under floorboard on brake pedal bracket.
Purpose: suppress electrical noise generated by oper-
ation of horn.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-4), DIA-2045-003 (A-4),
DIA-2045-004 (A-4), DIA-2045-011 (B-4),
DIA-2045-012 (A-2).
Parts Breakdown: 04.0-2045-001 (63).
Figure 17773

M1.0-2045-059 Crown 2007 PF17073-10

62
 LUBRICATION & ADJUSTMENT
Componentry

FILTER
Hydraulic Fluid Return Filter
Location: under battery compartment.
Purpose: remove contaminants from hydraulic fluid.
Data: 10 micron.
Diagrams: does not apply.
Parts Breakdown: 02.0-2045-250 (8).

Filter
FNS (Optional)
Figure 17774
Fan Switch
Location: console.
Purpose: allows operator to turn on/off operator fan
and select low/high speed.
Data: three position selector switch.
Adjustment: none required.
Diagrams: DIA-2045-004 (C-1), DIA-2045-009 (B-3).
Parts Breakdown: 04.0-2045-001 (1).

FS
Figure 17775
Forward Travel Switch
Location: steering column directional control or foot
operated directional control.
Purpose: signals Access 3 (TCM) for selection of for-
ward travel.
Data: momentary contact wired normally open, actu-
ated when operator moves directional control to for-
ward travel position.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-3), DIA-2045-003 (B-3),
DIA-2045-004 (B-3),DIA-2045-011 (C-3),
Steering Column Foot Operated
DIA-2045-012 (C-2, C-3)
Directional Control Directional Control
Parts Breakdown: 04.5-1140-002 (7), 04.5-2045-050
(2). Figure 17776

Crown 2007 PF17073-11 Rev. 7/08 M1.0-2045-060

01 Rev. 7/08
63
LUBRICATION & ADJUSTMENT
Componentry

FU1
Traction Motor Power Fuse
Location: contactor panel.
Purpose: protect Access 3 (TCM) and associated wir-
ing from over current.
Data: CNN500, ANN500.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-4), DIA-2045-003 (B-4),
DIA-2045-004 (A-4),DIA-2045-018 (B-1),
DIA-2045-019 (B-1).
Figure 17777
Parts Breakdown: 04.2-2045-001 (25).

FU2
Lift Pump Motor Power Fuse
Location: Contactor Panel.
Purpose: protect ACCESS2 and associated wiring
from over current.
Data: ANN500, CNN500.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-1), DIA-2045-003 (B-2),
DIA-2045-004 (A-1), DIA-2045-018 (A-1), Figure 17778
DIA-2045-019 (A-1).
Parts Breakdown: 04.2-2045-001 (26).

FU3
Steering Pump Motor Power Fuse
Location: contactor panel.
Purpose: protect power steering pump motor and as-
sociated wiring from over current.
Data: ANN150, CNN150.
Adjustment: none required.
Figure 17779
Diagrams: DIA-2045-002 (A-1), DIA-2045-003 (A-1),
DIA-2045-004 (A-1), DIA-2045-018 (A-1),
DIA-2045-019 (A-2).
Parts Breakdown: 04.2-2045-001 (25).

M1.0-2045-061 Crown 2007 PF17073-12

64
 LUBRICATION & ADJUSTMENT
Componentry

FU4
Main Control Fuse
Location: distribution panel.
Purpose: protect control circuitry from over current.
Data: ABC 15.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-4), DIA-2045-003 (A-4),
DIA-2045-003 (A-4), DIA-2045-005 (B-2),
DIA-2045-016 (B-3).
Parts Breakdown: 04.3-2045-001 (17). Figure 17780

FU5
Option Fuse
Location: distribution panel.
Purpose: protect optional components and associated
wiring from over current.
Data: ABC 15.
Adjustment: none required.
Diagrams: DIA-2045-004 (A-1), DIA-2045-005 (B-3).
Parts Breakdown: 04.3-2045-001 (17).
Figure 17781

FU6
Power Supply Input Fuse
Location: 12 volt power supply.
Purpose: protect power supply input and associated
wiring from over current.
Data: ABC 15.
Adjustment: none required.
Diagrams: DIA-2045-004 (B-1), DIA-2045-005 (A-4).
Figure 17782
Parts Breakdown: 04.3-2045-001 (4).

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02 Rev. 11/08
65
LUBRICATION & ADJUSTMENT
Componentry

FU7
Power Supply Input Fuse
Location: 12 volt power supply.
Purpose: protect power supply output and associated
wiring from over current.
Data: 15 amp.
Adjustment: none required.
Diagrams: DIA-2045-004 (B-1), DIA-2045-005 (A-4).
Figure 17783
Parts Breakdown: 04.3-2045-001 (5).

FU8
ACCES2 & ACCESS3 Fuse
Location: distribution panel.
Purpose: protect ACCESS2 & ACCESS3 and associ-
ated wiring from over current.
Data: 6 amp.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-4), DIA-2045-003 (B-4),
DIA-2045-004 (B-4), DIA-2045-005 (B-2). Figure 17784
Parts Breakdown: 04.3-2045-001 (18).

FU11 (Optional)
Freezer/Corrosion Fuse
Location: freezer/condition board.
Purpose: protect heaters and associated wiring from
over current.
Data: ABC 15.
Adjustment: none required. Figure 17785

Diagrams: DIA-2045-016 (B-1, B-3).

Parts Breakdown: 04.3-2045-001 (17).

M1.0-2045-063 Crown 2007 PF17073-14 Rev. 11/08

02 Rev. 11/08
66
 LUBRICATION & ADJUSTMENT
Componentry

FU12 (Optional)
Freezer/Corrosion Fuse
Location: freezer/condition board.
Purpose: protect heaters and associated wiring from
over current.
Data: ABC 15.
Adjustment: none required.
Diagrams: DIA-2045-016 (B-2).
Figure 17786
Parts Breakdown: 04.3-2045-001 (17).

HAND PUMP Hand Pump

Location: park brake release manifold.
Purpose: manually pressurize parking brake hydraulic
circuit to release parking brake.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 02.4-2040-100.

Figure 17787
HGTS1
Height Switch
Location: located on mast at staging.
Purpose: lift/tilt interlock and speed reduction above
mast staging.
Data: wired normally open, closed when mast is below
staging.
Adjustment: see Electrical section.
Diagrams: DIA-2045-002 (B-4), DIA-2045-003 (B-4),
DIA-2045-004 (B-4), DIA-2045-009 (C-2). Figure 20081

Parts Breakdown: 07.1-2040-001 (20),

07.2-2045-001 (38), 07.24-2040-001 (15).

Crown 2007 PF17073-15 Rev. 7/08 M1.0-2045-064

01 Rev. 7/08
67
LUBRICATION & ADJUSTMENT
Componentry

HN1
Horn
Location: left under floorboard on brake pedal
bracket.
Purpose: provide operator controlled audible warning.
Data: 36 to 48 operating voltage.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-4), DIA-2045-003 (B-4),
DIA-2045-004 (B-4), DIA-2045-011 (B-4),
DIA-2045-012 (B-2).
Figure 17789
Parts Breakdown: 04.0-2045-001 (51),
05.0-2040-001 (33).

HNS
Horn Switch
Location: steering wheel
Purpose: allows operator to sound horn.
Data: wired normally open. Button with spring return,
closes when operator depresses horn button in center
of steering wheel.
Adjustment: none required.
Figure 17790
Diagrams: DIA-2045-002 (A-4), DIA-2045-003 (A-4),
DIA-2045-004 (A-4), DIA-2045-011 (B-3),
DIA-2045-012 (B-2).
Parts Breakdown: 06.0-2040-001 (4, 8).

HR1
Heater for FS Switch
Location: FS switch on foot operated directional con-
trol.
Purpose: applies heat to FS switch.
Data: 2 watt, 24 volt.
Adjustment: none required.
Figure 17845
Diagrams: DIA-2045-017 (B-2, B-4).
Parts Breakdown: 04.5-2045-050.

M1.0-2045-065 Crown 2007 PF17073-16

68
 LUBRICATION & ADJUSTMENT
Componentry

HR2
Heater for FS Switch
Location: RS switch on foot operated directional con-
trol.
Purpose: applies heat to RS switch.
Data: 2 watt, 24 volt.
Adjustment: none required.
Diagrams: DIA-2045-017 (B-2, B-4).
Parts Breakdown: 04.5-2045-050.

HSS Figure 17845

High Speed Switch

Location: hydraulic control valve linkage.
Purpose: provides high speed raise, AC lift only.
Data: wired normally open, closed when raise lever is
at full limit of lift stroke (lever is pulled fully back).
Adjustment: see Electrical section.
Diagrams: DIA-2045-003 (B-2)), DIA-2045-008 (C-1,
B-3).
Parts Breakdown: 02.5-2045-001 (59)02.5-2045-050
(59), 02.5-2045-100 (59).
Figure 17791

INFOLINK MODULE (Optional)

Location: mounted on overhead guard.
Purpose: monitors truck functions and impacts.
Data: does not apply.
Adjustment: non required.
Diagrams: DIA-2045-004 (B-2), DIA-2045-020 (C-1).
Parts Breakdown: 10.0-2045-075 (1).

Figure 17851

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01 Rev. 7/08
69
LUBRICATION & ADJUSTMENT
Componentry

IMPACT SENSOR (Optional)

Location: mounted below traction motor.
Purpose: indicates truck impact.
Data: does not apply.
Adjustment: non required.
Diagrams: DIA-2045-004 (B-2), DIA-2045-020 (A-3).
Parts Breakdown: 10.0-2045-075 (12).

K1
Power Up and Control Relay
Figure 17852
Location: distribution panel.
Purpose: provides control circuitry power and protec-
tion from reverse battery condition.
Data: 36 and 48 volt DC coil energized upon key switch
test position closure.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-4), DIA-2045-003 (B-4),
DIA-2045-004 (B-4),DIA-2045-005 (B-2),
DIA-2045-016 (B-3)
Parts Breakdown: 04.3-2045-001 (15). Figure 17792

K2
Seat Relay
Location: distribution panel.
Purpose: hydraulic lockout and parking brake relay.
Data: 36 and 48 volt DC coil energized upon seat
switch closure.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-3, B-4), DIA-2045-003 Figure 17793
(B-3, B-4), DIA-2045-004 (B-3, B-4), DIA-2045-005
(B-2)
Parts Breakdown: 04.3-2045-001 (16).

M1.0-2045-067 Crown 2007 PF17073-18 Rev. 7/08

01 Rev. 7/08
70
 LUBRICATION & ADJUSTMENT
Componentry

K11 (Optional)
Freezer/Corrosion Relay
Location: freezer/condition board.
Purpose: provide power to thermostat circuits when
closed.
Data: 36 and 48 volt DC coil energized when THS1
calls for heat and THS2 is within temperature range.
Adjustment: none required.
Figure 17794
Diagrams: DIA-2045-016 (B-2, B-3, B-4).
Parts Breakdown: 04.3-2045-001 (22).

K12 (Optional)
Freezer/Corrosion Relay
Location: freezer/condition board.
Purpose: provide power to thermostat circuits when
closed.
Data: 36 and 48 volt DC coil energized when THS1
Figure 17795
calls for heat and THS2 is within temperature range.
Adjustment: none required.
Diagrams: DIA-2045-016 (B-1, B-2, B-4).
Parts Breakdown: 04.3-2045-001 (23).

KYS
Key Switch
Location: panel in steering column.
Purpose: allows operator to power truck up and shut
truck down.
Data: key operated selector switch, energizes K1 relay Figure 17796
in start position and maintains K1 relay in ignition posi-
tion.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-3), DIA-2045-003 (A-4),
DIA-2045-003 (A-4), DIA-2045-011 (B-2),
DIA-2045-012 (B-2), DIA-2045-016 (B-3).
Parts Breakdown: 06.0-2040-001 (17).

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01 Rev. 7/08
71
LUBRICATION & ADJUSTMENT
Componentry

L
Line Contactor
Location: contactor panel.
Purpose: DC lift - provides power to ACCESS3.
AC lift - provides power to ACCESS2 & ACCESS3.
Data: 24 volts DC.
Adjustment: none required.
Diagrams: DIA-2045-002 (A-4, C-3), DIA-2045-003
(A-4, C-4), DIA-2045-004 (A-4, C-4), DIA-2045-014 Figure 17797
(B-4), DIA-2045-018 (B-2), DIA-2045-019 (A-1).
Parts Breakdown: 04.2-2045-001 (14),
04.4-2045-001.

LGS1 (Optional)
Front Work Light Switch
Location: console cover.
Purpose: allows operator to turn front work lights on
and off.
Data: rocker switch, wired normally open.
Figure 17798
Adjustment: none required.
Diagrams: DIA-2045-004 (B-1), DIA-2045-009 (C-2).
Parts Breakdown: 04.0-2045-001 (3).

LGS2 (Optional)
Rear Work Light Switch
Location: console cover.
Purpose: allows operator to turn rear work light on and
off.
Data: rocker switch, wired normally open.
Adjustment: none required. Figure 17799

Diagrams: DIA-2045-004 (B-1), DIA-2045-009 (C-2).

Parts Breakdown: 04.0-2045-001 (3).

M1.0-2045-069 Crown 2007 PF17073-20 Rev. 7/08

01 Rev. 7/08
72
 LUBRICATION & ADJUSTMENT
Componentry

LGT1, 2, 3 (Optional)
Work Lights
Location: overhead guard.
Purpose: provide work area light outside operator
compartment.
Data: 12 volt.
Adjustment: minimal manual directional adjustment.
Diagrams: DIA-2045-004 (B-1), DIA-2045-015 (B-1,
C-3, C-4). Figure 17800
Parts Breakdown: 04.9-2040-050 (50),
04.9-2040-150 (1).

LGT4
Strobe Light
Location: overhead guard.
Purpose: visual warning of lift truck presence.
Data: 0.5 amp, 36 or 48 volt.
Adjustment: none required.
Figure 17801
Diagrams: DIA-2045-004 (C-2), DIA-2045-015 (B-1,
B-3).
Parts Breakdown: 04.9-2040-001 (1), 04.9-2040-050
(30), 04.9-2040-075 (1), 04.9-2040-100(14),
04.9-2040-150 (41), 04.94-2040-200 (11).

LGT5, 6
Brake lights, Tail Lights, Backup Lights
Location: overhead guard.
Purpose: visual indication that brake pedal is de-
Figure 17802
pressed.
Data: 36/48 volt.
Adjustment: none required.
Diagrams: DIA-2045-004 (C-2), DIA-2045-015 (B-2).
Parts Breakdown: 04.9-2040-050 (2), 04.9-2040-150
(11).

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01 Rev. 7/08
73
LUBRICATION & ADJUSTMENT
Componentry

M1
Traction Motor
Location: below floorboard on top of drive unit.
Purpose: provides driving force for traction.
Data: Access 3 (TCM) provides speed control via op-
erator input (ACC).
Adjustment: none required.
Diagrams: DIA-2045-002 (C-3), DIA-2045-003 (C-3),
DIA-2045-004 (C-3), DIA-2045-014 (C-1),
DIA-2045-018 (C-1), DIA-2045-019 (C-1).
Figure 17803
Parts Breakdown: 03.1-2045-001.

M2
Hydraulic Pump Motor
Location: below battery compartment.
Purpose: provides driving force for hydraulic pump
supplying hydraulic oil flow for lift and accessory func-
tions.
Data: input movement of control lever closes contactor
or inputs signal to ACCESS2.
Adjustment: none required.
Figure 17804
Diagrams: DIA-2045-002 (B-1), DIA-2045-003 (C-1),
DIA-2045-004 (B-1), DIA-2045-014 (C-2, C-3),
DIA-2045-018 B-2), DIA-2045-019 (B-1).
Parts Breakdown: DC lift pump motor: 02.2-2040-001
AC lift pump motor: 02.2-2045-001.

M3
Power Steering Pump Motor
Location: below floorboard.
Purpose: provides driving force for steering and brake
functions.
Figure 17805
Data: energized by "S" contactor.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-1), DIA-2045-003 (B-1),
DIA-2045-004 (B-1), DIA-2045-014 (B-2, B-3),
DIA-2045-018 (B-3), DIA-2045-019 (B-3).
Parts Breakdown: 06.2-1140-001.

M1.0-2045-071 Crown 2007 PF17073-22

74
 LUBRICATION & ADJUSTMENT
Componentry

MANUAL RELIEF VALVE

Location: park brake release manifold.
Purpose: manually release park brake.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 02.4-2040-100.

Manual Relief Valve

MPCE
Figure 17806
Main Pressure Compensating Element
Location: hydraulic function control valve.
Purpose: controls flow and pressure for lift, tilt and ac-
cessory hydraulic circuits.
Data: does not apply.
Adjustment: see Hydraulic section.
Diagrams: does not apply.
Parts Breakdown: 02.3-2040-001 (25),
02.3-2040-050 (26).
Figure 17807

P
Pump Solenoid
Location: left side of power unit.
Purpose: provide battery volts to DC pump motor (M2)
when coil is energized, not used with AC lift.
Data: positive voltage provided by RAS, TLT, TBS
(through tilt Interlock), battery negative controlled by tilt
interlock on contactor lift.
Adjustment: none required. Figure 17808

Diagrams: DIA-2045-002 (A-1, B-2), DIA-2045-004

(A-1, B-2), DIA-2045-014 (B-4), DIA-2045-018 (A-1).
Parts Breakdown: 04.2-2045-001 (14).

Crown 2007 PF17073-23 M1.0-2045-072

75
LUBRICATION & ADJUSTMENT
Componentry

PRESSURE CHECK POINT

Hydraulic Function Pressure Check Point

Location: under floorboard near brake manifold.

Purpose: monitor system pressure during system op-
eration for troubleshooting.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 02.0-2045-050 (2).
Figure 17809
PRK-A, PRK-B
Park Brake Switch
Location: park brake level assembly in console.
Purpose: PRK-A allows power to be supplied to alarm
(ALM1) if park brake is not set and operator is not in
seat and applies power to SV2 to release parking
brake. PRK-B prevents travel by interrupting power to
ACS when in the park position.
Data: wired normally open, held closed when brakes
are released.
Adjustment: none required.
Figure 17810
Diagrams: DIA-2045-002 (B-3), DIA-2045-003 (B-3),
DIA-2045-004 (B-3), DIA-2045-011 (B-4).
Parts Breakdown: 04.8-2040-050 (6).

12V POWER SUPPLY

Location: distribution panel.
Purpose: provides 12 volt power for work lights.
Data: does not apply.
Adjustment: none required.
12V Power Supply
Diagrams: DIA-2045-004 (B-1).
Figure 17811
Parts Breakdown: 02.0-6745-001 (2).

M1.0-2045-073 Crown 2007 PF17073-24

76
 LUBRICATION & ADJUSTMENT
Componentry

PS1
Brake Pressure Switch
Location: under battery compartment, near tilt mani-
fold.
Purpose: applies power to ALM2 when insufficient hy-
draulic pressure for service brake operation is present.
Data: wired normally open, held closed when brake
pressure is sufficient.
Adjustment: none required, preset to 4135 kpa
(60 psi).
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-3), Figure 17812
DIA-2045-004 (B-3), DIA-2045-013 (C-3).
Parts Breakdown: 02.0-2045-050 (20).

Pump
Lift
Location: under battery compartment.
Purpose: provide hydraulic flow for lift, tilt and acces-
sory operation.
Data: does not apply. Lift Pump Mounted to End of Motor
Adjustment: none required.
Figure 17813
Diagrams: does not apply.
Parts Breakdown: 02.1-2040-001.
Steering & Brake Pump
Pump Mounted on End of Motor

Steering, Service Brake & Park Brake

Location: power steering motor.
Purpose: provides hydraulic flow for power steering,
service brake and park brake release.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply. Figure 17814
Parts Breakdown: 06.1-2045-001.

Crown 2007 PF17073-25 Rev. 11/08 M1.0-2045-074

02 Rev. 11/08
77
LUBRICATION & ADJUSTMENT
Componentry

RAS
Raise Switch
Location: control lever assembly.
Purpose: indicates raise hydraulic function request.
Data: momentary contact wired normally open when
control lever pivots, a cam activates switch.
Adjustment: see Electrical section.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2),
DIA-2045-004 (B-2), DIA-2045-008 (C-1, B-3).
Figure 17815
Parts Breakdown: 02.5-2045-001 (45),
02.5-2045-050 (45), 02.5-2045-100 (45).

RES2 (Optional)
Freezer/Corrosion Heater
Location: steering column, directional control.
Purpose: applies heat to FS and RS switches.
Data: 70 ohm, 10 watt for 36 volt. 120 ohm, 10 watt for
48 volt.
Adjustment: none required. Figure 17816
Diagrams: DIA-2045-016 (C-2, B-3).
Parts Breakdown: 04.5-1140-002 (16).

RES3 (Optional)
Freezer/Corrosion Heater
Location: steering column, directional control.
Purpose: applies heat to FS and RS switches.
Data: 70 ohm, 10 watt for 36 volt. 120 ohm, 10 watt for
Figure 17817
48 volt.
Adjustment: none required.
Diagrams: DIA-2045-016 (C-2, B-3).
Parts Breakdown: 04.5-1140-002 (14).

M1.0-2045-075 Crown 2007 PF17073-26 Rev. 7/08

01 Rev. 7/08
78
 LUBRICATION & ADJUSTMENT
Componentry

RS
Reverse Switch
Location: steering column directional control or foot
operated directional control.
Purpose: for selection of reverse travel.
Data: momentary contact wired normally open, actu-
ated when operator moves directional control to re-
verse travel position.
Adjustment: see Electrical maintenance section.
Steering Column Foot Operated
Diagrams: DIA-2045-002 (B-3), DIA-2045-003 (B-3),
Directional Control Directional Control
DIA-2045-004 (B-3), DIA-2045-011 (C-2),
DIA-2045-012 (C-2, C-3).
Figure 17818
Parts Breakdown: 04.5-1140-002 (7), 04.5-2045-050
(2).

RV1
Main Relief Valve
Location: hydraulic function control valve.
Purpose: limits operating pressure for lift and tilt cir-
cuits.
Data: not applicable.
Figure 17819
Adjustment: see Hydraulic maintenance section.
Diagrams: does not apply.
Parts Breakdown: 02.3-2040-001 (31),
02.3-2040-050 (32).

RV2
Secondary Relief Valve
Location: hydraulic function control valve.
Purpose: limits operating pressure for accessory cir-
cuits.
Figure 17820
Data: not applicable.
Adjustment: see Hydraulic maintenance section.
Diagrams: does not apply.
Parts Breakdown: 02.3-2040-001 (29), 02.3-2040-
050 (30).

Crown 2007 PF17073-27 M1.0-2045-076

79
LUBRICATION & ADJUSTMENT
Componentry

RV3
Steering Relief Valve
Location: steer and brake pump.
Purpose: limits maximum pressure of steering hydrau-
lic circuit.
Data: not applicable.
Adjustment: preset at 9655 kpa (1400 psi).
Diagrams: does not apply.
Figure 17821
Parts Breakdown: 06.1-2045-001 (8 thru 13).

S
Steer Pump Contactor
Location: contactor panel.
Purpose: supply battery voltage to power steering
pump motor when coil energized.
Data: positive voltage provided through KYS, battery
negative controlled by ACCESS1.
Adjustment: none required. Figure 17822

Diagrams: DIA-2045-002 (A-1, B-2), DIA-2045-003

(A-1, C-3), DIA-2045-004 (A-1, B-3),DIA-2045-014
(B-4), DIA-2045-018 (A-1), DIA-2045-019 (A-1). TT Mast
Parts Breakdown: 04.2-2045-001 (10), Carriage
04.4-2045-050, 04.4-2045-075. Shown

SB80 (Optional)
5th Function Suppressor Block
Location: carriage.
Purpose: suppress electrical noise generated by 5th
function solenoid valve (SVX). Figure 17823

Data: does not apply.

Adjustment: none required.
Diagrams: DIA-2045-008 (A-2).
Parts Breakdown: 04.2-2045-001 (10),
04.4-2045-050, 04.4-2045-075.

M1.0-2045-077 Crown 2007 PF17073-28 Rev. 7/08

01 Rev. 7/08
80
 LUBRICATION & ADJUSTMENT
Componentry

SCU
Steer Control Unit
Location: bottom of steer column.
Purpose: provide power assist steering.
Data: does not apply.
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 06.3-1145-001.

SES Figure 17824

Suspension Seat Switch

Location: suspension seat.
Purpose: allows power to be supplied to alarm (ALM1)
through K2 if parking brake is not set and driver is not
in seat. Provides inputs to lift and traction circuits.
Data: wired normally open, switch is actuated when
operator sits on seat.
Adjustment: see Electrical maintenance section.
Diagrams: DIA-2045-011 (C-1).
Figure 17825
Parts Breakdown: 01.5-2040-056 (16).

SES1, SES2
Static Seat Switches
Location: static seat.
Purpose: allows power to be supplied to alarm (ALM1)
through K2 if parking brake is not set and driver is not
in seat. Provides inputs to lift and traction circuits.
Data: wired normally open, switches are wired in par-
allel and actuated when operator sits on seat.
Figure 17826
Adjustment: see Electrical maintenance section.
Diagrams: DIA-2045-002 (A-4), DIA-2045-003 (A-4),
DIA-2045-004 (A-4),DIA-2045-011 (C-1).
Parts Breakdown: 01.5-2040-007 (47).

Crown 2007 PF17073-29 M1.0-2045-078

81
LUBRICATION & ADJUSTMENT
Componentry

Strainer

Suction
Location: hydraulic reservoir.
Purpose: remove contaminants from hydraulic fluid.
Data: 100 mesh. Suction
Strainer
Adjustment: none required.
Diagrams: does not apply.
Parts Breakdown: 02.0-2040-001 (5). Figure 17827

SV1
Tilt Lockout Solenoid
Location: tilt manifold.
Purpose: limits forward tilt above staged lift.
Data: coil is controlled by tilt interlock module. Coil re-
sistance for 36 volt coils is 88 ohm, for 48 volt coil 157
ohm. Coil contains internal suppression diode and is
polarity sensitive.
Adjustment: none required.
Figure 17828
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-3),
DIA-2045-004 (B-3), DIA-2045-008 (B-2, B-4).
Parts Breakdown: 02.4-2040-001 (7).

SV2
Parking Brake Solenoid
Location: parking brake release manifold.
Purpose: controls hydraulic pressure in parking brake
cylinder to apply or release parking brake.
Data: coil is controlled by tilt interlock module. Coil re-
sistance for 36 volt coils is 88 ohm, for 48 volt coil 157
ohm. Coil contains internal suppression diode and is Figure 17829
polarity sensitive.
Adjustment: none required.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-3),
DIA-2045-004 (B-3), DIA-2045-013 (C-2).
Parts Breakdown: 02.4-2040-100 (4).

M1.0-2045-079 Crown 2007 PF17073-30

82
 LUBRICATION & ADJUSTMENT
Componentry

SV3
Tilt Position Assist Solenoid
Location: tilt manifold.
Purpose: locks out tilt function when tilt limit is reached
and mast is above free lift.
Data: coil is controlled by tilt interlock module. Coil re-
sistance for 36 volt coils is 88 ohm, for 48 volt coil 157
ohm. Coil contains internal suppression diode and is
polarity sensitive.
Adjustment: none required.
Figure 17830
Diagrams: DIA-2045-004 (B-2), DIA-2045-008 (C-3).
Parts Breakdown: 02.4-2040-100 (4).

TBS
Tilt Back Switch
Location: mounted to bracket on control valve.
Purpose: indicates tilt back request to interlock mod-
ule.
Data: wired normally open, closed with upward move-
ment of tilt spool valve.
Adjustment: see Electrical maintenance section.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2), Figure 17831
DIA-2045-004 (B-2), DIA-2045-008 (B-3, C-1).
Parts Breakdown: 02.5-2045-001 (58),
02.5-2045-050 (58), 02.5-2045-100 (58).

THS1 (Optional)
Freezer/Corrosion Thermostat
Location: mounted on bracket located on front of over-
head guard.
Purpose: provide low temperature turn on control.
Figure 17832
Data: open temperature 15.5° C (60° F) and close tem-
perature of 4° C (40° F).
Adjustment: not required.
Diagrams: DIA-2045-016 (C-2, B-3).
Parts Breakdown: 04.0-2045-001 (19).

Crown 2007 PF17073-31 Rev. 7/08 M1.0-2045-080

01 Rev. 7/08
83
LUBRICATION & ADJUSTMENT
Componentry

THS2 (Optional)
Freezer/Corrosion Thermostat
Location: mounted on key switch bracket on steering
column.
Purpose: provide high temperature turn on control.
Data: open temperature 60° C (140° F) and close tem-
perature of 49° C (120° F).
Adjustment: not required.
Diagrams: DIA-2045-016 (C-2, B-3).
Parts Breakdown: 06.0-2040-001 (50). Figure 17833

TLMS
Tilt Limit Switch
Location: mounted on left tilt cylinder.
Purpose: provide indication of tilt position.
Data: wired normally open, held closed when mast is
tilted back.
Adjustment: see Electrical maintenance section.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2),
DIA-2045-004 (B-2), DIA-2045-009 (B-1).
Parts Breakdown: 04.8-2040-100 (3). Figure 17834

TLT
Tilt Switch
Location: tilt spool valve, lower switch.
Purpose: indicate tilt forward or tilt back request.
Data: wired normally open, closed with motion of tilt
spool valve up or down.
Adjustment: see Electrical maintenance section.
Diagrams: DIA-2045-002 (B-2), DIA-2045-003 (B-2),
DIA-2045-004 (B-2), DIA-2045-008 (B-3, C-1).
Parts Breakdown: 02.5-2045-001 (46),
Figure 17835
02.5-2045-050 (46), 02.5-2045-100 (46)

M1.0-2045-081 Crown 2007 PF17073-32 Rev. 7/08

01 Rev. 7/08
84
 LUBRICATION & ADJUSTMENT
Componentry

TMM
Truck Management Module
Location: under left side step by distribution panel.
Purpose: provide motor over temperature and brush
wear indication.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-004 (A-1), DIA-2045-009 (C-4).
Parts Breakdown: 04.3-2045-001 (29).
Figure 17836
TS1
Traction Motor Temperature Sensor
Location: in traction motor stator.
Purpose: provide motor over temperature data.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-002 (C-3), DIA-2045-003 (C-3),
DIA-2045-004 (C-3), DIA-2045-014 (C-1).
Parts Breakdown: 03.1-2045-001.
Figure 17837
TS2
Lift Pump Motor Temperature Sensor
Location: in lift pump motor stator.
Purpose: provide motor over temperature data.
Data: does not apply.
Adjustment: none required.
Diagrams: DIA-2045-003 (C-1), DIA-2045-014 (C-2).
Parts Breakdown: 02.2-2045-001.

Figure 17838

Crown 2007 PF17073-33 M1.0-2045-082

85
LUBRICATION & ADJUSTMENT
Componentry

ULV
Valve
Location: steering and brake pump.
Purpose: control pressure in the brake accumulator
and limit maximum pressure in brake circuits.
Data: does not apply.
Adjustment: set at 7930 kpa (1150 psi).
Diagrams: does not apply.
Figure 17839
Parts Breakdown: 06.1-2040-001 (4).

VALVE
Hydraulic Function Control
Location: right side of operator compartment.
Purpose: manual control of hydraulic function.
Data: does not apply.
Adjustment: not required.
Diagrams: does not apply. Hydraulic Function
Control Valve
Parts Breakdown: 02.3-2040-001, 02.3-2040-050.
Figure 17840
VALVE
Service Brake
Location: below brake pedal.
Purpose: pressurize service brake system to apply
service brake when brake pedal is pressed.
Data: does not apply.
Service Brake
Adjustment: not required. Valve
Diagrams: does not apply.
Parts Breakdown: 05.0-2040-001 (23).
Figure 17841

M1.0-2045-083 Crown 2007 PF17073-34 Rev. 11/08

02 Rev. 11/08
86
 LUBRICATION & ADJUSTMENT
Metric Torque Values

Metric Torque Values

All Crown trucks are manufactured with class 8.8 or
better screws and bolts. The information contained in
this section will aid you when replacing any screws and
bolts that are necessary when performing maintenance
on your lift truck.

Grade

Grade Marking Bolt and Screw

Specification Material Size (mm)
(on Head)

Class 5.8 Low Carbon Steel M5 through M36

Medium Carbon Steel

Class 8.8 M5 through M36
Quenched and Tempered

Medium Carbon Alloy Steel

Class 10.9 M5 through M36
Quenched and Tempered

NOTE: Even though a bolt head is unmarked, Crown uses nothing less than class 8.8 in all of its bolted
assemblies. Instances do occur when class 8.8 bolts are manufactured unmarked. When a fastener
is replaced that is unmarked, replace the fastener with a class 8.8.

Figure 15048

Crown 1989 PF8514-1 Rev. 11/08 M1.9-06.6-001

02 Rev. 11/08
87
LUBRICATION & ADJUSTMENT
Metric Torque Values

Torque Chart - Metric Hex Head Cap Screws and Nuts

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 5 - 8 (4 - 6) 7 - 8 (5 - 6) 8 - 10 (6 - 7)
M6 x 1.00 8 - 10 (6 - 7) 12 - 14 (9 - 10) 15 - 16 (11 - 12)
M8 x 1.25 20 - 25 (15 - 18) 28 - 31 (21 - 23) 34 - 37 (25 - 27)
M10 x 1.50 39 - 43 (29 - 32) 56 - 61 (41 - 45) 68 - 75 (50 - 54)
M12 x 1.75 71 - 76 (52 - 56) 100 - 107 (73 - 79) 119 - 127 (88 - 94)
M14 x 2.00 113 - 122 (83 - 90) 159 - 171 (117 - 126) 190 - 205 (140 - 151)
M16 x 2.00 175 - 190 (129 - 140) 247 - 267 (182 - 197) 296 - 320 (218 - 236)
M20 x 2.50 340 357 (251 - 271) 479 - 518 (353 - 382) 574 - 621 (423 - 458)
M24 x 3.00 587 - 635 (433 - 468) 824 - 892 (608 - 658) 990 - 1071 (730 - 790)
M30 x 3.50 1175 - 1274 (867 - 940) 1654 - 1792 (1220 - 1322) 1985 - 2150 (1464 - 1586)
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Torque Chart - Metric Hex Socket Countersink Head Screws

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 4 - 7 (3 - 5) 5 - 8 (4 - 6) 7 - 10 (5 - 7)
M6 x 1.00 7 - 10 (5 - 7) 9 - 12 (7 - 9) 11 - 14 (8 - 10)
M8 x 1.25 16 - 19 (12 - 14) 23 - 26 (17 - 19) 27 - 30 (20 - 22)
M10 x 1.50 31 - 34 (23 - 25) 45 - 49 (33 - 36) 54 - 58 (40 - 43)
M12 x 1.75 56 - 60 (41 - 44) 79 - 84 (58 - 62) 94 - 102 (69 - 75)
M14 x 2.00
M16 x 2.00 124 - 146 (99 - 108) 190 - 206 (140 - 152) 228 - 247 (168 - 182)
M20 x 2.50 259 - 281 (191 - 207) 363 - 395 (268 - 291) 437 - 473 (322 - 349)
M24 x 3.00 416 - 451 (307 - 333) 586 - 635 (432 - 468) 702 - 762 (518 - 562)
M30 x 3.50
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

M1.9-06.6-002 Crown 1989 PF8514-2 Rev. 11/08

02 Rev. 11/08
88
 LUBRICATION & ADJUSTMENT
Metric Torque Values

Torque Chart - Metric Socket Head Cap Screws

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 5 - 8 (4 - 6) 7 - 9 (5 - 7) 8 - 11 (6 - 8)
M6 x 1.00 9 - 12 (7 - 9) 12 - 15 (9 - 11) 15 - 18 (11 - 13)
M8 x 1.25 22 - 24 (16 - 18) 30 - 33 (22 - 24) 35 - 38 (26 - 28)
M10 x 1.50 42 - 45 (31 - 33) 58 - 64 (43 - 47) 71 - 76 (52 - 56)
M12 x 1.75 72 - 77 (53 - 57) 102 - 110 (75 - 81) 122 - 132 (90 - 97)
M14 x 2.00 115 - 125 (85 - 92) 161 - 175 (119 - 129) 194 - 210 (143 - 155)
M16 x 2.00 179 - 194 (132 - 143) 251 - 273 (185 - 201) 301 - 327 (222 - 241)
M20 x 2.50 348 - 377 (257 - 278) 489 - 530 (361 - 391) 588 - 637 (434 - 470)
M24 x 3.00 601 - 651 (443 - 480) 846 - 915 (624 - 675) 1014 - 1098 (748 - 810)
M30 x 3.50 1196 - 1296 (882 - 956) 1681 - 1822 (1240 - 1344) 2017 - 2187 (1488 - 1613)
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Torque Chart - Metric Flanged Hex Head Cap Screws and Nuts

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 8 - 11 (6 - 8) 9 - 12 (7 - 9)
M6 x 1.00 14 - 16 (10 - 12) 16 - 19 (12 - 14)
M8 x 1.25 31 - 34 (23 - 25) 38 - 41 (28 - 30)
M10 x 1.50 62 - 68 (46 - 50) 75 - 81 (55 - 60)
M12 x 1.75 108 - 117 (80 - 86) 130 - 141 (96 - 104)
M14 x 2.00 174 - 187 (128 - 138) 209 - 225 (154 - 166)
M16 x 2.00 273 - 294 (201 - 217) 327 - 354 (241 - 2610
M20 x 2.50
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Crown 1989 PF8514-3 Rev. 11/08 M1.9-06.6-003

02 Rev. 11/08
89
Notes:

90
 LUBRICATION & ADJUSTMENT
Torque Values

Torque Values
All Crown Trucks are manufactured with Grade 5 or
better screws and bolts. The information contained in
this section will aid you when replacing any screws and
bolts that are necessary when performing maintenance
on your lift truck.

Grade

Grade Marking Bolt and Screw

Specification Material
(on Head) Size (Inches)

SAE - Grade 2 Low Carbon Steel 1/4 thru 1-1/2

Medium Carbon Steel,

SAE - Grade 5 1/4 thru 1-1/2
Quenched and Tempered

Medium Carbon Alloy Steel,

SAE - Grade 8 1/4 thru 1-1/2
Quenched and Tempered

NOTE: Even though a bolt head is unmarked, Crown uses nothing less than Grade 5 in all of its bolted
assemblies. Instances do occur when Grade 5 bolts are manufactured unmarked. When a fastener is
replaced that is unmarked, replace the fastener with a Grade 5.

Figure 14916

Crown 1979 PF5067-1 Rev. 9/06 M1.9-14.0-001

04 Rev. 9/06
91
LUBRICATION & ADJUSTMENT
Torque Values

Torque Chart

Bolt Grade 5 Grade 8

Diameter Dry Torque Requirement Dry Torque Requirement
in ft Ib kgm Nm ft lb kgm Nm
1/4 9±3 1.2 ± .4 12 ± 4 13 ± 4 1.8 ± .5 17.5 ± 5.5
5/16 18 ± 5 2.5 ± .7 24.5 ± 7 25 ± 5 3.5 ± .7 34 ± 7
3/8 32 ± 5 4.4 ± .7 43.5 ± 7 48 ± 10 6.6 ± 1.3 65 ± 13.5
7/16 50 ± 10 6.9 ± 1.4 67.5 ± 13.5 75 ± 10 10.4 ± 1.4 102 ± 13.5
1/2 75 ± 10 10.4 ± 1.4 101.5 ± 13.5 112 ± 15 15.5 ± 2.0 152 ± 20.5
9/16 110 ± 15 15.2 ± 2.0 149 ± 20.5 163 ± 20 22.5 ± 3.0 221 ± 27
5/8 150 ± 20 20.7 ± 2.8 203.5 ± 27 225 ± 30 31.1 ± 4.1 305 ± 41
3/4 265 ± 35 36.6 ± 4.8 359 ± 47.5 400 ± 50 55.2 ± 6.9 542 ± 68
7/8 420 ± 60 58.1 ± 8.3 569 ± 81 640 ± 80 88.3 ± 11.0 868 ± 108
1 640 ± 80 88.5 ± 11.1 868 ± 109 960 ± 115 132.5 ± 15.9 1300 ± 156
1 1/8 800 ± 100 110.6 ± 13.8 1085 ± 136
1 1/4 1000 ± 120 138 ± 16.6 1356 ± 163
1 3/8 1200 ± 150 166 ± 20.7 1630 ± 203
1 1/2 1500 ± 200 207 ± 27.7 2034 ± 271
Mounting bolt torque requirements
involving hydraulic valves.

5/16 13 ± 2 1.8 ± .3 17.5 ± 2.5

3/8 24 ± 2 3.3 ± .3 32.5 ± 2.5
7/16 39 ± 2 5.4 ± .3 53 ± 2.5
NOTE:Torque values called out in the maintenance section of this manual will take prece-
dence over torque values found on this page.

M1.9-14.0-002 Crown 1979 PF5067-2 Rev. 9/06

04 Rev. 9/06
92
HYDRAULIC

93
Notes:

94
 HYDRAULIC
Hydraulic System

Hydraulic System WARNING

Avoid High Pressure Fluids-Escaping fluid under pres-
Hydraulic Lines and Fittings sure can penetrate the skin causing serious injury. Re-
lieve pressure before disconnecting hydraulic lines.
• Blow air through all hoses and lines to remove Tighten all connections before applying pressure.
loose particles before installing. Keep hands and body away from pin holes which eject
fluids under high pressure. Use a piece of cardboard or
• Any rubber hose with wire braid inner construction
paper to search for leaks. Do not use your hand.
and any steel tube lines which may have been Any fluid injected into the skin under high pressure
twisted, bent, kinked or collapsed are permanently should be considered as a serious medical emergency
damaged and must be replaced even if the dam- despite an initial normal appearance of the skin. There
age is not externally visible. is a delayed onset of pain and serious tissue damage
• Flexible hoses shall be replaced immediately if any may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
of the following conditions exist:
type of injury.
– Collapses under normal operating position
– Abraded areas Reservoir
– Twists or kinks
– Leaks Capacity
– Swelling The reservoir is part of the power unit frame and capac-
ity is:
– Cuts
• 32.7 litre (7.2 gal) at the "Full" mark on dipstick.
– Flat Spots
– Damaged Couplings • 30.5 litre (6.7 gal) at the "Add" mark on dipstick.

– Hot-spot damage If the reservoir is overfilled, oil may leak from the
breather.
• All hoses and lines are to be clear of any surface or
Hydraulic oil should be checked every 90 days or 500
edge which will cause damaging wear and cuts, or
hours and changed every 12 months or 2000 hours.
on which they can become caught.
Refer to Lubrication and Adjustment maintenance sec-
• All connections are to be leak free. tion to select appropriate hydraulic oil.

• Beaded elbows in suction ports of all pumps must

be positioned such that the suction hose retains its
full volume flow and does not collapse.

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Filters
Replace breather cap (includes 10 micron element)
and return filter (10 micron element) at the initial 90 day
or 500 hour point.
Every 12 months or 2000 hours:

• Clean suction strainer (100 mesh strainer).

• Replace breather cap.

• Replace return filter.

When replacing return filter, do not tighten filter with the
use of a wrench. A wrench should only be used for filter
removal.
To install filter, apply a film of hydraulic oil to the seal
and hand tighten until seal contacts filter head. Then
tighten one half revolution. Check for leaks.
Figure 17439

(1) Return Filter

(2) Breather Cap
(3) Hydraulic Reservoir
(4) Battery Compartment Floor
(5) Lift Pump Motor

Figure 17441

(1) Breather
(2) Dipstick
Breather Dipstick (3) O-Ring
(4) Suction Strainer
Figure 17440
(5) Reservoir - Part of Power Unit Frame
(6) O-Ring
(7) Plug

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Drift Test
All drift tests should be conducted with a capacity load
(refer to capacity plate for the rated capacity of your
truck). The material used for the load test must be
evenly stacked within the limits of a 1.2 m x 1.2 m
(4 ft x 4 ft) pallet and must be secured to the fork car-
riage with the forks spread to their maximum width.

CAUTION
Never stand or work under a suspended load.

Tilt Drift Test

Cycle tilt forward and back several times before testing.
Raise the maximum rated load 610 mm (24 in) off the
floor. Measure drift at the tilt cylinder rod. With the forks
tilted back completely, forks may not drift forward more
than 16 mm (0.63 in) within five minutes as measured
on the tilt cylinder rod.

Lift Drift Test

Fully raise forks with maximum rated load. The load
may not drift down more than 50 mm (2.0 in) within five
minutes. The lift measurement is to be taken from the
tip of the fork to the floor.
Occasionally, a slight creep of the fork assembly may
occur due to internal cylinder seal leakage, but it can
also be caused by leakage in the check valves, control
valve, etc. To seat these valves properly when this oc-
curs, raise and lower the forks to flush out any foreign
material from the valve seat.

Cylinder and Circuit Bleeding

With all cylinders in the retracted position, verify oil
level in reservoir is between "add" and "full" marks on
dipstick. After all air has been bled from cylinders, hy-
draulic oil may need to be added to reservoir. Do not
over fill reservoir.

CAUTION
Do not attempt to bleed a line by cracking an o-ring
face seal fitting. This will result in damaging the o-ring
which then must be replaced to prevent hydraulic fluid
leakage.

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Lift Circuit
• Slowly elevate empty carriage to approximately
1.2 m (4 ft).

• If mast is equipped with carriage cylinder, carefully

open carriage cylinder bleed screw and bleed air
from cylinder until a solid stream of oil flows out of
cylinder. Tighten bleed screws 7.6 Nm (90 in lb).

• Continue raising carriage until mast cylinders ex-

tend approximately 1.2 m (4 ft).

• Individually bleed each mast cylinder following the

same procedure used for the carriage cylinder.

Figure 17442

(1) Bleed Screws

(2) Carriage Cylinder
(3) Mast Cylinders

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Tilt Circuit Sideshift Circuit

Carriage hydraulic circuits need to be flushed after re- • Disconnect hoses on sideshift cylinder and con-
pair of tilt cylinder and bled of all air. Before flushing nect together using connector 064278-006.
and bleeding of system, inspect all hydraulic connec-
tions and verify that all filters are installed and hydraulic • Actuate the sideshift lever fully in one direction and
levels are adequate for test. The hydraulic system must hold for one minute. Uncouple the hoses and re-
be pressurized during the flushing and bleeding proce- connect to the sideshift cylinder.
dure.
• Cycle sideshift cylinder left and right approximately
10 times.

Steer Cylinder Circuit

• Power up the truck and rotate steering wheel from
lock to lock approximately 10 times.
Tilt
Cylinder • Check steering for an equal number of revolutions,
lock to lock in both directions. There should be ap-
proximately three and three-fourth revolutions, no
more than four revolutions.

Figure 17443 • If there are more than four turns, lock to lock in ei-
ther direction, then repeat the procedure.
Tilt Cylinder Bleeding

• Turn truck ON, tilt mast completely forward.

• Tilt the mast completely back.

• Repeat this complete cycle, totally forward and

then completely back, a minimum of 10 times.

• If it is suspected that any air is still in the system,

repeat the process.

CAUTION
Do not attempt to bleed a line by cracking an o-ring
face seal fitting. This will result in damaging the o-ring
which then must be replaced to prevent hydraulic fluid
leakage.

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Service Brake Circuit Park Brake Circuit

• Power up truck (steer pump motor needs to be run- • Chock wheels to prevent truck from moving when
ning). park brake is released.

• Power up truck (steer pump motor needs to be run-

CAUTION ning).
Brake linings are susceptible to contamination. When • Release park brake.
installing or servicing brakes, keep all oil and fluids
away from linings. • Slowly open bleed screw on park brake cylinder.
Allow air-oil mixture to flow until a solid stream of
• Loosen the two bleed screws on top of each brake.
oil is achieved. Tighten bleed screws 7.6 Nm
Be prepared to catch oil. (90 in lb).
• Slowly depress brake pedal. Allow air-oil mixture to • Apply park brake.
flow until a solid stream of oil is achieved.

• Tighten bleed screws.

Figure 17445

(1) Parking Brake

(2) Traction Motor
(3) Park Brake Cylinder
Figure 17444
(4) Bleed Screw
(1) Bleed Screws
(2) Back of Service Brake
(3) Left and Right Determined from Operators’s Perspective

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Hydraulic Circuitry
These pages contain brief descriptions of hydraulic cir-
cuits for the various hydraulic functions. Figure 17192
represents a reference schematic for these descrip-
tions and may vary depending on your truck. Refer to
the Hydraulic Schematic section for appropriate sche-
matic.

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Hydraulic Circuitry

1 Lift/Lower
2 Tilt
3 Accessory 1
4 Accessory 2

5 Return Filter
6 Steering
7 Reservoir
8 Breather
9 Suction
Strainer
10 Optional Tilt
Position
Assist Valve

Figure 17725-01

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1. Pressure Check Point located under floorboard 18. SV2 Solenoid Valve controls hydraulic pressure in
and used to monitor pressure during operation for parking brake cylinder to apply or release the park-
troubleshooting. ing brake. Not adjustable.
2. For all Quad and TL Mast trucks, RV1 relief valve 19. Manual Release Valve manually releases parking
is set to 21375 ± 345 kPa (3100 ± 50 psi) - Lift and brake.
Tilt Circuit. For TT Mast trucks manufactured prior
20. Hand Pump manually pressurizes the parking
to 9/2/08, RV1 relief valve is set to 21735 ±
brake hydraulic circuit to release parking brake.
345 kPa (3100 ± 50 psi). For TT Mast trucks man-
ufactured on 9/2/08 and after, RV1 is set to 23440 21. SV3 solenoid valve, when Tilt Position Assist Op-
± 345 kPa (3400 ± 50 psi) - Lift and Tilt Circuit. tion is ON and forks reach the level position, the
VTS switch on the tilt cylinder activates the Tilt As-
3. RV2 relief valve set to 17235 ± 345 kPa (2500 ±
sist Valve and hydraulic fluid passes through the
50 psi) - Accessory Circuit.
valve and back to the reservoir. Forks will stay in
4. MPCE, Main Pressure Compensating Element. the level position until the Tilt Position Assist Op-
tion is turned OFF.
5. Breather Cap contains a 10 micron filter.
The truck has a power disc brake and hydrostatic
6. Suction Strainer is 100 mesh.
steering system that utilizes a gear type pump for the
7. Lowering Flow Control Manifold, pressure com- steer and brake circuit. Refer to Figure 17726-01.
pensated, non-adjustable regulated flow in one di-
The steering system is composed of the pump, a steer-
rection.
ing control unit (SCU) and a double rod cylinder steer
8. Flow Control Regulator, maintains a constant flow axle assembly. The pump contains an internal steering
rate in one direction only (lowering). Reverse (lift) circuit relief valve, RV3, set at 9655 kPa (1400 psi).
flow rate is uncontrolled.
The brake system includes the pump, an accumulator,
9. CBV counter balance valve, limits tilt "forward" pressure switch, brake valve, park brake release valve
speed and minimizes tilt "forward" drift. Pressure manifold and service disc brakes. The pump contains
setting is preset. an internal brake circuit unloading valve set to 7930 ±
345 kPa (1150 ± 50 psi).
10. SV1 solenoid valve, limits tilt "forward" above
staged lift. Controlled by tilt interlock module. Not With an operator in the seat and the truck powered up,
adjustable. the traction control system will energize the brake and
steering motor (M3) solenoid. Hydraulic oil will be
11. Return Filter, 10 micron filtration.
drawn from the reservoir through a 100 mesh suction
12. Brake Valve, input pressure, 8275 kPa (1200 psi), strainer by the brake & steering pump and sent to the
output pressure of 5515 kPa (800 psi). Not adjust- accumulator, pressure switch, SV2, port P of the brake
able. valve and port P of the SCU.
13. Reservoir, capacity is 32.7 litre (7.2 gal) at full With no demand for steering, the oil will enter port P of
mark on dip stick. the SCU, pass through the open center envelope of the
valve spool and exit the SCU at port T. The hydraulic
14. RV3 relief valve, steering relief, is set at 9655 kPa
oil will then be routed back to the reservoir via the re-
(1400 psi).
turn filter.
15. ULV Unloading Valve, controls pressure in the
brake accumulator and limits maximum pressure in
brake circuits. Preset at 7930 kPa (1150 psi).
16. PS1 Hydraulic Pressure Switch, applies power to
alarm when insufficient hydraulic pressure for ser-
vice brake operation or parking brake release. Pre-
set at 4135 kPa (600 psi). Not Adjustable.
17. Accumulator is precharged to 2760 kPa (400 psi).
Accumulator is not rechargeable.

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Hydraulic Circuitry

1 Accumulator
2 Return Filter
3 Pressure Switch
4 Brake Valve
5 Reservoir
6 Steer and Brake Pump
7 Suction Strainer
8 Park Brake Release Valve Manifold
9 Park Brake Control Valve

Pressure Flow
Suction
Return

Figure 17726-01

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Accumulator and Unloading Valve • The accumulator is now the primary source of flow
for both brake circuits. Between normal internal
The purpose of the accumulator is energy storage. The leakage (through brake valves) and operating ser-
accumulator, in addition to the pump, can be thought of vice brakes or park brake, oil is taken from the ac-
as a source of flow for both service and parking brake cumulator and the pressure decreases. When
circuits. Oil pressure in the accumulator is maintained pressure in the accumulator is down to about 90%
by the pump and unloading valve. The unloading valve of unloading valve set pressure or about 7135 kPa
is a special relief valve that controls the pressure in the (1035 psi), the unloading valve will close sending
accumulator and limits maximum pressure in the brake brake pump flow to the accumulator restoring oil
circuits. pressure.
An accumulator charging cycle is as follows:
• Should the accumulator lose its precharge, the un-
• Assume the accumulator is in a discharged state loading circuit will cycle more frequently than nor-
and the oil at the accumulator port is at 0 psi. In this mal because of the reduced oil volume available
condition, the brake unloading valve will be closed. from the accumulator. Normal braking operation
The accumulator is charged with nitrogen gas to a will still be available as long as the truck is pow-
pressure of 2760 kPa (400 psi) and includes a dia- ered. Unpowered braking will not be available re-
phragm that separates the nitrogen gas from the sulting in automatic application of the parking
hydraulic oil. brake shortly after flow from the brake pump is lost.

• When the operator is on the seat (seat switch

closed) and the truck is powered-up, a pressure
switch monitoring accumulator pressure activates
a low pressure warning alarm. At the same time,
the brake and steer motor starts and oil from the
pump flows to the service and park brake valves
and accumulator. The accumulator accepts any
excess flow not being used by either the service or
park brake circuits.

• As hydraulic oil is pumped into the accumulator,

pressure in the brake circuit increases. When pres-
sure reaches 3240 kPa (470 psi), the park brake
can be released if commanded. When pressure
has increased to about 4135 kPa (600 psi), the low
pressure warning alarm shuts off.

• At 7930 ± 345 kPa (1150 ± 50 psi), the unloading

valve will open and direct oil flow from the brake
pump across an orifice at low pressure. Oil in the
accumulator is kept from back flowing through the
unloading valve by a check valve. By unloading the
brake pump at low pressure, an energy savings is
realized. This circuit also provides a limited num-
ber of brake applications using oil stored in the ac-
cumulator in the event the brake pump becomes
disabled.

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Hydraulic Circuitry

Spring Apply/Hydraulic Release

Park Brake
The park brake is released by energizing solenoid
valve SV2. If a failure occurs resulting in a loss of pres-
sure in the brake circuit, the park brake cylinder spring
force will apply the park brake.
A manual release valve and hand pump are incorpo-
rated in the park brake release valve manifold to man-
ually release the park brake if towing is required. The
manual release valve will automatically reset when the
truck is powered up and park brake release is com-
manded. It can also be reset manually to reapply the
park brake by pulling up on its stem. See brake main-
tenance section for operating instructions.
To turn the truck left, the operator turns the steering
wheel to the left. This action moves the lower envelope
of the valve spool inside the steering control unit (SCU)
into position, routing hydraulic oil that enters port P
through the SCU, out port L and into the steer cylinder
causing the cylinder rod & piston assembly to shift turn-
ing the steer wheels. As the cylinder rod & piston shifts,
oil is forced out of the other end of the cylinder. This
hydraulic oil enters the SCU at port R, passes through
the lower envelope of the valve spool, exits the SCU at
port T and returns to the reservoir through the return
line filter. Refer to Figures 17727 and 17728-01.
There is a check ball valve across ports P and T inside
the SCU. This valve permits limited manual steering of
the truck in the event the steering pump motor cannot
be energized.

Steer
Cylinder

Figure 17727

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Hydraulic Circuitry

1 Return Filter
2 Steer Cylinder
3 Reservoir
4 Steer and Brake Pump
5 Suction Strainer

Pressure Flow
Suction
Return

Figure 17728-01

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Hydraulic Circuitry

Turning the steering wheel to the right moves the upper

envelope of the steering control unit (SCU) valve spool
into position, allowing the hydraulic oil that enters port
P to pass through the SCU and exit the SCU at port R.
This hydraulic oil enters the steer cylinder causing the
cylinder rod & piston assembly to shift turning the steer
wheels. As the cylinder rod & piston shifts, oil in the
other end of the cylinder is forced out, enters the SCU
at port L, passes through the lower envelope of the
valve spool, exits the SCU at port T and returns to the
reservoir through the return line filter. Refer to Figures
17729 and 17730-01.
There is a check ball valve across ports P and T inside
the SCU. This valve permits limited manual steering of
the truck in the event the steering pump motor cannot
be energized.

Steer
Cylinder

Figure 17729

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Hydraulic Circuitry

1 Return Filter
2 Steer Cylinder
3 Reservoir
4 Steer and Brake Pump
5 Suction Strainer

Pressure Flow
Suction
Return

Figure 17730-01

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Hydraulic Circuitry

When the brake pedal is applied, oil flows through the

brake valve into ports in the service brake torque plates
and against pistons within the torque plates. The pis- Brake Valve
tons squeeze the inner and outer stators and lining/ro-
tor assemblies together causing the wheels to deceler-
ate.

Brakes

Figure 17731

Pressure Flow
Suction

Figure 17732-01

1 Accumulator
2 Pressure Switch
3 Brake Valve
4 Reservoir
5 Steer and Brake Pump
6 Suction Strainer
7 Park Brake Release Valve Manifold

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Hydraulic Circuitry

When the brake pedal is released, the brake valve

spool moves relieving oil pressure in the brake assem-
blies. Oil flows from the service brake torque plates and
returns to the reservoir. As oil pressure is relieved, the
inner and outer stators move away from the lining/rotor
assemblies allowing the wheels to move freely.

Brakes

Brake Valve

Figure 17733

Pressure Flow
Suction
Return

Figure 17734-01

1 Brake Valve
2 Brakes
3 Reservoir
4 Suction Strainer

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Hydraulic Circuitry

When the operator pulls back on the Lift/Lower control

handle, the raise switch (RAS) is closed and the Lift/
Lower spool inside the directional control valve assem-
bly is moved into position for lift. The raise switch will
energize the pump motor contactor (P1), which ener-
gizes the lift pump motor. (On trucks with optional AC
lift, a high speed switch, HSS, is actuated near the end
of the control lever stroke which will energize P2 con-
tactor. Full battery voltage is then provided to the lift
motor resulting in maximum lift speed). The motor turns
a pump, which will draw hydraulic oil from the reservoir
and route it to the directional control valve. Once inside
the valve, the hydraulic oil flow is routed to a pressure
check port, a main pressure compensating element
(MPCE) and the lift/lower spool. The hydraulic oil will
flow across the spool, through a check valve, back
across the spool, exit the directional control valve at
port 1A, pass through the check valve portion of Low-
ering Flow Control Manifold and be routed to the car- Figure 17735-01
riage and mast cylinders. Refer to Figures 17735-01
1 Relief Valve
and 17736-01.
Quad Mast/TL Mast
Some of the hydraulic oil that flows across the lift/lower TT Mast RV1 (trucks manufactured prior to 9/2/08)
21375 ± 345 kPa (3100 ± 50 psi)
spool will flow through a pilot passage to MPCE and
TT Mast RV1 (trucks manufactured since 9/2/08)
RV1. MPCE is controlled by both inlet pressure and 23440 ± 345 kPa (3400 ± 50 psi)
work port pressure. Its purpose is to provide constant
2 Lift/Lower
flow to the function for a given spool position regard-
3 To Lift Cylinders
less of operating pressure. RV1 is the relief valve for
the lift and tilt circuits and is preset from the factory. 4 Directional Control Valve
Refer to section M2.3 for RV1 adjustment. 5 From Lift Pump
6 To Reservoir

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Hydraulic Circuitry

Pressure Flow
Suction

Figure 17736-01

1 Pressure Check
2 Lift/Lower
3 Directional Control Valve
4 Lowering Flow Control Manifold
5 Flow Control Regulator
6 Carriage Cylinder
7 Velocity Fuse
8 Lift Cylinders
9 Reservoir
10 Suction Strainer
11 Lift, Tilt and Accessory Hydraulic Pump

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Hydraulic Circuitry

When the operator pushes the lift/lower control handle

forward, the lift/lower spool is moved into position for
lower. Hydraulic oil leaves the mast and carriage cylin-
ders, passes through the lowering flow control mani-
fold, enters the directional control valve at port 1A,
passes across the spool, exits the directional control
valve and returns to the reservoir. Refer to Figures
17737-01 and 17738-01. The pressure compensating
flow control valve in the lowering flow control manifold,
regulates the maximum lowering speeds regardless of
the load on the forks.

Figure 17737-01

1 Directional Control Valve

2 Lift/Lower
3 From Lift Cylinders
4 To Reservoir

1 Directional Control Valve

2 Lift/Lower
3 Lowering Flow Control Manifold
4 Flow Control Regulator
5 Carriage Cylinder
6 Velocity Fuse
Return
7 Lift Cylinders
8 Reservoir
9 Suction Strainer

Figure 17738-01

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Hydraulic Circuitry

Tilt back is accomplished when the operator pulls back

on the tilt control handle. This action moves the tilt
spool into position for tilt back and closes the tilt back
switch (TBS) and tilt switch (TLT). The tilt switch will
energize the same pump contactor (P1) and motor
(M2) as was used for the lift circuit. Hydraulic oil will be
pulled from the reservoir by the pump and routed to the
pressure check port, main pressure compensating ele-
ment (MPCE) and the tilt spool valve. Hydraulic oil
passes across the tilt spool valve, through a flow con-
trol screw, a check valve, back across the tilt spool
valve and exits the directional control valve at port 2A.
This hydraulic oil will enter the tilt counterbalance man-
ifold at port V2, pass through the check portion of the
valve, exit the manifold at port C2 and be routed to the
front of the tilt cylinders. MPCE will again be acted on
by both inlet and work port pressure to insure constant
oil flow, and RV1 will limit circuit pressure. For all Quad
and TL Mast trucks, RV1 relief valve is set to 21375 ± Figure 17739-01
345 kPa (3100 ± 50 psi) - Lift and Tilt Circuit. For TT
Mast trucks manufactured prior to 9/2/08, RV1 relief 1 Directional Control Valve
valve is set to 21735 ± 345 kPa (3100 ± 50 psi). For TT 2 Lift/Lower
Mast trucks manufactured on 9/2/08 and after, RV1 is
3 Tilt
set to 23440 ± 345 kPa (3400 ± 50 psi) - Lift and Tilt
4 From Tilt Manifold
Circuit. Return hydraulic oil will be pushed out of the
rear of the cylinders entering port C1 of the tilt CBV 5 To Tilt Manifold
manifold. Hydraulic oil will enter the directional control 6 To Reservoir
valve at port 2B, pass across the tilt spool, exit the di- 7 From Lift Pump
rectional control valve and enter the reservoir. When
Tilt Position Assist Option is ON and forks reach the
level position, the VTS switch on the tilt cylinder acti-
vates the Tilt Assist Valve and hydraulic fluid passes
through the valve and back to the reservoir. Forks will
stay in the level position until the Tilt Position Assist
Option is turned OFF. Refer to Figures 17739-01 and
17740-01.

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Pressure Flow
Suction
Return

Figure 17740-01

1 Optional Tilt Position Assist Valve

2 Pressure Check
3 Directional Control Valve
4 Lift/Lower
5 Tilt
6 Tilt Cylinders
7 Reservoir
8 Suction Strainer
9 Lift, Tilt and Accessory Hydraulic Pump

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Hydraulic Circuitry

Tilt forward is accomplished when the operator pushes

the tilt control handle forward. This action moves the tilt
spool into position for tilt forward and closes the tilt
switch (TLT). Hydraulic oil will be pulled from the reser-
voir by the pump and routed to the pressure check port,
main pressure compensating element (MPCE) and the
tilt spool. Hydraulic oil will flow across the tilt spool,
through the flow control screw and check valve, back
across the tilt spool and exit the directional control
valve at port 2B. Hydraulic oil enters the tilt counterbal-
ance manifold at port V1 and exits the manifold at port
C1 and is routed to the rear of the tilt cylinders. The
supply hydraulic oil will assist the return hydraulic oil in
opening the counterbalance valve so that return hy-
draulic oil from both tilt cylinders can pass through the
tilt counterbalance manifold. SV1 is energized to per-
mit return oil flow from port C2 to port V2, pass across
the tilt spool and return to the reservoir. Refer to Fig-
ures 17741-01 and 17742-01.

Figure 17741-01

1 Directional Control Valve

2 Lift/Lower
3 Tilt
4 From Tilt Manifold
5 To Tilt Manifold
6 To Reservoir
7 From Lift Pump

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Hydraulic Circuitry

Pressure Flow
Suction
Return

Figure 17742-01

1 Optional Tilt Position Assist Valve

2 Pressure Check
3 Directional Control Valve
4 Lift/Lower
5 Tilt
6 Tilt Cylinders
7 Reservoir
8 Suction Strainer
9 Lift, Tilt and Accessory Hydraulic Pump

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 HYDRAULIC
Hydraulic Circuitry

The number of accessories will vary from truck to truck, valve, passes across the sideshift spool valve, through
depending upon application. An accessory commonly a flow control screw, a check valve, back across the
used is sideshift. sideshift spool valve and exits the directional control
valve at port 3B. This hydraulic oil flow is routed to the
Sideshift left is accomplished when the operator
right side of the sideshift cylinder, causing it to shift to
pushes the sideshift control lever forward. This action
the left. Hydraulic oil from the left side of the cylinder
moves the sideshift spool valve into position for side-
will enter the directional control valve at port 3A, pass
shift left and closes the sideshift switch (AXS1). The
across the sideshift spool valve, exit the valve and re-
same contactor (P1), pump and motor (M2) that is used
turn to the reservoir. RV2, is set to 17235 kPa
for lift and tilt functions also supplies hydraulic oil flow
(2500 psi) to protect the accessory circuits from over
for sideshift. Hydraulic oil enters the directional control
pressurization. Refer to Figure 17743-01.

Pressure Flow
Suction
Return

Figure 17743-01

1 Pressure Check
2 Accessory 1
3 Sideshift Cylinder
4 Reservoir
5 Suction Strainer
6 Lift, Tilt and Accessory Hydraulic Pump

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HYDRAULIC
Hydraulic Circuitry

Sideshift right is accomplished when the operator pulls sideshift spool valve and exits the directional control
back on the sideshift control handle. This action moves valve at port 3A. This hydraulic oil flow is routed to the
the sideshift spool valve into position for sideshift left left side of the sideshift cylinder, causing it to shift to the
and closes the sideshift switch (AXS1). The same con- right. Hydraulic oil from the right side of the cylinder will
tactor (P1), pump and motor (M2) that is used for lift enter the directional control valve at port 3B, pass
and tilt functions also supplies hydraulic oil flow for across the sideshift spool valve, exit the valve and re-
sideshift. Hydraulic oil enters the directional control turn to the reservoir. RV2, is set to 17235 kPa
valve, passes across the sideshift spool valve, through (2500 psi) to protect the accessory circuits from over
a flow control screw, a check valve, back across the pressurization. Refer to Figure 17744-01.

Pressure Flow
Suction
Return

Figure 17744-01

1 Pressure Check
2 Accessory 1
3 Sideshift Cylinder
4 Reservoir
5 Suction Strainer
6 Lift, Tilt and Accessory Hydraulic Pump

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 HYDRAULIC
Hydraulic Schematic Symbols

Hydraulic Schematic Symbols

VENTED RESERVOIR
with lines above fluid level ELECTRIC MOTOR
unidirectional single speed

VENTED RESERVOIR
with lines below fluid level
ELECTRIC MOTOR
unidirectional variable speed

FILTER or STRAINER

HYDRAULIC LINE HYDRAULIC PUMP

with full flow (plumbing - may be fixed displacement unidirectional
tubing, hose, or flow passage in
manifold

PILOT or DRAIN LINE

HYDRAULIC MOTOR
limited flow
bi-directional

LINES CROSSING

GAUGE
LINES CONNECTED pressure

QUICK DISCONNECT
(disconnected) GAUGE
temperature

PLUGGED PORT
(test port)

ACCUMULATOR
gas charged diaphragm type
FLOW METER

Figure 3559-03

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HYDRAULIC
Hydraulic Schematic Symbols

PRESSURE SWITCH
ACTUATOR MANUAL

CYLINDER SPRING
double acting unequal area (bias to normal
de-energized position)

CYLINDER
double acting equal area
(steer) (double end)
SOLENOID
single coil or winding

CYLINDER
single acting spring returned
(rod end vented)
HYDRAULIC PILOT
OPERATED

CYLINDER
single acting ram type

SOLENOID
pilot operated

CYLINDER
single acting with cushion

SOLENOID DUAL

COMPONENT ENCLOSURE
manifold block SOLENOID PROPORTIONAL

ACTUATOR MANUAL LEVER

VALVE PILOT CHECK
(pilot to open)

Figure 3560-03

M2.1-00.0-002 Crown 1979 PF5066-2 Rev. 9/06

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 HYDRAULIC
Hydraulic Schematic Symbols

ORIFICE THROTTLE
VALVE SHUTTLE
fixed

ORIFICE THROTTLE
adjustable

VALVE
SINGLE COUNTERBALANCE
FLOW CONTROL in manifold
PRESSURE COMPENSATED
fixed

FLOW CONTROL
PRESSURE COMPENSATED
fixed with reverse flow bypass
FLOW DIVIDER/COMBINER

FUSE VELOCITY
BYPASS FLOW CONTROL
regulated flow
pressure compensated

VALVE RELIEF
VALVE MANUAL SHUTOFF
fixed setting

TORQUE GENERATOR
VALVE RELIEF
adjustable

STEER UNIT
hydrostatic
VALVE CHECK

Figure 3561-03

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HYDRAULIC
Hydraulic Schematic Symbols

VALVE
VALVE
2 way 2 position
3 way 2 position
spring bias, solenoid control

VALVE
3 way 2 position

VALVE
4 way 3 position
dual spring centered,
VALVE manual lever control
4 way 2 position

VALVE
4 way 3 position

NOTE: The type of valve

depends on the number of
spools found in the
VALVE component enclosure
2 way infinite positions (Triple spool valve
shown)

VALVE
4 way infinite positions

Figure 3562-03

M2.1-00.0-004 Crown 1979 PF5066-4 Rev. 9/06

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 HYDRAULIC
Lift Pump

Lift Pump

Figure 17340

Pumps are comprised of an end cover, body housing a Before beginning disassembly, scribe matched marks
dual element gear set, bushes and a mounting flange on the body assembly, the end cover and mounting
bolted together with through bolts. The gear set com- flange to insure that the pump will be reassembled
prises of a dual element arrangement with phased properly. This pump can be assembled for either clock-
teeth to give low pressure ripple and hence overall low wise or counterclockwise rotation as viewed from drive-
system noise. The gear sets are separated by a bal- shaft end. Note which direction the arrow is pointing
ance plate and the gear journals are supported in plain next to the word "rotation" prior to disassembly.
bearings within pressure balanced bushes to give high
volumetric and mechanical efficiencies. • Remove bolts and spring washers (1).

Routine maintenance consists of periodic checks for • Remove end cover (2), body O-ring (3), bush seal
tightness of the mounting bolts and port fittings plus vi- (4) and backup seal (5).
sual examination for oil leaks. The unit should be kept
externally clean, especially in the area of the shaft seal • Turn unit over and lightly tap mounting flange (6),
as dirt can accelerate seal wear and cause leakage. to disengage it from the locating dowels and slide
the flange off the shaft.
The direction of rotation is indicated by the word "ro-
tate" and an arrow etched on the body adjacent to the • Remove retaining ring (8) and push the shaft seal
driveshaft. Rotation is always specified as viewed on (7) out of the mounting flange taking care not to
the driveshaft. damage any sealing surfaces.

Disassembly • Remove body O-ring (3), bush seal (4) and backup
seal (5).
Disassemble the pump in a clean, dust free location,
using clean tools and equipment. Dirt or grit will dam-
age the highly polished machined surfaces and will re-
sult in leakage or premature pump failure.

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HYDRAULIC
Lift Pump

Mounting Flange And End Cover • Remove end cover (2) and apply a light coating of
petroleum jelly into the grooves of the bushes and
The inner surfaces should be inspected to ensure that the body (9) O-ring groove. Also coat the O-ring
there is no unusual wear or scoring in the regions (3), bush seal (4) and backup seal (5) with petro-
where the body O-rings and bush seals contact, which leum jelly, this will help keep the seals and O-ring
could result in external leakage. in place during reassembly.
Check shaft seal recesses for scoring or damage that
could result in oil leakage around the outer diameter of • Install replacement body O-ring (3), bush seal and
the shaft seal. Replacement shaft seal can be refitted backup seal (4 & 5) ensuring the seals locate cor-
with hydraulic sealant (061004-023) to overcome slight rectly on the seal grooves.
damage in this area.
• Install end cover (2) and bolts and lockwashers (1).
If the driveshaft and gears are not damaged then they Tighten bolts to 45 - 50 Nm (34 - 38 ft lb).
can be reused. If the gears are damaged they are un-
serviceable. • Pour a small amount of clean hydraulic oil into a
port and check that the shaft can be rotated without
undo force.
Assembly
All parts should be clean and lubricate bushes and
gears with clean hydraulic oil. Make sure O-ring recess
and end faces of body remain dry. This will assist as-
sembly of components into body bores.

• Place end cover (2) against the undowelled end of

the body (9) and stand assembly on the cover so
the dowels are uppermost and to the left hand side.

• Apply a light coating of petroleum jelly into the

grooves of the bushes and the body (9) O-ring
groove. Also coat the O-ring (3), bush seal (4) and
backup seal (5) with petroleum jelly, this will help
keep the seals and O-ring in place during reassem-
bly.

• Install replacement body O-ring (3), bush seal and

backup seal (4 & 5) ensuring the seals locate cor-
rectly on the seal grooves.

• Install replacement shaft seal (7) into recess in the

mounting flange with the garter spring facing the
pump. Remember that if the seal recess was
scored then hydraulic sealant (061004-023) must
be applied to the outer diameter of the seal. Apply
a coat of high melting point grease to the shaft seal
lips. Install retaining ring (8) in its groove.

• Install shaft seal assembly sleeve over driveshaft

and carefully install mounting flange (6) ensuring
that it locates squarely onto the dowels in the body,
remove assembly sleeve.

• Holding the whole unit together carefully turn it

over and support it on the mounting flange, not the
driveshaft.

M2.1-2040-002 Crown 2001 PF13260-2 Rev. 8/07

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 HYDRAULIC
Control Valve

Control Valve Relief Valve RV1 Operation

Depending on the number of hydraulic functions, your The Lift and Tilt circuit maximum operating pressure is
truck is equipped with a 3 or 4 spool control valve. The limited by relief valve RV1, it senses pressure in the Lift
valve consists of an inlet/outlet section and hydraulic and Tilt pilot circuits. If the pressure in either circuit ex-
function valve sections. The inlet/outlet section con- ceeds RV1 preset level, it will open limiting maximum
tains main relief valve RV1, secondary relief valve RV2 pressure that can be developed by MPCE which di-
and the main pressure compensating element, MPCE. rects the excess flow to the reservoir. When Lift and Tilt
RV1 and RV2 are adjustable. The tilt valve section and are operating at different pressures, the higher of the
accessory valve sections include a flow control screw two pressures is sensed by RV1.
restrictor. Refer to Hydraulic Section for circuit opera-
tion.
Relief Valve RV2 Operation
The 1st Accessory and 2nd Accessory circuit maximum
operating pressure is limited by relief valve RV2, it
senses pressure in the 1st and 2nd Accessory pilot cir-
cuits. If the pressure in either circuit exceeds RV2 pre-
set level, it will open limiting the maximum pressure
that can be developed by MPCE which directs the ex-
cess flow to the reservoir. When the 1st Accessory and
2nd Accessory are operating at different pressures, the
higher of the two pressures is sensed by RV2.

Figure 19885

1 2nd Accessory
2 1st Accessory
3 Tilt
4 Lift
5 Inlet/Outlet

If equipped with a 3 spool valve and an additional func-

tion is required, a spool section can be added for a sec-
ond accessory function. See “Adding 4th Spool Valve
Section” located near the end of this section.

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HYDRAULIC
Control Valve

Adjustment of RV1 & RV2

To adjust RV1 or RV2 refer to illustration 2 and proceed Relief Valve Set Pressure Chart
as follows: FC 4500 Truck with Quad or TL Mast
1. Refer to Figure 19886. Connect a 0-35000 kPa (0-
5000 psi) pressure gauge to the test port on the Set Pressure Set Pressure
Valve
control valve (1). Operate the hydraulic system un- (kPa) (psi)
til the oil temperature is 45-55° C (110-130° F). RV1 21375 ±345 3100 ±50
RV2 17235 ±345 2500 ±50

Relief Valve Set Pressure Chart

FC 4500 Truck with TT Mast
(manufactured prior to 9/2/08

Set Pressure Set Pressure

Valve
(kPa) (psi)
RV1 21375 ±345 3100 ±50
RV2 17235 ±345 2500 ±50
Figure 19886

2. Refer to Figure 19885. Loosen the jam nut so that

RV1 can be adjusted. Raise the fork carriage until
it stops and hold the control lever in the RAISE po- Relief Valve Set Pressure Chart
sition and check the pressure gauge when the re- FC 4500 Trucks with TT Mast
lief valve opens. Turn the adjustment screw, lo- (manufactured after 9/2/08)
cated on the bottom of the relief valve, to change
the setting. Tighten the screw to increase the pres- Set Pressure Set Pressure
sure or loosen it to lower pressure. Tighten the jam Valve
(kPa) (psi)
nut after setting relief valve to correct pressure.
Recheck setting after the jam nut has been tight- RV1 23440 ±345 3400 ±50
ened and re-adjust if necessary. RV2 17235 ±345 2500 ±50
If adjustment is being made to RV2, follow same
procedure except activate accessory instead of
raising fork carriage.

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 HYDRAULIC
Control Valve

Main Pressure Compensating Ele- remain constant regardless of inlet flow; MPCE shifts
accordingly to bypass excess flow to maintain the pres-
ment (MPCE) Operation sure difference across the flow control restrictor.
The Main Pressure Compensating Element, MPCE,
controls flow and pressure output for all functions. The
individual flow control screws, in the tilt and accessory
valve sections, work with MPCE to limit maximum out-
put flow for each function regardless of inlet flow to the
control valve.
MPCE is a movable spool acted on by a spring and is
controlled by pilot pressures that act on each end of the
spool. With no pilot pressure (or balanced, equal pilot
pressures), the spring positions the MPCE closed,
blocking oil flow through the control valve. Pilot pres-
sure P1 acting on MPCE opposing the spring, is
sensed off the inlet flow passage to MPCE and pilot
pressure P2 is sensed at work port outlet passages,
refer to Figure 7588-01.
When a function is actuated, oil flow passes through
the control spool, across the flow control screw restric-
tion in the tilt and accessory spools, back through the
control spool and out the appropriate work port.

Figure 7588-01

Pilot pressure P1 is sensed at the inlet to the control

spool, and pilot pressure P2 is sensed on the back side
of the flow control screw restriction. P1 and P2 pres-
sures are ported to the ends of MPCE. As flow passes
across the flow control screw restriction, a pressure dif-
ferential is created with P1 being greater than P2. As
the flow across the restriction increases, P1 pressure
also increases and shifts MPCE open. Thus, MPCE is
shifted sufficiently to maintain a definite pressure differ-
ence across the flow control restriction, between P1
and P2. Work port output flow will remain constant re-
gardless of actual working pressures until relief pres-
sure is reached. Also, the flow out the work port will

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HYDRAULIC
Control Valve

Control Valve Disassembly

When performing maintenance to valve, it is recom-
mended that the valve be removed from truck. Thor-
oughly clean the exterior of the valve before disassem-
bly. All component parts of the valve are available for
service replacement except the valve spool and hous-
ing. They are selectively fit and if damaged the entire
valve spool section should be replaced.

WARNING
AVOID HIGH PRESSURE FLUIDS – Escaping fluid
under pressure can penetrate the shin causing serious
injury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.

Figure 19887

1 Inlet/Outlet Section
2 Shuttle
3 Poppet
4 Lift Section
5 Tilt Section
6 Flow Control Screw
7 1st Accessory Section
8 2nd Accessory Section

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 HYDRAULIC
Control Valve

1. To disassemble valve, place it in vertical position Control Valve Inspection & Repair
with the inlet/outlet section of valve up to prevent
poppet, shuttle, etc. from falling apart when disas- All seats, poppets, seal counterbores, spools, etc.
sembling sections. Refer to Figure 19887 and re- should be smooth and free of nicks, scratches, or
move tie rod nuts from one side of valve. grooves. If present, remove by using fine lapping com-
pound.
2. Carefully slide valve sections apart to avoid losing
check valve poppet and spring enclosed between Inspect springs and replace if weak, broken, or dis-
valve sections. Poppets must be kept with respec- torted.
tive valve sections and should be tagged. An O- Inspection of O-rings and wipers is not necessary since
ring is also present between sections and should they should be replaced when valve is disassembled.
be removed. When separating sections, be careful
not to damage machined sealing surfaces.
3. Thoroughly clean all parts.
Control Valve Assembly
If it is necessary to remove spools, they should be Prior to assembly of valve, be sure that valve parts and
tagged for their respective valve sections. Switching tools are thoroughly clean and free from dust and for-
spools will result in incorrect clearances, causing bind- eign matter.
ing, sticking, or excessive leakage. Coat all valve parts with hydraulic oil.
When assembling valve, finger tighten stud nuts before
torquing. Check that there isn’t any spacing between
sections. Any spacing between sections is an indica-
tion of incorrect assembly or spring, poppet etc. im-
properly positioned.
Torque tie rod nuts (1/2 in) to 19 Nm (14 ft lb). Torque
tie rod nut (9/16 in) to 45 Nm (33 ft lb).
Valve should have no spacing between sections and
spools should be free if pushed in and released.

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HYDRAULIC
Control Valve

Adding 4th Spool Valve Section

The control valve is designed so that if an additional
accessory function is required, a 3 spool valve can be
converted to a 4 spool valve. To convert, order kit
130193 and proceed as follows:
1. Assemble nuts to tie rods in kit. Assemble nuts to
ends of rods that have the shortest thread length
and bottom nuts on threads.
2. Place 3 spool control valve on clean flat surface
with port holes up.
3. Remove nuts from one end of tie rods.
4. Replace rods, one at a time, with pre-assembled
tie rods from the accessory end of the valve.
5. Stand valve vertically on accessory valve section
end.
6. Carefully remove inlet/outlet, lift, and tilt sections
off of valve by lifting up and over tie rods.
7. After removing, check surface of exposed section
to be sure that O-ring, check valve & spring are in
place. Figure 19888

8. Add shuttle to 2nd accessory section, which was 1st 1 Poppet & Spring
accessory (3rd section) of three spool valve. This 2 3rd Valve Section (from kit)
section will become the 4th section on the 4 spool 3 Shuttle
valve. 4 4th Valve Section

9. Check to be sure O-ring check valve and spring are

positioned properly on section to be added. Place
new 1st accessory spool valve section (from kit)
over tie rods with O-ring up.
10. Assemble tilt, lift, & inlet/outlet sections to valve,
with inlet/outlet section being the last section as-
sembled.
11. Finger tighten remaining nuts on tie rods.
12. Place valve in its original position with port holes
up.
13. Torque (1/2 in) nuts on tie rods to 19 ±2 Nm (14
±1.5 ft lb).
14. Torque (9/16 in) nut on tie rod to 45 ±4.5 Nm (33
±3.5 ft lb).

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 HYDRAULIC
Control Valve

Control Valve Cause & Solution Chart

Symptom Probable Cause Possible Solution

No pressure Check for foreign matter between Clean or replace RV1/MPCE
poppets and their mating members
Erratic pressure Pilot poppet seat damaged or pop- Clean and/or replace poppets
pet sticking
Pressure setting not correct Wear due to dirt or lock nut and Check pressure and clean or
adjustment screw loose replace valve
Leaks Damaged seats, worn O-rings and Check seats for scratches or nicks
parts sticking due to dirt Replace worn or damaged parts
Sticking Spool(s) Excessive high oil temperature, Eliminate restriction in plumbing
more than 82°C (180°F) with cold and filtering system
valve.

Dirt in oil Change oil & filter, clean system

Pipe fittings too tight Check torque values

Valve warped from mounting Loosen valve and check for sticking

Excessively high pressure in valve Measure pressure on inlet and

cylinder lines

Spool bent Replace spool

Return spring damaged Replace faulty parts

Spring or detent cap binding (cap Loosen cap, center, tighten or

dented or shifted) replace

Valve not at thermal equilibrium Let system warm up

Leaking seals Paint or dirt on or under seal(s) Remove and clean seal(s)

Excessive back pressure Open or enlarge line to revervoir

Scored spool Replace valve or section

Loose seal plates Clean and tighten

Cut or scored seal Replace faulty parts

Unable to move spool in or out Dirt in valve Clean and flush out

Plunger cap full of dirt Replace seals

Bind in linkage Free up linkage

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HYDRAULIC
Control Valve

Control Valve Cause & Solution Chart

Sympton Probable Cause Possible Solution

Load will not hold Cylinder leaking or worn Check cylinders

Oil by-passing valve spool Replace valve or section

Port relief valve noy holding Remove and clean

Load lowers when spool is moved Dirt in check valve Disassemble and clean
from neutral
Scored check valve, poppet or seat Replace poppet or lap poppet to
seat
Poor hydraulic system Defective pump Check pressure or replace

Dirt in relief valve, RV1 or RV2 Disassemble and clean

Relief valve defective Replace valve

Worn cylinders Repair or replace

Load to heavy Check line pressure

Internal valve crack Replace valve or section

Spool not at full stroke Check movement and linkage

Reservoir low on oil Add oil

System filter clogged Clean or replace filter

Lines restricted Check lines

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 HYDRAULIC
Hydraulic Manifold Blocks

Hydraulic Manifold Blocks Park Brake Release Manifold

This manifold, located under the floorboard, includes a
non-adjustable SV2 solenoid valve. This valve controls
Manifolds hydraulic pressure in the parking brake cylinder for ap-
The manifold block contains plugs, valves and coils. plying or releasing the parking brake.
When performing maintenance to manifolds, refer to Manual Release Operation
corresponding hydraulic parts section(s).
1. Remove hand pump cap.
Tilt Manifold 2. Depress and hold manual brake release valve.
The tilt manifold, mounted on the power unit, includes 3. Pump hand pump until parking brake is fully re-
a CBV tilt counterbalance valve and a non-adjustable leased
SV1 solenoid valve on lift trucks with tilt or tilt lockout
4. Release manual brake release valve. Valve will re-
and lift trucks with tilt lockout/position assist. This valve
main in actuated position until the parking brake is
limits tilt "forward" above staged lift. The SVX solenoid
reapplied.
valve, on lift trucks with tilt or tilt lockout, provides op-
tional 5th function.

Figure 17588

Lift trucks with tilt lockout/position assist also include (1) Hand Pump
an SV3 optional tilt assist valve. When the tilt position (2) Manual Brake Release Valve
assist is turned ON, this valve stops tilt when forks are (3) Electric Brake Release Valve
level and stops further tilt until turned OFF.
Figure 17590

Refer to the return line hydraulics section.

Accessory Manifold
This manifold, located on the carriage, provides pres-
sure for optional accessory functions.

Figure 17589

Crown 2007 PF17003-1 M2.4-2045-001

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HYDRAULIC
Hydraulic Manifold Blocks

Manifold Block Component Replacement 5. Make a visual inspection of valves and valve cavi-
ties for any signs of contamination. Check opera-
1. After removing all hydraulic hoses and lines from tion of valve mechanisms for sticking or rough op-
manifold block(s), cap lines and hoses with plastic eration. If any valves are contaminated or do not
plugs to avoid oil leakage and contamination. function properly, discard valve and replace with
Catch any oil that may be spilled. new valve.
2. Loosen accessible cartridge valves while the man- 6. Remove related o-ring(s) from each valve, cover
ifold block is still in the truck; do not remove any of threads on valve with sleeve or tape to prevent
the valves at this time. damage to replacement o-ring(s) and carefully re-
3. Remove manifold block from truck and place on a place o-rings. Visually inspect all other o-rings and
clean piece of cardboard in a clean area to avoid back-up rings, replace as required.
contamination while disassembling. 7. Apply a light film of hydraulic oil to threads of all the
4. Remove all valves/components from manifold valves before installing into the manifold block.
block and place on a clean piece of cardboard. 8. Install each valve into manifold block by hand until
During the entire disassembly, replacement of o- snug.
rings, putting valves back into manifold and proper
torque of valves, it is extremely important to keep 9. Refer to Chart 1 for torque values of valves/plugs
work surfaces and parts as clean as possible to and/or coil nuts. Torque each component to the
avoid contamination. value given. If using a crows foot or other exten-
sion, position it at 90° to torque wrench handle to
keep torque value same as torque wrench setting.
Chart 1 lists torque values for valves/plugs installed in
tilt manifold block. Refer to this chart whenever install-
ing a replacement valve(s) and/or coil nuts.

Chart 1 - Tilt Manifold Valve/Coil Nut Torque Values

Component Reference Valve Torque Coil Nut Torque

Part Number Designation Nm (in lb) Nm (in lb)
064091-001 (plug) 54.4 - 58.5 (480 - 516)
064091-006 (plug) 17.7 - 20.4 (156 - 180)
126944 CBV 40.7 - 47.4 (360 - 420)
127269-001,
SV1 27.2 - 34 (240 - 300) 6.2 - 7.4 (55 - 65)
-002
127269-001,
SV3 27.2 - 34 (240 - 300) 6.2 - 7.4 (55 - 65)
-002

M2.4-2045-002 Crown 2007 PF17003-2

136
DRIVE UNIT

137
Notes:

138
 DRIVE UNIT
Drive Unit

Drive Unit
This section requires lifting and blocking the truck; us-
ing a hoist to raise and lower different components for
removal and installation. It will be necessary to discon-
nect and remove the battery from the truck, disconnect
the tilt cylinders from the power unit/mast, disconnect
electrical connections and hydraulic lines.

CAUTION
The control of hazardous energy section provides in-
formation for performing the above procedures along
with some additional information on other procedures
addressing truck maintenance. Read this section be-
fore performing traction motor and drive unit removal,
installation and maintenance.
Your truck has one drive unit and traction motor. Drive
unit is totally enclosed and oil filled for maximum lubri-
cation to bearings and gears. The drive unit is (a) Drain Plug
equipped on each drive tire with a hydraulic service
(b) Fill Plug
brake. Mounted on the traction motor is a spring ap-
plied, hydraulic released parking brake. (c) Check Level Plug

Figure 17623
Drive Unit Lubrication
2. Chock wheels and disconnect battery.
The drive unit has an approximate capacity of 5.7 litre
3. Place drain pan under drive unit drain plug and re-
(6 quarts) of 80-90W gear lube, Crown P/N
move plug.
063002-003. For trucks operating in freezer conditions
a mixture of Dextron II, Crown P/N 363503-001 and 4. Check drive unit for leaks.
063002-003 is needed. Refer to lubrication and adjust-
5. Install drain plug after all oil has been drained from
ment section for correct mixture for your particular truck
unit.
application and temperature range.
6. Fill with 80-90W gear lube or appropriate mixture
It is recommended that after the initial 250 hours of op-
of gear lube and Dextron II depending upon truck
eration the drive unit oil should be changed. After the
application. Refer to lubrication and adjustment
initial oil change, it should be changed every 2000
section for mixture ratios.
hours or 12 months of operation. Refer to lubrication
and adjustment section for additional information on 7. Drive unit capacity is approximately 5.7 litre
service intervals. (6 quarts) or until oil runs out of the check plug.

Drive Unit Oil Change Drive Unit Mounting Bolts

1. Raise and block mast to gain access to drive unit.
Refer to Figure 17623 and control of hazardous • Check mounting bolts that connect drive unit to
energy section-lifting and blocking portion for cor- truck frame are tight. Torque mounting bolts to
rect jacking and blocking instructions. 545 Nm (400 ft lb).

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DRIVE UNIT
Drive Unit

Drive Tire Replacement

When replacing the drive tires, make sure the compo-
sition and size are such that maneuverability and brak-
ing requirements are maintained. Refer to truck data
plate for tire information.
Drive tires are a "press-on" type; press old tire off of the
hub and press new tire on. It is recommended that both
drive tires be replaced at the same time to maintain
equal tire circumference.
1. Disconnect battery and chock wheels.
2. Raise and block drive unit so drive tire is off of the
floor. Refer to control of hazardous energy section-
lifting and blocking portion for correct jacking and
blocking instructions.

CAUTION (a) Drive Tire Torque Sequence

(b) Apply Anti-Seize to this Surface
Make sure the lifting device and blocking material are (c) Tire and 128375 Hub Shown
sufficiently rated and strong enough to withstand the
weight of the truck. Never work under or around a truck
that is not properly blocked and secure. Figure 17624

3. Remove six lug nuts and remove drive tire from 9. Repeat procedures for remaining drive tire assem-
truck. Be careful not to damage threaded studs bly.
when removing tire 10. Remove blocking material and lower truck, remove
4. "Press" old tire off of hub. wheel chocks and connect battery.

5. "Press" new tire onto hub. 11. Verify truck operation.

6. Apply anti-seize compound to "inside surface" of

hub. Traction Motor (M1)
7. Mount drive tire on truck. Refer control of hazardous energy section - lifting and
blocking section, including the following steps, before
8. Torque lug nuts in sequences of 50 Nm (35 ft lb),
removing the traction motor.
270 Nm (200 ft lb) and 415-440 Nm (305-
325 ft lb). Refer to Figure 17624 for torque se- • Chock wheels and disconnect battery.
quence.
• Remove floor mat.

• Remove floorboards.

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 DRIVE UNIT
Drive Unit

Traction Motor Removal

1. Lower forks and tilt mast completely forward. Refer
to control of hazardous energy section for correct
blocking procedures.
2. Secure all sections of the mast assembly with a lift-
ing sling at top of the mast and connect a hoist to
stabilize the mast.
3. Chock wheels and disconnect battery.
4. Remove floorboards.
5. Disconnect hydraulic lines to right hand tilt cylin-
der. Be prepared to catch hydraulic oil and cap
hoses.
6. Remove the screw and retainer on the front of the
right hand tilt cylinder and remove pin that con-
nects cylinder to mast.
7. Remove the mounting bolts and retaining pin on
rear pivot point of right hand tilt cylinder.
8. Remove plug in access hole on right side of power
unit near the cylinder rear mounting pin.
9. Install a M20 bolt, through the power unit frame into
the cylinder mounting pin and remove pin.
10. Remove service brake valve from service brake
pedal mounting bracket. Refer to Figure 17499. Remove Service Remove Service Brake
Brake Valve Pedal Mounting Bracket
NOTE
Figure 17499
Hydraulic lines do not have to be removed from service
brake valve. 12. Remove accelerator linkage from the front cowl.
11. Remove service brake pedal mounting bracket. Refer to Figure 17500.
Refer to Figure 17499. 13. Disconnect and label all electrical connections to
motor.
14. Disconnect CA603 ECR1.
15. Disconnect main wire harness next to service
brake. Refer to Figure 17500.
16. Remove cable ties that connect wire harness to
frame or any other components and lay harness to
the side.

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DRIVE UNIT
Drive Unit

Disconnect Wire
Harness

Remove Accelerator
Linkage from Cowl
(a) Loosen Nuts
Figure 17500 (b) Traction Motor
17. Remove the rue rings and pin holding parking (c) Remove Nut
brake cylinder in place. Refer to Figure 17501. (d) Park Brake Cylinder

18. Loosen the adjusting nuts on the parking brake as- (e) Remove Rings and Pin
sembly to remove tension from brake drum. Refer (f) Remove Four Screws
to Figure 17501.
19. Remove the nut at the rod end of the park brake Figure 17501
cylinder. Refer to Figure 17501. 22. Attach sling to motor and bells. Refer to Figure
20. Remove cylinder from backing plate. Refer to Fig- 17502.
ure 17501. Hydraulic lines do not have to be re- 23. Connect lifting device to sling and support motor.
moved.
21. Remove four screws that mount backing plate to
the motor. Refer to Figure 17501.

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 DRIVE UNIT
Drive Unit

Lift Using End Bells

(a) Part of LH Power Unit

(b) Electronics Compartment
(c) Access Hole for Traction Motor Screw Removal
(d) Left and Right Determined from Operator’s Perspective

Figure 17503

Figure 17502 30. Loosen the five screws that mount traction motor to
drive unit. Support the motor before removing
CAUTION mounting screws. Remove mounting screws.

The traction motor weighs approximately 113 kg 31. Separate the motor from the drive unit housing by
using a 7/16-14 x 1 in bolt inserted into a tapped
(250 lb). Use appropriately rated lifting sling and lifting
hole in the drive motor flange.
device for motor removal.
24. Tilt steering column up.
CAUTION
25. Remove control valve cover.
Keep hands away from pinch points when removing
26. Remove optional left side battery door if equipped.
motor from truck.
27. Remove left hand step plate that covers the elec-
32. Once motor is free from the drive unit housing, use
tronics compartment.
lifting device to slowly raise and remove motor
28. Remove distribution board from electronics com- from the power unit. Rotate parking brake backing
partment. plate as necessary to clear truck.
29. Remove access hole cap to access the 5th screw 33. Insert a clean rag into the drive unit opening to
that attaches the motor to the drive unit. Refer to keep dirt and other contaminants out of drive unit.
Figure 17503.

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DRIVE UNIT
Drive Unit

1st Reduction Pinion Installation

1. The traction motor shaft and pinion bore is an inter-
ference fit; therefore the pinion must be heated be-
fore assembly. To assemble, heat 1st reduction
pinion 205° C (400° F) maximum for 45 to 75 min-
utes. After assembling pinion to motor shaft, be
sure pinion is fully seated on motor shaft shoulder.
2. Using drive coupler tool (131348), torque locking
nut immediately after pinion is seated and retaining
ring is assembled to shaft. Torque nut 204 Nm
(150 ft lb) minimum and then rotate to the next cas-
tle lock for roll pin assembly. Refer to Figure
17504.

Apply Gasket Eliminator

in a Continuous Bead

Figure 17505

4. Mount motor squarely on mating surface (without

lateral movement) to assure even spread of seal-
ant across flanges.
5. Motor should pilot onto 2nd axle pin fully prior to
assembly of motor mounting screws.
6. Allow for sufficient cure time with parts undis-
turbed, approximately four hours with primer.
(a) Locking Nut
(b) Drive Coupler Tool (131348) 7. Apply thread locking primer, 061004-002 and re-
Used to Torque Locking Nut movable thread locker, 061004-026 to the five mo-
(c) Pinion tor mounting screws.
(d) Roll Pin 8. Torque screws to 47.5 ± 6.8 Nm (35 ± 5 ft lb) using
(e) Motor Cross Section torque pattern shown in Figure 17506.
(f) Torque 204 Nm (150 ft lb)
NOTE
Figure 17504 Do not draw the motor onto pilot fasteners. This action
will result in binding or burrs on pin.
Installation of Traction Motor
1. Clean traction motor mounting surface and mating
motor housing surface to remove old gasket, dirt
and oil.
2. Apply primer N, 061004-016, and gasket elimina-
tor, 061004-015, to motor mounting surface and al-
low to dry one to two minutes.
3. Apply gasket eliminator, 061004-015, to drive unit
motor mounting surface in a continuous bead prior
to installing traction motor. Refer to Figure 17505.

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 DRIVE UNIT
Drive Unit

7. Rotate hub clockwise and counterclockwise three

times (minimum) in each direction.
8. Loosen adjusting nut.
9. Torque adjustment nut 130 ± 14 Nm (95 ± 10 ft lb).
10. Bend lockwasher tab to secure adjusting nut. Do
not bend a tab previously used (tab may break off
while operating truck).
11. Clean axle flange surface and mating axle hub sur-
face. Be sure surfaces are free of old gasket elim-
inator, dirt and oil.
Drive Unit Housing
Section (RH) 12. Apply primer N, 061004-016, to one surface and
allow to dry (approximately one to two minutes).
Traction Motor Mounting Surface Shown
13. Apply gasket eliminator, 061004-015, in a continu-
Figure 17506
ous bead to other surface. Once applied, the bead
should not be disturbed until assembly to assure
9. Reverse the above procedures for installing the re- proper seal.
mainder of components removed.
14. Assemble axle squarely on mating surface (without
10. Refer to parking brake maintenance section for lateral movement) to assure even spread of seal-
parking brake adjustments. ant across flange.
11. Refer to hydraulic system and service brake main- 15. Torque axle mounting bolts to 61.0 ± 6.8 Nm (45 ±
tenance sections for bleeding hydraulic system 5 ft lb). Refer to Figure 17625 for proper tightening
and service brake bleeding procedures. sequence.

NOTE
Bolt Tightening Sequence
The parking brake will need to be readjusted after as-
sembly, verify the service brake functions properly.
12. Check for oil leaks around motor mounting.

Axle Hub and Axle Installation

1. Prior to assembly, inspect all components for
nicks, burrs or any other damage. Axle

2. Apply a light film of hydraulic oil to hub bearing

bore and tapered bearing. Install bearing cup and
cone in service brake end of hub. Be sure cone is
completely seated.
3. Apply light film of oil to hub oil seal bore and install
oil seal. Be sure seal is completely seated.
4. Assemble hub on axle housing. Figure 17625

5. Apply a light film of hydraulic oil to hub bearing 16. Allow sufficient cure time for gasket eliminator with
bore and tapered bearing. Install bearing cup and parts undisturbed, approximately four hours with
cone in axle end of hub. Also install tabbed washer, primer.
lockwasher and nut.
6. To seat bearings, torque nut to 320 ± 30 Nm (235
± 20 ft lb).

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DRIVE UNIT
Drive Unit

Drive Unit Removal

NOTE
Removal of traction motor for drive unit removal is not
necessary. The traction motor and drive unit can be re-
moved from truck as one complete unit.
1. A pallet will be needed to place under the drive unit
assembly for removal. Refer to Figure 17626 for
example.

Placement Holders

Securely Block
Counterweight

Figure 17627

6. Remove drive tires.

WARNING
Once the mast and drive unit are removed the rear of
Pallet for Drive Unit
the truck will be the heaviest. The counterweight must
be blocked to maintain stability of truck.
Figure17626

2. Remove forks, lower mast and tilt mast completely NOTE

forward.
It may be necessary to connect a jumper from the bat-
3. Disconnect battery and chock wheels. tery to the truck in order to apply the service brake to
prevent the drive tires from turning while removing the
4. Remove battery from truck. Refer to battery main-
lug nuts.
tenance section for battery removal procedures.
7. Connect a lifting strap and hoist to all sections of
5. Raise and block truck under power unit, steer axle
the mast assembly. Refer to control of hazardous
and counterweight, 330 mm (13 in) off of floor. Re-
energy-lifting and blocking section.
fer to Figure 17627 and control of hazardous en-
ergy-lifting and blocking section for proper proce- 8. Disconnect all hoses, hydraulic lines, cables and
dures on lifting and blocking the truck. connectors that connect power unit to mast assem-
bly. Label all connections to aid in installation of
mast assembly. Cap hydraulic lines and hoses.
9. Remove the screw and retainer on the front of the
right and left hand tilt cylinders. Do not remove pins
that connect tilt cylinders to mast assembly at this
time.
10. Apply tension to the mast assembly using the
hoist. Be sure mast is not binding at this time.
11. Remove bearing caps that connect mast pivot
points to truck.

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 DRIVE UNIT
Drive Unit

12. Remove tilt cylinder pins. Refer to Figure 17628. 10. Using a brass drift punch, drive in the dowel pins
on the drive unit, thru the power unit. Pins can be
removed after the drive unit has been removed
from the truck.
11. Loosen the eight bolts (four on each side) that con-
nect the drive unit to the power unit.

CAUTION
Keep hands away from pinch points when removing
drive unit and traction motor from truck.
12. Remove mounting bolts and remove drive unit as-
sembly from truck using pallet to slide drive unit
out.

Drive Unit Installation

1. Reverse the disassembly procedures for installing
drive unit assembly.
2. Align bolt and dowel pins holes.
Remove Tilt Cylinder Pins
3. Install mounting bolts and snug tighten.
Figure 17628 4. Using a brass drift punch, drive the four dowel pins
1. Using the hoist, carefully remove the mast assem- in until they are flush with the frame.
bly from the truck. 5. Torque mounting bolts that connect drive unit to
2. Tie strap tilt cylinders out of the way. power unit frame to 545 Nm (400 ft lb).

3. Remove front and rear floorboards. 6. All hydraulic lines need to be bled after assembly.
Refer to hydraulic system and service brake sec-
4. Remove service brake valve from service brake tions for circuit bleeding procedures.
pedal mounting bracket.
5. Remove pressure and return lines from service
CAUTION
brake valve. Be prepared to catch oil and cap lines.
Do not attempt to bleed a line by cracking an o-ring
6. Remove service brake pedal mounting bracket.
face seal fitting. This action will result in damaging the
7. Disconnect all electrical and hydraulic lines to o-ring which then must be replaced to prevent hydrau-
parking brake cylinder and traction motor. Label all lic fluid leakage.
connections to aid in installation of drive unit.
7. All remaining screws and bolts must be torqued to
8. If present, remove hydraulic line and clamp from proper values. Refer to torque values and drive
bottom side of traction motor. unit repair/rebuild maintenance sections for torque
values and sequences.
9. Support the traction motor/drive unit assembly by
placing a pallet under the drive unit to support as- 8. Check for hydraulic leaks at all connections.
sembly.
9. Verify oil level in drive unit and hydraulic reservoir.
10. Verify all truck functions and options are opera-
CAUTION tional.
The drive unit and traction motor combined weigh ap-
proximately 410 kg (905 lb) minus the drive tires. Use
appropriately rated pallet for drive unit removal.

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Notes:

148
ELECTRICAL

149
Notes:

150
 ELECTRICAL
Electrical

Electrical

Access 1 - Display Control Module

(DCM)
Access 1 is mounted on the truck console to the right
of the steering column. Access 1 incorporates several
monitoring functions into one meter. It displays an indi-
cator for state of battery charge, a battery retainer
switch indicator, a seat belt indicator, an operator im-
proper sequence error indicator, and a service required
indicator.

Access 1 - Display Control Module (DCM)

Figure 17573

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ELECTRICAL
Electrical

(1) Access 1 - Display Control Module (DCM)

(2) Battery Discharge Indicator
(3) Display Screen
(4) Battery Retainer Switch Indicator
(5) Seat Belt Indicator
(6) Enter or Return Key - Used to Navigate In and Out
of Menus and Accept Inputs
(7) Navigation Keys - Up, Down, Left and Right Arrows;
Used to Scroll Through Menus
(8) Operator Improper Sequence Error Indicator
(9) Service Required Indicator
* NOTE: These four indicators are viewable during
initial key-on, self test and indicator functioning.

Figure 17574

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 ELECTRICAL
Switches

Switches
All switches should be checked regularly to assure safe
and efficient operation. When adjustments are per-
formed to any switch, make certain the locking devices
are tightened to maintain correct adjustment. Also ver-
ify the operation of the switches before replacing cov-
ers.

AXS1, AXS2, TLT

Hydraulic Auxiliary and Tilt (without extended tilt
option) Switches
1. Loosen switch mounting screws.
2. Position switch so roller is in the center of cam's
V-groove as shown in Figure 17372-01.
Figure 17372-01
3. Slightly tighten switch mounting screws.
1 AXS1, AXS2 or TLT Switch
4. Rotate control lever to move cam up and down.
The switch should close as early in the stroke as 2 Cam
possible while allowing the switch to open when 3 Center of V-Groove
the lever is released. This may require as much as 4 V-Groove
0.76 mm (0.03 in) spool movement before closing
to allow the switch to open when the lever is re-
leased. Also, make sure the switch is not over de-
pressed when closed. Switch damage may occur. AXS1, AXS2
Readjust the switch as necessary. or TLT Switch
5. Tighten both screws to secure switch. Recheck for
proper switch opening and closing.

Cam Lowered
0.76 mm (0.03 in)
Switch Closed

Figure 17373

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ELECTRICAL
Switches

RAS
Raise Switch
AXS1, AXS2 1. Loosen switch mounting screws.
or TLT Switch
2. Position switch so roller is approximately centered
on lower ramp of cam's upper groove as shown in
Figure 17376-01.
3. Slightly tighten switch mounting screws.
4. Rotate control lever to move cam up. The switch
should close as early in the stroke as possible
while allowing the switch to open when the lever is
released. This may require as much as 1.3 mm
(0.05 in) spool movement before closing to allow
the switch to open when the lever is released. Also,
make sure the switch is not over depressed when
Cam Raised closed. Switch damage may occur. Readjust the
0.76 mm (0.03 in) switch as necessary.
Switch Closed 5. Tighten both screws to secure switch. Recheck for
proper switch opening and closing.
Figure 17374

AXS1, AXS2
or TLT Switch

Figure 17376-01

Cam Moved to Maximum 1 RAS Switch

Raised Position 2 Upper Groove
3 Roller Approximately Centered on Ramp
Figure 17375

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 ELECTRICAL
Switches

RAS Switch
RAS Switch

Cam Raised Cam Moved to Maximum

1.3 mm (0.05 in) Lowered Position
Switch Closed
Figure 17379
Figure 17377

RAS Switch

Cam Moved to Maximum

Raised Position

Figure 17378

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ELECTRICAL
Switches

TBS
Tilt Back Switch (with extended tilt option) TBS Switch

1. Loosen switch mounting screws.

2. Position switch so center of roller is in line with bot-
tom edge of cam's upper groove as shown in Fig-
ure 17380-01.
3. Slightly tighten switch mounting screws.
4. Rotate control lever to move cam up. The switch
should close as early in the stroke as possible
while allowing the switch to open when the lever is
released. This may require as much as 0.76 mm
(0.03 in) spool movement before closing to allow
the switch to open when the lever is released. Also,
make sure the switch is not over depressed when
closed. Switch damage may occur. Readjust the
switch as necessary.
Cam Raised
5. Tighten both screws to hold the switch secure. Re- 0.76 mm (0.03 in)
check for proper opening and closing. Switch Closed

Figure 17381

TBS Switch

Figure 17380-01

1 TBS Switch
2 Upper Groove Cam Moved to
3 Center of Roller in Line with Bottom Edge of Top Groove
Maximum Raised
Position

Figure 17382

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 ELECTRICAL
Switches

HSS
High Speed Switch (AC lift only)
1. Loosen switch mounting screws.
2. Position switch so roller is approximately 6.35 mm
(0.25 in) above the lower ramp on the upper HSS Switch
groove as shown in Figure 17383-01.
3. Slightly tighten switch mounting screws.
4. Rotate control lever to move cam up. The switch
should close as near to the end of the stroke as
possible while allowing the switch to open when
the lever is released. Also, make sure the switch is
not over depressed when closed. Switch damage
may occur. Readjust the switch as necessary.
5. Tighten both screws to hold the switch secure. Re-
check for proper opening and closing. Cam Raised
Switch Closed

Figure 17384

HSS Switch

Figure 17383-01

1 HSS Switch
2 Lower Ramp
3 Roller Approximately 6.35 mm (0.25 in) Above Lower Ramp Cam Moved to
Maximum Speed

Figure 17385

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ELECTRICAL
Switches

ACS
Cam
Accelerator Switch
1. Place a 1.9 mm (0.1 in) thick shim between lever
and buffer. Refer to Figure 17386-01.
2. Loosen the two #6 screws so switch can be moved
freely. Slide switch roller against cam as shown in
Figure 17387. The switch should be actuated.
3. Tighten the #6 screws to secure the switch.
4. Remove shim from between accelerator mount
and buffer.
5. Rotate accelerator lever several times to verify
switch is not actuated when accelerator lever is in
its neutral position (lever arm against buffer). If not,
repeat previous adjustment steps.

Switch
Actuated

Figure 17387

Figure 17386-01

1 Part of Accelerator Mount

2 Buffer
3 Part of Lever
4 Place 1.9 mm (0.075 in) Thick Shim Between Lever and
Buffer

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 ELECTRICAL
Switches

HGTS1 Height Switch - TT

1. Gap between height switch and the block on the
Height Switch - TL 2nd Stage Mast should measure approximately
Switch measurement is adjustable. 6.35 mm (0.25 in) when mast is in lowered position.
The measurement is not adjustable.
1. Gap between height switch and the block on the
outer mast should be 6.0 mm (0.25 in). Gap can be
adjusted when needed from 4.5 to 7.5 mm (0.19 to
0.31 in) with shims provided.

Figure 19789-01

1 HGTS1
2 Block (On 2nd Stage Mast)

Figure 20888

1 HGTS1
2 Top View
3 Shim
4 Gap

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ELECTRICAL
Switches

SES1, SES2 TLMS

Seat Switches Tilt Limit Switch
1. Loosen switch mounting screws. 1. Remove floorboard.
2. Adjust switch so 1.5 mm (0.060 in) to 2 mm 2. With the bracket in the rearward position, the
(0.070 in) gap is obtained between flat spring and switch roller should be activated, position "A".
switch actuating arm with the actuating arm resting
3. With the bracket in the forward position, the switch
on switch plunger.
roller should be deactivated, position "B".
3. Tighten switch mounting screws.
4. Loosen adjustment screw on switch until steps 2
and 3 can be achieved.
5. With truck unloaded and on a flat surface, attach
an inclinometer on the back of the first stage mast.

NOTE
If truck has a special attachment it also must be on
truck prior to making this adjustment.
6. Tilt the mast forward 2° ± 15'.
7. Loosen the two adjustment screws on block and
move assembly until the roller assembly on switch
is deactivated. Tighten adjustment screws.
8. Verify lift cutout by lowering the mast and tilting
Figure 17389-01
mast forward. Raise mast at full speed. Lift cutout
1 Loosen Screws to Adjust Switch should occur within 150 mm (6.0 in) of fork height
staging. Any accessories on the truck (sideshift,
2 Flat Spring in Free Position
etc.) should still be operational at this point.
3 1.5 mm (0.06 in) to 2 mm (0.07 in) Gap
4 Switch Plunger
NOTE
The measurement in step 8 is not adjustable.
9. Verify tilt cutout by tilting mast back and raising
mast above the lift cutout point. Tilt mast forward at
full speed until tilt cutout occurs. Tilt cutout should
occur at 2° ± 15'. Any accessories on the truck
(sideshift, etc.) should still be operational at this
point.
10. Remove inclinometer and install floorboard cover.

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 ELECTRICAL
Switches

Figure 17391-01
Figure 17390-01

1 Left Tilt Cylinder

1 Left Tilt Cylinder 2 Mounted to Mast
2 Forward Adjustment 3 Bracket
3 Rearward Adjustment 4 Tilt Limit Switch Mounting Plate
4 Clevis 5 Switch Plate Adjustment Screws
5 Left and Right Determined from Operator’s Perspective 6 Left and Right Determined from Operator’s Perspective
6 Bracket 7 Tilt Limit Switch (TLMS)
7 Adjustment Screws 8 Mounted to Power Unit
8 Tilt Limit Switch (TLMS) and Mounting Plate 9 Switch Adjusting Screw
9 Position B
10 Position A
11 Switch Adjustment Screw

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Notes:

162
 ELECTRICAL
Electrical System

Electrical System circuit in which it is used. Each wire is assigned a three

or four digit number. The first one or two numbers iden-
The following is an explanation of terms and symbols tify the color of the lead. The last two numerals number
which are standard on Crown wiring diagrams. the lead from one thru ninety-nine. Exceptions to this
can be component leads supplied by vendors. Each
wire is identified by a number on a wiring pictorial (refer
Wiring Color Codes to section DIA).
Wires are limited to the colors shown in the chart be-
low. The color of the wire is based on the function of the

Wiring Color Codes Chart

Number Color Function

0** Black Traction Inputs/Outputs
1** Brown Analog Inputs
2** Red Battery Positive
3** Orange Non-Battery Positive
4** Yellow Status Inputs/Outputs
5** Green Battery Negative
6** Blue Isolated Negative
7** Violet Load Position Inputs/Outputs
8** Gray Indicators and Warning Devices
9** White Miscellaneous
29** Red Stripe/White Positive that has gone thru a switch
59** Green Stripe/White Negative that has gone thru a switch or resistor

Power Cables
Except WP trucks, power cables are designated using Power Cables Abbreviations Chart
one of the following abbreviations, followed by a dash
number. Abbreviation Part Numbers
PC#1 084571
PC#2 084570
PC#4 084569
PC#6 084568
PC#10 090963
PC#1/0 084572
PC#2/0 084573
PC#3/0 086749

An example of such a cable is PC # 1/0 - 10. The part

number for this cable is 084572-010.

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ELECTRICAL
Electrical System

Component Abbreviations and Designators

Component Abbreviations and Designators
REC Rectifier
Components
RES Resistor
1AD 1A Bypass Driver
SB Suppressor Block
ALM Alarm
SSC Safety Switch Card
ATD Anti Tie Down Module
SV Hydraulic Solenoid
BATT Battery
SVA Solenoid Valve - Accessory
BDI Battery Disch. Interrupt
SVL Solenoid Valve - Lower
BRK Brake
SVP Solenoid Valve - Pilot
CA Connector Assembly
SVR Solenoid Valve - Reach
CAP Capacitor
SVS Solenoid Valve - Sideshift
DB Diode Block
SVT Solenoid Valve - Tilt
DFR Defrost
TB Terminal Board
DMC Dual Motor Card
TD Time Delay
DR Driver Module
TDR Time Delay Relay
ECN Encoder
TMM Truck Management Module
FAN Fan
TP Test Point
FIL Filter
TT Hour Meter (Truck Time)
FLS Flasher
V Discharge or Volt Meter
FU Fuse
XC Socket for PC Board
HF Hash Filter
Contactor and Relays
HN Horn
A Speed Contactor
HR Heater
B Speed Contactor
HSC High Speed Card
C Speed Contactor
JC Fixed Part of Ca
D Dual Contactor
LGT Light
ED Emerg. Disc. Contactor
M Motor
F Forward Contactor
MCR Motor Control
FA Forward Contactor A
PC Movable Part of Ca
FB Forward Contactor B
PCVA "Pressure Compensated Valve, Acc."
FW Field Weakening
PCVH "Pressure Compensated Valve, Hoist"
K Relay
PMTD Pulse Monitor Trip Driver
P Pump Contactor
POT Potentiometer
R Reverse Contactor
PS Power Supply
RA Reverse Contactor A
PS Pressure Switch
RB Reverse Contactor B

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Electrical System

Component Abbreviations and Designators Component Abbreviations and Designators

RGB Regen. Braking Contactor DTS Drive Tow Switch

S Power Steering Contactor ECS Elevation Control Switch
1A Bypass Contactor EDS Emergency Disconnect Switch
Switches EIS Extend In Switch
1AS Traction Bypass Switch EMS Emergency Switch
ACC Accessory Switch ENS Entry Switch
ACS Accelerator Switch EOS Extend Out Switch
AHS Aux. Height Switch ERLS Emergency Raise/Lower Switch
AS Switch For A Contactor ERS Erase Switch
AxA Aux. Sw. on A Contactor EXS Extend Switch
AxB Aux. Sw. on B Contactor FHS Fork Home Switch
AxC Aux. Sw. on C Contactor FKS Fork Switch
AxF Aux. Sw. on Fwd. Contactor FLMCS Forward Left Motor Cover Sw
AxR Aux. Sw. on Rev. Contactor FLS Fork Left Switch/Free Lift Switch
AXS Aux. Function Switch FNS Fan Switch
BFS Brake Fluid Switch FRMCS Forward Right Motor Cover Sw
BLS Battery Latched Switch FRS Fork Right Switch
BMS Brake Monitor Switch FS Forward Switch
BPS Brake Pressure Switch FTS Foot Guard Switch
BRES Battery Restraint Switch GCSL Gate Closed Switch Left
BRS Brake Switch GCSR Gate Closed Switch Right
BS Switch For B Contactor GOSL Gate Open Switch Left
CHS Chain Switch GOSR Gate Open Switch Right
CHSL Chain Switch Left GTS Gate Switch
CHSR Chain Switch Right GUS Guidance Switch
CLS Clamp Switch HCS Height Cable Switch
CS Switch For C Contactor HGTS Height Switch
CTS Cable Tension Switch HNS Horn Switch
DIS Direction Switch HSS High Speed Switch
DMS Dead Man Switch HTS Heater Switch
DMSL Dead Man Switch Left HTSXX Height Switch (XX Inches)
DMSR Dead Man Switch Right KORS Key Override Switch
DPS Display Switch KYS Key Switch
DRS Door Switch LCS Lower Cutout Switch

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ELECTRICAL
Electrical System

Component Abbreviations and Designators Component Abbreviations and Designators

LGS Light Switch SWH Operator Activated Switch

LMS Limit Switch TBS Tilt Back Switch
LOS Lower Switch TDS Tilt Down Switch
LTS Loadtray Switch TES Test Switch
MFS Multi-funciton Switch THS Thermal Switch
MVS Multi-voltage Switch TLS Traverse Left Switch
NUS Null Switch TLT Tilt Switch
ORS Override Switch TRS Traverse Right Switch
PLS Pivot Left Switch TUS Tilt Up Switch
PORS Presence Overide Switch TVS Traverse Switch
PRS Pivot Right Switch ZSS Zone Select Switch
PS Pressure Switch Terms
PTS Pivot Switch ASM Assembly
PUS Pump Switch CTRL Control
QPS Quick Pick Switch CTRLR Controller
RAS Raise Switch DESIG LIST Designation List
RES Reach Extended Switch DIST PNL Distribution Panel
RGS Rail Guide Switch DSPL Display
RGSL Rail Guidance Switch Left F/C Freezer Conditioning
RGSR Rail Guidance Switch Right HCM Hydraulic Control Module
RIS Reach In Switch HDL Handle
RLMCS Rear Left Motor Cover Switch HYD Hydraulic
ROS Reach Out Switch OHG Overhead Guard
RRMCS Rear Right Motor Cover Switch PCB Printed Circuit Board
RS Reverse Switch PICT Pictorial
RSS Sheet Retainer Switch PKT Packet
SAS Safety Switch PL Platform
SCS Sideshift Center Switch PWR Power
SES Seat Switch PWR SPLY Power Supply
SLS Sideshift Left Switch SCHEM Schematic
SQS Sequence Switch TCM Traction Control Module
SRS Sideshift Right Switch TMM Truck Management Module
SSS Sideshift Switch TRAC Traction
STS Power Steer Switch

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Switches Momentary or Maintained Contact

Switch symbols convey: • Momentary contact is a shaded triangle.

1. Type of switch.
2. Number of terminals.
3. Momentary or maintained contact. Figure 8119-01

4. How the switch is held and wired. or

5. How the switch is activated.

6. Application.
Figure 8120-01
Type of Switch
• Maintained is an open circle (an open circle also
• With common denotes the common terminal).

Figure 8115-01 Figure 8115-01

or or

Figure 8117-01
Figure 8116-01
How the Switch is Held and Wired
• Without common To determine how the switch is held and wired, look
closely at the contact symbols. An open circle denotes
a maintained contact so therefore it is the normally
closed terminal. A shaded triangle denotes a momen-
Figure 8117-01 tary contact, therefore it is the normally open terminal.
or Switches having more than one maintained contact do
not have a normally open or normally closed terminal,
although they may have a common. Symbols for these
switches include the markings present on the actual
switch.
Figure 8118-01
Example:
Number of Terminals

• All terminals are shown even if not wired.

Figure 8121-01

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Examples (All Momentary)

With Common (Transfer) Without Common (Double Break)

Wired normally
open, held open
Figure 8119-01 Figure 8120-01

Wired normally
open, held closed Figure 8122
Figure 8123

Wired normally
closed, held open
Figure 8115-01 Figure 8117-01

Wired normally
closed, held closed Figure 8124 Figure 8125

How the Switch is Activated

If it is necesary to include how the switch is mechani-
cally actuated, a note will be added to the drawing (ex-
ample: operator, lever or truck actuated, etc.)

Application
Switch application is conveyed through the abbrevia-
tion (example: HTS = Height Switch 120 in., DTS =
Drive/Tow Switch).
Notes:

• In a schematic, the condition of a circuit is defined

using a note (example: vehicle shown fully low-
ered with no operator on vehicle).

• Positive action switches are marked with the fol-

lowing symbol:

8126-02

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 ELECTRICAL
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Switch Symbols (Mechanically activated switches)

No. of Momentary Fully Maintained

Actuation Description
Terminals w/common w/o common w/common w/o common

Figure 8100-01

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ELECTRICAL
Electrical System

Switch Symbols (Mechanically activated switches)

Continued

No. of Momentary Fully Maintained

Actuation Description Terminals w/common w/o common w/common w/o common

Figure 8101-02

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Electrical System

Specialty Switches
Pressure Switch

Figure 8127

Reed Switch

Figure 8128

Temperature Switch

Figure 8129

Brake Fluid Switch

Figure 8130

Three Position Key Switch

Start

Off

Figure 8131-01

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Other Electrical Symbols

Signal Flow Terminal

Heater
One Way Strip

Signal Flow
Simultaneous T-Connection Thermistor

Signal Flow
Double Mov/
Alternate
Junction Transzorb
Chassis
Ground Mast Cable
Capacitor
Common Power Nonpolarized
Return Termination
Capacitor
Female/ Polarized
Test Point Socket
Current
Male Shunt
Cable Pin
Shielded Inductor
Cable Socket & Pin
Twisted Pair
LVDT
Connector
Fixed/Jack
Cable Multi- Ferrite Bead
Twisted Pairs Connector
Moveable/
Plug
Diode
Cable Multi-
Conductor Connector
Assembly
LED
Cable Multi-
Conductor Resistor
Zener Diode

Cable SIP Resistor

Unconnected SCR

Cable
Unconnected Pot
Transistor
Insulated
NPN
Junction
Point Rheostat

Figure 8132-02

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 ELECTRICAL
Electrical System

Other Electrical Symbols

Transistor DC/DC
Dual
PNP Converter
Suppressor
Power Supply

Darlington Battery
NPN Dual
Contactor Suppressor
Normally
Darlington Open
PNP
Contactor Filter Block
Normally
N-FET With
Closed
Diode Clamp
Coil OR Gate

P-FET With
Diode Clamp Coil NOR Gate
Suppression
Motor Field, Fuse - Band Schmitt NAND
Series Shows Positive
Feed
Motor Field,
Shunt Tach Sensor Schmitt
Buffer
Series Motor, Hour Meter
DC Schmitt
Inverter
Lamp
Shunt Motor,
Amp/Comp
DC
Horn

Permanent AND Gate

Magnet
Encoder
Motor
NAND Gate

Suppressor
Separately
Excited Motor, DC X-OR Gate
Suppressor
Motor, AC X-NOR Gate

Suppressor
Transformer Integrated
Circuit

Figure 8133-02

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Notes:

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 ELECTRICAL
Access 123...System

Access 123...System

User Main Menu Level

(1) Display Screen

(2) Battery Retainer Switch Indicator
(3) Seat Belt Indicator
(4) Enter or Return Key used to navigate in and
out of menus and to accept inputs
(5) Navigation Keys (Up Arrow, Down Arrow, Left
Arrow, Right Arrow)
(6) Operator Improper Sequence Error Indicator
(7) Service Required Indicator
(8) Battery Discharge Indicator

*NOTE: These four indicators are viewable during:

1. Initial key-on
2. Self test
3. Indicator functioning

Figure 16565

Typical navigation button usage: up and down arrows 5. User selected message, per F7 setting.
will scroll through menu choices, right arrow will enter
If any message is more than eight characters it will be
a menu and left arrow will exit the current menu. The
scrolled across the display from right to left.
enter/return button is used to select a function or
choice. The display will continue to show the last selected mes-
sage even if the truck is turned OFF and back ON. To
change the message displayed, enter the Message
User Level Mode and select one of the other choices.
The following pages describe operator controlled dis-
play options. The user may choose from the following Message Mode
options (provided a higher priority message is not ac-
To enter the Message Mode, key up truck. With a Mes-
tive):
sage (for example Bdi = 70%) present on the display,
• Message (for example Bdi = 70%) press the right arrow to enter this menu. Press the up/
down arrows to scroll through menu choices:
• Hour
• BDI
• Events
• Hours
• Service
• Odometer
• Performance (if enabled and PIN not active)
• Trip
The following messages will be displayed in order of
priority (if enabled), regardless of user selection: • Timer
1. Event Code Note: Message Mode is controlled by the Features
menu (F7). F7 allows one of the message choices (in
2. PM Due
which case you would not be able to scroll through any
3. User Code choices) or ALL.
4. Return throttle to neutral

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ELECTRICAL
Access 123...System

Bdi - Message Mode Timer - Start

This menu allows the operator to display the battery Press the enter/return button. The display will exit the
percent of remaining charge. To select this message, Message Mode and display; Stopwatch (00:00:00),
key up the truck. Press the right arrow to enter the Mes- which will be incrementing.
sage Mode. Use the up/down arrows to scroll to Bdi.
Press the enter/return button. The display will exit the Timer - Stop
Message Mode and show (Bdi = XX%).
Use the up/down arrows to display Stopwatch. Press
the right arrow to enter the Message Mode. Use the up/
Hours - Message Mode
down arrows to display Timer. Press the right arrow to
This menu allows the operator to display accumulated enter the Timer menu. Use the up/down arrows to dis-
seat hours. To select this message, key up the truck. play Stop, press the enter/return button. The display
Press the right arrow. Use the up/down arrows, scroll will exit the Message Mode and show the Stopwatch
to Hours. Press the enter/return button. The display will stopped, with the amount of time accumulated (exam-
exit the Message Mode and show (H1=XX). ple, 01:01:32).

Odometer - Message Mode Timer - Reset

Press the right arrow. Use the up/down arrows to scroll Use the up/down arrows to display the Stopwatch.
to Odometer. Press the enter/return button. The dis- Press the right arrow to enter the Message Mode. Use
play will exit the Message Mode and show the distance the up/down arrows to display Timer. Press the right
the truck has traveled, in miles (mi=XX). arrow to enter Timer menu. Use the up/down arrows to
display Reset. Press the enter/return button. The dis-
Trip - Message Mode play will exit the Message Mode. The Stopwatch will be
zeroed, and not counting (00:00:00).
This menu allows the operator to display the distance
traveled in either direction since the last reset, in feet.
To select this message, key up the truck. Press the Hour
right arrow to enter the Message Mode. Use the up/ This menu allows the user to view one of five different
down arrows to scroll to Trip. Press the enter/return hour meter readings.
button and the display will exit the Message Mode. The
display will show ft=00000. (Metric is not available) • H1 (key on, operator in seat)

Trip - Reset • H2 (key on, operator in seat plus programmable

time out)
Press the right arrow to enter Message Mode. Use the
up/down arrows to display Trip. Press the right arrow to • H3 (Access 1 on-time)
display Reset. Press the enter/return button. The dis-
play will exit Message Mode and display distance trav- • H4 (Access 2 on-time)
eled reset (ft=00000).
• H5 (Access 3 on-time)
Timer - Message Mode
• H6 Steer motor on-time
This menu allows the operator to display a stopwatch.
To select this message, key up the truck. Press the • H7 Odometer
right arrow, use up/down arrows to display Timer.
Press the right arrow to enter the Timer menu. Use the To enter this menu, key up the truck. Press the down
up/down arrows to scroll through choices: arrow to display Hour. Press the right arrow, H1 will be
displayed. Use the up/down arrows to view different
• Stop hour meter readings. To stop the message from scroll-
ing press the right arrow at the desired hour meter. To
• Start exit Hour menu press the left arrow until Hour is dis-
played.
• Reset

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 ELECTRICAL
Access 123...System

Events
This menu allows the user to view stored event codes,
up to 16. To enter this menu, key up the truck. Press
the down arrow until Events is displayed. Press the
right arrow, "Last" will briefly be displayed. The last
event code stored will then be displayed (EV=XXX).
Use the up/down arrows to scroll through stored event
codes (Last to Last-15). Press the left arrow button to
return to the main menu at Events.
Note: Event codes can not be cleared from the User
level menu.

Service
This menu enters maintenance levels 2 and 3. A pass-
word is required to enter maintenance levels.
To enter this menu, key up the truck. Press the down
arrow until Service is displayed. Press the right arrow,
Level 2 will be displayed. Press the down arrow to go
to Level 3, if desired. From either level, press the right
arrow, four blank boxes will be displayed. Use the up/
down arrows to enter the first digit of the password.
Press the right arrow to move to the next digit, continue
until the final digit is entered. Press the enter/return
button to accept the password,
Note: Once maintenance Levels 2 or 3 are entered the
truck must be turned OFF then back ON to exit the Ser-
vice menu.

Performance
If User Performance is enabled in the Features menu
(F8), this menu allows the operator to choose one of
three performance modes to operate the truck.
When using factory defaults:

• P1 (maximum achievable performance level, bal-

anced productivity/energy consumption)

• P2 (performance similar to FC4000 series)

• P3 (used where operational conditions require low-

est truck performance)
To enter Performance menu, key up the truck. Use the
up/down arrows to scroll to Performance. Press the
right arrow P1, P2 or P3 will be displayed. Use the up/
down arrows to display a different performance level.
Once the desired level is displayed, press the enter/
return button to select. Press the left arrow button to
return to the main menu at Performance.

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ELECTRICAL
Access 123...System

Operator Menus

Message Mode Menus

Allows the user to select what is dis-
played in message mode if no higher
priority items are active. Also allows
the user to control the trip meter and
timer. Only the appropriate menus will
be made visible based on the “Default
Message” feature item.

Message Mode Priority

1 Event Code
2 PM Due (if enabled)
3 User Code (if enabled)
4 Return throttle to neutral
5 Default message
(per feature selected)

H2 visible only if selected

in Features menu

continued on
page -005

Figure 16548

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 ELECTRICAL
Access 123...System

Operator Menus
continued from
page -004

Performance menu only

visible when selected in the
service menu

Figure 16549

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ELECTRICAL
Access 123...System

Service Menus
continued from
page -014
Level 2 and 3

Level 2 and 3
continued on
page -015
continued on
page -015
continued on
Level 2 only page -016
continued on
page -017
continued on
page -017
continued on
Level 3 only page -017

Not available if equipped

with AC lift and F6=AC

continued on
page -007

Fan 2 only visible when

optional AC Lift is enabled
and F6=AC

Figure 16550

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 ELECTRICAL
Access 123...System

Service Menus
continued from
page -006 Place direction control lever in
forward (forks first) position

Continuous Hold
on Accel Pedal
Accel Pedal Fully Up (Fully Depressed)

Release Pedal
Place direction control lever
in reverse (power unit first)
position
Continuous Hold
on Accel Pedal
Accel Pedal Fully Up (Fully Depressed)

Adjusts Voltage (Visible on Display)

Involving Power Cables

continued on
page -008

Figure 16551

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ELECTRICAL
Access 123...System

Service Menus
continued from
page -008

Only Available
on DC Lift

continued on
page -011

continued on
page -009

Figure 16552

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 ELECTRICAL
Access 123...System

Service Menus
continued from
page -008

continued on page -010

F11 and F12 will provide flow adjustment

F11 and F12 default = Disable. for accessories from 3 to 10 gpm.
F12 only visible if F11 has been enabled. Flow control screw, located in control
valve, must match setting.

Figure 16553

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ELECTRICAL
Access 123...System

Service Menus

continued View Codes

from page “Entry XX” is displayed on
-009 screen for the initial 0.5
seconds. Then the code
and performance level are
displayed.

Modify Codes
“Entry XX” is displayed on
screen for the initial 0.5
seconds. Then the code
and performance level are
displayed as shown below:
1234 P1
Delete Codes
“Entry XX” is displayed on
screen for the initial 0.5
seconds. Then the code
and performance level are
displayed.

F9.5 programs a timeout

when operator leaves the
seat. Default = Disable.
Default time = 5 mins. and is
adjustable from 1 to 99 min.

Figure 16554

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 ELECTRICAL
Access 123...System

continued from page -008 Service Menus

Level 2: View Only/Level 3: Increase Only

Level 2: View Only/Level 3: Increase Only

In Level 3, after
changes are made,
answer Y/N

Level 2: View Only/Level 3: Increase Only

Level 2: View Only/Level 3: Increase Only

Level 2: View Only/Level 3: Increase Only

Level 2: View Only/Level 3: Increase Only

Level 2: View Only/Level 3: Increase Only

Level 2: View Only

Enables PM
Timer

continued on
page -012

Level 2: View Only

Figure 16555

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ELECTRICAL
Access 123...System

Service Menus
continued from
page -011

Range
continues
...

continued on
page -013

Figure 16556

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 ELECTRICAL
Access 123...System

continued from page -012 Service Menus

continued on
page -014

Figure 16557-01

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ELECTRICAL
Access 123...System

Service Menus
continued from
page -013

Level 3 Menu

Only show Access2

when feature is
selected for AC lift
and F6=AC.

continued on
page -006

Figure 16558

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 ELECTRICAL
Access 123...System

Service Menus

Access 1 Inputs
continued from
page -006

Only present if option

TMM is selected (F3).
DC Lift Only.

Access 2 Inputs

continued from Only if optional AC Lift

page -006 (F6) is selected.

Figure 16559

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ELECTRICAL
Access 123...System

Service Menus

Access 3 Inputs

continued from
page -006

Figure 16560

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 ELECTRICAL
Access 123...System

Service Menus

Access 1 Outputs

continued from
page -006

Access 2 Outputs

continued from
page -006

Access 3 Outputs

continued from
page -006

Figure 16561

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ELECTRICAL
Access 123...System

Analyzer A1 Status - View only the status of monitored truck

systems. Press the right arrow to view status.
The analyzer menu description is shown on the follow-
ing pages. This menu shows the different system com- A1.1 Lift - Press right arrow, display will show enabled
ponents which can be viewed or tested. or disabled. Enabled indicates lift is allowed. Disabled
indicates lift is not allowed, this could be due to a sys-
Note: There must be an operator present in the seat in tem fault. Press the left arrow to return to the A1.1 sub-
order to view any Analyzer menu items. menu. Press the down arrow to continue or press the
Level 2: left arrow to return to the A1 menu.
A1.2 Traction - Press right arrow, display will show en-
• A1 (truck status, view only) abled or disabled. Enabled indicates traction is not in-
hibited. Disabled indicates traction is not available; this
• A2 (module inputs)
could be due to a system fault. Press the left arrow to
• A3 (module outputs) return to the A1.2 submenu. Press the down arrow to
continue or press the left arrow to return to the A1
• A4 (not available in this level) menu.

Truck functions are enabled in this level with operator A2 Inputs - View the inputs of monitored truck compo-
present in seat. nents. From the A1 menu, press the down arrow. Press
the right arrow to view inputs.
Level 3:
A2.1 Access 1 Inputs - Press the right arrow to view
• A1 (truck status, view only) Access 1 monitored inputs.

• A2 (module inputs) A2.1.1 RAS = ___; Raise Switch - On = switch closed

(raise selected); Off = switch open (raise not selected).
• A3 (not available in this level) Press down arrow to continue.
A2.1.2 TLT = ___; Tilt switch, switch is active on for-
• A4 (module output tests)
ward or back tilt - On = switch closed (tilt not selected);
Truck functions are disabled in this level. Off = switch open (tilt selected). Press down arrow to
continue.
Analyzer Access A2.1.3 TBS =___; Tilt Back Switch - On = switch open
After powering up the truck, navigate to the SERVICE (tilt back selected); Off = switch closed (tilt back not se-
menu by pressing the down arrow button. At the SER- lected). Press down arrow to continue.
VICE menu, press the right arrow to enter Level 2. If A2.1.4 TLMS = ___; Tilt Limit Switch - On = switch
this choice is the desired menu press the right arrow. closed (less than 2 degrees forward mast tilt); Off =
Use the up/down arrow to enter the first digit of the switch open (greater than 2 degrees forward mast tilt).
password. Press the right arrow to move to the next Press down arrow to continue.
digit, use the up/down arrow to enter the next digit.
Continue until the last digit has been entered, press the A2.1.5 AXS1 = ___; 1st Accessory Switch - Features
enter/return button to accept the password. menu (F11) must be enabled to view. On = switch
closed (1st accessory selected); Off = switch open (1st
If level 3 is desired, press the down arrow from Level 2 accessory not selected). Press down arrow to con-
on the display. Press the right arrow, use the up/down tinue.
arrow to enter the first digit of the password. Press the
right arrow to move to the next digit, use the up/down A2.1.8 BRES =___; Battery Restraint Switch - On =
arrow to enter the next digit. Continue until the last digit switch closed (battery retainer in place); Off = switch
has been entered, press the enter/return button to ac- open (battery retainer not installed). Press down arrow
cept the password. to continue.

To stop scrolling display, press the right arrow. To A2.1.9 HGTS1 = ___; Mast Height Switch - On =
move to the next menu level the left arrow must be switch closed (mast below free-lift); Off = switch open
pressed. (mast above free-lift). Press down arrow to continue.

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 ELECTRICAL
Access 123...System

A2.1.10 TMM = ___V; Truck Management Module - A2.3.3 BRKS = ___; Brake switch - On = switch closed
Menu item is only available if Features menu F3 is en- (Brake pedal depressed). Off = switch open (Brake
abled. pedal not depressed). Press down arrow to continue.

• M2 (DC lift) over temperature = 0.75Vdc to A2.3.4 SEAT = ___; Seat switch - On = switch closed
1.25Vdc (Operator on seat). Off = switch open (Operator not on
seat). Press down arrow to continue.
• M2 brushes worn = 1.75Vdc to 2.25Vdc
A2.3.5 HGTS1 ___; Mast Height Switch - On = switch
• M3 motor brushes worn = 2.75Vdc to 3.25Vdc. closed (mast below free-lift); Off = switch open (mast
above free-lift). Press down arrow to continue.
• TMM not present < 0.025Vdc A2.3.6 ACS ___; Accelerator Switch - On = switch
Press the left arrow to return to A2.1 menu. Press down closed (accelerator pedal depressed and parking
arrow to go to A2.2. brake released). Off = switch open (accelerator pedal
not depressed or parking brake not released). Press
A2.2 Access 2 Inputs - This menu is only available if down arrow to continue.
the truck is equipped with optional AC lift and AC is
selected in Features menu F6. Press the right arrow to A2.3.8 POT1 ___ V; Accelerator Potentiometer - 0.2
view Access 2 monitored inputs. Vdc pedal released to 4.0 Vdc pedal fully depressed.
Press down arrow to continue.
A2.2.1 HSS = ___; High Speed Switch - On = switch
closed (high speed lift selected); Off = switch open A2.3.9 Travel Speed = ___MPH; Truck travel speed in
(high speed lift not selected). Press down arrow to con- miles per hour. Press down arrow to continue.
tinue. Note: Maximum speed based on performance and
A2.2.2 M2Speed = ___RPM; Displays the lift motor features (F5) settings, battery condition and applica-
(M2) speed in RPMs. Press left arrow to return to A2.2 tion.
menu. Press down arrow to continue. A2.3.10 M1 Speed = ___RPM; Displays the traction
A2.2.3 M2 Temp = ___F; Lift motor temperature in de- motor (M1) speed in RPMs. Press down arrow to con-
grees Fahrenheit if F2 = disabled or in degrees Celsius tinue.
if F2 = enabled. Above 160°C (320°F) motor is hot. A2.3.11 M1 TEMP = ___F; Traction motor temperature
Press down arrow to continue. in degrees Fahrenheit if F2 = disabled or in degrees
A2.2.4 M2 Current =___A; Displays the lift motor cur- Celsius if F2 = enabled. Above 160°C (320°F) motor is
rent in amperes. Press down arrow to continue. hot. Press down arrow to continue.

A2.2.5 Access2 Temp =___F; Lift motor controller A2.3.12 M1 Current = ___ A; Displays the traction mo-
temperature in degrees Fahrenheit if F2 disabled or in tor current in amperes. Press down arrow to continue.
degrees Celsius if F2 enabled. Above 75°C (167°F) A2.3.13 Access3 TEMP = ___F/C; Traction motor
truck performance will cut back to allow controller to controller temperature in degrees Fahrenheit if F2 =
cool. Above 100°C (212°F) lift will be disabled. Press disabled or in degrees Celsius if F2 = enabled. Above
left arrow to return to A2.2 menu. Press down arrow to 75°C (167°F) truck performance will cut back to allow
continue to A2.3 menu. controller to cool. Above 100°C (212°F) traction will be
A2.3 Access 3 Inputs - Press the right arrow to view disabled. Press down arrow to continue.
Access 3 monitored inputs. A2.3.14 BDI = ___%; Indicates percent of battery
A2.3.1 FS =___; Forward Switch - On = switch closed charge left. Press down arrow to continue.
(Forward direction selected). Off = switch open (For- A2.3.15 Bat V =___ V; Current battery voltage. Press
ward direction not selected). Press down arrow to con- down arrow to continue.
tinue.
A2.3.16 AXS2 = ___; 2nd Accessory Switch - Features
A2.3.2 RS = ___; Reverse Switch - On = switch closed menu (F12) must be enabled to view. On = switch
(Reverse direction selected). Off = switch open (Re- closed (2nd accessory selected); Off = switch open
verse direction not selected). Press down arrow to con- (2nd accessory not selected). Press down arrow to
tinue. continue.

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A2.3.18 PS1 =___; Brake Pressure Switch - On = A3.3.3 FAN1 = ___; Access 3 controller cooling fan -
switch open (greater than 600 psi present in service On = fan running; Off = fan not running. Press left arrow
brake system); Off = Switch closed (less than 600 psi twice to return to A3 menu. Press down arrow to go to
present in service brake system). Press left arrow twice A4 menu.
to return to A2 menu. Press down arrow to go to A3
A4 Test Outputs (only available in level 3 service
menu.
menu) Test specific components controlled by Access
A3 Outputs (not available in level 3 service menu) 1, 2 or 3. Press right arrow to continue.
View outputs from Access modules. Press the right ar-
A4.1 LAMPTEST = ___; (OFF/ON) Press enter/return
row to view outputs.
to test display lights. Press down arrow to continue.
A3.1 Access 1 Outputs - Press the right arrow to view
A4.2 ALM1 = ___; (OFF/ON) Press enter/return to test
Access 1 monitored outputs.
status alarm. Press down arrow to continue.
A3.1.1 SV1 = ___; Tilt lockout solenoid - On = SV1 en-
A4.3 P = ___; (OFF/ON) Press enter/return to test lift
ergized, mast is tilted greater than two degrees for-
pump contactor. Press down arrow to continue.
ward. Off = SV1 not energized, mast is tilted less than
2 degrees forward. Press down arrow to continue. Note: Menu item not available if truck is equipped with
AC lift and F6 = AC.
A3.1.2 S = ___; Steering Contactor - On = steering
contactor energized. Off = steering contactor not ener- A4.4 S = ___; (OFF/ON) Press enter/return to test
gized. Press left arrow to return to A3.1.2. Press down steering contactor. Press down arrow to continue.
arrow to continue.
A4.5 SV1 = ___; (OFF/ON) Press enter/return to test
A3.1.3 P = ___; Lift Contactor - On = lift contactor en- tilt limit solenoid. Press down arrow to continue.
ergized. Off = lift contactor not energized. Press down
A4.6 L = ___; (OFF/ON) Press enter/return to test line
arrow to continue.
contactor. Press down arrow to continue.
Note: Menu item not available if truck is equipped with
A4.8 FAN1 = ___; (OFF/ON) Press enter/return to test
AC lift and features menu (F6) = AC.
Access 3 cooling fan. Press down arrow to continue.
A3.1.4 ALM1 = ___; Status Alarm - On = status alarm
A4.10 FAN2 = ___; (OFF/ON) Press enter/return to
activated. Off = status alarm off. Press left arrow to re-
test Access 2 cooling fan. Press left arrow to return to
turn to A3.1 menu. Press down arrow to go to A3.2
A4 menu.
menu.
Note: Menu item not available if truck is equipped with
A3.2 Access 2 Outputs - Press the right arrow to view
AC lift and features menu (F6) = AC.
Access 2 monitored outputs.
A3.2.1 FAN2 = ___; Access 2 controller cooling fan -
On = fan running; Off = fan not running. Press down
arrow to continue.
A3.2.2 M2 = ___; (OFF/ON) Displays lift motor being
driven or not. Press left arrow to return to A3.2 menu.
Press down arrow to continue.
A3.3 Access 3 Outputs - Press the right arrow to view
Access 3 monitored outputs.
A3.3.1 L = ___; Line Contactor - On = Access 3 send-
ing output to energize the line contactor. Off = Access
3 not sending output to energize the line contactor.
Press down arrow to continue.
A3.3.2 M1 = ___; (OFF/ON) Displays traction motor
being driven or not. Press down arrow to continue.

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Calibration Calibration Procedures

The calibration menu description is shown on the fol- A full explanation of calibration procedures for each
lowing pages. The level of the menu shows the differ- menu level follows.
ent area of calibration for this truck. If calibration proce- C1 Accel Pedal - Accelerator Potentiometer (POT1).
dures are not performed correctly and/or features Press right arrow.
settings are not entered correctly, unsatisfactory truck
performance may result. Several steps are required for this calibration. The fol-
lowing are descriptions of messages displayed during
• C1 Accel Pedal - accelerator potentiometer (Pot1) calibration:

• C2 Batt Adj - actual battery voltage level Note: Errors during calibration will be indicated by dif-
ferent messages, see Calibration Error Messages at
When to calibrate: the end of this description.
• Access 3 replaced, full truck calibration is required. 1. "Close Seat SW" - check that seat switch is closed,
press right arrow.
• Access 1 replaced, C2 calibration required.
2. "Release PARK Brake" - release parking brake,
• The potentiometer or components used to mount press right arrow.
or position the potentiometer is replaced. 3. "Dir Switch FWD 0.00V" - Place the direction con-
trol lever in the forward (forks first) position, press
Calibration Access right arrow.

After powering up the truck, navigate to the SERVICE 4. "0.00 V" - potentiometer voltage at current pedal
menu by pressing the down arrow button. At the SER- position.
VICE menu, press the right arrow to enter LEVEL 2. 5. "Min volts" - place accelerator pedal in full up posi-
Press the right arrow again to enter the Access pass- tion, press right arrow.
word. Use the up/down arrow buttons to change num-
ber, press right arrow to move to the next number. 6. "Press ACCEL 0.00V" - fully depress and hold ac-
Once all numbers in the Access code have been en- celerator pedal, press right arrow.
tered press enter/return. Using the down arrow navi- 7. "MAX volts" - while continuing to hold the acceler-
gate to the CALIBRATION menu, and then press the ator pedal fully depressed, press right arrow.
right arrow. The message displayed will be C1 Accel
Pedal. 8. "Dir Switch REV 0.00 V" - Release the accelerator
pedal. Place the direction control lever in the re-
verse (power unit first) position, press the right ar-
row.
9. "Min volts" - press the right arrow.
10. "Press ACCEL" - Fully depress and hold the accel-
erator pedal, press the right arrow.
11. "4.50 V" - potentiometer voltage at current pedal
position, hold accelerator pedal fully depressed,
press right arrow.
12. "Max volts" - while continuing to hold the accelera-
tor pedal fully depressed, press the right arrow.
13. "Save? N" - press the up arrow
14. "Save? Y" - Press enter/return to save.
15. "Calibration Accepted" - proper calibration com-
plete.
Press enter/return to return to C1.

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Calibration Error Messages

Two messages may be displayed if required calibration
criteria are not met:

• Calibration Rejected

• Retry
These messages may result from improper sequenc-
ing of switches to component issues. If either of these
messages is displayed, press enter/return to begin cal-
ibration from the beginning.
C2 Batt Adj - Connect digital volt meter (DVOM)
across battery, record reading. Press the right arrow.
C2.1 Adj Volts - Calibration accounts for cable and
connection voltage drops between battery and control-
ler. The following are descriptions of messages dis-
played during calibration:
1. "Adj Volts" will scroll, press right arrow.
2. "Volt" and voltage measured by the truck will alter-
nate, press the right arrow.
3. Use up and down arrows to adjust voltage mea-
sured by the truck to match reading recorded by
DVOM, press enter/return.
4. "Save? N" will be shown, press the up arrow.
5. "Save? Y" will be shown, press enter/return to
save.
6. Menu will return to C2.

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Features F5 Battery Type = ___V; This feature determines the

truck battery voltage. To change the truck voltage,
The feature menu is shown on the following pages. The press the right arrow, use the up and down arrows to
first level of the menu shows the different areas of change between 36Vdc and 48Vdc (refer to the electri-
setup for the truck. cal maintenance section of the Service and Parts Man-
ual for other components which may need to be re-
Features Access placed when changing truck voltage). Press the enter/
return button. Menu will return to F5, press the down
After powering up the truck, navigate to the SERVICE arrow to continue.
menu by pressing the down arrow button. At the SER-
VICE menu, press the right arrow to enter LEVEL 2. F6 Lift System = ___; This feature determines
Press the right arrow again to enter the Access pass- whether the truck is equipped with DC (contactor) lift or
word. Use the up/down arrow buttons to change num- AC (Access 2) lift. To change the truck lift system,
ber, press right arrow to move to the next number. press the right arrow, use the up and down arrows to
Once all numbers in the Access code have been en- change between DC and AC. Press the enter/return
tered press the enter/return button. Using the down ar- button. Menu will return to F6, press the down arrow to
row, navigate to the FEATURES menu and then press continue.
the right arrow. The message displayed will be F1 Lan- Note: Setting F6 incorrectly can affect proper lift oper-
guage =. ation.
If changes have been made in the sub menus, pressing F7 Message Mode = ___; This feature changes infor-
the left arrow at the first level menu will prompt Save? mation displayed during operation. Press the right ar-
N the settings. Use the up and down arrows to select row, use the up and down arrows to change. Select
Save? Y then press enter/return to save settings. from: Bdi (battery percent of charge), Hours (hour
F1 Language = ___; Determines the language mes- meter reading), Odometer (total distance truck has
sages will be displayed on Access 1. Factory setting is traveled in miles), Trip (total distance truck has traveled
English and can not be modified. Press down to con- since last reset), Timer (stopwatch) or All (allows oper-
tinue. ator to determine message using display buttons).
Press enter/return. Menu will return to F7. Press the
F2 Metric = ___; Determines the units of measure dis- down arrow to continue.
played. Factory setting is disabled and can not be mod-
ified. Press down arrow to continue. F8 User Performance = ___; This feature determines
whether the operator has the ability to select different
F3 TMM = ___; This menu is enabled if the truck is truck performance levels. If enabled and F9 is disabled,
equipped with a Truck Management Module. It is dis- any user can select any performance level (P1, P2,
abled if the truck is not equipped with a Truck Manage- P3). If disabled, the operator can not change truck per-
ment Module. To Enable or Disable, press the right ar- formance modes. Press the right arrow, use the up and
row, use the up and down arrows to change between down arrows to change. Press enter/return. Menu will
Enabled/Disabled. Press the enter/return button. Menu return to F6. Press the down arrow to continue.
will return to F3. Press the down arrow to continue.
F4 Hour Meter = ___; This feature determines the hour
meter that will be displayed during operation. To
change the displayed hour meter, press the right arrow,
use the up and down arrows to change between H1
and H2 (see hour meter description to determine mon-
itored system item). Press the enter/return button.
Menu will return to F4, press the down arrow to con-
tinue.

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F9 User Codes = ____ Use this feature to enter up to F9.5 Timeout This feature allows a timer to be as-
25 user codes which can be applied to various perfor- signed to user codes. This timer will affect all user
mance levels. To modify, press the right arrow. Use the codes. The timer begins when the operator leaves the
up and down arrows to enable or disable. Press the seat. Once the timer has timed out the user code will
right arrow to continue. need to be entered to return the truck to operation.
Press the right arrow to enable or disable this feature.
Note: If F9 is enabled, operators can not change per-
If feature is enabled press the right arrow to view the
formance levels regardless of F8 setting. Truck will be
current timeout setting. Press the right arrow to change
limited to the performance level assigned to the User
the timer value. Press the enter/return button. Press
Code.
the left arrow 3 times to return to F9. Press the down
F9.1 View Codes This feature will display the (entry arrow to continue.
number 1 - 25) for one half second then the user code
F10 Auto Park Brake This feature allows the operation
and performance level selected for that entry will be
of the optional Auto Park Brake. The truck must be
displayed. A user code must be present in list to view
equipped with this feature. To modify press the right
codes. If no user code has been entered F9.1 will be
arrow, use the up and down arrows to change between
disabled. Press enter/return, then use the up and down
enable/disable. Press enter/return to accept change.
arrows to view stored entry numbers and user codes.
Press left arrow to return to F10. Press the down arrow
Press the left arrow to return to F9.1. Press the down
to continue.
arrow to continue.
F11 Accy 1 This feature allows the operation of a first
F9.2 Add Codes This feature will allow the addition of
hydraulic accessory. To modify, press the right arrow to
user codes. Press the right arrow PIN will be displayed.
continue.
Press the right arrow and use the up and down arrows
to enter a 4 digit PIN (Personal Identification Number). F11.1 Use the up and down arrows to enable or disable
Press the enter/return button to accept the PIN. Menu Accy 1. If disabled, press enter/return to return to F11.
will display Perf Level, press the right arrow and use If enabled, press the right arrow to continue.
the up and down arrows to select the performance level
Note: The proper flow control screw must be installed
(P1, P2 or P3) desired for this user code. Press enter/
in the spool to achieve selected flow rate. See the Ser-
return to return to F9.2. Press the down arrow to con-
vice and Parts Manual hydraulic section for part num-
tinue.
bers.
Note: If a PIN is already in use, "PIN Used" will be dis-
F11.2 ___ GPM; The current flow rate in gallons per
played. Select a different PIN.
minute will be displayed. To select different flow rates
F9.3 Modify Code This feature will allow modification press the right arrow. Use the up and down arrow but-
of previously entered user codes. Press the right arrow, tons to choose between 3, 5, 7 and 10 GPM. Press
the entry number will be displayed for one half second. enter/return to accept, menu will return to F11.2. Press
Use the up and down arrows to select the entry number the left arrow to return to F11. Press the down arrow to
to change. Press the right arrow, menu will display PIN. continue.
Press the right arrow, use the up and down arrows to
change the PIN (Personal Identification Number).
Press enter/return to accept new PIN. If performance
level desired also needs changed press the down ar-
row, display will show Perf Level. Press the right arrow,
use the up and down arrows to select desired perfor-
mance level (P1, P2 or P3). Press enter/return, menu
will display Perf Level. Press left arrow, display will re-
turn to F9.3. Press down arrow to continue.
F9.4 Delete Code This feature will allow the removal of
currently entered user codes. To delete a user code,
press the right arrow. The menu will display the entry
number for one half second. Use the up and down ar-
rows to select the entry number to delete. Press enter/
return to delete the user code. Press the left arrow to
return to F9.4. Press the down arrow to continue.

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F12 Accy 2 This feature allows the operation of a first

hydraulic accessory. To modify, press the right arrow to
continue.
Note: F11 must be enabled.
F12.1 Use the up and down arrows to enable or disable
Accy 2. If disabled, press enter/return to return to F12.
If enabled, press the right arrow to continue.
Note: The proper flow control screw must be installed
in the spool to achieve selected flow rate. See the Ser-
vice and Parts Manual hydraulic section for part num-
bers.
F12.2 ___ GPM; The current flow rate in gallons per
minute will be displayed. To select different flow rates
press the right arrow. Use the up and down arrow but-
tons to choose between 3, 5, 7 and 10 GPM. Press
enter/return to accept, menu will return to F12.2. Press
the left arrow to return to F12. Press the left arrow,
"Save? N" will be displayed. To ignore changes press
the enter/return button to continue. To accept changes
use the up arrow, "Save? Y" will be displayed. Press
enter/return button to save. The display will return to
Features.
F13 Power Brake; Enabled allows brake and acceler-
ator pedals to be depressed for four seconds. After four
seconds traction is cut out and "Return to Neutral" is
displayed. Disabling this feature cuts out traction when
the brake pedal is depressed.

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Hour/Event/Utilities Menu H6 SteerMotor = ___; (5 digits) Total accumulated

steer motor on hours. H6 resides in Access 1. If Access
1 is replaced, this hour meter can be increased only. To
Hour Meter Menu increase this hour meter, press the right arrow. H6
Hour meters are viewed only in the Operator Message SteerMotor will be displayed. Press right arrow to edit.
mode and in Service Level 2 mode. Adjustment of hour Use up/down arrows to change hour value. Press en-
meters must be performed in Service Level 3 menu. ter/return to return to H6. Press down arrow to con-
tinue.
H1 Runtime1 = ___; (5 digits) The H1 hour meter runs
when the key switch is on and the operator is in the H7 Odometer = ___; (mile) Total accumulated miles
seat. H1 resides in the display. If the display is re- the truck has traveled. H7 can be increased or de-
placed, this hour meter can be increased only. To in- creased if a module has been replaced. To increase/
crease this hour meter, enter the Level 3 service menu. decrease, press the right arrow. H7 Odometer will be
Use the up and down arrow buttons to scroll to Hour. displayed. Press right arrow to edit. Use up/down ar-
Press the right arrow twice. Use the up and down ar- rows to change value. Press enter/return to return to
rows to modify the value. Press the enter/return button H7. Press down arrow to continue.
to accept and return to H1 Runtime1. Press down ar- H8 PM Timer; Sets a timer to alert the operator
row to continue. Planned Maintenance is due. Press the right arrow to
H2 Runtime2 = ___; (5 digits) The H2 hour meter runs set up the PM Timer.
when the key switch is on and the operator is in the H8.1 Tag = ___; Determines which hour meter will be
seat. H2 incorporates a programmable timeout which monitored. Press the right arrow. Use the up/down ar-
will continue to increment for the timeout period after rows to select:
the operator has exited the seat. H2 resides in the dis-
play. If the display is replaced, this hour meter can be • None disables PM Timer
increased only. To increase this hour meter, enter the
Level 3 service menu. Use the up and down arrow but- • H1 Monitors H1 Runtime1
tons to scroll to Hour. Press the right arrow twice. Use
the up and down arrows to modify the value. Press the • H2 Monitors H2 Runtime 2
enter/return button to accept and return to H2
Runtime2. Press down arrow to continue.
• H3 Monitors Access 1 hour meter

H3 Access 1 = ___; (5 digits) Total accumulated dis- • H4 Monitors Access 2 hour meter
play module hours. This hour meter can not be
changed. • H5 Monitors Access 3 hour meter

H4 Access 2 = ___; (5 digits) Total accumulated hy- • H6 Monitors Steer Motor hour meter
draulic control module hours. H4 resides in Access 2.
This hour meter can not be changed. If Access 2 is re- • H7 Monitors Odometer
placed H4 will update to value in memory of new con- Press enter/return at desired meter. This will return to
troller. H8.1 menu. Press the down arrow.
Press down arrow to continue. H8.2 Interval = ___; Sets the interval between alerts.
H5 Access 3 = ___; (5 digits) Total accumulated trac- Press the right arrow to edit interval between alerts.
tion control module hours. H5 resides in Access 3. If Use the up or down arrows to change value. Press en-
the traction control module is replaced, this hour meter ter/return to accept value and return to H8.2 menu. (Ex-
can not be changed. If Access 3 is replaced H5 will up- ample: Interval = 250, when the monitored hour meter
date to value in memory of Access 2. Press down ar- increases 250 hours from the current reading an alert
row to continue. will be given to the operator.) Press left arrow twice to
return to HOUR. Press the down arrow to continue.

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Event Menu Utilities Menu

Events are viewed only from the Operator Message Utilities are viewed only from level 2 and level 3 menus
Mode. Level 2 and Level 3 allows access to view and are not available in the operator message mode.
events in chronological order or accumulated and pro- The following description is for level 3 menu only.
vide hour meter reading and battery state of charge
To enter level 3: Key up the truck. Use up/down ar-
when the event occurred. The following description is
rows to scroll to Service. Press the right arrow once.
for Level 3 menu only.
Press the down arrow once. Press the right arrow and
To enter level 3: Key up the truck. Use the up or down use up/down arrows to enter the first digit of the pass-
arrows to scroll to Service. Press the right arrow once. word. Press the right arrow to move to the next digit.
Press the down arrow once. Press the right arrow and Use up/down arrows to enter the next digit of the pass-
use up/down arrows to enter the first digit of the pass- word, continue until all digits of the password are en-
word. Press the right arrow to move to the next digit, tered. Press enter/return button to accept password.
use up/down arrows to enter next digit, continue until Use up/down arrows to scroll to Utilities. Press the right
all digits of the password are entered. Press enter/re- arrow.
turn button to accept password. Use the up or down
U1 Part Numbers; View module and software part
arrows to scroll to Events. Press the right arrow.
numbers. Press down arrow to continue.
E1 Chron History To view a chronological listing of the
U1.1 Access1; View display module part numbers.
last 16 events beginning with the last event logged,
Press right arrow to continue.
press the right arrow.
U1.1.1 Module = ___; Displays Access1 hardware part
E1.1 Last; Displays last logged event. Press right ar-
number. Press the down arrow to continue.
row to view Code = ___. Press the up/down arrow to
view the hour meter reading of the truck when the last U1.1.2 Software = ___; Displays the software part
event was logged. Press the up/down arrow to view the number in Access1. Press left arrow to return to U1.1
battery state of charge (SOC) when the last event was menu. Press down arrow to continue.
logged. Press the left arrow to return to E1.1. Press the
U1.2 Access2; View hydraulic control module part
down arrow to continue viewing the logged events from
numbers. Press right arrow to continue.
Last to Last - 15. The hour meter and battery state of
charge for each event can also be viewed. Press the U1.2.1 Module = ___; Displays Access 2 hardware
left arrow to return to E1. Press the down arrow to con- part number. Press the down arrow to continue.
tinue.
U1.2.2 Software = ___; Displays the software part
E2 Accum History; View the number of times a spec- number in Access 2. Press the left arrow to return to
ified event has occurred. Press the right arrow. U1.2 menu. Press the down arrow to continue.
Event ___ Occurrences = ___; Use up/down arrows U1.3 Access3; View traction control module part num-
to scroll through the accumulated events. Press the left bers. Press right arrow to continue.
arrow to return to E2 menu. Press down arrow to con-
U1.3.1 Module = ___; Displays Access 3 hardware
tinue.
part number. Press the down arrow to continue.
E3 Clear History This menu is used to clear logged
U1.3.2 Software = ___; Displays the software part
event history. Press the right arrow.
number in Access 3. Press the left arrow to return to
E3.1 Clear Chronological; Press the right arrow to U1.3 menu. Press the left arrow to return to Utilities. To
clear the chronological listing of event codes. Use up/ exit level 3 menu truck must be keyed off then back on.
down arrow to change to Yes. Press enter/return to
clear. Press left arrow to return to E3.1 menu. Press
the down arrow to continue.
E3.2 Clear All; Press the right arrow to clear all stored
event history. Press right arrow, use up/down arrow to
select Yes. Press enter/return to clear to return to E3.2.
Press left arrow twice to return to Events.

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Performance P1.3 Accel = ___; Acceleration rate (time for truck to

go from stop to top speed). To modify press the right
The performance menu is shown on the following arrow and use the up/down arrows to select desired
pages. The features menu determines adjustable acceleration rate. Range is 1 for the longest accelera-
ranges for several performance items. Verification of tion time to 9 for the shortest acceleration time. Factory
proper features settings is recommended prior to set- setting is 7. Press the enter/return button to accept.
ting up performance. The menu will return to P1.3.
P1, P2 and P3: Three performance levels may be se- Press the left arrow to return to P1. Press the down
lected from when in the operator mode. These settings arrow to go to P2 or the left arrow to exit to the main
affect forward and reverse travel speed and accelera- menu.
tion rate. Refer to F8 in the features menu to enable /
disable. P2 Setup P2 - Enter the parameters for the P2 level in
this sub menu. Press the right arrow to view/modify the
Settings for each performance level can be higher, current P2 settings.
lower or the same as the setting under any other per-
formance level, for example - traction speeds forward P2.1 Forward = ___ mph; Maximum forward (forks
and reverse can be the same for all performance levels first) traction speed. To modify press the right arrow
and the acceleration rate can be different for all perfor- and use up/down arrows to select desired speed.
mance levels. Range from 1 to 9.0 mph for 36V, 1 to 11.0 mph for
48V. Factory setting is 9.0 for 36V, 11.0 for 48V. Press
the enter/return button to accept. The menu will return
Performance Access to P2.1, press the down arrow to continue.
Power up the truck, navigate to the SERVICE menu by P2.2 Rev = ___ mph; Maximum reverse (power unit
pressing the down arrow button. At the SERVICE first) traction speed. To modify press the right arrow
menu, press the right arrow to enter LEVEL 2. Press and use the up/down arrows to select desired speed.
the right arrow again to enter the Access password. Range is 1 to 9.0 mph for 36V, 1 to 11.0 for 48V. Fac-
Use the up/down arrow buttons to change number, tory setting is 9.0 for 36V, 11.0 for 48V. Press the enter/
press right arrow to move to the next number. Once all return button to accept. The menu will return to P2.2,
numbers in the Access code have been entered press press the down arrow to continue.
the enter/return button. Using the down arrow navigate
to the PERFORMANCE menu, and then press the right P2.3 Accel = ___; Acceleration rate (time for truck to
arrow. This message displayed will be P1 Setup P1. go from stop to top speed). To modify press the right
arrow and use the up/down arrows to select desired
P1 Setup P1 - Enter the parameters for the P1 level in acceleration rate. Range is 1 for the longest accelera-
this sub menu. Press the right arrow to view/modify the tion time to 9 for the shortest acceleration time. Factory
current P1 settings. setting is 4. Press the enter/return button to accept.
P1.1 Forward = ___ mph; Maximum forward (forks The menu will return to P2.3
first) traction speed. To modify press the right arrow Press the left arrow to return to P2 Setup P2. Press the
and use up/down arrows to select desired speed. down arrow to go to P3 or the left arrow to exit to the
Range is from 1 to 9.0 mph for 36V, 1 to 11.0 mph for main menu.
48V. Factory setting is 9.0 for 36V, 11.0 for 48V. Press
the enter/return button to accept. The menu will return
to P1.1; press the down arrow to continue.
P1.2 Rev = ___ mph; Maximum reverse (power unit
first) traction speed. To modify, press the right arrow
and use the up/down arrows to select desired speed.
Range is 1 to 9.0 mph for 36V, 1 to 11.0 mph for 48V.
Factory setting is 9.0 for 36V, 11.0 for 48V. Press the
enter/return button to accept. The menu will return to
P1.2, press the down arrow to continue.

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 ELECTRICAL
Access 123...System

P3 Setup P3 - Enter the parameters for the P3 level in P5 Plug = ___; Setting allows the adjustment of plug-
this sub menu. Press the right arrow to view/modify the ging distance. The longest plugging distance will occur
current P3 settings. with the accelerator pedal near the neutral position and
P5 setting of 1. The shortest plugging distance is
P3.1 Forward = ___ mph; Maximum forward (forks
achieved when the accelerator pedal is fully depressed
first) traction speed. To modify press the right arrow
and P5 setting of 9.
and use up/down arrows to select desired speed.
Range from 1 to 9.0 mph for 36V, 1 to 11.0 mph for Press the right arrow to modify. Range is 1 to 9. Fac-
48V. Factory setting is 5.0 for 36V, 5.0 for 48V. Press tory setting is 6. Press the enter/return button to ac-
the enter/return button to accept. The menu will return cept. The menu will return to P5, press the down arrow
to P3.1, press the down arrow to continue. to continue.
P3.2 Rev = ___ mph; Maximum reverse (power unit P6 Coast = ___; Controls the amount of regenerative
first) traction speed. To modify press the right arrow braking current applied to the drive motor when the op-
and use the up/down arrows to select desired speed. erator returns the accelerator pedal to neutral while the
Range is 1 to 9.0 mph for 36V, 1 to 11.0 mph for 48V. truck is moving. The higher the setting, the lower the
amount of regenerative braking current applied to the
Factory setting is 5.0 for 36V, 5.0 for 48V. Press the
drive motor, resulting in the longest coasting distance.
enter/return button to accept. The menu will return to
The lower the setting, the higher the amount of regen-
P3.2, press the down arrow to continue.
erative braking current applied to the drive motor, the
P3.3 Accel = ___; Acceleration rate (time for truck to shorter the coasting distance.Press the right arrow to
go from stop to top speed). To modify press the right adjust. Use the up/down arrows to select desired
arrow and use the up/down arrows to select desired amount of regenerative braking applied. Range is from
acceleration rate. Range is 1 for the longest accelera- 1 to 9, factory setting is 9. Press the Enter button to
tion time to 9 for the shortest acceleration time. Factory save. Display returns to P6 Coast =, press the down
setting is 1. Press the enter/return button to accept. arrow.
The menu will return to P3.3
P7 Perf > FL; Affects truck performance with forks
Press the left arrow to return to P3 Setup P3. Press the raised above free lift. Press the right arrow to modify.
down arrow to go to P4 or the left arrow to exit to the
P7.1 Speed FWD = ___; Affects the traction speed
main menu.
when the forks are above free lift and traveling in the
P4 Bdi; Enter the parameters for battery discharge in- forks first direction. Range is 1 mph for the slowest
dication. Press right arrow to view/modify the current traction speed to 4 mph for the maximum traction
P4 settings. speed. Factory setting is 4.0. Press the right arrow to
adjust. Use the up/down arrows to select desired set-
Note: A full description of this setting can be found in
ting. Press the enter/return button to accept. The menu
the battery section of this manual.
will return to P7.1, press the down arrow to continue.
P4.1 Upper Voltage Threshold = ___; Adjusts the
P7.2 Speed REV = ___; Affects the traction speed
voltage level necessary for the display to transition
when the forks are above free lift and traveling in the
from 100% to 90%. Press right arrow to edit. Use up/
power unit first direction. Range is 1 mph for the slow-
down arrows to change the value, factory setting is 4.
est traction speed to 4 mph for the maximum traction
Press enter/return to return to P4.1. Press down arrow
speed. Factory setting is 4.0. Press the right arrow to
to continue.
adjust. Use the up/down arrows to select desired set-
P4.2 Lower Voltage Threshold = ___; Adjusts the ting. Press the enter/return button to accept. The menu
voltage level necessary for the display to transition will return to P7.2, press the down arrow to continue.
from 20% (yellow bar flashing) to 10% (lift lock-out).
P7.3 Accel FL = ___; Affects the acceleration rate
Press right arrow to edit. Use up/down arrows to
when the forks are above free. Range is 1 for the long-
change the value, factory setting is 7. Press enter/re-
est acceleration time to 9 for the shortest acceleration
turn to return to P4.2. Press left arrow to return to P4.
time. Factory setting is 5. Press the right arrow to ad-
just. Use the up and down arrows to select desired set-
ting. Press the enter/return button to accept. The menu
will return to P7.3, press the down arrow to continue.

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ELECTRICAL
Access 123...System

P7.4 Plug FL = ___; Affects plugging distance when

the forks are above free lift. Press the right arrow to
adjust. Use up/down arrows to select desired setting.
Range is 1 for the longest plugging distance to 9 for the
shortest plugging distance, with the accelerator pedal
fully depressed. Factory setting is 7. Press the enter/
return button to accept. The menu will return to P7.4.
Press the left arrow to go to P7 menu, press the down
arrow button to continue.
P99 Load factory defaults - Loads factory settings for
all Performance menu levels. Press the right arrow to
select this feature. Use up arrow to select "Y" to accept
factory settings. Display returns to P99, press the left
arrow to exit to main menu.

Chart 1 - Factory Defaults

Menu 36V Setting 48V Setting

P1.1 9.0 11.0
P1.2 9.0 11.0
P1.3 7 7
P2.1 9.0 11.0
P2.2 9.0 11.0
P2.3 4 4
P3.1 5.0 5.0
P3.2 5.0 5.0
P3.3 1 1
P4.1 4 4
P4.2 7 7
P5 6 6
P6 9 9
P7.1 4.0 4.0
P7.2 4.0 4.0
P7.3 5 5
P7.4 7 7

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 ELECTRICAL
Distribution Board

Distribution Board Components Included On Distribu-

The distribution board is mounted in the electronics tion Board
compartment under the left side step. Access the dis-
tribution panel by removing the left side step plate that
• Relay K1 is used for truck power-up.
covers the electronic compartment. The board has • Relay K2A seat relay is activated by seat and used
connectors CA201 through CA207 for connections to
for brake pressure alarm (ALM2).
display, accessories, key switch, truck bus bar located
under battery compartment, optional power supply as • Relay K2B is used for travel alarm (ALM3).
well as various switches. Test points TP 1 thru 4 are
located on board for troubleshooting truck system. • Fuse FU4 protects control circuits from overcur-
There are separate distribution boards used for 36 and rent.
48 volt trucks. Refer to truck's data plate for battery
voltage information. • Fuse FU5 protects optional accessory circuits from
overcurrent.

• Fuse FU8 protects motor controller circuit from

overcurrent.

(1) Distribution Panel Cover

(2) Electronics Compartment
(3) Distribution Board

Figure 17395

Figure 17396

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ELECTRICAL
Distribution Board

Distribution Board Jumper Configu-

rations
On the distribution board are jumpers J2 and J3 to al-
low selection of certain truck optional features.

• J2 can be jumpered to allow for alarm (ALM3) to

sound when forward direction of travel is selected.
Refer to Figure 17397.

• J3 can be jumpered to allow for alarm (ALM3) to

sound when reverse direction of travel is selected.
Refer to Figure 17398.

• J2 and J3 can both be jumpered to allow for alarm

(ALM3) to sound when either direction of travel is
selected. Refer to Figure 17399.

M4.3-2045-101 Crown 2007 PF17000-2 Rev. 11/08

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 ELECTRICAL
Distribution Board

J2 Configured for ALM3 to sound when forward direc-

tion of travel is selected.

Figure 17397

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ELECTRICAL
Distribution Board

J3 Configured for ALM3 to sound when reverse direc-

tion of travel is selected.

Figure 17398

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 ELECTRICAL
Distribution Board

J2 and J3 Configured for ALM3 to sound when forward

or reverse direction of travel is selected.

Figure 17399

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Notes:

210
 ELECTRICAL
Potentiometers

Potentiometers

Accelerator Potentiometer (POT1)

The accelerator potentiometer is located below the
floorboard on the accelerator mechanism.

POT1

Figure 17473

This potentiometer provides accelerator position infor-

mation to Access 3, which controls the speed of the
truck.

Removal/Installation
1. Turn key switch OFF, disconnect battery and re-
move mat and both front and rear floorboard sec-
tions.
2. Disconnect wire harness (CA612) from potentiom-
eter.
3. Remove two screws holding potentiometer to the
accelerator assembly.
4. Install replacement potentiometer and secure with
screws.
5. Connect wire harness (CA612) to potentiometer.
6. Replace floorboards and calibrate new potentiom-
eter.

NOTE
For accelerator switch (ACS) adjustments refer to
Switches maintenance section.

Crown 2007 PF17001-1 M4.3-2045-200

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Notes:

212
 ELECTRICAL
Contactors

Contactors Inspection
The following information is intended to assist during
140538-001/-002 Contactor periods of normal maintenance and to provide checks
for maintaining adjustments. As these devices are
(36/48 Volt) S (Steering) tested and adjusted at the factory, they should not nor-
mally require further adjustments. However, if factory
adjustments are tampered with or otherwise changed,
132084-005/-006 Contactor L (Line) then the checks contained in the following information
& P (Pump) may be made.
The purpose of these instructions is to instruct the tech-
nician on proper care and maintenance to obtain satis- Contacts
factory service from these devices. Crown has tested
and applied these contactors according to the require- • In normal operation, contacts will become black-
ments of our vehicle. No modifications or changes ened, discolored and roughened. This condition
should be made in the layout, physical arrangement or will not interfere with proper operation and cleaning
electrical connections without permission from Crown. is not necessary.

• Contacts should be replaced before the silver con-

CAUTION tact facing is completely eroded through to the
backing material. The silver contact facing may
Before any inspection, adjustments, servicing, parts re-
transfer to the moving contact or stationary contact
placement or any other act is performed requiring
and cause buildup on a contact. This condition can
physical contact with the electrical working compo-
be expected under certain conditions and does not
nents or wiring of these contactors, disconnect battery,
require contact dressing or filing.
raise drive wheels clear of floor and place blocks under
truck frame. • It is recommended that contacts always be re-
placed in pairs.

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ELECTRICAL
Contactors

Steering Contactor Contact Replacement

1. Remove electrical connections to contacts (coils
Coil do not have to be disconnected for this procedure).

• Remove all electrical connections to coil. 2. Remove two screws (Index 6) from top of contacts
and lift contact assembly from truck.
• Resistance reading of the coil should be approxi- 3. Disassemble and replace contacts.
mately 174 ohm.
4. Install contact assembly on coils and fasten se-
• If reading does not fall within these limits, then re- curely with two screws (Index 6).
place as necessary.
5. Reconnect all electrical connections.

Component Replacement Coil Replacement

Refer to Figure 17863 and parts breakdown in the con-
1. Disconnect all electrical wiring.
tactor section.
2. Remove the four contactor mounting screws and
remove contactor from truck.
3. Remove two screws (Index 6) and separate con-
tact assembly from coil assembly.
4. Select replacement coil and transfer plunger
(Index 2) from coil being replaced to replacement
coil.
5. Reassemble contact assembly to coil assembly
and secure with two screws (Index 6).
6. Mount contactor on truck and reconnect all electri-
cal wiring.

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 17863

M4.4-2045-002 Crown 2007 PF17043-2 Rev. 3/08

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 ELECTRICAL
Contactors

"EE" Component Replacement Contact Replacement

Refer to Figure 17864 and parts breakdown in the con- 1. Remove electrical connections to contacts (coils
tactor "EE" section. do not have to be disconnected for this procedure).
2. Remove two screws (Index 10) from top of con-
tacts and lift contact assembly from truck.
3. Disassemble and replace contacts.
4. Install contact assembly on coils and fasten se-
curely with two screws (Index 10).
5. Reconnect all electrical connections.

Coil Replacement
1. Disconnect all electrical wiring.
2. Remove the four contactor mounting screws and
remove contactor from truck.
3. Remove two screws (Index 10) and separate con-
tact assembly from coil assembly.
4. Select replacement coil and transfer plunger
(Index 5) from coil being replaced to replacement
coil.
5. Reassemble contact assembly to coil assembly
and secure with two screws (Index 10).
6. Mount contactor on truck and reconnect all electri-
cal wiring.

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 17864

Crown 2007 PF17043-3 M4.4-2045-003

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ELECTRICAL
Contactors

Line and Pump Contactor Component Replacement

Refer to Figure 17400 and parts breakdown in the con-
Coil tactor section.
• Remove all electrical connections to coil.

• Resistance reading of the coil should be approxi-

mately 44 ohm.

• If reading does not fall within these limits, then re-

place as necessary.

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 17400

M4.4-2045-004 Crown 2007 PF17043-4

216
 ELECTRICAL
Contactors

Contact Replacement "EE" Component Replacement

1. Remove electrical connections to contacts (coils Refer to Figure 17401 and parts breakdown in the con-
do not have to be disconnected for this procedure). tactor "EE" section.
2. Remove two screws and washers (Index 2) from
top of contacts and lift contact assembly from
truck.
3. Disassemble and replace contacts.
4. Install contact assembly on coils and fasten se-
curely with two screws and washers (Index 2).
5. Reconnect all electrical connections.

Coil Replacement
1. Disconnect all electrical wiring.
2. Remove the four contactor mounting screws and
remove contactor from truck.
3. Remove two screws and washers (Index 2) and
separate contact assembly from coil assembly.
4. Select replacement coil and transfer plunger
(Index 5) from coil being replaced to replacement
coil.
5. Reassemble contact assembly to coil assembly
and secure with two screws and washers (Index 2).
6. Mount contactor on truck and reconnect all electri-
cal wiring.

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 17401

Crown 2007 PF17043-5 M4.4-2045-005

217
ELECTRICAL
Contactors

Contact Replacement
1. Remove electrical connections to contacts (coils
do not have to be disconnected for this procedure).
2. Remove two screws and washers (Index 4) from
top of contacts and lift contact assembly from
truck.
3. Disassemble and replace contacts.
4. Install contact assembly on coils and fasten se-
curely with two screws and washers (Index 4).
5. Reconnect all electrical connections.

Coil Replacement
1. Disconnect all electrical wiring.
2. Remove the four contactor mounting screws and
remove contactor from truck.
3. Remove two screws and washers (Index 4) and
separate contact assembly from coil assembly.
4. Select replacement coil and transfer plunger (In-
dex 9) from coil being replaced to replacement coil.
5. Reassemble contact assembly to coil assembly
and secure with two screws and washers (Index 4).
6. Mount contactor on truck and reconnect all electri-
cal wiring.

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 ELECTRICAL
Battery

Battery Safety Rules

The care and maintenance of the battery is very impor- • Wear protective clothing such as, rubber apron,
tant to obtain efficient truck operation and maximum gloves, boots and goggles when performing any
battery life. maintenance on batteries. Do not allow electrolyte
to come in contact with eyes, skin, clothing or floor.
If electrolyte comes in contact with eyes, flush im-
CAUTION mediately and thoroughly clean with water. Obtain
Gases produced by a battery can be explosive. Do not medical attention immediately. Should electrolyte
smoke, use an open flame, create an arc or sparks in be spilled on skin, rinse promptly with clean water
the vicinity of the battery. Ventilate an enclosed area and wash with soap and water. A baking soda so-
well when charging. lution (one pound to one gallon of water) will neu-
tralize acid spilled on clothing, floor or any other
Batteries contain sulfuric acid which may cause severe
surface. Apply solution until bubbling stops and
burns. Avoid contact with eyes, skin or clothing. In case
rinse with clean water.
of contact, flush immediately and thoroughly with clean
water. Obtain medical attention when eyes are af- • Keep vent plugs firmly in place at all times except
fected. A baking soda solution (one pound to one gal- when adding water or taking hydrometer readings.
lon of water) applied to spilled acid until bubbling stops,
neutralizes the acid for safe handling and disposal. • Do not bring any type of flame, spark, etc., near the
battery. Gas formed while the battery is charging,
Leaking voltage from battery terminals to battery case
is highly explosive. This gas remains in the cells
can cause misleading trouble symptoms with the truck
long after charging has stopped.
electrical system. Since components of the truck elec-
trical system are insulated from truck frame, leaking • Do not lay metallic or conductive objects on bat-
voltage will not normally affect truck operation unless a
tery. Arcing will result.
short circuit or breakdown of circuit wire insulation to
truck frame occurs. • Do not allow dirt, cleaning solution or other foreign
A voltage check from battery connector terminal to bat- material to enter cells. Impurities in electrolyte
tery case should indicate near zero volts. Typically the have a neutralizing effect reducing available
sum of the voltages at both terminals will equal battery charge.
voltage. This leakage will discharge the battery. As bat-
tery cleanliness deteriorates, the usable charge of the
• If battery repair is planned, follow the battery man-
ufacturer's instructions concerning repair practices
battery decreases due to this self discharge.
and procedures.
Although a leakage voltage reading of zero volts may
not be possible, a cleaner battery will have more us-
able charge for truck operation and not affect operation Checking Battery
of electronic devices on the unit.
Battery electrolyte level should be checked before
each charge of the battery. The level should be main-
tained at 13 mm (0.5 in) above plates or just below
lower lip of the filler hole at all times. If low, add distilled
water or approved local supply (consult battery manu-
facturer) at the end of a charge cycle. Do not overfill.
For maximum battery life, specific gravity readings
should be taken daily on a pilot cell and recorded. A
different pilot cell should be selected on a monthly ba-
sis with readings taken on all cells at semi annual or
annual intervals. Do not take specific gravity readings
immediately after adding water. Water and electrolyte
must be thoroughly mixed by charging before a reliable
reading can be taken. Normal full charged specific
gravity should be between 1.265 and 1.285.

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ELECTRICAL
Battery

Battery Care Charging Battery

Your Crown truck is powered by an electrical storage Charging requirements will vary depending on use of
battery. Here are a few suggestions which will help you truck. A battery with a specific gravity of 1.160 or less
give the battery proper care. should be recharged. In some applications more than
one battery is required to provide ample power to the
The battery is located beneath the operator’s seat.
unit during the service period.
1. Charge the battery only in areas designated for
that use.
CAUTION
2. Make certain the charger being used matches the
voltage and amperage of the truck battery. This Never smoke or bring open flame near the battery. Gas
voltage is listed on the truck serial plate. formed during charging is highly explosive and can
cause serious injury.
3. Before disconnecting or connecting batteries to a
charger, make sure the charger is OFF. If you at- Consult the charger manufacturer's manual covering
tempt any action while the charger is ON, then se- your charger for hints on operation and maintenance.
rious injury to you, the battery and/or the charger Some of the basic rules are as follows:
could result. Placing battery on charge:
4. Before charging, make sure the battery cells con-
tain the correct amount of water. Charging the bat-
• Park truck at charging station with forks lowered
teries with a low water level might result in damage and key removed. Raise seat deck for venting.
to the cells. When checking the water levels, never • Make certain charger control is in off position.
use any type of open flame, battery fumes are ex-
plosive. • Connect battery to charger and make certain con-
5. Before connecting the battery cable to the truck’s nectors are mated completely.
receptacle, make sure the key switch is off, con-
trols are in the off position and parking brake is on.
• Set timer for specified time. Set for normal (Daily
The battery cable must be fully connected before Charge, except one night a week when the equal-
the truck is used. If the plug is not making good ize [Weekend] Charge should be used).
contact, heat will weld the two parts of the battery • Check ammeter to make certain it shows charge.
connector together, making it difficult to remove
and necessary to replace. Removing battery from charge:
6. Battery terminals should be checked and cleaned • Make certain charger is turned off.
of corrosion regularly. Good battery terminal con-
tact is essential not only for operation, but also for • Unplug the connector, using both hands with a
proper charging of the battery. straight pulling motion.
7. Charging requirements will vary depending on the • Hang up the charger cable to prevent damage to
use of the truck. The battery should be given an
the cable. (Broken connectors can cause poor con-
equalizing charge on a weekly basis. This charge
nections and connector failures).
should normally be an additional three hours at the
finish rate. • Make daily battery checks, add distilled water as
8. Refer to charger manufacturer's manual for spe- needed.
cific charging procedures.
• Connect battery to truck. Make certain connections
9. Make certain battery used meets weight and size are mated completely.
requirements of truck (refer to serial plate). NEVER
operate truck with an undersized battery.

M4.6-2045-002 Crown 2008 PF17252-2

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 ELECTRICAL
Battery

Battery Removal 6. If a roller stand is going to be used, then make sure

the stand is the same height as the rollers in the
battery compartment and is at least as long as or
CAUTION longer than the battery.

Do not allow any metallic object to come in contact with

the top of the battery cells. This may cause a short cir-
cuit when removing or transporting the battery. Use an
insulator (such as plywood) to cover the top of the bat-
tery before and during removal and installation.
1. Turn key switch OFF and apply parking brake.
2. Disconnect battery.
3. Tilt steering wheel up and raise battery cover.

CAUTION
If truck has battery rollers, when removing battery re-
tainer side panel assembly make sure battery is se-
cured so that it does not prematurely roll out of truck.
4. Remove battery retainer side panel assembly from
truck.
5. The overhead guard has a cut out to permit use of
a lifting device to aid in battery removal. Use only
an approved spreader bar and adjust width to bat-
tery size. Connect spreader bar to lifting device,
and the hooks to the lifting holes in the side of the
battery. Figure 17343

7. Remove the battery from the truck. As stated in the

CAUTION, never let anything metallic touch the
top of the battery, or insulate as required.

Battery Installation

CAUTION
Do not allow any metallic object to come in contact with
the top of the battery cells. This may cause a short cir-
cuit when removing or transporting the battery. Use an
insulator (such as plywood) to cover the top of the bat-
tery before and during removal and installation.
1. Check to make sure key switch is turned OFF.
2. Remove battery retainer side panel assembly from
right side of truck.

Figure 17342

Crown 2008 PF17252-3 M4.6-2045-003

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ELECTRICAL
Battery

3. The overhead guard has a cutout to permit use of Seat Deck Cover Adjustment
a lifting device to aid in battery installation. Use
only an approved spreader bar and adjust width to 1. With the seat deck down the gap between rear of
battery size. Connect the spreader bar to the lifting the seat deck and lower tube on overhead guard
device, and the hooks to the lifting holes in the side should be uniform.
of the battery. 2. If gap is larger or smaller, adjust gap by moving
4. If a roller stand is going to be used make sure the mounting bracket to a different slot and recheck for
stand is the same height as the rollers in the trucks a uniform gap across back of seat deck.
battery compartment and is at least as long as or 3. For side to side adjustment, place flatwashers on
longer than the battery. the RH pivot only. Flatwashers can be placed on
5. Install battery into truck. both sides or all on the same side, depending upon
the adjustment needed to center the seat deck on
6. Install battery retainer side panel assembly onto
the truck relative to the counterweight. There
truck. Remove spreader bar, if used.
should be 4 mm (0.15 in) from the seat deck flange
to the outside of the counterweight on each side.

Figure 17345-01

Figure 17344 1 Adjustment for gap between Seat Deck and Counter
2 LH Side Adjustment
7. Connect battery, lower and latch battery cover and
return steering wheel to a comfortable position. 3 RH Side Adjustment
4 Part of Overhead Guard
8. Check truck operation.
5 Side to side
6 Mounting Bracket
CAUTION
4. The left hand side adjustment for trucks equipped
Make certain same battery or battery of equal weight is with optional full side covers should be adjusted for
loaded into truck for stability. See nameplate for mini- a uniform gap along the left side of truck using
mum battery weight. height adjustment bolt.
5. For trucks without full side covers, this is the down
stop for the left hand side of seat deck.

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 ELECTRICAL
Battery

6. The right hand hold down bracket is adjusted with

the slots to engage the stub shaft in control lever
assembly. The stub shaft should bottom out in
groove of the hold down bracket when seat deck is
completely down.

Seat Deck Latch Adjustment

1. The handle latch bar should be adjusted with the
gas cylinders disconnected from seat deck and
seat deck completely down against stops. Refer to
Seat Deck Section.
2. By adding or removing shims, adjust the latch bar
to within 3 mm (0.12 in) of back of the latch slot.
3. Adjust screw and jam nut so that the front face of
the handle is aligned with the front face of the seat Figure 17347-01
deck.
1 Handle
2 Screw and Jam Nut
3 Hold Down Bracket

Figure 17346-01

1 Part of Seat Deck

2 Side view of Seat Deck Latch
3 Handle
4 Latch
5 Spacers
6 Latch Bar
7 Part of front battery wall
8 Latch Bar

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ELECTRICAL
Battery

Seat Deck Cylinders

Removal
1. Raise seat deck and rest against rubber stops on
overhead guard.
2. Loosen flange nut but do not remove nut at this
time.
3. Insert a 65 mm (2.55 in) long, 8 or 10 mm (0.32 or
0.39 in) diameter rod into the removal hole.
4. Position pry bar as shown in Figure 17348-01 and
apply downward pressure on pry bar to push the
cylinder down and allow it to slip into installation
position for removal.
5. Remove flange nut and washers, then remove cyl-
inder from seat deck and overhead guard.
6. Repeat above steps for left hand cylinder.

Installation
1. Raise seat deck and rest against rubber stops on
overhead guard.
2. Attach lower rod end to overhead guard mounting
location first as this will allow the upper rod end to
be mounted into the "j" slot.
3. Insert upper rod end into "j" slot and install washers
on each side of the flange containing the "j" slot.
Also install flange nut but do not tighten nut at this
time.
4. Insert a 65 mm (2.55 in) long, 8 or 10 mm (0.32 or
0.39 in) diameter rod into the installation hole.
5. Position pry bar as shown in Figure 17348-01 and
apply downward pressure on pry bar to push the
cylinder down and allow it to slip into final installa-
tion position.
6. Torque flange nut to 45 Nm (33 ft lb).
7. Repeat above steps for left hand cylinder.

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 ELECTRICAL
Battery

1 Removal
2 Removal hole
3 Pry bar
4 “J” slot
5 66 mm (2.55 in) length, 8 mm (0.32 in) or 10 mm (0.39 in)
diameter rod
6 RH Cylinder
7 Initial installation position
8 Installation hole
9 Installed position
10 LH Cylinder
11 Lower Rod End
12 Torque to 45 mm (33 ft lb)

Figure 17348-01

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ELECTRICAL
Battery

Battery Cleaning Dual Voltage Conversion

Always keep vent plugs tightly in place when cleaning This truck is dual voltage capable. Voltage conversion
battery. When properly watered and charged, the bat- requires a feature menu setting change. Make the
tery will remain clean and dry. Brush or blow off any change in ACCESS 123… System section, Features,
dust or dirt that may accumulate on battery. However, F5 menu, also make changes shown in Chart 1 - Dual
if electrolyte is spilled or overflows from a cell, it should Voltage Conversion.
be neutralized with a solution of baking soda and water
(one pound to one gallon of water). Remove battery
from truck and clean with the solution of baking soda Chart 1 - Dual Voltage Conversion
and water, brushing the soda solution beneath the con-
nectors and removing grime from the covers. Then 36 Volt 48 Volt
Component
rinse the battery with cool water from a low pressure Part Number Part Number
supply to remove the soda and loosen dirt. If batteries SV1 Coil 127269-001 127269-002
stay wet consistently, they may be either overcharged
or over filled. This condition should be investigated and SV2 Coil 127269-001 127269-002
corrected. K1 062640-002 062640-003
K2 062711-001 062711-002
Troubleshooting
If Present
Records of battery specific gravity readings, charger
SV3 Coil
used, truck used, etc. can be a most effective trouble- 127269-001 127269-002
(TPA Option)
shooting aid. Contact your dealer for charts specifically
for this purpose. Operator Fan 127259-005 127259-006
Voltage readings of each cell taken at the normal Back Up Bulb 117993 117994
charger finish rate also indicate battery condition. New
RES2
batteries will have cell voltages from 2.55 to 2.65 volt. 130117-001 130117-002
Freezer/Corrosion
Older batteries may however range from 2.45 to 2.55
volt. These readings still indicate that the battery is in RES3
130117-001 130117-002
good condition. Freezer/Corrosion
A variation of .20 volt may be normal if certain cells are Foot Operated
exposed to higher temperatures during discharge. Directional Control
130583 130584
Voltage differences that cannot be attributed to battery Freezer/Corrosion
age or operating conditions indicate a weak cell(s) and Harness
maintenance is required.

CAUTION

Only qualified and experienced personnel should per-

form maintenance and repair on batteries.

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 ELECTRICAL
Battery

Battery Discharge Interrupt Perfor-

mance (P4) Chart 2 - Charge Level Comparison With
P4.1 and P4.2 at Factory Settings
This adjustment allows the battery discharge interrupt
to accurately compensate for the actual battery being
Battery Charge % 36 V Battery 48 V Battery
used. The factory preset value represents a typical bat-
tery for a particular compartment size and is satisfac- 100 > 37.60 V > 50.20 V
tory in most cases. However, if the indicator is showing
90 <= 37.60 V <= 50.20 V
100% discharge, or the interrupt is locking out the lift
function, at too high (greater than 1175 specific gravity) 80 <= 37.48 V <= 50.00 V
or too low (less than 1140 specific gravity), the P4 set-
70 <= 37.20 V <= 49.60 V
ting is not suited to the actual battery being used.
60 <= 36.93 V <= 49.20 V
If several different batteries are used in the truck and
the range in battery capacity is greater than 200 AH, 50 <= 36.80 V <= 49.00 V
the battery with the highest ampere hour rating should
40 <= 36.68 V <= 48.80 V
be used for the adjustment procedure. The factory set-
ting for P4.1 is 0 and P4.2 is 2. 30 <= 36.63 V <= 48.70 V
The controller performs the following to determine bat- 20 (Yellow Bar
<= 36.13 V <= 48.00 V
tery state of charge: Flashing)
1. Voltage sampling is done with the truck in standby 10 (Lift Lock-Out) <= 35.90 V <= 47.70 V
(traction motors not running) and occurs every
250ms.
2. Samplings are averaged together and retained in
memory.
3. These samplings are compared with a software ta-
ble determined by the combination of P4 settings
and C2 values, then the level of charge is deter-
mined (see chart 2 for 48 and 36 volt batteries at
factory settings) and displayed.
4. If, after 15 minutes, the truck has not been in a
standby state long enough to obtain thirty aver-
ages, the controller will decrease the discharge
percentage by 5% regardless of actual state of
charge.
5. Battery discharge level can reach 100% at key-on
only when the battery voltage determined by the
P4.1 setting is achieved and the percentage of
change from the last time the battery was un-
plugged from the truck is greater than 15% (i.e. un-
plugged at 80% truck must reach a minimum
charge of 96% to update the display; unplugged at
86% even if the battery achieves the correspond-
ing P4.1 setting voltage it will not display 100%).

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ELECTRICAL
Battery

The following steps should be taken to optimize BDI

performance:
1. Start with a fully charged and equalized battery of
the size and condition that will normally be used in
the truck.
2. Measure and record battery open circuit voltage.
3. Complete C2 calibration procedures.
4. Run truck through one complete battery cycle, un-
der normal working conditions.
5. When truck reaches 10% (lift lock-out) measure
and record battery open circuit voltage.
6. Adjust P4.1 according to Chart 3 for 48 V or 36 V
batteries, based on voltage recorded in step 2.
7. Adjust P4.2 according to Chart 3 for 48 V or 36 V
batteries, based on voltage recorded in step 5.
8. Fully charge the battery.
9. Perform steps 2 thru 8 until desired performance is
achieved.
Voltage values between 90% and 10% in the charts are
modified linearly after P4.1 and P4.2 are set.

Chart 3 - Factory Setting for P4.1 and P4.2

P4.2 Settings 20% to

P4.1 Settings 100%
10% Transition (Lift
to 90% Transition
Lock-out)
36 V 48 V 36 V 48 V
Setting
Battery Battery Battery Battery
0 36.5 V 49.1 V 34.0 V 45.8 V
1 36.7 V 49.3 V 34.3 V 46.1 V
2 37.0 V 49.6 V 34.6 V 46.4 V
3 37.3 V 49.9 V 34.8 V 46.6 V
4 37.6 V 50.2 V 35.1 V 46.9 V
5 37.8 V 50.4 V 35.4 V 47.2 V
6 38.1 V 50.7 V 35.7 V 47.5 V
7 38.6 V 51.2 V 35.9 V 47.7 V
8 38.9 V 51.5 V 36.2 V 48.0 V
9 39.5 V 52.1 V 36.7 V 48.5 V

NOTE
Do not set P4.2 setting for higher voltage than P4.1 set-
ting transition.

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 ELECTRICAL
Motors

Motors The truck also has a standard DC lift pump motor, or an

optional AC lift pump motor.
This truck is equipped with an AC traction motor. The
The AC lift pump motor has an motor over temperature
traction motor has an internal sensor, ECR1, that mon-
sensor and an internal encoder, ECR2, that monitors
itors both motor speed and position. It also contains a
motor speed and position.
thermal sensor that monitors motor temperature.

AC Motor Information Chart

AC Traction Motor AC Lift Pump Motor AC Lift Pump Motor EE

Part Number 140199 021218 021246
Voltage 36/48V 36/48V 36/48V
Rated Output 10 kW (13.4 HP) - -
RPM 1580 - -
Direction of Rotation Bi-Directional CCW CCW
Motor Diameter 290 mm (11.4 in) 183 mm (7.2 in) 183 (7.2 in)
Internal Sensors ECR1 ECR ECR

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ELECTRICAL
Motors

DC Motor Information Chart

DC Lift Pump Motor DC Steer Motor

Number of Brush Holders 8 4
Number of Brush Springs 8 4
Brush Length (New) 33 mm (1.30in) 28 mm (1.10 in)
Spring Tension (New Brushes) 1360 grams (48 oz) 1540 grams (55 oz)
Minimum Brush Length (Replacement) 16 mm (0.62 in) 15 mm (0.60 in)
Spring Tension (Replacement) 907 grams (32 oz) 980 grams (35 oz)
Commutator
Maximum Diameter (New) 85.3 mm (3.36 in) 54 mm (2.12 in)
Minimum Diameter (Reslotting) 82.3 mm (3.24 in) 52 mm (2.05 in)
Minimum Diameter (Replace) 81 mm (3.19 in) 49 mm (1.93 in)
Bearing Lubricant Hi Temp Chevron SRI-2 Hi Temp Chevron SRI-2
or Equiv. 25 - 30% fill or Equiv. 25 - 30% fill
Condition of Performance (No Load)
Volts 12 12
Maximum Amps 56 4
RPM 2175 Minimum 995 Minimum
Field Resistance - Each at 24° C (75° F)
Series Ohms 0.0033 0.0152
Shunt Ohms 0.0033 10.1
Armature Resistance - Each at 24° C (75° F)
Ohms 0.0043 0.1659
Measured Between Bars 1 and 9 1 and 8
Frame Diameter 190 mm (7.5 in) 142 mm (5.59 in)
Direction of Rotation CWDE CWDE

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 ELECTRICAL
Event Codes

Event Codes No Event Code?

When the truck malfunctions and no event code is dis-
ACCESS Module Listing:
played it usually means the malfunction is not electri-
ACCESS 1: Display Control Module (DCM) cal.
ACCESS 2: Hydraulic Control Module (HCM) If the truck powers up, but a code is not displayed, the
malfunction is probably mechanical or hydraulic rather
ACCESS 3: Traction Control Module (TCM)
than electrical. Information regarding mechanical and
hydraulic troubleshooting is located in the appropriate
Some Troubleshooting Basics
section in this Manual.
Statistically the majority of malfunctions occur in or at
hardware components, contactors and motors. The
next components to test are connectors, wiring and in-
put devices such as switches, potentiometers or en-
coders. The last component to suspect is the motor
control system. In all instances, you should begin your
troubleshooting procedure at the driven device, pro-
ceed to inputs devices, then, and only then, move on to
the control to which these devices attach.

WARNING
Never key “ON” truck with any control connectors dis-
connected. In addition, never remove or connect any
control connectors while truck is keyed “ON”.

When a Malfunction Occurs

• Go to the display and ACCESS the Level 2: Field

Service Mode.

NOTE
Your monitoring system can be accessed at three lev-
els of authorization:
Level 1: Operator Mode
Level 2: Field Service Mode (Full Truck Operation)
Level 3: Analyzer/Test Mode (No Truck Operation)
This section deals with the Level 2 and Level 3. For
information on Level 1 see the Operators Manual. Re-
fer to ACCESS 1 2 3…System for display information.

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ELECTRICAL
Event Codes

Display Messages the truck. Once the reason for the message is cor-
rected the message will be removed. Following is a list
During truck operation, messages may occur which are
of these messages as viewed on the display with a de-
intended to provide visual assistance to the operator of
scription of message intent.

Chart 1 -
MESSAGES DURING DISPLAY OPERATION
AND AFTER POWER UP

Display Description

BATT LOW Battery charge low. If battery is not low on charge follow
procedures for Event 315.
FWD/REV Both directional switches closed. Return directional
lever to neutral. If message does not clear, follow NO
EVENT FWD/REV.
Return to Neutral Need to place directional control in neutral. If directional
control is in the neutral position mechanically, follow NO
EVENT FWD/REV.
Release Accel Pedal Need to place accelerator pedal in full up position. If
accelerator pedal is in full up position mechanically,
follow procedures for Event 326.
Lift Lockout Indicated battery level is at lift interrupt percentage.
Operator has 3 raise attempts left.
Brake Press LOW Service brake pressure is low.

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 ELECTRICAL
Event Codes

Chart 2 -
MESSAGES DURING TRUCK OPEATION
NOT LOGGED IN EVENT HISTORY

Display Description

EV = 222 ACCESS 2 over temperature, follow proce-

dures for Event 222.
EV = 223 Lift motor over temperature, follow procedures
for Event 223.
EV = 225 Lift motor temperature sensor not functioning,
refer to Events 222, 223 and 225 for additional
information.
EV = 229 Lift motor current sensor not functioning, refer
to Events 201, 202, 204, 205 and 208 for addi-
tional information.
EV = 318 ACCESS 3 memory read error. Monitor mes-
sage frequency, if frequency increases for no
apparent reason replace ACCESS 3.
EV = 322 ACCESS 3 over temperature, follow proce-
dures for Event 322.
EV = 323 Traction motor over temperature, follow proce-
dures for Event 323.
EV = 325 Traction motor temperature sensor not func-
tioning, refer to Events 322, 323 and 325 for
additional information.
EV = 329 Traction motor current sensor not functioning,
refer to Events 301, 302, 304, 305 and 308 for
additional information.

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ELECTRICAL
Event Codes

To Locate Malfunctioning Components Power Cable Connections.

Component and wiring location maps are provided at
strategic locations to help you quickly determine the CAUTION
physical location of items in question.
Due to capacitance voltage present on the motor con-
All components are clearly marked at the connection trol panel, whenever performing maintenance which
points. may permit contact with the bus bars and associated
power cables, discharge capacitor on the traction con-
Test Points trol panel by placing a minimum 100 ohm, 2 watt resis-
Test points referenced in the event code descriptions tor (062033-030) between positive (+) and negative (-)
are located on the distribution panel. of capacitor for 3 or more seconds.

ACCESS 1
Display Control Module (DCM)

(1) Display Screen

(2) Battery Retainer Switch Indicator
*Note: These four indicators are
viewable during:
(3) Seat Belt Indicator
1. Initial key-on
(4) Enter or Return Key Used to Navigate in and out of
2. Self test
menus and to accept inputs
3. Indicator functioning
(5) Navigation Keys (Up Arrow, Down Arrow, Left Arrow,
Right Arrow) used to scroll through menus
(6) Operator Improper Sequence Error Indicator DCM - ACCESS 1 Display Control Module
(7) Service Required Indicator HCM - ACCESS 2 Hydraulic Control Module
(8) Battery Discharge Indicator TCM - ACCESS 3 Traction Control Module

Figure 16569

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 ELECTRICAL
Event Code 110

Event Code 110

Chart 3 - CAN Short Test
Communication between ACCESS 1, ACCESS 2
(AC lift option) and ACCESS 3 not established at 1. Disconnect CA204 from the distribu-
power up. tion panel.
Step 1: Check CAN communication path. With key off, 2. Check resistance between PC204-7
battery unplugged and CA204 connected to distribu- and 8 AND PC204-10 and 11.
tion panel; check resistance between CA204-7 and
CA204-8; CA204-10 & 11 and CA204-16 & 11 on the 3. All resistance values should be
distribution panel. approximately 120 ohm.

• If: 58 to 62 ohm. 4. If either resistance check is less than

115 ohm, check wiring between
– Then re-key and monitor event frequency. ACCESS and distribution panel.

• If: 0 ohm. 5. If wiring is correct, then perform CAN

terminating resistor test.
– Then perform CAN Short Test.

• If: Greater than 62 ohm or O/L.

Chart 4 - CAN Open Test
– Then perform CAN Open Test.
1. Disconnect CA204 from the distribu-
tion panel.
2. Check resistance between PC204-7
and 8 AND PC204-10 and 11.
3. All resistance values should be
approximately 120 ohm.
4. If either resistance check is Open (O/
L), check wiring between ACCESS
and distribution panel.
5. If wiring is correct, then perform CAN
terminating resistor test.

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ELECTRICAL
Event Code 110

Chart 5 - CAN Terminating Resistor Test

1. Disconnect CA630 from ACCESS 1 and CA402 from ACCESS 3.

2. Check resistance between CA630-5 and 6 on ACCESS 1.
3. Check resistance between CA402-17 and 19 on ACCESS 3.
4. Resistance should be approximately 120 ohm.
5. Replace ACCESS with resistance less than 115 or greater than 125 ohm.

Figure 16570

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 ELECTRICAL
Event Code 111

Event Code 111

ACCESS 1 communication with ACCESS 3 time
out
Step 1: Follow Event 110 procedures.

Event Code 112

ACCESS 1 communication with ACCESS 2 time
out
Step 1: Follow Event 110 procedures.

Event Code 113

Step 1: Check voltage at ACCESS 1 CA630-17 (+)
and CA630-4 (-), with key on and seat switch closed.

• If: Less than 34 Vdc (36 volt truck)/46 Vdc (48 volt
truck).
– Then check wiring and connections between
FU4 and ACCESS 1.

• If: 34 to 38 Vdc (36 volt truck) or 46 to 50 Vdc (48

volt truck).
– Then re-key truck, replace ACCESS 1 if event
returns.

NOTE
If truck operates this could be a random nuisance code.
Monitor code frequency. If frequency gradually in-
creases for no apparent reason, replace ACCESS 1.

Figure 16571

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ELECTRICAL
Event Code 119

Event Code 119 Event Code 123

ACCESS 1 detects Pump contactor (P) driver Truck Management Module indicates Lift motor
shorted (DC lift option) (M2) over temperature (DC lift option)

NOTE NOTE
If this event occurs on trucks with AC lift option, verify If event occurs on trucks with AC lift option or TMM op-
Features menu F6 setting is correct; if F6 set to AC, tion not present, then verify Features F6 and F3 are set
then replace ACCESS 1. properly. If F6 set to AC and F3 set to Disabled, then
replace ACCESS 1.
Step 1: Disconnect wires 2937 and 5913 from pump
contactor (P1) and re-key the truck. Step 1: Check TMM input voltage to ACCESS 1, enter
Analyzer menu A2.1.10.
• If: Event clears or changes.
• If: 0.75 to 1.25 Vdc.
– Then replace pump contactor.
– Then proceed to Step 2.
• If: Event does not clear.
• If: Less than 0.75 Vdc or greater than 1.25 Vdc.
– Then proceed to Step 2.
– Then replace ACCESS 1.
Step 2: Disconnect CA630 at ACCESS 1. Check resis-
tance between CA630-1 and CA630-16 with coil wires Step 2: Check voltage between CA208-1 (-) and TP1
connected. (+) at the distribution panel.

• If: Less than 51 or greater than 57 ohm. • If: 33 to 38 Vdc (36 volt truck) or 45 to 50 Vdc (48
volt truck).
– Then check wiring between CA630 and pump
contactor coil. – Then replace TMM.

• If: 51 to 57 ohm. • If: Less than 33 Vdc.

– Then replace ACCESS 1. – Then check wiring between CA208 and THS-P
(M2). If wiring correct, replace THS-P.

Figure 16572

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 ELECTRICAL
Event Code 130

Event Code 131

ACCESS 1 detects steering contactor (S) coil
shorted
Step 1: Disconnect wires 2954 and 525 from steering
contactor (S); re-key truck.

• If: Event clears or changes to 134.

– Then replace steering contactor.

• If: Event does not clear.

– Then proceed to Step 2.
Step 2: Disconnect CA630 at ACCESS 1 and CA201
at Distribution panel. Check resistance between
CA630-23 and CA201-13.

• If: Less than 170 or greater than 180 ohm.

– Then check wiring between CA630 and pump
contactor coil.

• If: 170 to 180 ohm.

– Then replace ACCESS 1.

Figure 16573

Event Code 130

ACCESS 1 detects Lift Pump Contactor (P) Coil
Shorted (DC lift option)

NOTE
If this event occurs on trucks with AC lift option, verify
Features menu F6 setting is correct; if F6 set to AC,
then replace ACCESS 1.
Step1: Follow Event 119 procedures.

Figure 16574

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ELECTRICAL
Event Code 133

Event Code 133 Event Code 134

ACCESS 1 detects Lift contactor (P) driver open ACCESS 1 detects steering contactor (S) driver
(DC lift option) open
Step 1: Connect DVOM to wires 2954 (+) and 525 (-)
NOTE at the steering contactor (S). Power up truck and enter
If this event occurs on trucks with AC lift option, verify Analyzer menu A4.4; press enter/return to drive the
Features menu F6 is set correctly. If F6 set to AC, then Steer contactor.
replace ACCESS 1.
• If: 17 to 22 Vdc (36 volt truck)/23 to 28 Vdc (48 volt
Step 1: Connect DVOM to wires 2937 (+) and 5913 (-) truck).
at the pump contactor (P1). Enter the Analyzer A4.3
– Then replace steering contactor (S).
menu; press enter/return to drive the Pump contactor.

• If: 17 to 22 Vdc (36 volt truck)/23 to 28 Vdc (48 volt

• If: Less than 17 Vdc (36 volt truck)/23 Vdc (48 volt
truck).
truck).
– Then proceed to Step 2.
– Then replace pump contactor (P1).
Step 2: Connect DVOM to CA630-23 (+) on
• If: Less than 17 Vdc (36 volt truck)/23 Vdc (48 volt ACCESS 1 and CA201-13 on the Distribution panel.
truck). Enter Analyzer A4.3 menu; press enter/return to drive
– Then proceed to Step 2. the component.

Step 2: Connect DVOM to CA630-16 (+) and CA630-1 • If: 17 to 22 Vdc (36 volt truck)/23 to 28 Vdc (48 volt
(-) on ACCESS 1. Power up truck and enter Analyzer truck).
menu A4.3; press enter/return to drive the component.
– Then check wiring and connections between
• If: 17 to 22 Vdc (36 volt truck)/23 to 28 Vdc (48 volt CA630, CA201 and steering contactor (S) coil.
truck).
• If: Less than 17 Vdc (36 volt truck)/23 Vdc (48 volt
– Then check wiring and connections between truck).
CA630 and pump contactor (P1) coil.
– Then replace ACCESS 1.
• If: Less than 17 Vdc (36 volt truck)/23 Vdc (48 volt
truck).
– Then replace ACCESS 1.

Figure 16572

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 ELECTRICAL
Event Code 163

Step 3: Check voltage between CA208-2 (-) and TP1

(+) at the distribution panel.

• If: 33 to 38 Vdc (36 volt truck) or 45 to 50 Vdc (48

volt truck).
– Then replace TMM.

• If: Less than 33 Vdc.

– Then check wiring between CA208 and BW-P
(M2). If wiring correct, replace BW-P.

Figure 16574

Event Code 163

Truck Management Module indicates Lift motor
(M2) brushes worn (DC lift option)

NOTE
If event occurs on trucks with AC lift option or TMM op-
tion not present, then verify Features F6 and F3 are set
properly. If F6 = AC and F3 = Disabled, then replace
ACCESS 1.
Step 1: Inspect lift motor (M2) brushes.

• If: Brushes correct.

– Then proceed to Step 2.
Figure 16573
Step 2: Check TMM input voltage to ACCESS 1, enter
Analyzer menu A2.1.10.

• If: 1.75 to 2.25 Vdc.

– Then proceed to Step 2.

• If: Less than 1.75 Vdc or greater than 2.25 Vdc.

– Then replace ACCESS 1.

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Event Code 164

Event Code 164 Event Code 165

Truck Management Module indicates Steer motor Truck Management Module (TMM) not detected by
(M3) brushes worn ACCESS 1

NOTE NOTE
If event occurs on trucks with AC lift option or TMM op- If event occurs on trucks without TMM option present,
tion not present, then verify Features F6 and F3 are set then verify Feature F3 is set correctly. If F3 set to Dis-
properly. If F6 = AC and F3 = Disabled, then replace abled, then replace ACCESS 1.
ACCESS 1.
Step 1: Connect DVOM to wires CA630-4 (-) and
Step 1: Check TMM input voltage to ACCESS 1, enter CA630-20 (+) on ACCESS 1 and power up truck.
Analyzer menu A2.1.10.
• If: Less than 1 Vdc.
• If: 2.75 to 3.25 Vdc.
– Then check wiring between CA208 and
– Then proceed to Step 2. ACCESS 1.

• If: Less than 2.75 Vdc or greater than 3.25 Vdc. • If: Wiring correct.
– Then replace ACCESS 1. – Then replace TMM.
Step 2: Inspect steer motor (M3) brushes. • If: Greater than 1 Vdc.
• If: Brushes OK. – Then replace ACCESS 1.
– Then proceed to Step 3.
Step 3: Check voltage between CA208-5 (-) and TP1
(+) at the distribution panel.

• If: 33 to 38 Vdc (36 volt truck) or 45 to 50 Vdc (48

volt truck).
– Then replace TMM.

• If: Less than 33 Vdc.

– Then check wiring between CA208 and BW-S
(M3). If wiring correct, replace BW-S.

Figure 20917

Figure 16576

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Event Code 199

Event Code 199

Step 1: Re-key truck

• If: Event does not clear.

– Then replace ACCESS 1.

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Event Code 200

Event Code 200 Event Code 202

Step 1: Verify line contactor (L) is closed. Key must be
ACCESS 2 detects M2 voltage feedback circuit out
on and operator present in seat.
of range
• If: Line contactor closed. Step 1: Verify motor power cables are connected to the
– Then follow Event 203 procedures. proper terminals of the Lift motor (M2) and ACCESS 2.

• If: Line contactor open. • If: Cables properly connected.

– Then follow Event 312 procedures. – Then proceed to Step 2.

Step 2: Check for traction motor short to frame. Re-
NOTE move power cables from U, V and W of Lift motor.
Check the resistance from each motor terminal to the
If truck operates this could be a random nuisance code.
frame of the truck.
Monitor code frequency. If it gradually increases for no
apparent reason, replace ACCESS 2. • If: Short detected.
– Then replace lift motor (M2).
Event Code 201
• If: Open (O/L).
ACCESS 2 detects internal current overload – Then replace ACCESS 2.
Step 1: Check for loose power cable connections, lift
motor (M2) power cables shorted to each other and
verify power cables are connected to the correct termi-
nals on lift motor and ACCESS 2.

• If: Connections and routing correct.

– Then replace ACCESS 2.

Figure 16577

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Event Code 203

Event Code 203

ACCESS 2 has detected an under or over voltage
condition at key switch (KYS) input

NOTE
Overvoltage threshold is 65 Vdc; undervoltage thresh-
old is 15 Vdc. If this event occurs during power up, idle
or traction request, then an undervoltage condition is
likely. If this event occurs during motor plugging, then
an overvoltage condition is likely. Battery condition and
state of charge should be taken into consideration.
Step 1: Check voltage between (B-) terminal and
CA404-33 on ACCESS 2, with the key on and operator
in the seat.

• If: Less than 15 Vdc or greater than 65 Vdc.

– Then proceed to Step 2.

• If: Between 15 Vdc and 64 Vdc.

– Then replace ACCESS 2 (see note).
Step 2: Check voltage between CA202-8 (+) and TP4
(-) on the distribution panel.

• If: Less than 15 Vdc or greater than 65 Vdc.

– Then check wiring between battery B+ and
CA202-8.

• If: 15 Vdc to 65 Vdc.

– Then check wiring between CA202-8 and
CA404-33.

Figure 16578

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Event Code 204

Event Code 204 Event Code 205

Low voltage on Lift motor (M2) terminal outputs High voltage on motor terminal outputs
Step 1: Check for loose power cable connections, lift
NOTE motor power cables shorted to each other and verify
Event may be logged if line contactor tips open during power cables are connected to the correct terminals on
truck operation. Lift motor and ACCESS 2.

Step 1: Enter Events menu E1 Chron History. • If: Cables correct.

• If: Event 204 is preceded by Event 317. – Then proceed to Step 2.

– Then follow event 317 procedures. Step 2: Check for Lift motor short to frame. Remove
power cables from U, V and W of M2. Check the resis-
• If: Event 204 not preceded by Event 317. tance from each motor terminal to the frame of the
truck.
– Then proceed to Step 2.
Step 2: Check line contactor coil wire connections, line • If: Short detected.
contactor tip condition, FU2 condition and cable con- – Then replace Lift motor (M2).
nections between line contactor and ACCESS 2.
• If: Open (O/L).
• If: Connections, FU2 and contactor tips correct.
– Then replace ACCESS 2.
– Then proceed to Step 3.
Step 3: Check for Lift motor short to frame. Remove
power cables from U, V and W of M2. Check the resis-
tance from each motor terminal to the frame of the
truck.

• If: Short detected.

– Then replace Lift motor (M2).

• If: Open (O/L).

– Then replace ACCESS 2.

Figure 16580

Figure 16580

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Event Code 206

Event Code 206 Event Code 207

Voltage present at ACCESS 2 (B+) terminal prior to B+ from Line Contactor not present at ACCESS 2
power up. after power up
Step 1: Check line contactor tip condition. Step 1: Using the service manual, perform C2 calibra-
tion. Re-key the truck.
• If: Tips correct.
• If: Event clears.
– Then proceed to Step 2.
– Then return truck to service.
Step 2: Check voltage between (B+) and (B-) terminals
on ACCESS 2, with key off. • If: Event does not clear.

NOTE – Then proceed to Step 2.

Step 2: Check voltage between (B+) and (B-) terminals
ACCESS 2 internal capacitors charge when the key is
on ACCESS 2, with key on and operator present in
turned on. Voltage may be present between B+ and B-
seat.
on the module for approximately 10 minutes after key
is turned off.
NOTE
• If: 35 to 38 Vdc (36 volt truck) or 47 to 50 Vdc (48
ACCESS 2 internal capacitors charge when the key is
volt truck).
turned on. Voltage may be present between B+ and B-
– Then short exists between battery and (B+) ter- on the module for approximately 10 minutes after key
minal on ACCESS 2. is turned off.

• If: Voltage steadily dropping toward 0 Vdc or at 0 • If: 32 to 34 Vdc (36 volt truck) or 44 to 46 Vdc (48
Vdc. volt truck).
– Then replace ACCESS 2. – Then check (FU2), line contactor (L) tip condi-
tion and power cable connections between battery
connector and ACCESS 2.

• If: 35 to 38 Vdc (36 volt truck) or 47 to 50 Vdc (48

volt truck).
– Then replace ACCESS 2.

Figure 16580

Figure 16580

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Event Code 208

Event Code 208 Event Code 209

ACCESS 2 detects current in Lift motor (M2) prior ACCESS 2 capacitor not charging after power up
to lift request
Step 1: Follow Event Code 203 procedures.
Step 1: Check for loose power cable connections, lift
motor power cables shorted to each other and verify
power cables are connected to the correct terminals on Event Code 210
lift motor and ACCESS 2.
ACCESS 2 CAN not receiving from ACCESS 3 and
• If: Connections correct. ACCESS 1
– Then proceed to Step 2. Step 1: Follow Event Code 200 procedures.
Step 2: Check for Lift motor short to frame. Remove
power cables from U, V and W of M2. Check the resis-
tance from motor terminal to the frame of the truck.

• If: Short detected.

– Then replace Lift motor (M2).

• If: Open (O/L).

– Then replace ACCESS 2.

Figure 16580

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Event Code 214

Event Code 214

ACCESS 2 detects M2 speed not matching request

NOTE
Event is logged when ECR2 counts change abruptly.
Step 1: Power up truck, enter Analyzer menu A2.2.2
and request lift.

• If: 0 RPM.
– Then proceed to Step 2.

• If: RPM increases as lift hydraulic lever.

– Then check wiring condition and connections
between CA606 and CA404.
Step 2: Check ECR2 voltage between CA606-1 (+)
and CA606-2 (-).

• If: 11.3 to 12.3 Vdc.

– Then proceed to Step 3.

• If: Less than 11.3 Vdc.

– Then proceed to Step 4.
Step 3: Check wiring condition and connections be-
tween CA606-3 & 4 (ECR2) and CA404-13 & 14 on Figure 16585
ACCESS 2.

• If: Connections correct

– Then proceed to Step 4.
Step 4: Check ECR2 voltage between CA404-1 (+)
and CA404-2 (-) on ACCESS 2.

• If: 11.3 to 12.3 Vdc.

– Then check wiring condition and connections
between CA606-1 & 2 and CA404-1 & 2.

• If: Less than or greater than 11.3 to 12.3 Vdc.

– Then replace ACCESS 2.

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Event Code 215

Event Code 215 Event Code 217

Incorrect battery voltage detected at ACCESS 2 ACCESS 2 detects low current on power bridge
Step 1: Verify correct battery is installed and charged.
NOTE
• If: Correct battery installed and charge correct.
Event may be followed by Event 304 when a traction
– Then proceed to Step 2. function is selected.
Step 2: Enter Features Menu F5, verify setting 36 (36 Step 1: Check line contactor (L) tip are in good condi-
volt truck) or 48 (48 volt truck). tion and contactor is not binding.

• If: Setting correct. Step 2: Check B+ cable condition and connections be-
tween line contactor (L), FU2 and ACCESS 2.
– Then proceed to Step 3.
• If: Cable condition and connections are correct.
Step 3: Enter Calibration Menu (C2), perform BATT
ADJ calibration (refer to Calibration section) and re-key – Then replace ACCESS 2.
the truck.
• If: Cable condition and connections are not correct.
• If: Event clears.
– Then correct as needed.
– Then return truck to service.

• If: Event does not clear.

– Then replace ACCESS 2.

Event Code 216

Step 1: Re-key the truck.

• If: Event does not clear.

– Then replace ACCESS 2.

NOTE
Figure 20918
If truck operates this could be a random nuisance code.
Monitor code frequency. If it gradually increases for no
apparent reason, replace ACCESS 2.

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Event Code 219

Event Code 219 Event Code 221

ACCESS 2 internal memory revert to factory set- ACCESS 2 FAN 2 inoperable
tings
NOTE
NOTE
Truck will continue to operate; performance may at
Truck will function using factory default settings. times be reduced to manage controller thermal limits.
Restricted air flow in FAN2 duct may cause this event.
Step 1: Re-key truck.
Step 1: Connect DVOM to fan wires 2907 (+) and 5915
• If: Event clears. (-). Enter Analyzer menu A4.10; press enter/return to
– Then verify Features & Performance settings drive FAN2. Seat switch must be closed.
are correct for application and perform C1 & C2 • If: Fan operates.
calibrations.
– Then check fan duct for restrictions.
• If: Event does not clear.
• If: Fan does not operate and 32 to 37 Vdc.
– Then replace ACCESS 2.
– Then replace FAN2.
NOTE
• If: Fan does not operate and 0 Vdc.
If truck operates this could be a random nuisance
– Then proceed to Step 2.
event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 2. Step 2: Connect DVOM between CA404-29 (+) and
CA404-28 (-). Enter Analyzer menu A4.10; press enter/
return to drive FAN2. Seat switch must be closed.
Event Code 220
• If: 32 to 37 Vdc.
NOTE – Then check wiring and connections between
Truck will function using factory default settings. CA404-28 & 29 and FAN2.

Step 1: Re-key truck. • If: 0 Vdc.

• If: Event clears. – Then replace ACCESS 2.

– Then verify Features & Performance settings

are correct for application and perform C1 & C2
calibrations.

• If: Event does not clear.

– Then replace ACCESS 2.

NOTE
If truck operates this could be a random nuisance
Figure 16586
event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 2.

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Event Code 222

Event Code 222 Event Code 223

ACCESS 2 temperature out of range Lift motor (M2) over temperature
Step 1: Check M2 thermal sensor (TS2) using Ana-
NOTE lyzer menu A2.2.3 (M2 Temp).
Truck will continue to operate; performance may at
times be reduced to manage controller thermal limits.
• If: 160° C (320° F) or greater.
Restricted air flow in FAN2 duct may cause this event. – Then proceed to Step 2.
Step 1: Check controller temperature using Analyzer • If: Temperature less than 160° C (320° F).
menu A2.2.5.
– Then re-key truck and monitor event fre-
• If: 75° C (167° F) or greater. quency.
– Then proceed to Step 2. Step 2: Determine if truck is under extreme duty cycles
or high ambient temperatures.
• If: Less than 75° C (167° F).
– Then proceed to Step 3.
• If: Extreme duty cycles or high ambient tempera-
tures.
Step 2: Drive Fan 2 using Analyzer menu A4.10 and
– Then continue to use truck.
check for air flow restrictions. Seat switch must be
closed.
NOTE
• If: Fan operates and duct is clear.
If extreme duty cycles are normal for application, con-
– Then proceed to Step 3. sider installing Lift Motor cooling fan (see PF16775).

• If: Fan does not operate. • If: Duty cycles and ambient temperature normal.
– Then follow Event code 221 procedures. – Then proceed to Step 3.
Step 3: Re-key truck. Step 3: Check TS2 voltage between B- and CA606-6.

• If: Event does not clear. • If: 0.2 Vdc.

– Then replace ACCESS 2. – Then go to Step 4.

• If: Greater than 0.2 Vdc.

– Then proceed to Step 6.
Step 4: Check wiring between at CA606-5 and
CA404-25.

• If: Wiring correct.

– Then go to Step 5.
Step 5: Disconnect CA606. Check resistance of TS2
between PC606-5 and PC606-6.

• If: Greater than 1.8K ohm.

– Then replace Traction motor (M2).

• If: 0.5K to 1.8K ohm.

– Then replace ACCESS 2.

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Event Code 224

Step 6: Check voltage between B- terminal on Event Code 225

ACCESS 2 and CA404-24.
Step 1: Re-key the truck.
• If: 0.2 Vdc.
• If: Event does not clear.
– Then check wiring between CA404-24 and
CA606-6. – Then replace ACCESS 2.

• If: Greater than 0.2 Vdc.

NOTE
– Then replace ACCESS 2.
If truck operates this could be a random nuisance
event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 2.

Event Code 247

ACCESS 2 detects lift motor (M2) stalled
Step 1: Follow Event Code 214 procedures.

Event Code 299

Step 1: Re-key truck.

• If: Event does not clear.

– Then replace ACCESS 2.

Figure 16587

Event Code 224

Step 1: Re-key the truck.

• If: Event does not clear.

– Then replace ACCESS 2.

NOTE
If truck operates this could be a random nuisance
event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 2.

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Event Code 300

Event Code 300 Event Code 301

Step 1: Verify line contactor (L) is closed. Key must be
ACCESS 3 detects internal current overload
on and operator present in seat.
Step 1: Block drive wheels off of floor (refer to Control
• If: Line contactor closed. of Hazardous Energy Section in Service and Parts
– Then follow Event 303 procedures. Manual for proper blocking procedures). Release the
parking brake (refer to Parking Brake Section in Ser-
• If: Line contactor open. vice and Parts Manual).

– Then follow Event 312 procedures. Step 2: Turn drive tires manually to verify the traction
motor is not locked.
NOTE • If: Motor does not turn freely.
If truck operates this could be a random nuisance code.
– Then check for possible issues internal to the
Monitor code frequency. If it gradually increases for no
traction motor, drive unit or brakes.
apparent reason, replace ACCESS 3.
• If: Motor turns freely.
– Then proceed to Step 3.
Step 3: Check for loose power cable connections, mo-
tor power cables shorted to each other and verify
power cables are connected to the correct terminals on
traction motor and ACCESS 3.

• If: Connections and routing correct.

– Then replace ACCESS 3.

Figure 16588

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Event Code 302

Event Code 302 Step 1: Check voltage between (B-) terminal and
CA402-33 on ACCESS 3, with the key on and operator
in the seat.
ACCESS 3 detects M1 voltage feedback circuit out
of range • If: Less than 15 Vdc or greater than 65 Vdc.
Step 1: Verify motor power cables are connected to the – Then proceed to Step 2.
proper terminals of the traction motor (M1) and
ACCESS 3. • If: Between 15 Vdc and 65 Vdc.

• If: Cables properly connected. – Then replace ACCESS 3 (see Note).

– Then proceed to Step 2. Step 2: Check voltage between CA202-8 (+) and TP4
(-) on the distribution panel.
Step 2: Check for traction motor short to frame. Re-
move power cables from U, V and W of traction motor. • If: Less than 15 Vdc or greater than 65 Vdc.
Check the resistance from each motor terminal to the
frame of the truck. – Then check wiring between battery B+ and
CA202-8.
• If: Short detected.
• If: 15 Vdc to 65 Vdc.
– Then replace traction motor (M1).
– Then check wiring between CA202-8 and
• If: Open (O/L). CA402-33.

– Then replace ACCESS 3.

Figure 16588

Event Code 303

ACCESS 3 has detected an under or over voltage
condition at key switch (KYS) input

NOTE Figure 16589

Overvoltage threshold is 65 Vdc; undervoltage thresh-
old is 15 Vdc. If this event occurs during power up, idle
or traction request an undervoltage condition is likely.
If this event occurs during motor plugging an overvolt-
age condition is likely. Battery condition and state of
charge should be taken into consideration.

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Event Code 304

Event Code 304

Low voltage on traction motor (M1) terminal out-
puts

NOTE
Event may be logged if line contactor tips open during
truck operation.
Step 1: Enter Events menu E1 Chron History.

• If: Event 304 is preceded by Event 217.

– Then follow event 217 procedures.

• If: Event 304 not preceded by Event 217.

– Then proceed to Step 2.
Step 2: Check line contactor coil wire connections, line
contactor tip condition, FU1 condition and cable con- Figure 16590
nections between line contactor and ACCESS 3.

• If: Connections, FU1 and contactor tips correct.

Event Code 305
– Then go to Step 3. High voltage on motor terminal outputs
Step 3: Check for Traction motor short to frame. Re-
move power cables from U, V and W of M1. Check the NOTE
resistance from each motor terminal to the frame of the A symptom of this event is FU1 blowing during plug-
truck. ging.
• If: Short detected. Step 1: Check for loose power cable connections, mo-
tor power cables shorted to each other and verify
– Then replace traction motor (M1).
power cables are connected to the correct terminals on
• If: Open (O/L). traction motor and ACCESS 3.

– Then replace ACCESS 3. • If: Cables correct.

– Then proceed to Step 2.
Step 2: Check for traction motor short to frame. Re-
move power cables from U, V and W of M1. Check the
resistance from each motor terminal to the frame of the
truck.

• If: Short detected.

– Then replace traction motor (M1).

• If: Open (O/L).

– Then replace ACCESS 3.

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Event Code 306

Event Code 306 • If: 32 to 34 Vdc (36 volt truck) or 44 to 46 Vdc (48
volt truck).
Voltage present at ACCESS 3 (B+) terminal prior to – Then check (FU1), line contactor (L) tip condi-
power up. tion and power cable connections between battery
Step 1: Check line contactor tip condition. connector and ACCESS 3.

• If: Tips correct. • If: 35 to 38 Vdc (36 volt truck) or 47 to 50 Vdc (48
volt truck).
– Then proceed to Step 2.
– Then replace ACCESS 3.
Step 2: Check voltage between (B+) and (B-) terminals
on ACCESS 3, with key off.
Event Code 308
NOTE
ACCESS 3 detects current in traction motor (M1)
ACCESS 3 internal capacitors charge when the key is
prior to traction request
turned on. Voltage may be present between B+ and B-
on the module for approximately 10 minutes after key Step 1: Check for loose power cable connections, trac-
is turned off. tion motor power cables shorted to each other and ver-
ify power cables are connected to the correct terminals
• If: 35 to 38 Vdc (36 volt truck) or 47 to 50 Vdc (48 on traction motor and ACCESS 3.
volt truck).
– Then short exists between battery and (B+) ter-
• If: Connections correct.
minal on ACCESS 3. – Then proceed to Step 2.
• If: Voltage steadily dropping toward 0 Vdc or at 0 Step 2: Check for traction motor short to frame. Re-
Vdc. move power cables from U, V and W of traction motor.
Check the resistance from motor terminal to the frame
– Then replace ACCESS 3. of the truck.

• If: Short detected.

Event Code 307
– Then replace traction motor (M1).
B+ from Line Contactor not present at ACCESS 3 • If: Open (O/L).
after power up
– Then replace ACCESS 3.
Step 1: Using the service manual, perform C2 calibra-
tion. Re-key the truck.

• If: Event clears.

Event Code 309
– Then return truck to service. ACCESS 3 capacitor not charging after power up
• If: Event does not clear. Step 1: Follow Event Code 303 procedures.

– Then proceed to Step 2.

Step 2: Check voltage between (B+) and (B-) terminals
on ACCESS 3, with key on and operator present in
seat.

NOTE
ACCESS 3 internal capacitors charge when the key is
turned on. Voltage may be present between B+ and B-
on the module for approximately 10 minutes after key
is turned off.

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Event Code 310

Event Code 310 Event Code 311

Step 1: Verify line contactor (L) is closed. Key must be
Line contactor (L) driver shorted
on and operator present in seat.
Step 1: With the key off and battery unplugged, discon-
• If: Line contactor closed. nect wires 2915 and 5914 from the line contactor coil.
– Then follow Event 303 procedures. Connect the battery and power up the truck.

• If: Line contactor open. • If: Event changes.

– Then follow Event 312 procedures. – Then replace line contactor coil.

• If: Event 311 returns.

NOTE
– Then proceed to Step 2.
If truck operates this could be a random nuisance code.
Monitor code frequency. If it gradually increases for no Step 2: Disconnect CA402 at ACCESS 3. With line
apparent reason, replace ACCESS 3. contactor coil wires (2915 & 5914) disconnected,
check resistance between CA402-26 and CA402-27.

• If: Resistance detected.

– Then repair shorted wiring between CA402 and
line contactor coil.

• If: Open circuit (O/L).

– Then replace ACCESS 3.

Figure 16591

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 ELECTRICAL
Event Code 312

Event Code 312 Event Code 313

Line contactor (L) driver open Line contactor coil shorted
Step 1: Connect DVOM to wires 2915 (+) and 5914 (-) Step 1: Follow Event 311 procedures.
at the line contactor (L). Enter Analyzer menu A4.6;
press enter/return to drive the line contactor.

• If: 17 to 22 Vdc (36 volt truck) or 23 to 28 Vdc (48

volt truck).
– Then replace line contactor (L).

• If: Less than 17 Vdc (36 volt truck) or 23 Vdc (48

volt truck).
– Then proceed to Step 2.
Step 2: Connect DVOM to CA402-27 (+) and
CA402-26 (-) on ACCESS 3. Enter the Analyzer A4.6
menu; press enter/return to drive the component.

• If: 17 to 22 Vdc (36 volt truck) or 23 to 28 Vdc (48

volt truck).
– Then check wiring and connections between
CA402 and line contactor (L) coil.

• If: Less than 17 Vdc (36 volt truck) or 23 Vdc (48

volt truck).
– Then replace ACCESS 3.

Figure 16591

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Event Code 314

Event Code 314

ACCESS 3 detects M1 speed not matching request

NOTE
Event is logged when ECR1 counts change abruptly.
Step 1: Block drive wheels off of floor (refer to Control
of Hazardous Energy Section in Service and Parts
Manual for proper blocking procedures). Power up
truck, enter Analyzer menu A2.3.10, release brakes
and request forward travel.

• If: 0 RPM.
– Then proceed to Step 2.

• If: RPM increases as accelerator pedal is de-

pressed. Figure 16592

– Then replace ACCESS 3.

Step 2: Check ECR1 voltage between CA603-1 (+)
Event Code 315
and CA603-2 (-).
Incorrect battery voltage detected at ACCESS 3
• If: 11.3 to 12.3 Vdc.
Step 1: Verify correct battery is installed and charged.
– Then proceed to Step 3.
• If: Correct battery installed and charged correctly.
• If: Less than 11.3 Vdc
– Then proceed to Step 2.
– Then proceed to Step 4. Step 2: Enter Features Menu F5, verify setting 36 (36
Step 3: Check wiring condition and connections be- volt truck) or 48 (48 volt truck).
tween CA603-3 & 4 (ECR1) and CA402-13 & 14 on
ACCESS 3. • If: Setting correct.
– Then proceed to Step 3.
• If: Connections correct.
Step 3: Enter Calibration Menu (C2), perform BATT
– Then proceed to Step 4. ADJ calibration (refer to calibration section of service
Step 4: Check ECR1 voltage between CA402-1 (+) manual) and re-key the truck.
and CA402-2 (-) on ACCESS 3.
• If: Event clears.
• If: 11.3 to 12.3 Vdc.
– Then return truck to service.
– Then check wiring condition and connections
between CA603-1 & 2 and CA402-1 & 2. • If: Event does not clear.
– Then replace ACCESS 3.
• If: Less than or greater than 11.3 to 12.3 Vdc.
– Then replace ACCESS 3.

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 ELECTRICAL
Event Code 316

Event Code 316 Event Code 319

Step 1: Verify line contactor (L) is closed. Key must be
ACCESS 3 internal memory revert to factory set-
on and operator present in seat.
tings
• If: Line contactor closed.
NOTE
– Then follow Event 303 procedures.
Truck will function using factory default settings.
• If: Line contactor open.
Step 1: Re-key truck.
– Then follow Event 312 procedures.
• If: Event clears.
NOTE – Then verify Features & Performance settings
If truck operates this could be a random nuisance code. are correct for application and perform C1 & C2
Monitor code frequency. If it gradually increases for no calibrations.
apparent reason, replace ACCESS 3. • If: Event does not clear.
– Then replace ACCESS 3.
Event Code 317
NOTE
ACCESS 3 detects low current on power bridge
If truck operates this could be a random nuisance
event. Monitor event frequency. If it gradually in-
NOTE
creases for no apparent reason, replace ACCESS 3.
Event may be followed by Event 204 when a hydraulic
function is selected.
Event Code 320
Step 1: Check line contactor (L) tip condition and con-
tactor for binding.
NOTE
• If: Tips correct and contactor not binding.
Truck will function using factory default settings.
– Then proceed to Step 2.
Step 1: Re-key truck.
Step 2: Check B+ cable condition and connections be-
tween line contactor (L) and ACCESS 3. • If: Event clears.
– Then verify Features & Performance settings
• If: Cable condition and connections correct.
are correct for application and perform C1 & C2
– Then replace ACCESS 3. calibrations.

• If: Event does not clear.

– Then replace ACCESS 3.

NOTE
If truck operates this could be a random nuisance
event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 3.

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ELECTRICAL
Event Code 321

Event Code 321 Event Code 322

ACCESS 3 FAN1 inoperable ACCESS 3 temperature out of range

NOTE NOTE
Truck will continue to operate; performance may at
Truck will continue to operate; performance may at
times be reduced to manage controller thermal limits.
times be reduced to manage controller thermal limits.
Restricted air flow in FAN1 duct may cause this event.
Restricted air flow in FAN1 duct may cause this event.
Step 1: Connect DVOM to fan wires 2968 (+) and 5902
Step 1: Check controller temperature using Analyzer
(-). Enter Analyzer menu A4.3, press enter/return to
menu A2.3.13.
drive FAN1. Seat switch must be closed.

• If: Fan operates.

• If: 75° C (167° F) or greater.
– Then proceed to Step 2.
– Then check fan duct for restrictions.

• If: Fan does not operate and 32 to 37 Vdc.

• If: Less than 75° C (167° F).
– Then proceed to Step 3.
– Then replace FAN1.
Step 2: Drive Fan 1 using Analyzer menu A4.8 and
• If: Fan does not operate and 0 Vdc. check for air flow restrictions. Seat switch must be
– Then proceed to Step 2. closed.

Step 2: Connect DVOM between CA402-29 (+) and • If: Fan operates and duct is clear.
CA402-28 (-). Enter Analyzer menu A4.3, press enter/
– Then proceed to Step 3.
return to drive FAN1. Seat switch must be closed.

• If: 32 to 37 Vdc.
• If: Fan does not operate.
– Then follow Event code 321 procedures.
– Then check wiring and connections between
CA402-28 & 29 and FAN1. Step 3: Re-key truck.

• If: 0 Vdc. • If: Event does not clear.

– Then replace ACCESS 3. – Then replace ACCESS 3.

Figure 16593

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 ELECTRICAL
Event Code 323

Event Code 323 • If: 0.2 Vdc.

– Then check wiring between CA402-24 and
Traction motor (M1) over temperature CA603-6.
Step 1: Check M1 thermal sensor (TS1) using Ana-
lyzer menu A2.3.11 (M1 Temp).
• If: Greater than 0.2 Vdc.
– Then replace ACCESS 3.
• If: 160° C (320° F) or greater.
– Then proceed to Step 2.

• If: Temperature less than 160° C (320° F).

– Then re-key truck and monitor event fre-
quency.
Step 2: Determine if truck is under extreme duty cycles
or high ambient temperatures.

• If: Extreme duty cycles or high ambient tempera-

tures.
– Then continue to use truck.
Note: If extreme duty cycles are normal for application,
consider installing Traction Motor Cooling Fan Kit (see
PF16772).

• If: Duty cycles and ambient temperature normal. Figure 16594

– Then proceed to Step 3.

Event Code 324
Step 3: Check TS1 voltage between B- and CA603-6.
Step 1: Re-key the truck.
• If: 0.2 Vdc.
• If: Event does not clear.
– Then proceed to Step 4.
– Then replace ACCESS 3.
• If: Greater than 0.2 Vdc.
Note: If truck operates this could be a random nui-
– Then proceed to Step 6. sance event. Monitor event frequency. If it gradually in-
Step 4: Check wiring between at CA603-5 and creases for no apparent reason, replace ACCESS 3.
CA402-25.

• If: Wiring correct. Event Code 325

– Then proceed to Step 5. Step 1: Re-key the truck.
Step 5: Disconnect CA603. Check resistance of TS1 • If: Event does not clear.
between PC603-5 and PC603-6.
– Then replace ACCESS 3.
• If: Greater than 1.8K ohm.
Note: If truck operates this could be a random nui-
– Then replace Traction motor (M1). sance event. Monitor event frequency. If it gradually in-
creases for no apparent reason, replace ACCESS 3.
• If: 0.5K to 1.8K ohm.
– Then replace ACCESS 3.
Step 6: Check voltage between B- terminal on
ACCESS 3 and CA402-24.

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ELECTRICAL
Event Code 326

Event Code 326 • If: Less than 10.8 Vdc or greater than 11.3 Vdc.
– Then replace ACCESS 3.
Traction POT 1 out of electrical limit
Step 1: Check accelerator potentiometer (POT1) volt-
age using Analyzer menu A2.3.8.

• If: 0.2 V pedal released to 4.5 V pedal fully de-

pressed.
– Then calibrate accelerator potentiometer
(POT1) using Calibration menu C1.

• If: 4.8 V or greater.

– Then proceed to Step 2.
Step 2: Check voltage with DVOM between CA612-A
(+) and CA612-C (-).

• If: 10.8 to 11.3 Vdc.

– Then proceed to Step 3.

• If: Less than 10.8 Vdc or greater than 11.3 Vdc.

– Then proceed to Step 5.
Step 3: Check voltage between CA612-B (+) and
CA612-C (-). Figure 16595

• If: 0.2 Vdc pedal released to 4.8 Vdc pedal fully de-
Event Code 330
pressed.
Step 1: Re-key truck.
– Then proceed to Step 4.

• If: Greater than 4.8 Vdc or voltage doe not change

• If: Event does not clear.
as pedal is depressed. – Then replace ACCESS 3.
– Then replace Pot 1.
Step 4: Check voltage between CA402-16 (+) and Event Code 399
CA402-15 (-).
Step 1: Re-key truck
• If: Voltage does not change as pedal is depressed.
• If: Event does not clear.
– Then check wiring between CA402-16 and
– Then replace ACCESS 3.
CA612-B.

• If: 0.2 Vdc pedal released to 4.8 Vdc pedal fully de-
pressed.
FWD/REV
– Then replace ACCESS 3. ACCESS 3 sees both directional switches closed
Step 5: Check voltage with DVOM between CA402-3 at the same time
(+) and CA402-15 (-). Note: If the message only occurs when a direction is
selected, then check wiring between directional
• If: 10.8 to 11.3 Vdc.
switches and ACCESS 3.
– Then check connections and wiring between
CA402 and CA612.

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 ELECTRICAL
FWD/REV

Step 1: Check switch inputs using Analyzer menu • If: Less than 33 Vdc at both test points.
A2.3.1 for forward switch (FS) and A2.3.2 for reverse
switch (RS) with key on, seat switch closed and direc- – Then replace ACCESS 3.
tion control in neutral. ON indicates direction requested
(switch closed), OFF indicates direction not selected
(switch open).

• If: FS, RS or both switches indicate ON with direc-

tion control lever in neutral.
– Then proceed to Step 2.

• If: Both switches do not indicate ON with direction

control lever in neutral.
– Then re-key truck.
Step 2: Check voltage between wires 2925 (+) and
2926 (-) at (RS) and between wires 2924 (+) and 2927
(-) at (FS) with key on, seat switch closed and direction
control in neutral.

• If: 33 to 38 Vdc (36 volt) or 45 to 52 Vdc (48 volt)

for both.
– Then switches open - proceed to Step 4.

• If: Less than 33 Vdc (36 volt) or 45 Vdc (48 volt) on

either.
– Then replace switch with low voltage reading.

• If: Less than 33 Vdc (36 volt) or 45 Vdc (48 volt) for
both.
– Then proceed to Step 3.
Step 3: Check voltage between B- and CA402-5 and 6
on ACCESS 3, with key on, seat switch closed and di-
rection control in neutral. Step 1:

• If: 33 to 38 Vdc (36 volt) or 45 to 52 Vdc (48 volt)

on both connections.
– Then check wiring between directional
switches and ACCESS 3.

• If: Less than 33 Vdc (36 volt) or 45 Vdc (48 volt) on

either.
– Then replace ACCESS 3.
Step 4: Check voltage between B- and CA402-5 & 6 on
ACCESS 3, with key on, seat switch closed and direc- Figure 16626
tion control in neutral.

• If: 33 to 38 Vdc present at either or both test points.

– Then a short to (B+) exist in circuit between FS
and CA402-5 or RS and CA402-6. Repair/replace
as necessary.

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ELECTRICAL
Creep Speed Only

Creep Speed Only

Symptom indicates ECR1 component or circuit open at
power up, refer to Events 314 and 326 for additional
information.

No Traction/No Lift/BDI = 0%
Symptom indicates line contactor tips closed prior to
request, follow Event 306 procedures.

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BRAKE

267
Notes:

268
 BRAKE
Service Brake

Service Brake pressure is applied to four pistons through passages

within the torque plate. The pistons squeeze the lining/
rotor between the inner stator and outer stator.
Operation
The service brake is actuated by hydraulic oil entering
an inlet port located on the back of the torque plate. Oil

Left and Right is Determined from the Operator’s Perspective

(1) Lining/Rotor Assembly (5) Seal
(2) Inner Stator (6) Wiper
(3) Torque Plate Right Hand (Shown) (7) Piston
(4) Bleed Screw (8) Outer Stator

Figure 17341

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BRAKE
Service Brake

Brake Pedal Mounted on the brake pedal bracket is filter block

(FIL1) for the horn (HN1).
(Refer to Figure 17470)
Mounted on the brake pedal bracket is horn (HN1) for
Inspect brake pedal for worn or damaged parts and re- sounding an audible alarm.
place as needed.
Mounted to the brake pedal bracket is the service
Mounted on the brake pedal bracket is switch (BRS1) brake valve.
to activate the brake lights when the brake pedal is de-
All fittings have an o-ring face seal. If these lines are
pressed.
opened, the o-ring must be replaced.

(1) Right Hand Brake Assembly

(2) To Hydraulic Reservoir
(3) To Steer and Brake Pump
(4) Cooling Fan
(5) BRS1
(6) FIL1
(7) Brake Pedal
(8) Brake Pedal Mounting
Bracket
(9) Horn (HN1)
(10) Part of Power Unit
(11) Brake Valve
(12) Left Hand Brake Assembly

Figure 17470

NOTE
All lines contain an O-Ring Face Seal Fitting. If any of
the line are opened the O-Ring must be replaced to
prevent oil leakage at the connection.

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 BRAKE
Service Brake

Shimming the Brake Pedal Measure the gap between the "upstop" and brake arm.
Refer to the following chart to determine the number of
(Refer To Figure 17471)
shims needed. Example: If gap measurement =
Brake pedal should be in the normal operating position 3.50 mm (0.14 in) then 2 shims will need to be added
(pedal resting atop the brake arm). to plunger.

Pedal in Normal Operating Position (Pedal Resting on

Arm with No Pressure Applied to Pedal)
(1) Brake Plunger (4) Upstop
(2) Measure Gap (5) Brake Valve
(3) Brake Arm

Figure 17471

Disconnect brake arm and plunger from brake valve.

Install appropriate number of shims, refer to Chart 1,
onto the brake valve plunger and secure with retaining Chart 1 Gap Measurement - Shims
ring.
Gap Measurement Number of
mm (in) Shims

0.00 - 1.78 (0.00 - 0.07) 0

1.79 - 3.35 (0.07 - 0.13) 1
3.36 - 4.93 (0.13 - 0.19) 2
4.94 - 6.50 (0.19 - 0.25) 3
6.51 - 8.08 (0.25 - 0.31) 4
8.09 - 9.65 (0.31 - 0.38) 5
9.66 - 11.23 (0.38 - 0.44) 6
11.24 - 12.80 (0.44 - 0.50) 7
12.81 - 14.38 (0.50 - 0.56) 8

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BRAKE
Service Brake

Connect brake arm and plunger.

WARNING
With brake pedal in the normal operating position, ver-
ify the brake arm is against the "upstop". If not, addi- AVOID HIGH PRESSURE FLUIDS-Escaping fluid un-
tional shim(s) will need to be added until it is. der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
Verify service brake operation by pressing on the brake lines. Tighten all connections before applying pres-
pedal several times to see if it returns to the "upstop". sure. Keep hands and body away from pin holes which
If not, it may be necessary to add a shim(s) to the eject fluids under high pressure. Use a piece of card-
plunger. board or paper to search for leaks. Do not use your
Verify that brakes are not dragging (noticeable when hand.
coasting to a stop). If brakes are dragging then remove Any fluid injected into the skin under high pressure
a shim from the plunger and recheck. should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
Verify service brake and truck operation after shim- is a delayed onset of pain, and serious tissue damage
ming is complete. may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
Brake Assembly Removal type of injury.
Remove locknut, lockwasher and tabbed washer and
(Following Is For One Service Brake Assembly)
remove axle hub assembly. Refer to Chapter M3.0 for
Lower forks, disconnect and remove battery. Elevate axle hub assembly removal procedures. Be prepared
and securely block truck so drive tires are off floor. Re- to catch oil.
fer to Control Of Hazardous Energy section, "Lifting
Disconnect hose from service brake assembly. Be pre-
and Blocking" in service manual for lifting and blocking
pared to catch oil.
procedures.
Remove 10 screws and flatwashers that mount service
brake assembly to axle mount.
WARNING
Wear appropriate items, such as safety glasses and NOTE
steel-toed shoes whenever performing maintenance
Screws that mount the Left hand and Right hand brake
work. Do not place fingers, hands or arms through
assemblies are different lengths.
mast or position them at pinch points.
In this section you may be required to lift and block the Keep mounting screws with there respective brake as-
truck and mast or raise and lower different components sembly.
for removal and installation. Make sure lifting device
Remove service brake assembly from axle mount and
and sling are sufficiently rated to withstand the weight
place on a clean work surface for disassembly.
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information. Disassembly of Brake
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the Brake linings are susceptible to contamination. When
mast, disconnect electrical connections and hydraulic installing or servicing brakes, keep all
lines. "Control of Hazardous Energy" section provides oil, fluids and any other contaminants away from lin-
information for performing the above procedures along ings.
with some additional information on other procedures
dealing with truck maintenance. This section should be Remove screws and nuts and remove outer stator.
read and reviewed prior to mast removal, installation Remove lining/rotor assembly and inner stator.
and maintenance as outlined in this section.
Remove drive tire. Refer to Chapter M3.0 for drive tire
removal.
Remove differential axle. Refer to Chapter M3.0 for
axle removal procedures. Be prepared to catch oil.

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 BRAKE
Service Brake

Lining/Rotor Inner And Outer Stator

The minimum overall thickness of lining/rotor pads (lin- 12.7 mm
ing) is 8 mm (0.030 in) on either side. Refer to Figure (0.50 in)
17337. Replace lining/rotor if thickness is 8 mm
(0.030 in) or less.

Outer Stator

Figure 17339

8 mm (0.030 in) Piston, Wiper and Seal Removal

Measurement Taken from Either Side If any indication of fluid leakage appears around piston
Lining/Rotor Assembly areas, replace seal and wiper.

Figure 17337 NOTE

The minimum thickness of the inner stator is 12.7 mm Service brake assembly should be removed from truck
(0.50 in). To check for wear, measure the depth of the before disassembling pistons, wipers or seals.
stator grooves created by the lining. Refer to Figure
17338. Replace stator if thickness is 12.7 mm (0.50 in) Wipers and seals should not be reused. Leakage may
or less. result if brakes are reassembled with used or damaged
components. Take caution not to scratch or nick piston
bores or outside piston surface when removing pis-
tons, wipers and seals.
Inner Stator
To remove piston, insert a 40 mm (1.5 in) diameter, ex-
pandable, piston removal tool, Crown Part Number
126431, into piston bore and tighten until secure. Pull
piston out of torque plate with a slight rocking motion.
Refer to Figure 17468 for a cross sectional view of plug
and piston.

12.7 mm NOTE
(0.50 in) When removing piston, the bleeder plug or hydraulic
inlet port must be open. If not open, a vacuum will be
Figure 17338
created making piston removal difficult.
The minimum thickness for the outer stator is 12.7 mm
(0.50 in). To check for wear, measure the depth of the
stator grooves created by the lining. Refer to Figure
17339. Replace stator if thickness is 12.7 mm (0.50 in)
or less.

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BRAKE
Service Brake

Install outer stator using six screws, flatwashers and

nuts. Torque screws 45-55 Nm (35 - 40 ft lb). Refer to
Figure 17336 for torque sequence.

(1) Expandable Rubber Plug Piston

Removal Tool Part Number 126431
(2) Piston

Figure 17468 Figure 17336

Remove wiper by sliding a small, flatblade screwdriver

under the bottom of the wiper. With small hammer, Service Brake Installation
strike screwdriver and drive wiper out of bore.
Left and right hand service brakes assemblies are de-
Remove seal with seal pick. termined by location of the hydraulic port on back of the
torque plate. When installing service brakes, be sure
the hydraulic port on back of the service brake is on
Wiper, Seal & Piston Installation side closest to the operator compartment (away from
Clean all metal parts prior to assembly. Using low pres- forks) and aligned with axle mount through hole.
sure air, blow excess cleaning solution off of all parts Install service brake assembly on axle mount.
and out of all fluid passages.
Secure with ten screws and flatwashers. Torque
Apply a thin coat of hydraulic oil to seals prior to instal- screws to 271.2 ± 27.1 Nm (200 ± 20 ft lb)
lation.
Install piston seal first in seal grooves in piston bore. NOTE
Install wiper in piston bore groove with wiper facing out. Screws that mount the Left hand and Right hand ser-
vice brake assemblies are different lengths. Use cor-
After installing wiper in bore, seat wiper by placing a rect length screws for mounting service brake assem-
cylindrical object, such as a 19 mm (0.75 in) drive blies.
socket on wiper and tapping lightly. Cylindrical object's
diameter must be slightly larger than the piston outside Connect hydraulic line to back of service brake assem-
diameter and less than the wiper outside diameter. bly. Hold connector located on back of torque plate with
wrench to prevent overtightening.
Install piston in piston bore.
Install axle hub assembly and differential axle assem-
bly. Refer to Chapter M3.0 for installation procedures
Service Brake Assembly and torque values.
If piston seal replacement is not necessary. Clean the
exposed portion of piston with clean rag. NOTE
Install inner stator and lining/rotor assembly in torque The oil seal for axle hub assembly must be replaced
plate. Refer to Figure 17341. each time the service brakes are removed and rein-
stalled to prevent oil leakage.

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 BRAKE
Service Brake

Service Brake Bleeding Drive Tire Installation

Connect battery and power up truck (steer pump motor Turn truck off and disconnect battery.
must be running).
Install drive tire. Refer to Chapter M3.0 for lug nut in-
Brake linings are susceptible to contamination. When stallation.
installing and/or servicing brakes, keep all fluids from
Repeat procedures for remaining service brake as-
contacting Brake Linings.
sembly.
Loosen the two bleed screws on top of each brake. Be
Lower truck onto floor and remove jack stands and
prepared to catch oil.
blocking. Chock drive wheels. Disconnect lifting devise
Slowly depress brake pedal. Allow air-oil mixture to and remove jack.
flow until a solid stream of oil is achieved.
Install and connect battery.
Torque bleed screws 17-23 Nm (150-200 in lb).
Check oil level in hydraulic reservoir and check for oil
leaks.
Bleed Screws Remove chocks and verify service brake and truck op-
eration.
Check for unusual noises, clicking, grinding etc. com-
ing from brake assembly.

Service Brake Adjustments

No adjustments required.

Service Brake Valve

No adjustments required.
Input pressure 8274 kPa (1200 psi).
Output pressure 5516 kPa (800 psi).
Plunger travel 8.8 mm (0.346 in).
Figure 17469
Plunger force 139 kg (306 lb).

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Notes:

276
 BRAKE
Parking Brake

Parking Brake

Operation
The parking brake is applied with a switch (PRKA, B)
mounted on the console, to the right of the steering col-
umn, refer to Figure 17531, or the optional seat activa-
tion of the parking brake whenever the operator leaves
the seat.

Parking Brake Switch (PRKA, B)

shown in “APPLIED” position

(1) Left and Right is Determined from the Operator’s Perspective

(2) Brake Cylinder
(3) Brake Shoe
(4) Brake Hub
(5) Springs

Figure 17532

Figure 17531 When the parking brake switch is depressed (set) the
cylinder pulls the shoes against the brake hub mounted
on the traction motor. Refer to Figure 17532.

Inspection
During each planned maintenance inspection, check
brakes for any damaged parts and free movement of
the brake mechanism.

Cylinder
Inspect the cylinder for any leakage around seals and
fittings. Refer to Cylinder sections for maintenance and
parts breakdown of cylinder and seal kit part number.
Brake linings are bonded to the shoe. It is important to
observe the minimum allowable thickness.
Minimum lining thickness at the point of greatest wear
is 2.0 mm (0.079 in). Refer to Figure 17533.

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BRAKE
Parking Brake

Brake Hub Replacement of Brake Shoes

Inspection of the brake hub is required during each Brake shoes that show excessive dirt, uneven wear, or
planned maintenance inspection. If any scoring of the improper braking should be replaced. Refer to Brake
drum occurs, a new brake hub must be installed. Shoe Inspection.

NOTE
CAUTION
To avoid uneven braking both brake shoes should be
Brake linings are susceptible to contamination. When
replaced at the same time.
installing or servicing the brakes. Keep all oil, fluids or
any other contaminants away from linings.
Adjustment
Adjustment of the park brake is necessary after:

• Installation of new brake shoes

• Replacement of brake hub

• Repair and or replacement of the traction motor

(1) Brake Shoe Lining
(2) Minimum Thickness

Figure 17533

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 BRAKE
Parking Brake

Adjustments When Replacing Brake CAUTION

Shoes or Brake Hub
Truck must be turned on and seat switch activated for
Raise drive tires - block and secure. Refer to "Lifting the parking brake to be released. Make sure the drive
and Blocking" in “Control of Hazardous Energy” section tires are off of the ground and the vehicle is blocked
for procedures on lifting, blocking and securing truck. and secure. Refer to Control of Hazardous Energy sec-
tion.
Remove floor mat and floor board covers in operator
compartment. Release the parking brake by placing the key switch in
the "on" position, place the park brake switch (PRKA,
To center the brake shoes to the brake hub, loosen the
B) in the released position and place approximately
four backing plate screws. Tighten the clamp rod unit
7.5 kg (20 lb) on the operator seat. The truck must be
until the shoes firmly contact the drum. Tighten the four
turned on and seat switch activated for the parking
backing plate screws. Refer to Figure 17534.
brake to be released. Make sure the drive tires are off
of the ground and the vehicle is blocked and secure.
Place 0.38 mm (0.015 in) thick shims between brake
shoe and brake hub at top of brake shoes to set run-
ning clearance. Refer to Figure 17535.
Tighten clamp rod nut until snug.
Remove shims and tighten lock nut on clamp rod.
Refer to Figure 17536 and Chart 1 for correct torque
values.

Traction Motor

Left and Right is Determined from the Operator’s Perspective

(1) Clamping Rod
(2) Backing Plate Screws

Figure 17534

Left and Right is Determined from the Operator’s Perspective

(1) Clamping Rod
(2) Running Clearance

Figure 17535

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BRAKE
Parking Brake

Park Brake Release Manifold

When hydraulic pressure is lost the parking brake will Traction Motor
be automatically set. In order to move the truck to an
area for maintenance, the parking brake must be re-
leased using the manual release valve on the park
brake release manifold block. It's located under the
floorboard, to the right of the hydraulic pump motor
(M2). Refer to Figures 17537 and 17538.

Figure 17536

Chart 1 Torque Table

(1) Backing Plate Mounting Screws 24.5 ± 7 Nm (18 ± 5 ft lb)

(2) Brake Shoes to Backing Plate Mounting Screws 24.5 ± 7 Nm (18 ± 5 ft lb)
(3) Brake Hub to Motor Mounting Bolt 101.5 ± 13.5 Nm (75 ± 10 ft lb)
(4) Locking Nuts for Adjustment Rod 43.5 ± 7 Nm (32 ± 5 ft lb)
(5) Pivot Arm to Ball Joint Nut 43.5 ± 7 Nm (32 ± 5 ft lb)
(6) Ball Joint to Cylinder Rod 43.5 ± 7 Nm (32 ± 5 ft lb)

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 BRAKE
Parking Brake

Manually Releasing the Parking

Brake
(Refer to Figure 17537)
Remove cap covering the hand pump.
Depress and hold the manual release valve in the de-
pressed position.
Operate the hand pump by pushing down and pulling
up while keeping the manual release valve depressed.
Continue until the parking brake is fully released.

NOTE
The manual release valve will be held in the depressed
position by the pressure releasing the parking brake.
Manually Applying the Parking Brake
Pull up on the manual release valve to release the
pressure holding the parking brake released.

Parking Brake Solenoid

Parking brake solenoid, SV2, removes pressure from (1) Hand Pump
the parking brake cylinder to apply the parking brake. (2) Manual Release Valve
Coil voltage is 36 volts and coil resistance is 90 ohms. (3) SV2 Parking Brake Solenoid
SV2 requires no adjustments. Refer to Figures 17537
and 17538.
Figure 17537

(1) Park Brake Release Manifold Block

(2) Hand Pump
(3) Manual Release Valve
(4) SV2 Park Brake Solenoid

Figure 17538

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Notes:

282
STEERING

283
Notes:

284
 STEERING
Steering

Steering
Your truck is equipped with a hydraulic steering sys-
tem. A hydrostatic steering control unit, located in the
control column, is coupled via hydraulic tubes and
hoses to the steering axle, mounted near the back of
the power unit, used to actuate the steering.

SCU

Figure 17349

Hydrostatic Steering Unit

The hydrostatic steering unit (open center non-reac-
tion) mounts in the control column below the steering
wheel. The non-reaction unit maintains the steered po-
sition when the operator releases the steering wheel.
The cylinder ports are blocked in the neutral valve po-
sition. The operator must steer the drive wheel back to Figure 17350-01
the straight ahead position.
1 Clamp
The steering unit meters a proportional amount of oil to
2 Tube Clamp
the steering motor when the wheel is rotated. This
pressurized oil is supplied by the PS pump, and is sup- 3 Part of Power Unit
plied to the appropriate side of the steering motor by
the direction of rotation of the steer control unit via the WARNING
steering wheel. When the steering wheel rotation is
stopped, the steer motor ports are blocked to hold the The truck steering can be reversed by incorrectly con-
steering in that position. In the event that pump flow is necting the hydraulic hoses. Care should be exercised
stopped, the steer unit can be manually rotated to when maintenance is performed on the steering sys-
pump flow to the appropriate steer actuator port by tem. Prior to disassembly, mark hose and tube loca-
turning the steering wheel in the desired direction, thus tions so they can be properly assembled.
allowing emergency steering. After completing maintenance, always check to be
Steer circuit relief pressure is non-adjusting and preset sure steering system is functioning properly.
to 9655 kPa (1400 psi). Normal steering pressures are
2758 - 5516 kPa (400 - 800 psi).

NOTE
The clamps shown at the right secure steer unit hy-
draulic tubes to the power unit and must be securely in
place to prevent fluid leakage.

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STEERING
Steering

Steering Column Assembly Column

Refer to the following procedures and specifications Before removing shaft assembly from column, remove
when assembling or disassembling the steering col- brush holder and brushes or they will be damaged. Re-
umn. fer to Figure 17353-01.
Refer to Figure 17352-01. Apply 1.5 to 2 turns of black
electrical tape around the upper shaft at positions
where wires enter tube, covering solder area on con-
tact ring and wire entering tube.

Figure 17352-01

1 Electrical Tape
2 Solder Area
3 Upper Shaft
4 Insulator
Figure 17351-01
5 Contact Ring
1 Steer Unit
2 Mounting Bracket
3 Steering Column
4 Steering Wheel
5 Directional Control
6 Release Lever
7 Gas Cylinder

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 STEERING
Steering

Apply a small amount of oil (063001-002) to outside of Gas Cylinder

o-ring at bottom of lower shaft. Refer to Figure
17353-01.

Figure 17354-01

1 Part of Column
2 Release Head
3 Retaining Ring
4 Release Lever
5 Roll Pin
Figure 17353-01
6 Gas Cylinder

1 Column Assembly 7 Part of Power Unit

2 Brush
3 Brush Holder
4 Upper Shaft
5 Lower Shaft
6 O-Ring

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STEERING
Steering

Screw gas cylinder threaded shaft into threaded hole in

release head until plunger pin on gas cylinder contacts
bottom edge of release lever. Refer to Figure
17355-01.

Figure 17355-01

1 Release Head
Figure 17356-01
2 Roll Pin
3 Release Lever 1 Bracket
4 Jam Nut 2 Cam Lever
5 Gas Cylinder 3 Forward Switch
6 Pin Contacts Release Lever 4 Reverse Switch

Continue to screw the gas cylinder into head until re- When installing the cam lever into bracket, be sure to
lease lever moves to its maximum position and lever is orient handle in correct position. Refer to 17357-01.
not loose within head. Screw gas cylinder another 1/4
rotation and lock in position by tightening jam nut.
Rotate gas cylinder body until lower mounting tab is
parallel with release head.

Directional Control
Apply a small amount of grease (063002-007) to cam
lever mounting bracket bores. Refer to Figure
17356-01.

Figure 17357-01

1 Orient cam lever as shown for North American trucks. Orient

cam lever on other side (rotate 180°) for European trucks.
2 Cam Lever
3 Bracket

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 STEERING
Steering

Steering Wheel Removal 5. Remove jam nut. Refer to Figure 17359-01.

1. Disconnect battery and chock drive wheels.

2. Position steering column in convenient position to
allow for steering wheel removal.
3. Remove Horn Button. Refer to Figure 17358.

Horn Button

Figure 17359-01

1 Jam Nut
2 Horn Wires
Figure 17358

4. Disconnect wires from horn contact rings.

NOTE
Horn contact rings do not need to be removed from the
steering wheel.

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STEERING
Steering

6. Position horn wires in wheel puller, Part Number Steering Wheel

129253, notch. Refer to Figure 17360-01.
The two notches on the upper horn switch contact,
NOTE which are directly opposite of each other, must be
aligned with the two brass inserts in the steering wheel.
Wires must be positioned inside of puller as they could
be pinched during the removal of the steering wheel.
7. Use M8 x 85 mm long bolts, part number
060063-009, with wheel puller, part number
129253. Refer to Figure 17360-01.
8. Turn each bolt equally to prevent steering wheel
from binding.
9. Remove steering wheel from steering shaft.

NOTE
The use of a rubber mallet may be needed to initially
loosen the steering wheel from the steering shaft by
striking upwards on bottom of the steering wheel base.

Figure 17361-01

1 Notches in Upper Contact Must Align with Inserts

2 Upper Contact
3 Steering Wheel
4 Brass Insert

Figure 17360-01

1 Insert Horn Wires Here to Prevent Pinching of Wires

2 Bolt 060063-009
3 Wheel Puller 129256

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 STEERING
Steering

Final Assembly
1. Apply a small amount of anti-seize compound part
number (065005-003) on tapered area of steering
shaft prior to installing steering wheel. Do not get
any on the threaded portion of the shaft. This will
make wheel removal easier.
2. When installing steering wheel on shaft, align
splines and push down until taper in steering wheel
seats with taper on shaft. Secure with jam nut. Do
not over tighten - torque to 36 Nm (27 ft lb).
3. Apply a small amount of grease (063002-007) on
the outside diameter of tilt pin and install release
head (with gas cylinder included). Secure with re-
taining ring. Release head (with gas cylinder) must
rotate freely on the tilt pin, without excessive free
movement; 0.025 mm (0.001 in) maximum move-
ment.
4. Apply a small amount of grease part number Figure 17846-01
(063002-007) to gas cylinder lower end mounting
pin (included with power unit frame) and position 1 Steer Cylinder Assembly
gas cylinder and column assembly onto frame. The 2 Steer Tire Assembly
fit of the gas cylinder to its mounting pin must be
3 Battery Compartment
held and must not have excessive free movement
0.050 mm (0.002 in) maximum.
NOTE
5. After steering column assembly is mounted to
Orientation of cover shown is for truck with 840 and
frame, check tilting and locking functions for proper
915 mm (33 and 36 in) Battery Compartment. Refer to
operation. Check the full up and axle back posi-
Figure 17846-01.
tions. The full up (forward) position should be 16° ±
2° and the full back should be 40° ± 2° from verti- Your truck has an articulated steering axel. There are
cal. no adjustments required. Forged spindles pivot on
each end of the axle. A steering link is connected to the
spindle and steering cylinder. There are six lubrication
Steer Axle Assembly fittings on the axel assembly: one on each spindle and
one on each steering link pin.
Steer Tire
When replacing the steer tire, make sure the composi-
tion and size are such that maneuverability, stability
and braking requirements are maintained. Both steer
tires should be replaced at the same time to maintain
equal tire circumference.
Refer to the maintenance ITD chapter for tire informa-
tion.
The steer tire is a press-on type; press the old tire off
the hub and press new tire on. The outside of the hub
must be pressed flush with the outside edge of the tire.

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STEERING
Steering

Torque Requirements

Figure 17847-01

1 King Pin
2 Spindle
3 Torque to 50 - 60 Nm (37 - 44 ft lb). Then rotate spindle three
times through its full range of movement, loosen nut until
free and torque to 130 - 140 Nm (96 - 103 ft lb)

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 STEERING
Steering

1 Tapered Roller Spindle Bearing

2 Spindle
3 Tapered Roller Wheel Bearing
4 Wheel and Hub
5 Wheel Hub Oil Seal
6 King Pin
7 Torque 114 - 128 Nm (84 - 94 ft lb)
8 Torque to 50 - 60 Nm (37 - 44 ft lb). Then rotate spindle three times
through its full range of movement, loosen nut until free and torque
to 130 - 140 Nm (96 - 103 ft lb)

Figure 17871-02

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STEERING
Steering

The tapered roller spindle bearings, index 1, on the

steer wheel spindle, must be packed with grease,
Crown Part Number (063002-034) or equivalent prior
to assembly. The cavity with in the wheel hub, index 2,
should be filled with grease, Crown Part Number
(063002-034). Refer to Figure 17871-01.
The castle nut on the king pin, index 6, should be tight-
ened 50 - 60 Nm (37 - 44 ft lb). Rotate hubs stop to
stop a minimum of three times. Loosen nut until free.
Re-tighten nuts to 130 - 140 Nm (96 - 103 ft lb). If nec-
essary (to install cotter pin), tighten nut to the next
nearest slot to align with hole in spindle. Refer to Fig-
ures 17847-01 and 17871-01.
The tapered roller wheel bearings, index 3, on the steer
wheel spindle, must be packed with grease, Crown
Part Number (063002-034) or equivalent prior to as-
sembly. The cavity within the wheel hub, index 4,
should be filled with grease, Crown Part Number
(063002-034). The wheel hub oil seal, index 5, has two
sealing lips. The seal should be installed with the
spring loaded lip toward the bearing side. Refer to Fig-
ure 17871-01.
Torque the steering cylinder cap screws, index 7, 114
- 128 Nm (84 - 94 ft lb). For all remaining screws and
nuts refer to Lubrication and Adjustment for torque val-
ues and procedures. Refer to Figure 17871-01.
Torque the mounting clamp screw nuts, index 4, to se-
cure to Steer Axle mounting point 200 - 220 Nm (147.5
- 162 ft lb). Refer to Figure 17872-02.
Figure 17872-02

1 Part of Power Unit

2 Mounting Clamp
3 Steer Axle Beam
4 Nut Torque to 200 - 220 Nm (147.5 - 162 ft lb)

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 STEERING
Steering

Steer Axle Positioning The steer axle mounted with the four-hole bolt pattern
closest to the fork end of truck for trucks with 840 or
Your truck has one of three battery compartment sizes 915 mm (33 or 36 in) battery compartment and
685, 840 or 915 mm (27, 33 or 36 in) and two wheel- 1400 mm (55.0 in) wheelbase. Refer to Figure
bases. The 685 mm (27 in) battery compartment has a 17849-01.
1270 mm (50.0 in) wheelbase and the 840 and
915 mm (33 and 36 in) utilize a 1400 mm (55.0 in)
wheelbase. Refer to truck Data Plate for battery com-
partment size.
Refer to the Maintenance ITD chapter for tire informa-
tion.

WARNING
Incorrect mounting of articulation casting and/or steer
axel mount can result in the handling characteristics of
the truck to be altered. Proper positioning of the articu-
lation casting and steer axle mount, is important for
safe operation of the truck.
When assembling the articulation casting, be sure to
note the position. When mounting the articulation cast-
ing, the long end of the casting should always face to- Figure 17849-01
wards the fork end of truck regardless of battery com-
partment size or wheelbase. Refer to Figure 17848-01. 1 Steer Axle Mount
2 133 mm (5.25 in)

The steer axle mount is mounted with four bolt-hole

pattern closest to the rear of the truck for trucks with
685 mm (27 in) battery compartment and 1270 mm
(50.0 in) wheelbase. Refer to Figure 17850-01.

Figure 17848-01

1 Articulation Casting
2 Long End Mounted Towards Fork End, Front of Truck

Figure 17850-01

1 Steering Axle Mounting Position of 1270 mm (50.0 in)

Wheelbase Truck
2 133 mm (5.25 in)

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Notes:

296
LIFTING MECHANISM

297
Notes:

298
 LIFTING MECHANISM
Mast

Mast Bearing Cap Torque Requirements

In this section you will be required to lift and block the Torque the four bolts securing the bearing caps to the
truck and mast, use a hoist to raise and lower different mast and drive unit to 70 - 80 Nm (52 - 59 ft lb). Refer
components for removal and installation. It will be nec- to Figure 17405-01. Flatwashers are required under
essary to disconnect and remove the battery from the the bolt heads to obtain the correct torque value.
truck, disconnect tilt cylinders from the mast, discon-
nect electrical connections and hydraulic lines. Section
MA, "Control of Hazardous Energy" provides informa-
tion for performing the above procedures along with
some additional information on other procedures deal-
ing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.

WARNING
Wear appropriate protective items such as safety
glasses, work gloves, and steel-toed shoes, whenever
performing maintenance work on Crown equipment.
The mast is constructed of hot rolled carbon steel and
the sections telescope on steel alloy column rollers.
Figure 17405-01
Two lift cylinders, two tilt cylinders and one carriage
cylinder (TT and Quad Mast Only) are used for all lift/ 1 Flatwasher
lower and tilt operations. Lift chains, control cables and
2 Bearing Cap
hydraulic lines are routed throughout the mast assem-
3 Part of Mast
bly.
4 Bearing
5 Torque Bolts 70-80 Nm (52-59 lb ft)

Mast Flaking
It is not uncommon for a new mast to appear as if it is
flaking or peeling. This appearance is an indication that
the rollers are seating to the mast channel and is con-
sidered normal.
Eventually, this condition will disappear. Grease ap-
plied to the channel will retain these particles. If flaking
continues, column rollers should be checked to see if
they need to be re-shimmed.

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LIFTING MECHANISM
Mast

Mast Testing (Assembled) Shim Basics

With the mast assembled, there are some tests that The mast is designed to be at its tightest point when
can be made to verify that column rollers are riding cor- fully extended and its loosest when completely low-
rectly. ered. This allows column rollers to move freely as the
Inspect each channel for roller tracking path. The only mast extends while providing maximum stability with
area that should show wear is the flange of the channel mast fully extended.
where the roller rides, refer to Figure 16947. The chan- Each mast is designed to be wider at the bottom than
nel should not show signs of any cutting or grooving. If the top. If the mast was shimmed so it was tight when
grooving or cutting is evident, it will normally take place fully lowered, it would not fully extend because of mast
at the side of the roller, 10 mm (0.375 in) from the channel to roller binding at about 75% of lift height
channel flange. If this type of wear is evident, remove causing detrimental effects to the mast. The mast
a shim. Full surface scuffing is also a sign that too should only be checked for tightness when near full ex-
many shims are installed. tension.
Once an adjustment has been made by removing or To add shims behind a column roller, the roller must be
adding shims, recheck of the mast channel. To see the removed and the shim(s) placed behind the column
new wear pattern, clean the channel with a solvent that roller on the stud, refer to Figure 17406-02.
will remove the lubricant and wipe with a cloth. Spray
the channel with a thin coat of paint. This will allow a
visible indication of where the rollers are riding. Repeat
as required.

Figure 17406-02

1 Part of First Stage Mast - TT

2 Part of Outer Mast - TL
Channel Should Only Show Wear Here
3 Column Roller Stud

Figure 16947 4 Column Roller

5 Shim 0.8 mm (0.031 in) Thick
Once mast meets requirements, lubricate mast with
grease, part number (063002-024) for standard appli-
cations or (063002-017) for freezer/corrosion applica-
tions. When the mast is raised near full extension, it
should not lean right or left; instead it should appear
straight. If a leaning condition exists, it is a sign that the
shimming is too loose or unbalanced and will need to
be adjusted, or lift chains require adjustment.

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 LIFTING MECHANISM
Mast

Shim size is 0.8 mm (0.031 in) thick. When shims are

installed, it is always ideal to have an equal number of
shims on each column roller stud. Often times this is
not possible. If an unequal number of shims are re-
quired it is very important that an equal distribution of
shims per side be followed. An example would be two
shims on each stud for the left column rollers and one
on each right side roller stud. If shims are not installed
in this manner, mast tilting will occur. Refer to Figure
16950-01.
1 Correct
3 2 Shims (Mast)
4 1 Shim (Carriage)
5 2 Shims (Carriage)
6 1 Shim (Mast)
2 Incorrect
7 1 Shim (Mast)
8 2 Shims (Mast)
9 1 Shim (Carriage)
10 2 Shims (Carriage)
11 1 Shim (Carriage)
12 2 Shims (Carriage)
13 1 Shim (Mast)
14 2 Shims (Mast)

Figure 16950-01

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LIFTING MECHANISM
Mast

Shim Removal Mast Column Rollers

Under certain circumstances it may be necessary to re- 1. To access column rollers at top of the mast, com-
move shims with the mast assembled. When neces- pletely lower the mast.
sary, refer to the following procedures. To access column rollers at bottom of the mast, raise
mast to a position where the column roller that requires
adjustment is accessible.
WARNING
2. Securely block the mast. Refer to section MA,
Wear appropriate items, such as safety glasses and
"Control of Hazardous Energy", for mast blocking
steel-toed shoes whenever performing maintenance
procedures.
work. Do not place fingers, hands or arms through
mast or position them at pinch points. 3. To access shims behind column roller, use a pry
In this section you may be required to lift and block the bar to push column roller out.
truck and mast or raise and lower different components 4. Locate the thinnest shim and push it away to iso-
for removal and installation. Make sure lifting device late it from the rest. Refer to Figure 17407.
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is 5. Using a hammer and chisel, break and remove the
not properly secured. Refer to truck Data Plate for truck thinnest shim.
weight information. Never remove the thickest shim. Its removal will cause
It will be necessary to disconnect and remove the bat- the mast to be loose.
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.

Isolate Thinnest Shim

Figure 17407

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 LIFTING MECHANISM
Mast

Carriage Column Roller Adjustments

Refer to Figures 17408-01, 17409-01 and 17410-01.
TL carriage has six column rollers on the fork carriage.
Each roller rides the inner channel of the second stage
mast. TT trucks have four column rollers that ride the
inner channel of the third stage mast.
The top two rollers on the TL carriage are designed to
extend above the mast channel. These rollers are re-
tained with a snap ring and require no adjustment. The
remaining four carriage rollers will require adjustment.
1. Extend the carriage until it meets the carriage
stops. The top two rollers on the TL carriage will
extend above the mast channel.
2. Lower carriage slightly below stop to free carriage. Figure 17409-01
1

0-0.76 mm (0-0.030 in) Clearance Between Mast and Roller

1 Prybar Position
2 Feeler Gage Position

4. Measure the distance between the channel and

shoulder of the column roller. Always measure the
side the column rollers are canted toward. A clear-
ance of 0 - 0.76 mm (0 - 0.030 in) should be ob-
tained between mast and roller. If the dimension is
greater than 0.76 mm (0.030 in), add a shim be-
hind the column roller. A maximum of 6 shims
5 mm (0.2 in) per stud can be used between the
stud shoulder and roller bearing. If dimension is 0
and it does not appear to be tight, proceed to check
the remaining column rollers. The test procedure
after assembly will determine if the column rollers
with zero clearance will require shim removal.
Figure 17408-01

1 Adjustable Column Rollers

2 Non-Adjustable Column Rollers

3. Check each column roller with the carriage ex-

tended and using a prybar to shift the carriage to
one side. This will force the opposite side tight
against the mast channel. This is necessary to seat
each column roller against the roller stud shoulder
to allow for an accurate roller to channel clearance
measurement. Once the carriage has shifted, re-
tain slight pressure to hold the carriage in position.
Figure 17410-01

1 Shim Thickness 0.8 mm (0.030 in)

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LIFTING MECHANISM
Mast

NOTE
Accurate measurements can be checked from one
side only. Once the previously described measure-
ments are obtained the column rollers will be within tol-
erance. When shim adjustments are required, try to
even out the number of shims per side. Refer to Figure
16950-01.

WARNING
Wear appropriate items, such as safety glasses and
steel-toed shoes whenever performing maintenance
work. Do not place fingers, hands or arms through
mast or position them at pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
Side Thrust Rollers
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is Figure 17411-01
not properly secured. Refer to truck Data Plate for truck 1. Raise carriage approximately midway in the mast
weight information. channel it rides in. Securely block the carriage and
It will be necessary to disconnect and remove the bat- mast, refer to section MA, "Control of Hazardous
tery from the truck, disconnect tilt cylinders from the Energy" for blocking procedures.
mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides 2. Loosen cap screw, (4) pull side thrust roller, (1)
information for performing the above procedures along clear of dowel pin (5) and pivot roller toward the
with some additional information on other procedures mast channel.
dealing with truck maintenance. This section should be 3. Turn roller cam (3) until side thrust roller (1) is snug
read and reviewed prior to mast removal, installation against the mast. Align roller cam (3) to dowel pin
and maintenance as outlined in this section. (5) and tighten capscrew (4).
4. Repeat for remaining side thrust roller.
Carriage Side Thrust Roller Adjust-
5. Verify carriage will lower completely and the side
ments (TL & TT Masts) thrust rollers are tight against mast during the final
(Refer to Figures 17411-01 and 17412-01) 1/3 of lowering.

To adjust the side thrust rollers, proceed as follows:

Figure 17412-01

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 LIFTING MECHANISM
Mast

Mast Column Roller Removal - TT 11. Using the lifting device, remove carriage cylinder
from third stage mast. Place a lifting sling around
Mast (Inner Mast) the third stage mast.
12. Using a lifting device, raise inner mast approxi-
WARNING mately 50 mm (2.0 in) to allow for slack in the lift
chains.
Wear appropriate items, such as safety glasses and 13. Disconnect lift chains from lift cylinders at back of
steel-toed shoes whenever performing maintenance the first stage mast by removing chain pins or an-
work. Do not place fingers, hands or arms through chors. Be sure chains do not obstruct mast when
mast or position them at pinch points. raising or lowering and secure with tie straps.
In this section you may be required to lift and block the
truck and mast or raise and lower different components 14. Disconnect lower hose guide bracket and move
for removal and installation. Make sure lifting device out of the way (if equipped with optional accessory
and sling are sufficiently rated to withstand the weight hoses).
being lifted. Never work under or around a truck that is 15. Using a lifting device, raise inner mast until it is out
not properly secured. Refer to truck Data Plate for truck of intermediate mast. Lay mast flat on the floor.
weight information.
It will be necessary to disconnect and remove the bat- 16. Remove column rollers and note number of shims
tery from the truck, disconnect tilt cylinders from the on each stud. Remove column rollers carefully as
mast, disconnect electrical connections and hydraulic the shims will cling to the back of column rollers
lines. "Control of Hazardous Energy" section provides and fall off after removal.
information for performing the above procedures along
with some additional information on other procedures
• Refer to "Shim Basics", “Shim Removal” and "Mast
dealing with truck maintenance. This section should be Testing" to determine shim requirements.
read and reviewed prior to mast removal, installation 17. Raise and securely block truck 130 mm (5.0 in) off
and maintenance as outlined in this section. of the floor. Refer to section MA, "Control of Haz-
1. Refer to "Shim Basics" and "Mast Testing" to deter- ardous Energy" for lifting and blocking procedures.
mine shim requirements. 18. Place a lifting sling around the intermediate mast.
2. Remove forks and load backrest. 19. Remove hoses, chains or control cables that
3. Disconnect hydraulic lines to carriage assembly if maybe present on intermediate mast.
present. 20. Remove clevis pin that secures lift cylinder to outer
4. Remove carriage, refer to carriage removal in this mast.
section and section MA, "Control of Hazardous En- 21. Remove pins at top of both lift cylinder rams.
ergy".
22. Using a lifting device, raise the intermediate mast
5. Chock wheels, disconnect and remove battery. high enough to release the lift cylinders.
Refer to MA “Control of Hazardous Energy.”
23. Tilt lift cylinders inward towards center of mast.
6. Disconnect hydraulic line to carriage cylinder. Be
prepared to catch oil. 24. Using a lifting device, lower intermediate mast until
column rollers on outer and intermediate masts are
7. Disconnect lift chain anchor from carriage cylinder. accessible.
8. Remove any hoses or control cables that maybe 25. Remove column rollers and note number of shims
present on yoke. on each stud. Remove column rollers carefully as
9. Place a lifting sling around the carriage cylinder the shims will cling to the back of column rollers
just below the chain anchor and connect to lifting and fall off after removal.
device. 26. Refer to shimming procedures.
10. Remove clamp that secures carriage cylinder to
third stage mast.

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Mast Column Rollers Removal - TL 12. Tilt lift cylinders inward towards center of mast.
Mast 13. Using a lifting device, lower second stage mast to
gain access to column rollers on first and second
stage masts.
WARNING 14. Remove column rollers and note number of shims
on each stud. Remove column rollers carefully as
Wear appropriate items, such as safety glasses and the shims will cling to the back of column rollers
steel-toed shoes whenever performing maintenance and fall off after removal.
work. Do not place fingers, hands or arms through
mast or position them at pinch points. 15. Refer to shimming procedures.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
Mast Assembly
and sling are sufficiently rated to withstand the weight Reverse the above procedures for the TT and TL
being lifted. Never work under or around a truck that is masts.
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat- Lift Cylinder Removal - TL & TT
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic NOTE
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along Most repairs can be made without removing the lift cyl-
with some additional information on other procedures inders from the truck.
dealing with truck maintenance. This section should be 1. Disconnect hydraulic tubes to both lift cylinders. Be
read and reviewed prior to mast removal, installation prepared to catch oil.
and maintenance as outlined in this section.
2. Connect lifting strap to second stage mast.
1. Refer to "Shim Basics", “Shim Removal” and "Mast
Testing" to determine shim requirements.
NOTE
2. Remove forks and load backrest.
It maybe necessary to loosen lift chains, hoses and ca-
3. Disconnect hydraulic lines to carriage assembly if bles to allow the second stage mast to be raised
present. enough to free the lift cylinders for removal.
4. Remove carriage, refer to carriage removal in this 3. Remove clevis pin that secures lift cylinder to truck.
section and section MA, "Control of Hazardous En-
4. Remove screw at top of the ram.
ergy".
5. Raise second stage mast and tilt lift cylinders in to-
5. Chock wheels, disconnect and remove battery.
wards the center of mast.
Refer to MA, “Control of Hazardous Energy.”
6. Using a lifting device, remove lift cylinder from
6. Disconnect hydraulic tubes to lift cylinders. Be pre-
truck.
pared to catch oil and cap lines.
7. Repeat above procedure for remaining lift cylinder.
7. Raise and securely block truck 150 mm (6.0 in) off
of the floor. Refer to section MA, "Control Of Haz-
ardous Energy" for lifting and blocking procedures.
8. Place a lifting sling around the second stage mast.
9. Remove clevis pin that secures lift cylinder to outer
mast.
10. Remove pins at top of both lift cylinder rams.
11. Using a lifting device, raise the second stage mast
high enough to release the lift cylinders.

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Carriage Removal - TT Mast Carriage Removal - TL Mast

WARNING WARNING
Wear appropriate items, such as safety glasses and Wear appropriate items, such as safety glasses and
steel-toed shoes whenever performing maintenance steel-toed shoes whenever performing maintenance
work. Do not place fingers, hands or arms through work. Do not place fingers, hands or arms through
mast or position them at pinch points. mast or position them at pinch points.
In this section you may be required to lift and block the In this section you may be required to lift and block the
truck and mast or raise and lower different components truck and mast or raise and lower different components
for removal and installation. Make sure lifting device for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck not properly secured. Refer to truck Data Plate for truck
weight information. weight information.
It will be necessary to disconnect and remove the bat- It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along information for performing the above procedures along
with some additional information on other procedures with some additional information on other procedures
dealing with truck maintenance. This section should be dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation read and reviewed prior to mast removal, installation
and maintenance as outlined in this section. and maintenance as outlined in this section.
1. Raise carriage. 1. Raise carriage.
2. Place hardwood blocks under each side of car- 2. Place hardwood blocks under each side of car-
riage and lower carriage until carriage chains are riage and lower carriage until carriage chains are
slack. Refer to MA, “Control of Hazardous Energy.” slack. Refer to MA, “Control of Hazardous Energy.”
3. Disconnect battery and chock wheels. Refer to 3. Disconnect battery and chock wheels. Refer to
MA, “Control of Hazardous Energy.” MA, “Control of Hazardous Energy.”
4. Disconnect lift chain from either the carriage cylin- 4. Disconnect lift chain from either the main lift cylin-
der or the carriage. Disconnect accessory hoses ders or the carriage. Disconnect accessory hoses
and control cables if equipped and lay out of the and control cables, if equipped, and lay out of the
way. Be prepared to catch oil and cap hydraulic way. Be prepared to catch oil and cap hydraulic
lines. lines.
5. Raise inner mast with a lifting device until the car- 5. On TL mast, remove mast stops fastened to the
riage can be pulled forward and out of the mast. inner mast top. Remove chain pulleys mounted to
the outer mast top, so the carriage moves freely.
6. Lower mast to collapsed height.

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LIFTING MECHANISM
Mast

Mast Removal (TL & TT Mast) Remove front and rear floorboards.

Refer to Figures 17413, 17414-01 and 17415-01. 3. Cycle control levers a few times to assure hydrau-
lic pressure is relieved from system.
4. At the top of the mast, connect lifting sling around
WARNING all mast sections.
Wear appropriate items, such as safety glasses and
steel-toed shoes whenever performing maintenance
work. Do not place fingers, hands or arms through
WARNING
mast or position them at pinch points. Make sure lifting device and sling are sufficiently rated
In this section you may be required to lift and block the to withstand the weigh being lifted. Never work under
truck and mast or raise and lower different components or around a truck that is not properly secured. Refer to
for removal and installation. Make sure lifting device truck Data Plate for truck weight information.
and sling are sufficiently rated to withstand the weight
5. Connect a lifting device to sling on mast assembly.
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck 6. Disconnect all hydraulic lines and hoses that con-
weight information. nect power unit to mast assembly. Be prepared to
It will be necessary to disconnect and remove the bat- catch oil and cap all lines.
tery from the truck, disconnect tilt cylinders from the
7. Disconnect all electrical and cable connections be-
mast, disconnect electrical connections and hydraulic
tween power unit and mast assembly.
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along 8. Remove screws that mount retaining clips on tilt
with some additional information on other procedures cylinder mounting pins (1). Do not remove tilt cylin-
dealing with truck maintenance. This section should be der pins (2) that connect the tilt cylinder to mast at
read and reviewed prior to mast removal, installation this time. Refer to Figure 17414-01.
and maintenance as outlined in this section.
If the amount of overhead clearance will not allow the
mast sections to be raised enough for removal then the
mast assembly will need to be removed from the truck
and laid down for disassembly. Refer to section MA,
"Control of Hazardous Energy".
1. Remove forks and tilt mast completely forward.
2. Chock wheels, disconnect and remove battery.
Refer to MA, “Control of Hazardous Energy.”

Figure 17414-01

9. Apply tension to the mast assembly using a lifting

device. Be sure mast is not binding at this time.
Securely Block
Counterweight 10. Remove bearing caps that connect mast to pivot
points on truck.
Figure 17413

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 LIFTING MECHANISM
Mast

11. Carefully remove both tilt cylinder pins (1) that con- Mast Assembly (TL & TT Mast)
nect tilt cylinders to mast. Refer to Figure
17415-01. Refer to Figure 17416-01.
1. Place lifting sling at top of mast around all sections
of mast assembly and attach lifting device to sling.
2. Carefully raise and position mast on truck. Discon-
nect battery.
3. Install bearing caps that mount pivot point of mast
to truck, apply thread locking adhesive
(061004-019) to mounting screws and torque to 70
- 80 Nm (52 - 59 ft lb).
4. Attach tilt cylinders to mast assembly using mount-
ing pins.
5. Install tilt cylinder mounting pin retainer clips and
screws.

CAUTION
All hydraulic lines, hoses have an o-ring face seal to
Figure 17415-01 prevent hydraulic fluid leakage. These o-ring face
seals must be replaced to prevent hydraulic fluid leak-
12. Tie strap tilt cylinders out of the way. age whenever the lines are disconnected.
13. Using a lifting device, carefully remove mast as- 6. Hoses must not be twisted after assembling. A
sembly from truck. twisted hose will move from side to side of pulley
14. Place mast assembly on flat surface with side of and/or rise out of pulley(s) when carriage or mast
the mast that faces the operator down. is raised or lowered.
7. Make sure hoses aren't twisted or snagged on
NOTE sharp edges when routing hoses through mast.
With mast assembly laid down, the cylinders and mast 8. If truck is equipped with a hydraulic accessory, as-
assemblies must be removed by making all hookups semble accessory parts (clamps, guides, etc.) to
with lifting sling and lifting device as near the center of mast and hydraulic hoses in clamp nearest the
the assembly as possible to maintain balance. manifold block. Refer to Figure 17416-02, 20922
and Mast Accessory Hose Chart to determine the
15. Follow the procedures outlined earlier in this sec-
length of hose (3) to be left below the lower clamp
tion for column roller removal and shimming.
(2).

Mast Accessory Hose Length

(measured from bottom of lower clamp to top of hydraulic fitting)

Accessory TT Mast TL Mast

Hose mm in mm in
1st Hose (3A) 90.0 3.5 379.0 14.9
2nd hose (3B) 279.0 11.0 359.0 14.1
3rd hose (4A) 141.0 5.6 277.0 10.9
4th hose (4B) 333.0 13.1 289.0 11.4

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LIFTING MECHANISM
Mast

Figure 17416-02 Figure 20922

1 Accessory Hoses - TT 1 Accessory Hoses - TL

2 Lower Clamp (Nearest Manifold Block) 2 Lower Clamp (Nearest Manifold Block)
3 Measure from Clamp Bottom to Fitting Top 3 Measure from Clamp Bottom to Fitting Top

9. Assemble hose accessory parts (guide(s), clamps,

etc.) to mast.
10. Leave top clamp loose and route hoses through
clamp(s) and mast.
11. Align the bulkhead fittings with the corresponding
hose position in the clamp (refer to mast pages as
needed).
12. Remove slack between the upper and lower
clamps allowing the hose to bend smoothly below
the clamp and maintaining the dimensions (mea-
sured from clamp bottom to fitting top) as shown in
table.

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 LIFTING MECHANISM
Mast

TT Mast
Connect hoses to the carriage bulkheads. Lubricate
the hose guide at the bottom of the 3rd stage mast with
a suitable substance, such as Armorial protectant or
rubber lubricant, allowing the hoses to slide obtaining
equal tension on both sides of the guide. Assemble roll
pins in the yoke to retain the hose(s) with the slot in the
pins away from the hose(s) and flush with the outer
side of the pulley(s).

TL Mast

NOTE
Hose guides at top of inner mast must be within
3.0 mm (0.1 in) of hoses.

• Hoses 3A and 3B - Assemble the hoses into the

clamp mounted to the fork carriage with mast and
carriage completely lowered. Connect the hose
ends to the bulkhead fittings. Remove hose slack Figure 17417-02
between the bulkhead fittings and the clamp. The
inside bend radius of the hose must not be less 1 Extended Working Length 230 mm (9.0 in)
than 50.0 mm (2.0 in).
17. Once mast is secured to truck, remove lifting de-
• Hoses 4A and 4B - Assemble the hoses into the vice and sling from mast assembly.
clamp mounted to the fork carriage with mast and
18. Verify all mast stop blocks are in place. When as-
carriage completely lowered. Adjust the hose
sembling mast stop blocks to outer mast, apply
length below the clamp as shown in the table.
thread locking adhesive (blue) 061004-006 to
13. Assemble hoses to carriage connections. mounting bolts. Torque bolts 170 - 190 Nm (125 -
140 ft lb).
14. Tighten clamps. Torque (bulkhead) nuts to 11 Nm
(8 ft lb). 19. Connect battery.
15. Connect all hydraulic hoses and fittings. 20. Run operational check on mast assembly. Verify
mast operates smoothly and does not bind.
16. Assemble all electrical connections. If truck is
equipped with accessory control cable, adjust ca- 21. Check for oil leaks.
ble grip so extension spring measures 230 mm
22. Lubricate all grease fittings on mast.
(9.0 in). Refer to Figure 17417-02. Be sure cable is
not twisted. 23. Lubricate mast channels as needed.
Refer to Lubrication and Adjustment section for addi-
tional information on lubrication points and intervals.

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LIFTING MECHANISM
Mast

Tilt Cylinder Adjustments pair of lift chains are attached to the bottom of the 3rd
stage and to the top of the outer mast. These lift chains
Refer to the Electrical and Cylinder service sections for are routed through pulley assemblies mounted in the
adjustments. top of the 2nd and 3rd stage masts.
The carriage cylinder (or free lift cylinder) is mounted to
WARNING the inner stage mast with mounting hardware at the
base and to the center cross-brace on the inner mast.
Wear appropriate items, such as safety glasses and Lift chains are routed from the back of the cylinder
steel-toed shoes whenever performing maintenance through a yoke assembly to the back of the carriage
work. Do not place fingers, hands or arms through assembly. Two tilt cylinders are used for all tilt opera-
mast or position them at pinch points. tions and are attached to the power unit and outer
In this section you may be required to lift and block the mast.
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight Mast Flaking
being lifted. Never work under or around a truck that is
It is not uncommon for a new mast to appear as if it is
not properly secured. Refer to truck Data Plate for truck
flaking or peeling. This appearance is an indication that
weight information.
the rollers are seating to the mast channel and is con-
It will be necessary to disconnect and remove the bat-
sidered normal. Eventually, this condition will disap-
tery from the truck, disconnect tilt cylinders from the
pear. The grease applied to the channel will retain
mast, disconnect electrical connections and hydraulic
these particles. If flaking continues, column rollers
lines. "Control of Hazardous Energy" section provides
should be checked to see if they need to be re-
information for performing the above procedures along
shimmed.
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
In this section you will be required to lift and block the
truck and mast, use a lifting device to raise and lower
different components for removal and installation. It will
be necessary to disconnect and remove the battery
from the truck, disconnect tilt cylinders from the mast,
disconnect electrical connections and hydraulic lines.
Section MA, "Control of Hazardous Energy" provides
information for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.

Quad (Four Stage) Mast

The quad is a four stage mast assembly providing a
high lift height while maintaining a low collapsed height.
The quad incorporates two lift cylinders and a one car-
riage (free lift) cylinder. The fork carriage assembly as-
cends completely to the top of the mast as the carriage
cylinder is completely extended. As the carriage
reaches the top of the mast, it contacts a pair of stops.
At this time the two lift cylinders begin to extend and the
inner, 3rd and 2nd stage masts begin to ascend. A pair
of lift chains are attached to the bottom of the inner
stage and to the top of the 2nd stage mast. Another

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 LIFTING MECHANISM
Mast

Mast Testing (Assembled) WARNING

With the mast assembled, there are some tests that
Wear appropriate items, such as safety glasses and
can be made to verify that column rollers are riding cor-
steel- toed shoes whenever performing maintenance
rectly.
work. Do not place fingers, hands or arms through
Inspect each channel on outer mast for roller tracking mast or position them at pinch points.
path. The only area that should show wear is the flange In this section you may be required to lift and block the
of the channel where the roller rides, refer to Figure truck and mast or raise and lower different components
16947. The channel should not show signs of any cut- for removal and installation. Make sure lifting device
ting or grooving. If grooving or cutting is evident, it will and sling are sufficiently rated to withstand the weight
normally take place at the side of the roller, 10 mm being lifted. Never work under or around a truck that is
(0.375 in) from the channel flange. If this type of wear not properly secured. Refer to truck Data Plate for truck
is evident, a shim will have to be removed. Full surface weight information.
scuffing is also a sign that too many shims are in- It will be necessary to disconnect and remove the bat-
stalled. tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
Roller tracking is different on 2nd, 3rd and inner mast
lines. "Control of Hazardous Energy" section provides
of quad mast. Rollers are mounted parallel to web and
information for performing the above procedures along
rubbing on small raised portion of web is normal.
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.

• Verify lift chains are of equal tension by raising the

fork carriage approximately 75 mm (3.0 in) off of
ground.

• Verify lift chains are properly lubricated. Refer to

Lift Chains section for chain lubrication and inspec-
tion procedures.

• Extend mast to the full lift height and verify mast

and carriage extend fully without binding and mast
does not skew.

• Inspect mast rails for lubrication. Lubricate as

Channel Should Only Show Wear Here needed. Refer to Lubrication and Adjustment sec-
tion for lubrication types and recommended inter-
Figure 16947 vals.
Once an adjustment has been made by removing or • Verify hydraulic hoses travel evenly in hose
adding shims, a recheck of the mast channel will be guides.
required. To see the new wear pattern, clean the chan-
nel with a solvent that will remove the lubricant and • Verify hoses are not twisted or kinked.
wipe with a cloth. Spray the channel with a thin coat of
paint. This will allow a visible indication of where the • Check for hose connection leaks and tighten loose
rollers are riding. Repeat as required. fittings.

• Lower mast and inspect wear blocks at top of

outer, 2nd and 3rd stage masts for wear and lubri-
cation. Shim and or replace as needed.

• Inspect all column rollers for flat spots and look for
broken or missing shims. Replace as needed.

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LIFTING MECHANISM
Mast

Mast Removal Carriage Removal

1. Raise mast high enough to place two 100 x 100 x
WARNING 510 mm (4 x 4 x 20 in) hardwood blocks under the
inner mast. Refer to MA, “Control of Hazardous
Wear appropriate items, such as safety glasses and Energy.”
steel toe shoes whenever performing maintenance
work. Do not place fingers, hands or arms through 2. Attach an overhead lifting device to the carriage
mast or position them at pinch points. and raise it slightly to get slack in carriage lift
In this section you may be required to lift and block the chains.
truck and mast or raise and lower different components 3. Disconnect carriage lift chains.
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight 4. Disconnect hydraulic hoses/lines from carriage.
being lifted. Never work under or around a truck that is Cap all hydraulic hose/lines.
not properly secured. Refer to truck Data Plate for truck 5. Remove inner mast stops located at bottom of in-
weight information. ner mast.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the 6. Using overhead lifting device lower carriage and
mast, disconnect electrical connections and hydraulic remove through bottom of inner mast.
lines. "Control of Hazardous Energy" section provides 7. Reverse the above steps to install the carriage.
information for performing the above procedures along
with some additional information on other procedures
Carriage Inspection
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation • Inspect column rollers for excessive wear or dam-
and maintenance as outlined in this section. age. Replace rollers with visible flat spots or
1. Move truck to an area set aside for lift truck main- cracks.
tenance that has access to an overhead lifting de-
vice sufficiently rated to lift the mast assembly.
• Inspect load roller bearings by turning rollers on
their shafts. Rollers with roughness or noticeable
2. Lower mast completely and remove load backrest. restrictions to turning should be replaced.
3. Raise carriage and remove forks. • Inspect all carriage weldments for cracks. Replace
4. Lower mast completely. carriage if cracks are visible.
5. Connect a lifting device to carriage and raise car- • Inspect chain anchors for wear or damage. Re-
riage to get slack in lift chains and any accessory place as needed.
hoses. Disconnect lift chains and hydraulic hoses/
lines from back of carriage. Cap all hydraulic hose/ • Inspect side thrust rollers and adjustment.
line connections.
6. Disconnect hydraulic hose from truck to mast. Cap Lift Chain Tension
all hydraulic hose lines.
Refer to Figure 17419-01.
7. Attach lifting device to top of the mast assembly
Lift chains for the quad mast have been pre-stretched
and take slack out of lift chain attached to mast.
to help reduce the amount of chain stretch which will
8. Disconnect tilt cylinders from mast. help reduce the amount of adjustments needed. The
following is a guideline to use when verifying lift chain
9. Disconnect mast lower mounting bracket.
tension on quad mast trucks. Lift chains should be in-
10. Remove mast assembly from truck. spected every 250 hours or 60 days.
11. Reverse the above procedures for installing the • Completely lower mast.
mast assembly on the truck.
• Raise fork heel 25 mm (1.0 in) off of floor.

• The top of the outer and 2nd stage masts should

be even with each other.

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 LIFTING MECHANISM
Mast

• The 3rd stage mast should be about 2 - 3 mm

(0.079 - 0.12 in) above the outer and 2nd stage
masts.

• The inner stage mast should be about 2 - 3 mm

(0.079 - 0.12 in) above the 3rd stage mast. Refer
to Figure 17419-01.

• Any variation in these measurements indicates the

lift chain tensions are incorrect and need to be ad-
justed to achieve the above measurements. An-
other indication the mast lift chains need adjust-
ment is if the masts are resting on the mast stop
bolts at the bottom of the 2nd stage, a stop bar
welded to the bottom of the 3rd stage mast and/or
the bracket mounted to the bottom of the inner
mast. If any of the stages are resting on these lo-
cations then the lift chains need to be adjusted to
the above listed dimensions. Refer to Figure
17420-01.

• Always replace lift chains in pairs whenever re-

placement is indicated.

Floor

Figure 17419-01

Outer and 2nd Stage Mast Should be Level

(1) 25 mm (1.0 in)
(2) 2 - 3 mm (0.079 - 0.12 in) Above Outer and 2nd Stage Mast
(3) 2 - 3 mm (0.079 - 0.12 in) Above 3rd Stage Mast

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LIFTING MECHANISM
Mast

Figure 17420-01

Part of 2nd, 3rd and Inner Masts

1 2nd Stage Mast Stop Bolts
2 Inner Mast Stop Bracket
3 3rd Stage Mast Stop Bar

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 LIFTING MECHANISM
Lift Chains

Lift Chains
Lift chains are highly important components on fork lift
trucks. The chain system on your mast was designed
for efficient, reliable transmission of lifting force from
hydraulic cylinder(s) to the mast, platform (if present)
and forks. Safe, uninterrupted use of your lift truck de-
pends on the proper care and maintenance of the lift
chains.
Most complaints of unsatisfactory chain performance
can be traced directly to inadequate maintenance.
Highly stressed precision chains require periodic main- Roller and Leaf
tenance to deliver maximum service life. Chain Wear Scale

Inspection
After every 100 hours of truck operation, lift chains
should be inspected and lubricated. When used in an
extremely corrosive environment, inspect chains every
50 working hours. During inspection, check for the fol-
lowing:

Wear
As the chain flexes on and off pulleys, the joints gradu- Figure 16844
ally wear.
Chain wear can be measured by using a 106440 wear
The "stretch" a chain develops during usage is due to scale or a steel tape (Refer to Figure 16844). When
material being worn off of pin outside diameter and pin chains have elongated 3%, as represented on scale
hole inside diameter on the inside plates. "A" (19 mm [0.75 in] or 25 mm [1.0 in] pitch chain) or
scale "B" (16 mm [0.625 in] pitch chain) of the wear
scale, they should be discarded. On chain with 19 mm
(0.75 in) between pins, for example, 305 mm (12.0 in)
of chain contains 16 pitches or links. When 16 pitches
measure 314 mm (12.375 in) the chain should be re-
placed. On chain with 16 mm (0.625 in) between pins,
20 pitches or links equal 318 mm (12.5 in). When 20
pitches measure 327 mm (12.875 in) the chain should
be replaced. Crown currently uses 16 mm (0.625 in)
pitch (20 links in 318 mm [12.5 in]), 19 mm (0.75 in)
pitch (16 links in 305 mm [12.0 in]) and 25 mm (1.0 in)
pitch (12 links in 305 mm [12.0 in]) chain. When check-
ing chain wear, be sure to measure a segment of chain
that operates over a pulley. Do not repair chain(s) by
cutting out the worn section and splicing in a new
piece. If part of a chain is worn, replace lift chain(s). If
truck has a matched set of lift chains replace both
chains at same time.

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LIFTING MECHANISM
Lift Chains

Corroded Chain
(with Stress-Corrosion Cracks)

With Forks Lowered Figure 16846

Check Either Front Heavy motor oil serves both as a joint lubricant and
or Rear Pulley for corrosion inhibitor. During inspection, carefully exam-
Chain Wear ine external chain surfaces for the presence of an oily
film. Under certain operating or environmental condi-
tions it may be necessary to oil chains more frequently
than 100 hour intervals. In all cases, the external sur-
face of the chain must be protected with a film of oil.
Corroded chains should be inspected for cracked
plates. Outside plates are particularly susceptible to
stress corrosion cracking. If chains are heavily rusted
Figure 16845
or corroded they should be removed from the mast for
a thorough inspection for cracked plates. If plates are
Rust and Corrosion cracked, both chains on the truck must be replaced. Oil
Chains used on lift trucks are highly stressed precision chains when they are reinstalled on the mast.
components. It is very important that "as-manufac-
tured" ultimate strength and fatigue strength be main- Cracked Plates
tained throughout the chain service life.
The most common cause of plate cracking is fatigue
Corrosion will cause a major reduction in the load-car- failure. Fatigue is a phenomenon that affects most met-
rying capacity of lift chain or roller chain because cor- als and many plastics. After many repeated heavy
rosion causes side plate cracking. loads the plates may crack and the chains will eventu-
It is extremely important to protect lift chains from cor- ally break.
rosion, whether in service or in storage. The initial fac-
tory lubrication on chains is an excellent rust and cor-
rosion inhibitor. Factory lube is applied in a hot dip tank
to insure complete penetration into the joint. Do not
steam clean or degrease new chains. After the chain Fatigue Cracks
has been placed in service, factory lube must be sup-
plemented by a maintenance lubrication program.
Refer to applicable lubrication and adjustment section Figure 16847
for your particular truck series and/or the lubrication in-
formation later in this section. Fatigue cracks are almost always found through the pin
holes perpendicular to the pitch line. (Refer to Figure
16847) Contrast this failure mode to the random fail-
ures caused by stress-corrosion cracking. (Refer to
Figure 16846) If any fatigue cracks are discovered dur-
ing planned maintenance (PM) inspections, both lift
chains should be replaced. Many apparently sound
plates will be on the verge of cracking, making chain
failure very likely.

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 LIFTING MECHANISM
Lift Chains

Tight Joints
All joints in lift chain should flex freely. Tight joints resist
flexure, increase internal friction, thus increasing chain
tension required to lift a given load. Increased tension
accelerates wear and fatigue problems. Refer to Figure
16848.

Tight Joints Protruding & Turned Pin

Figure 16848 Figure 16849

Tight joints in lift chains can be caused by: Chain Side Wear
1. Bent pins or plates,
A continuous wear pattern on pin heads and outside
2. Rusty joints, plates indicates misalignment. Misalignment can be
caused by two different factors: unequal chain tension
3. Peened plate edges.
or nonalignment between pulleys and chain anchors.
Oil rusty chains and replace chains that appear bent or
peened. Peening of plate edges may be caused by • Unequal Chain Tension - When a lift chain is in-
worn pulleys, unusually heavy loads, or chain sliding stalled or adjusted, care should be taken to "load"
past a guide or obstruction in the mast. the chains evenly. When changing fork heel height
or platform height for example, the chain anchors
should be loosened until both forks come in con-
Protruding or Turned Pins
tact with the floor. At this point both chains should
Heavily loaded chains operating with little lube gener- display the same tension or slack. The chain an-
ate tremendous friction between pin and plates (pin chor nuts should be tightened an equal number of
and bushing in roller chain). In extreme cases, the fric- revolutions on both chain anchors to put equal ten-
tional torque in the joint can actually turn pins in the sion on chains. When the desired height setting is
press-fit outside plates. achieved the locking nut should be tightened to se-
cure setting.
If chain is allowed to operate in this condition, the pins
slowly work out of the chain, causing chain failure. • Non Alignment of Lifting Components - Non
Turned pins can be quickly spotted because the flats alignment of the pulley and chain due to incorrect
on the "V" heads are no longer in line. Refer to Figure shimming of the mast or bent or damaged mast or
16849, pin has turned 45 degrees. Chains with turned cylinder components can also contribute to chain
or protruding pins should be replaced immediately. side wear. A check for this condition is to place the
Never attempt to repair the chain by driving pins back truck on a level area in your maintenance area. Af-
into the chain. ter supporting the fork carriage, disconnect each
end of the lift chain at the chain anchor and visually
inspect its alignment with the anchor slots.

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LIFTING MECHANISM
Lift Chains

Lift Chain Lubrication tremely severe service, may require more frequent lu-
brication to maintain an oil film on all chain surfaces.
The most important consideration in field maintenance
of lift chains is LUBRICATION. Hard working, heavily In dusty operating conditions, lubed chains will gather
loaded chains cannot be expected to give satisfactory dust. Even under these conditions wear life will be
wear life without scheduled periodic lubrication. Like all greatly improved by periodic lubrication. Joints may ac-
bearing surfaces, the precision-manufactured, hard- quire a "paste" made up of oil and dirt, but joint wear
ened-steel, joint-wearing surfaces require a film of oil will still be much less than if the chain is allowed to run
between mating parts to prevent rapid wear. dry with metal-to-metal contact between pins and
plates.
Maintaining an oil film on all chain surfaces will:
At 100 hour intervals, clean chains to remove accumu-
• Minimize joint wear (chain stretch). lation of dirt-and lubricate immediately. (Do not steam
clean chains.)
• Prevent corrosion.

• Reduce the possibility of pin turning.

• Minimize tight joints in roller chain. Lubricant

• Promote smooth, quiet chain action.

• Lower chain tension by reducing internal friction in

the chain system.
Heavy motor oil is an excellent chain lubricant-even
used motor oil is adequate to lubricate exposed lift
chains.
Laboratory wear tests show SAE 40 oil to have greater
ability to prevent wear than SAE 10 oil. Also, SAE 40
oil is superior to hydraulic fluid or automatic transmis-
sion fluid. Generally, the heaviest (highest viscosity) oil Figure 16850
that will penetrate the joint works best.
Laboratory wear testing shows dry film lubes to be less Lift Chain Replacement
effective in preventing joint wear than fluid petroleum
The first step in chain replacement is to find the chain
based products.
part number in your service manual parts list.
Some aerosol spray lubes, such as Crown part number
An important factor in ordering replacement chain from
063001-009, are effective, more convenient and less
the truck manufacturer is that special chains may be
messy than applying motor oils.
specified for your truck with certified minimum ultimate
Whatever method is used, the oil must penetrate the strength.
chain joint to prevent wear. Applying oil to external sur-
If the unit is equipped with two strands, replace chains
faces will prevent rust, but oil must flow into the live
as a pair. It will be virtually impossible to maintain uni-
bearing surfaces for maximum wear life. (Refer to Fig-
form loading between the strands if a new chain is put
ure 16850).
into service opposite an old chain. The joints in the old
Apply oil to chains with a narrow paint brush. A plastic chain will have worn through the hardest layer of the
liquid detergent bottle makes a handy lube applicator. case-hardened pin. Therefore, the wear rate on the old
Flood the chain with oil over its entire length every chain will be greater than that on the new chain, greatly
lube-inspection period. complicating the problem of maintaining equal chain
tension.
Frequency of lubrication will vary with operating condi-
tions and environment. The best estimate of lube pe- The new chain will wear more slowly, causing it to bear
riod is 100 hours actual operating truck time. Trucks the major portion of the load, resulting in premature
parked outdoors, used in freezers or trucks in ex- wear and fatigue failure.

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 LIFTING MECHANISM
Lift Chains

Never steam clean or degrease new chains. The man- 2. A support ring (flatwasher) with an inside diameter
ufacturer's grease is effective in reducing wear and slightly greater than the pin diameter and a height
corrosion. If the original factory lube is dried out or equal to the head height of the pin.
wiped off, soak the new chain in heavy engine oil for at
3. Grinding wheel.
least 0.5 hour prior to installing on truck.
4. Pin punch with a diameter slightly less than the pin
After the existing chains have been removed from the
diameter, hammer or pressing equipment.
mast, very carefully inspect chain anchors and
sheaves. Broken, cracked, or worn anchors must be
replaced. Replace worn sheaves, and check sheave Disconnect Procedures:
bearings for wear. Do not paint the replacement chain (Refer to Figure 16851)
before or after it has been installed. Paint will help pre-
vent corrosion, but will prevent oil from reaching the pin 1. Grind the top head of the pin flush with the pin link
surface for good joint lubrication. plate. Be careful not to grind or damage the pin link
plate.
Install the new chains, using new anchor pins. Existing
pins may contain invisible fatigue cracks that could 2. Position the support ring over opening of the work
lead to pin failure. After chains have been connected to surface. The support ring serves to support the
the anchors, adjust chain tension to obtain proper fork bottom pin link plate and avoids damage to chain
or platform height. components while driving the pin through the
chain.
Correct chain installation and mast adjustment will in-
crease chain service life. 3. Stand the chain on its side and seat pin in the sup-
port ring.
Chain Anchors and Pulleys 4. Remove the pin from the chain through the top pin
link plate.
An inspection of the chain system should include a
close examination of chain anchors, anchor tension
devices and pulleys.
Check chain anchors for wear, breakage, and radial
misalignment. Anchors with worn or broken fingers
should be replaced. Anchors should be adjusted to
eliminate twisting or other misalignment in the chain.
When chain is misaligned, the load is not distributed
uniformly between the plates-prolonged operation will
result in premature fatigue failure.
Pulleys with badly worn flanges and outside diameter
should be replaced. Heavy flange wear indicates chain
misalignment. Investigate cause by checking chain
tension and mast shimming. (1) Support Ring
(2) Grind Pin Flush with Link Plate
Leaf Chain Disconnect (3) Grinding Wheel
To minimize the risk of damaging (cracking, etc.) the (4) Pin Link Plate
chain, refer to the following when disconnecting leaf (5) Work Surface Knock Out Aperture
chain.
Tools Required: Figure 16851

1. A sturdy work surface with an opening slightly

greater than the pin diameter, and should be thick
enough to allow the pin to extend beneath the work
surface as it is driven through the bottom pin link
plate.

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Notes:

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 LIFTING MECHANISM
Fork Inspection

Fork Inspection
Allowable Wear Thickness Chart 1
WARNING
Standard Fork Allowable 10% Wear
Thickness Fork Thickness
The following causes of fork failure may mean loss of
equipment, damaged materials, bodily injury or loss of mm in mm in
life. Make an inspection and measurement of the forks
31.5 1.25 28.5 1.12
at each planned maintenance interval to check for
wear, overload, fatigue, bends, etc. Refer to “Lubrica- 38.0 1.50 35.0 1.38
tion and Adjustment” chapter.
44.5 1.75 39.5 1.56
51.0 2.00 46.0 1.81
WARNING
57.0 2.25 51.0 2.00
• Use the proper fork for how it was designed to be
used. 63.5 2.50 57.0 2.25
• Avoid using fork extensions.
• Do not modify forks.
• Only qualified personnel should make repairs. If using the fork wear calipers, refer to the following:
• Visually inspect forks each work day.
Refer to Figure 16854-01. The fork wear calipers have
two measuring points or jaws. The inside jaws (2) mea-
Abrasion sure 10% less than the outside jaws (1).

Abrasion gradually reduces the thickness of the fork.

Be sure the fork thickness is within specifications. Do
not allow forks to rub the floor during normal operation.
If forks rub floor, check lift chain adjustment. Fork wear
at the heel must not exceed 10 percent of the original
thickness. At this point forks are adequate for approxi-
mately 80 percent of rated capacity. Refer to Chart 2.
Use fork wear calipers, part no. 107330, or a measur-
ing instrument such as a vernier or good 160 mm
(6.0 in) scale. For allowable fork wear thickness, refer
to Chart 1.
Figure 16854-01

1 Outside Jaws 100% (Fork Shank)

2 Inside Jaws 90% (Fork Blade)

Refer to Figure 16855-01. To set the outside jaws,

measure the thickness of the middle of the shank (this
point receives almost no wear). Set the calipers to the
“feel” of the shank by lightly tapping on them with a
metal object.

NOTE
Care should be taken when using the calipers to hold
them square across the shank or an incorrect reading
will result.

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LIFTING MECHANISM
Fork Inspection

Figure 16856-01

1 Fork Shank Cross Section

Figure 16855-01 Once the outside jaws are set, check to see if the inside
jaws of the calipers pass over the flanks of the fork
1 Fork Blade blade at any point between the end of the taper and the
2 Fork Shank heel of the fork blade. After checking the blade, re-
3 Measure Here to Set Outside Jaws check the caliper setting by measuring the shank again
making sure the setting was not inadvertently changed.

Figure 16857-01

1 Fork Blade Cross Section

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 LIFTING MECHANISM
Fork Inspection

Figure 16858-01

1 Chart 2 - Wear vs. Capacity

2 Percentage Reduction in Fork Blade Thickness
3 Percentage Remaining of Specified Fork Capacity

Overloading
Know the capacity of the forks and truck. Fork capacity
and load center is stamped on the fork. Refer to Figure
16859-01. Overloading can cause permanent defor-
mation or serious fatigue conditions.

Figure 16859-01

1 Location of Capacity and Load Center Rating

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LIFTING MECHANISM
Fork Inspection

Fatigue
A fatigue crack will normally start in the heel area of the
fork. Cracks can usually be detected in the early stages
by inspection of the heel area. Check for cracks that
transverse the fork in an area up to 130 mm (5.0 in)
either side of the outer heel radius. These cracks are a
sign that the area has weakened and the fork needs to
be replaced. Make a visual inspection for cracks each
work day. If a more accurate inspection is necessary,
use dye penetrants or magnaflux fork.

Figure 16861-01

1 93° Maximum

Use a carpenter’s square to check the fork. Refer to

Figure 16862-01. Hold the square against the shank
staying above the radius of the heel as shown. Mea-
sure the distance closest to the radius of the heel of the
fork blade and square (2). Add 31.8 mm (1.25 in) to this
measurement and record. If the distance between the
end of the square and blade (3) is greater than this cal-
culation, replace blade (fork is deformed more than
93°).

Figure 16860-01

1 130 mm (5.0 in)

2 130 mm (5.0 in)

Bent or Twisted Forks

Overloading, glancing blows against solid objects or
picking up loads unevenly can bend or twist a fork,
making fork replacement necessary. The maximum al-
lowable difference in fork tip elevation from one fork to
another is 3% of the fork length. Figure 16862-01

The angle between the top of the fork (blade) to the 1 609 mm (2.0 ft)
back surface of the vertical leg (shank) shall be less
2 “x”
than 93°. Any angle greater will require fork repair or
replacement. The fork manufacturer or service techni- 3 “x” + 31.8 mm (1.25 in)

cian with the expertise of equal competence are the

only parties that should attempt to make such repairs.

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 LIFTING MECHANISM
Fork Inspection

Hanger
Check for cracks or damage to the fork pins and the
area of fork attachment. Check carriage for excessive
wear or cracks. Repair or replace parts if necessary.
Check condition of fork locking pin, spring, cam, etc. for
proper operation (if forks are so equipped).

Figure 16863

1 Check Locking Pin, Spring, etc.

2 Check for Cracks Under Hanger

Crown 1988 PF7393-5 Rev. 11/08 M7.8-04.2-005

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Notes:

328
CYLINDERS

329
Notes:

330
 CYLINDERS
Cylinders

Cylinders Seal Removal

Great care and cleanliness should be exercised in dis- When an excessive amount of hydraulic oil is evident
assembly and assembly of any hydraulic cylinders. on the cylinder, where the ram exits from the cap, the
Wipe all surfaces clean of dirt and oil before attempting rod packing is probably bad and should be replaced.
disassembly. Care should be taken when removing the Replacement of the packing can be accomplished
ram from the cylinder to prevent damage to the packing without removing the ram assembly from the cylinder
on the piston end. After ram and wipers are removed, tube or truck.
thoroughly wash all metallic parts in solvent and blow Remove the cap as explained in “Disassembly”. If the
dry with compressed air. Carefully inspect the ram as- packing is seated in the cap itself, a hooked tool should
sembly and cylinder bore. Replace if scored, grooved, be used to remove the packing. If the packing is lo-
pitted, or worn. Minor damage to the cylinder bore can cated below the cap and remains in the cylinder bore
be removed with the use of a cylindrical honing tool. after the cap is removed, a pair of special tools can be
Place washed components in a clean container until used to facilitate packing removal (Refer to Figure
assembly. Whenever new packing’s are required, new 12850). To make these tools, weld or braze a headless
wiper rings should also be installed. 4.0 mm self-tapping (No. 8 metal) screw to the end of
a screwdriver. The screwdriver must have at least
Lift Cylinder 150 mm (6.0 in) of shank length with no larger than
4.0 mm (0.156 in) shank diameter. After attaching the
screw to the screwdriver, grind off excess weld to a di-
ameter of 4.0 mm (0.156 n). Wrap the shank with elec-
Cap trical tape from the tip of the screw to the screwdriver
handle. This will prevent scratching of the cylinder bore
or the ram.

Cylinder
Tube Screwdriver
152 mm (6 in) Shaft Length (Min.)
4 mm (0.156 in) Shaft Diameter (Max.)

No. 8 Metal Screw

Headless
(4 mm Self-Tapping)
Bleed
Screw Tape
Figure 14795

Disassembly Weld (Grind Off Excess)

To A Max. Dia. of 4 mm (0.156 in)
Turn the cap counterclockwise and unscrew it from the
cylinder tube. Remove the cap and carefully remove
Figure 12850
the ram assembly from the cylinder bore, never allow-
ing the ram to come in contact with any sharp edges. Insert the tools between the ram and the cylinder walls,
180 degrees apart, and screw into the face of the pack-
ing (Refer to Figure 12851). After the threads are
Seals sufficiently secured into the packing, evenly pull on the
Seals used in the cylinders are made of an extremely screwdriver handles until the packing is removed.
durable, hard polyurethane material which can be de-
formed temporarily to allow for installation without per- NOTE
manent damage.
Extreme care should be taken to prevent damage to
cylinder wall and ram assembly.

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CYLINDERS
Cylinders

Rod U-Cup Installation

Seal Pulling Tool
Small U-Cup
• Installation Tools
Cylinder Tube – A groove alignment plug (Refer to Figure
12892) is needed which should be flush with
groove edge. Any metal or plastic material
which is smooth and lubricated may be used.

Ram Pusher Rod

Seal

Figure 12851

Critical
At this time, the wiper ring should also be removed
Seal
since packings and wiper rings should always be re-
Seating
placed in pairs. Thoroughly clean the area where the
Area
seals seat. Any burrs, dirt or seal debris must be re-
moved before re-installing new seals.
Groove
Alignment
CAUTION Plug

Close inspection of seal seating critical areas should

be made before the new seal is installed (Refer to Figure 12892
Figures12892 and 12852). Your seal failure may not
– A soft metal or plastic pusher rod is needed.
have been caused by a worn seal, but rather, by burrs,
nicks and dirt located on the seal seating area, causing • Squeeze U-cup together and insert end into bore
the seal to deform and lose its sealing ability. first. When lower end is engaged in installation
groove, release U-cup and force upper end down-
Seal Installation - General ward using pusher rod until U-cup snaps into
groove.
Tools used to install hydraulic seals should be of soft
metal or suitable plastic, free of burrs and sharp edges. Large U-Cup
Screwdrivers and other similar tools should not be
used as they may damage the sealing edges. • Installation Tool
The area in contact with the seal should be free of – An installation tool made of any soft metal or
burrs, sharp edges and nicks. hard plastic machined smooth and free of burrs
If necessary to force seal over sharp edges, slots or with a fixed steel pin (PIN 1) and two movable
undercuts, protective devices such as a Poly-Pak tool pins (PINS 2 & 3) is required for this installation
should be used. method. (Refer to Figure 14796).

Light lubrication should be applied to the seal and in-

stallation groove prior to installation. The same oil as
will be used later in the cylinder should be applied.

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 CYLINDERS
Cylinders

Tool Body Pin 3

Pin 3

Pin 1
Pin 1
Pin 2
Pin 2

Figure 14799

– Withdraw installation tool.

Figure 14796

• Installation Procedure Cylinder U-cup Installation

– Slip U-cup over the fixed pin (Refer to Figure For “lip first” installation, a sleeve similar to that shown
14796, PIN 1) and bend it over PIN-2 as in Figure 12852 should be used to protect the seal from
shown. damage on the threads and shoulders.
– Continue bending U-cup until PIN 3 can be
pushed through the U-cup loop which locks U- Sleeve
cup in position. Cylinder Tube
Forging
– Insert installation tool with mounted U-cup into Tool
cylinder bore until aligned with U-cup installa-
tion groove (Refer to Figure 14797).

Seal

Pin 3 Collar
Critical Seal
Pin 1 Seating Area
Pin 2

Figure 14797

– Withdraw PIN 3 so that U-cup loop snaps into Figure 12852

installation groove (Figure14798).
Cylinder Assembly
Pin 3 After packings and seals are in place and the ram as-
sembly has been installed, reattach the cap.
Pin 1
Pin 2 CAUTION
Care should be taken when inserting the cylinder cap,
to prevent threads and sharp edges from damaging
new seals and packings.
Figure 14798

– Withdraw PIN 2 and U-cup will completely snap

into installation groove (Figure 14799).

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CYLINDERS
Cylinders

Cylinder Bleeding and Flushing • Slowly open stage lift cylinder bleed screw and
bleed air from cylinder until a solid stream of hy-
draulic fluid flows out of bleed screw.
WARNING
• Tighten bleed screw.
AVOID HIGH PRESSURE FLUIDS—Escaping fluid
under pressure can penetrate the skin causing serious • Repeat above steps for remaining stage lift cylin-
injury. Relieve pressure before disconnecting hydraulic der.
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card- Flushing - Stage and Free Lift Cylin-
board or paper to search for leaks. Do not use your ders
hand.
Any fluid injected into the skin under high pressure • After bleeding cylinders, actuate control valve to
should be considered as a serious medical emergency raise carriage through free and stage lift and stop
despite an initial normal appearance of the skin. There to hold in position.
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme- • With carriage raised, examine cylinders for any
diately by a specialist who has had experience with this leaks.
type of injury.
• Actuate control valve to lower carriage through
Mast hydraulic circuits need to be flushed after repair
stage and free lift to examine operation and stag-
of lift cylinders and bled of all air. Before flushing and
ing.
bleeding of system inspect all hydraulic connections
and verify that all filters are installed and hydraulic fluid • Raise and lower carriage rapidly for a minimum of
levels are adequate for test. Hydraulic system must be 10 cycles to flush system.
pressurized during the flushing and bleeding proce-
dures.
Drift Test
CAUTION All drift tests should be conducted with a capacity load
(refer to capacity plate for the rated capacity of your
Do not attempt to bleed a line by cracking an o-ring truck). The material used for the load test must be
face seal fitting. This will result in damaging the o-ring evenly stacked within the limits of a 1 220 x 1 220 mm
which then must be replaced to prevent hydraulic fluid (48.0 x 48.0 in) square pallet and must be secured to
leakage. the fork carriage with the forks spread set to their max-
imum width.
Bleeding - Free Lift Cylinder
• Slowly elevate carriage in free lift to approximately
CAUTION
1 220 mm (48.0 in). Never stand or work under a suspended load.

• Slowly open free lift cylinder bleed screw and bleed Fully extend the mast with maximum rated load. The
air from cylinder until a solid stream of hydraulic load may not drift down more than 50 mm (2.0 in)
fluid flows out of bleed screw. within five minutes.
Occasionally, a slight creep of the fork assembly may
• Tighten bleed screw.
occur due to internal cylinder seal leakage, but it can
also be caused by leakage in the check valves, control
Bleeding - Stage Lift Cylinders valve, etc. To seat these valves properly when this oc-
curs, raise and lower the forks to flush out any foreign
• Slowly raise forks to approximately 1 220 mm material from the valve seat.
(48.0 in).

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 CYLINDERS
Tilt Cylinder

Tilt Cylinder
The tilt cylinders are mounted to the power unit and
mast and are double acting piston type cylinders. Ex-
treme care should be taken when performing any type
of repair.

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CYLINDERS
Tilt Cylinder

(1) Left and Right is Determined from the

Operator’s Perspective
(2) Part of Mast
(3) Torque to 102 Nm (75 ft lb)
(4) Torque to 270 - 340 Nm (200 - 250 ft lb)
(5) Part of Main Frame

Figure 17745

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 CYLINDERS
Tilt Cylinder

WARNING
AVOID HIGH PRESSURE FLUIDS-Escaping fluid un- Cylinder Cap
der pressure can penetrate the skin causing serious in- Assembly
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres- (1) Rod Packing
sure. Keep hands and body away from pin holes which (2) Wiper Ring
eject fluids under high pressure. Use a piece of card- (3) Cylinder Cap
board or paper to search for leaks. Do not use your (4) Back-up Ring
hand. (5) O-Ring
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There Figure 17431
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme- Next, carefully remove rod assembly from cylinder
diately by a specialist who has had experience with this tube.
type of injury.

Cylinder Disassembly
Before proceeding with disassembly, thoroughly clean
outside of cylinder to remove grease and dirt buildup.
Rod Assembly
Place cylinder in a vise. Be careful not to over-tighten
vise, because cylinder tube can be easily damaged. An
adjustable spanner wrench, similar to the one shown in
Figure 17430, is required for disassembly. A face span- (1) Roll Pin
ner wrench with 4.75 mm (0.1875 in) pins and a spread
(2) O-Ring
of at least 70 mm (2.625 in) is sufficient.
(3) Wrench Flat
(4) Rod
(5) Back-up Ring
(6) Piston
(7) Piston Seal
(8) Castle Nut

Figure 17342

Inspect cylinder tube for any signs of scoring. If scoring

is evident, tube must be replaced. The cylinder tube
should be honed to remove any remaining burrs.

Rod Disassembly
Remove roll pin and castle nut (wrench flats on rod are
provided to loosen and tighten castle nut). Slide all
Figure 17430 components off end of rod. Inspect rod for scoring or
Using spanner wrench, remove cylinder cap assembly. other damage. If damage or scoring is evident, replace
rod.

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CYLINDERS
Tilt Cylinder

Seal Replacement Tilt Cylinder Flushing and Bleeding

Using a small hooked tool, carefully pull the seals from Procedures
their mounting grooves. With all cylinders in the retracted position, verify oil
level in reservoir is between "add" and "full" marks on
CAUTION dipstick. After all air has been bled from cylinders, hy-
draulic oil may need to be added to reservoir. Do not
Never use a screwdriver to remove seals, components over fill reservoir.
could be damaged causing cylinder leakage.
After removing all seals, inspect contact surfaces on CAUTION
both piston and cylinder cap. If slight scoring is evident,
sand with fine emery paper until all high surfaces have Do not attempt to bleed a line by cracking an o-ring
been removed. Heavily scored components must be face seal fitting. This will result in damaging the o-ring
replaced. After all parts have been disassembled and which then must be replaced to prevent hydraulic fluid
inspected, wash all cylinder components in a good leakage.
grade solvent, such as Crown part number Carriage hydraulic circuits need to be flushed after re-
065009-005 and dry with low air pressure. pair of tilt cylinder and bled of all air. Before flushing
and bleeding of system, inspect all hydraulic connec-
WARNING tions and verify that all filters are installed and hydraulic
levels are adequate for test. The hydraulic system must
When cleaning piston and cylinder cap, be sure to be pressurized during the flushing and bleeding proce-
clean seal seating areas. Protect eyes and face when dure.
using compressed air. After all parts have been thor-
oughly cleaned, place in a dirt free area until ready for • Turn truck ON, tilt mast completely forward.
reassembly.
• Tilt the mast completely back.

Cylinder Reassembly • Repeat this complete cycle, totally forward and

then completely back, a minimum of 10 times.
Apply a coating of hydraulic oil part number
(063001-001) to all seals before they are assembled. • If it is suspected that any air is still in the system,
Install all seals by hand. After seals have been in- repeat the process.
stalled, install piston, castle nut and roll pin on rod; be
sure piston is seated properly against rod shoulder. Af-
ter installing rod assembly into cylinder tube, carefully Tilt Cylinder
assemble cylinder cap into tube and torque to 270 -
340 Nm (200 - 250 ft lb).

CAUTION
Care should be taken when inserting the cylinder cap
to prevent sharp edges from damaging the new seals
Figure 17433
and packings.

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 CYLINDERS
Tilt Cylinder

Tilt Drift Test

All drift tests should be conducted with a capacity load
(refer to capacity plate for truck's rated capacity). Ma-
terial used for load test must be evenly stacked within
the limits of a 1.2 x 1.2 m (4 x 4 ft) pallet and must be
secured to fork carriage with forks spread to their max-
imum width.

CAUTION
Never stand or work under a suspended load.
Cycle tilt forward and back several times before testing.
Raise maximum rated load 610 mm (24.0 in) off floor.
Measure drift at tilt cylinder rod. With forks tilted back
completely, forks may not drift forward more than
16 mm (0.63 in) within 5 minutes as measured on tilt
cylinder rod.
(1) Left and Right is Determined
Tilt Cylinder Installation and Adjust- from the Operator’s Perspective
(2) Left Cylinder
ments (3) Right Cylinder
Check to be sure correct cylinder clevises and spacers
are used for required tilt. Refer to Chart 1 for part and Figure 17434
dash numbers.

Chart 1 Tilt Range

Tilt Range Adjustable Non-Adjustable Clevis

Back/Forward Spacer Dash Spacer Dash Dash
Number Number Number
3°/3° -015 -020 -001
3°/5° -014 -019 -002
5°/5° -013 -018 -002
3°/10° -016 -021 -003
5°/10° Not Used Not Used -003

Position adjustable spacer so side with stamped dash (1) Adjustable Spacer
number faces clevis. Install adjustable spacer on right (2) Clevis
cylinder. Assemble adjusting ring on spacer so it is (3) Non-Adjustable Spacer
flush with spacer. Refer to Figure 17435.
(4) Wrench Flats
(5) 43 mm (1.7 in)
(6) Adjusting Ring

Figure 17435

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CYLINDERS
Tilt Cylinder

Install non-adjustable spacer on left cylinder.

Assemble clevises on both cylinder rods so that 43 mm Chart 3 Cylinder Rod Rotation
(1.7 in) 20.3 revolutions of the rod is threaded into cle-
vis. Tighten bolts that clamp clevises to cylinder rods. Approximate
Cylinder Rod Distance Clevis
Connect left clevis to mast with pivot pin (right side will Degree of Mast
Rotation moves
be connected and adjusted later). Tilt
180° 1.1 mm (0.043 in) 0°±9Minutes
NOTE
360° 2.1 mm (0.083 in) 0°±18 Minutes
Truck must be empty and on a level floor to perform the
following adjustments. When all adjustments are completed, torque clamping
bolt on clevis 102 Nm (75 ft lb).
Extend left cylinder to full forward position. Refer to Fig-
ure 17436 and Chart 2 to determine the degree of for- Extend both cylinders to full forward tilt position and
ward tilt. measure how far the remaining (right) clevis needs to
be adjusted to engage tilt lug on mast.
Adjust right cylinder. Torque clamp bolt on clevis
102 Nm (75 ft lb).
Attach clevis to mast using pivot pin.
Tilt mast back until left cylinder spacer is snug and can-
not be rotated freely. Don't attempt to tilt back any far-
ther.
Clevis Symbols
Located Here There should now be a gap between the right adjust-
able spacer and cylinder. Turn the outer ring until there
Figure 17436 is no gap on the right side.
Tilt mast forward and back to check adjustment. Both
cylinders should contact spacers at the same time. If
Chart 2 Clevis Symbols not, rotate adjusting ring.
Secure adjustment by tightening the adjusting ring set
Clevis Symbols Degree of Forward Tilt
screws.
3FC 3°±15 Minutes
5FC 5°±15 Minutes
10FC 10°±15 Minutes

Loosen clamping bolt just enough to enable cylinder

rod to be rotated. Measure first stage tilt mast. If degree
of tilt is not within the ± 15 minute tolerance specified in
Chart 2, rotate cylinder rod until desired degree of tilt is
within tolerance range. (Mast may need tilted back to
allow access to wrench flats on cylinder rod). Refer to
Chart 3 to determine how much to rotate rod.

M8.6-2040-006 Crown 2001 PF13261-6 Rev. 8/07

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 CYLINDERS
Steer Cylinder

Steer Cylinder

(1) Lubrication Fitting (6) O-Ring

(2) Retaining Ring (7) Cap
(3) Rod Packing (8) Spherical Bearing
(4) Rod Cylinder (9) Wiper Ring
(5) Piston Seal (10) Backup Ring

Figure 17474

The steer cylinder is a double acting, piston type cylin-

der. When the steering wheel is rotated, pressurized oil WARNING
is ported to the side of the cylinder in the direction of the Wear appropriate items, such as safety glasses and
rotation. Oil is forced out of the opposite side of the cyl- steel-toe shoes whenever performing maintenance
inder and returns to the reservoir. work. Do not place fingers, hands or arms through
When an excessive amount of hydraulic oil is present mast or position them at pinch points.
at the rod ends of the cylinder, the rod packing or wiper In this section you may be required to lift and block the
ring located on the inside diameter. of endcaps are truck and mast or raise and lower different components
probably faulty and should be replaced. If the area for removal and installation. Make sure lifting device
around the outside of the cylinder has oil present, the and sling are sufficiently rated to withstand the weight
o-ring or backup ring located on the outside diameter of being lifted. Never work under or around a truck that is
the endcaps are probably faulty and should be re- not properly secured. Refer to truck Data Plate for truck
placed. If the cylinder is slow to react when turning, the weight information.
piston seal is probably faulty and should be replaced. It will be necessary to disconnect and remove the bat-
A seal kit, part number (113744), is available for this tery from the truck, disconnect tilt cylinders from the
cylinder. When replacing rod packing, wiper rings, etc., mast, disconnect electrical connections and hydraulic
install all parts contained in seal kit. lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along
Care and cleanliness should be exercised in the re- with some additional information on other procedures
moval and/or repair of hydraulic cylinders. Wipe all sur- dealing with truck maintenance. This section should be
faces clean of oil and dirt before attempting cylinder re- read and reviewed prior to mast removal, installation
moval from truck or cylinder disassembly. and maintenance as outlined in this section.

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CYLINDERS
Steer Cylinder

Cylinder Removal
Disconnect battery and chock drive tires.
Raise and block rear of truck to access cylinder and
cylinder hydraulic hoses.
Be prepared to catch hydraulic oil and disconnect hy-
draulic hoses. Note position of hoses for assembly.
Disassemble the four cylinder mounting bolts.
To remove cylinder from link assembly, pull cylinder
away from steering frame.
Access link bolt nuts by removing caps located below
each end of cylinder rod.
To prevent damage to link bolt threads when disas-
sembling, remove cotter pins and loosen link bolt nuts
so that they are flush to end of bolt.
Using rubber mallet, tap link bolts to free from cylinder
rod bearings (be careful not to damage bolt threads).
Remove nuts, link bolts and cylinder.

Cylinder Disassembly
Place cylinder in a vise. Be careful not to overtighten
vise to avoid tube damage.
A retaining ring secures the endcaps to the cylinder
tube, refer to Figure 17320. Using a pipe wrench, rotate
one endcap so that the end of the retaining ring rotates
out of the cylinder tube slot. Refer to Figure 17320 item
4. Remove retaining ring and endcap.

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 CYLINDERS
Steer Cylinder

(1) Wiper Ring (7) Tube

(2) Rod Packing (8) Bearing
(3) Endcap (9) Retaining Ring
(4) Retaining Ring (10) Rod
(5) Backup Ring (11 Piston Seal
(6) O-Ring (12) Lubrication Fitting

Figure 17320

Carefully remove cylinder rod from tube. Never allow seal, but rather by burrs, nicks and dirt located on the
rod to contact any sharp edges and avoid contacting seal seating area causing the seal to deform and lose
inside of tube with rod. its sealing ability.
Remove remaining endcap. Inspect the cylinder tube, rod and endcaps for scoring
and burrs. Remove with fine emery cloth. Heavily
scored components must be replaced. Inspect bear-
CAUTION ings located on each end of rod and replace if neces-
Remove seals and thoroughly clean seal seating area. sary.
Any burrs, dirt or seal debris must be removed before After all components are inspected, thoroughly clean
installing new seals. Close inspection of the seal seat- all components and place in a clean area until ready for
ing areas should be made before new seal is installed. assembly.
Your seal failure may not have been caused by a worn

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CYLINDERS
Steer Cylinder

Cylinder Assembly Cylinder Installation

Before assembling cylinder, all seals should be re- Assemble cylinder to steering links. Be sure orientation
placed. of cupped washer is correct, refer to Figure 17475.
Torque the castle nuts 65 - 70 Nm (48 - 52 ft lb). Install
Lightly coat seals and inside the cylinder tube with hy-
cotter pin and check link for free movement.
draulic oil. Assemble seals to endcaps and rod.
Place cylinder tube in vise. Be careful not to over-
tighten vise to avoid tube damage.
Align hole in one endcap with tapered slot in tube and
insert cap in tube so hole is visible through slot.
Insert hooked end of retaining ring into hole in end cap
and rotate endcap until end of retaining ring is flush
with tube. Avoid turning end of retaining ring too far into
tube making removal difficult. Endcap mounting hole
tabs should be perpendicular to steering link bearing
holes.
Insert rod into cylinder being careful not to damage pis-
ton rod seal or seals in endcap.
Assemble remaining endcap and retaining ring. End-
cap mounting hole tabs should be perpendicular to
steering link bearing holes. Be sure lube fittings at each
end of the cylinder rod accept grease. (1) Steering Link Bolt
(2) Cupped Washer
(3) Castle Nut Torque
65 - 70 Nm (48 - 52 ft lb)

Figure 17475

Assemble cylinder to steering frame with the four

mounting bolts and secure.
Connect hydraulic hoses to cylinder.
Remove blocks, connect battery and check operation.

M8.8-20.0-013 Crown 1992 PF9341-4 Rev. 8/07

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 CYLINDERS
Parking Brake Cylinder

Parking Brake Cylinder

(1) Label (8) Wiper Ring

(2) Ball Joint (9) Packing Rod
(3) Bearing Sleeve (10) Rod
(4) Cylinder Cap (11) Cylinder Bottom
(5) Spring (12) Bleed Screw
(6) Spring (13) Seal
(7) Washer

Figure 17489

Care and cleanliness should be exercised in the disas- Three 7 mm (0.25 in) holes evenly spaced around the
sembly and assembly of hydraulic cylinders. Wipe all cylinder cap allow for any oil drainage that may be
surfaces clean of dirt and oil before attempting cylinder present when the packing rod seal or wiper ring be-
removal from truck and/or cylinder disassembly. comes worn and should be replaced. Replace the
wiper ring when replacing the packing rod seal.

Crown 2007 PF17017-1 M8.8-2045-001

345
CYLINDERS
Parking Brake Cylinder

Cylinder Removal
Chock load wheels, disconnect battery and remove
floorboard.
Release hydraulic pressure to cylinder. To release
pressure:
Remove contactor panel cover from left side of truck
and remove steering pump motor power fuse, FU3,
from fuse panel. Refer to Figure 17490.

(1) FU3
(2) Fuse Panel

(1) Backing Plate (5) Park Brake Cylinder

(2) Parking Brake (6) Ball Joint
(3) Pivot Arm (7) Cotter Pin Ring
(4) Traction Motor (8) Pin

Figure 17491

Remove cotter pin rings and pin securing bottom of cyl-

inder to backing plate.
Make sure hydraulic pressure has been released and
carefully disconnect hydraulic hose from cylinder.
Figure 17490

Connect battery and release parking brake. WARNING

Actuate seat switches and pump the service brake
AVOID HIGH PRESSURE FLUIDS-Escaping fluid un-
pedal until parking brake applies. Cycle the parking
der pressure can penetrate the skin causing serious in-
brake switch, on and off, two times (minimum) to com-
jury. Relieve pressure before disconnecting hydraulic
pletely relieve pressure from circuit.
lines. Tighten all connections before applying pres-
Disconnect battery. sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
Disassemble ball joint located at top of cylinder from
board or paper to search for leaks. Do not use your
parking brake pivot arm. Refer to Figure 17491.
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
If further disassembly is required, move cylinder to a
clean, well lit work area.

M8.8-2045-002 Crown 2007 PF17017-2

346
 CYLINDERS
Parking Brake Cylinder

Cylinder Disassembly Cylinder Assembly

Install bearing sleeve to rod end of cylinder cap.
WARNING Lightly lubricate seals and installation grooves with
The cylinder assembly contains compressed coil truck hydraulic oil. Install packing rod seal and wiper
springs that apply approximately 535 N (120 lb) of force ring in cylinder bottom.
on the cap. Take precautions during cap removal to Insert cylinder rod in cylinder bottom. Carefully guide
prevent uncontrolled disassembly and prevent possi- rod through packing rod seal and wiper ring.
ble injury to yourself and others. Observe the following
procedures carefully. Install washer and springs on cylinder rod and position
rod into cylinder cap. Assemble cap to cylinder bottom.
The cylinder cap can be removed by placing the bottom
end of the cylinder in a vise; use a spanner wrench with
a 7 mm (0.25 in) pin and 57 mm (2.25 in) diameter to CAUTION
turn the cylinder cap. Three holes are drilled in the cap
Care should be taken when installing cylinder cap to
to accommodate spanner wrench. Carefully turn cap
prevent damage to threads. The springs will become
counter-clockwise until disassembled from bottom of
slightly compressed when installing cap. Clamp cylin-
cylinder.
der bottom in vise carefully to allow for more control
The packing rod seal and wiper ring are contained in when installing cap. Do not tighten vise too tight caus-
the cylinder bottom. A hooked tool should be used to ing cylinder bottom damage.
remove seals. Tool should be constructed of aluminum
Assemble ball joint to rod.
or brass so surfaces are not scratched or nicked. Thor-
oughly clean the area where the seals seat. Any burrs, Make sure "Warning" label is affixed to cylinder assem-
dirt or seal debris must be removed before installing bly and is readable.
new seals.
Inspect rod, cylinder cap, springs, etc. If all appears
satisfactory, no further disassembly is necessary.
If signs of scoring to the rod and/or cap, replace com-
ponents. After all parts are inspected, wash all cylinder
components in a good grade solvent and blow dry with
low pressure air.

CAUTION
When cleaning piston, be sure to clean seal seating ar-
eas. Protect eyes and face when using compressed
air.
After all parts are thoroughly cleaned, place in a clean
area until ready for assembly.

Crown 2007 PF17017-3 M8.8-2045-003

347
CYLINDERS
Parking Brake Cylinder

Cylinder Installation
Connect hydraulic hose to cylinder.
Using cotter pin rings and pin, secure bottom of cylin-
der to backing plate.
Assemble ball joint to parking brake pivot arm.
Assemble steering pump motor power fuse, FU3, to
fuse panel. Install contactor panel in truck.
Connect battery.
Power up truck (steer pump motor needs to be run-
ning).
Release parking brake.
Slowly open bleed screw on park brake cylinder. Allow
air-oil mixture to flow until a solid stream of oil is
achieved. Tighten bleed screw 7.6 Nm (90 in lb).

(1) Parking Brake

(2) Traction Motor
(3) Park Brake Cylinder
(4) Bleed Screw

Figure 17493

Apply parking brake.

Install floorboard.
Remove chocks and check operation.

M8.8-2045-004 Crown 2007 PF17017-4

348
GLOSSARY

349
Notes:

350
 GLOSSARY
Glossary

Glossary on the truck such as on platform or in power unit. The

Function column then explains the function or circuit of
Components have been listed in chart form to assist that device. The Diagram column gives the page num-
the service technician in locating these components on ber of the diagram on which the component can be
the Electrical Diagrams and Parts Breakdown forms. found. The callout in parenthesis following the page
number corresponds to the grid callouts on that dia-
The chart is in columns: Component; Location; Func-
gram, locating that component. The Parts Breakdown
tion; Diagram; Parts Breakdown. The Component
column includes the parts breakdown page number on
column contains the abbreviation of the component as
which the component is located along with the index
it appears on the Diagrams in the Maintenance Sec-
number, in parenthesis, if applicable.
tion. The Location column gives the general location

BATTERY
Location Function Diagram Parts Breakdown
Battery Power Unit Battery Power Supply DIA-2045-002 (B-4) 01.2-2045-001
Compartment DIA-2045-003 (B-4)
DIA-2045-004 (B-4)
DIA-2045-017 (A-4)
DIA-2045-019 (A-3)
DIA-2045-020 (A-3)
CONNECTIONS
Location Function Diagram Parts Breakdown
CA201 Distribution Panel B-, BV(FU4), Steer Solenoid DIA-2045-005 (A-2) 04.3-2045-001 (13)
CA202 Distribution Panel FAN4, ACCESS 3, HGTS1 DIA-2045-005 (B-1) 04.3-2045-001 (13)
CA203 Distribution Panel SES, FS, RS, Steer K1 & K2 DIA-2045-005 (C-2) 04.3-2045-001 (13)
CA204 Distribution Panel K2, FS, RS, CAN DIA-2045-005 (C-3) 04.3-2045-001 (13)
CA205 Distribution Panel FU4, ALM2, FAN3, ACCY DIA-2045-005 (C-4) 04.3-2045-001 (13)
CA206 Distribution Panel 12V Power Supply DIA-2045-005 (B-4) 04.3-2045-001 (13)
CA207 Distribution Panel ALM3, LGTS1, LHTS2, LGTS3 DIA-2045-005 (A-3) 04.3-2045-001 (13)
CA208 Temperature Lift Pump & Steer Motor Brush DIA-2045-009 (B-4) 02.2-2045-050,
Management Module Wear & Temperature 06.2-1140-001
CA401 Access 3 Handset DIA-2045-006 (C-1) 04.1-2045-001
04.1-2045-050
CA402 ACCESS 3 Serial Communication DIA-2045-006 (B-2) 04.1-2045-001
04.1-2045-050
CA403 ACCESS 2 Handset DIA-2045-007 (B-1) 04.1-2045-050
CA404 ACCESS 2 Main Plug Traction Module DIA-2045-007 (B-1) 04.1-2045-050
CA409 Close to ACCESS 2 +BV, TS2 Signal, CAN H, DIA-2045-007 (B-2) 02.2-2045-001 (22)
CAN L, HSS, ECR2 02.5-2045-001 (59)
02.5-2045-050 (59)
02.5-2045-100 (59)
CA410 Seat SES or SES1 & SES2 DIA-2045-002 (A-4) 01.5-2040-007 (47)
DIA-2045-003 (A-4) 01.5-2040-056 (16)
DIA-2045-004 (A-4)
DIA-2045-011 (B-1)

Crown 2007 PF17082-1 M10-2045-001

351
GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA601 Steer Column KYS, FS, RS, HNS, FODC DIA-2045-011 (B-2) 06.0-2040-001 (17)
04.5-1140-002 (7)
04.5-2045-050 (2)
CA602 Front Cowl PRK-A, PRK-B, Auto Park DIA-2045-011 (B-4) 04.8-2040-050 (6)
Brake Option
CA603 Power Unit Left Side ECR1, TS1 DIA-2045-014 (B-1) 03.1-2045-001 (16)
CA604 Power Unit Left Side ECR2, TS2 Signal DIA-2045-014 (B-2, 02.2-2045-001
B-3)
CA605 Contactor Panel L, P, S Contactors DIA-2045-002 (B-2, 04.2-2045-001 (10,
C-3) 14)
DIA-2045-003 (C-3)
DIA-2045-004 (B-2,
B-3, C-4)
DIA-2045-014 (B-4)
CA606 Lift Pump Motor Lift Pump Motor DIA-2045-014 (B-1) 02.2-2045-001 (22)
CA607 Lift Pump Motor ECR2 Interconnect DTM) DIA-2045-014 (B-2) 02.2-2045-001 (7)
CA611 Main Harness ACS DIA-2045-002 (B-3) 04.6-2045-001 (23)
DIA-2045-003 (B-3)
DIA-2045-004 (B-3)
DIA-2045-013 (B-1)
CA612 Close to Accelerator ACC Potentiometer DIA-2045-013 (B-1) 04.6-2045-001 (20)
CA613 Front Wall HGTS1/ Main Harness DIA-2045-002 (B-3) 07.1-2040-001 (20)
Interconnect DIA-2045-003 (B-3) 07.2-2040-001 (20)
DIA-2045-004 (B-3) 07.24-2040-001
DIA-2045-009 (B-2) (15)
CA614 Height Switch Mast HGTS1/Cond. Cable DIA-2045-009 (B-2) 07.1-2040-001 (20)
Interconnect 07.2-2040-001 (20)
07.24-2040-001
(15)
CA615 Front Wall 5th Function Interconnect DIA-2045-008 (B-2))
CA625 Front Battery Wall PS1 DIA-2045- 002 (B-3) 02.0-2045-050 (20)
DIA-2045-003 (B-3)
DIA-2045-004 (B-3)
DIA-2045-013 (B-3)
CA626 Front Cowl ALM2 (Brake Alarm) DIA-2045- 002 (B-2) 04.0-2045-001 (8)
DIA-2045-003 (B-3)
DIA-2045-004 (B-3)
DIA-2045-013 (B-3)
CA627 Truck Frame ALM3 (Travel Alarm) DIA-2045-004 (C-3) 04.0-2045-001 (77)
DIA-2045-013 (B-4)

M10-2045-002 Crown 2007 PF17082-2

352
 GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA630 ACCESS 1 Display DIA-2045-002 (B-2) 04.0-2045-001 (13)
DIA-2045-003 (B-2)
DIA-2045-004 (B-2)
DIA-2045-010 (B-2)
CA631 Below Hydraulic Levers Hydraulic Switches/Tilt DIA-2045-008 (B-1, 02.5-2045-001
Interlock A-3) 02.5-2045-050
02.5-2045-100
CA632 Front Cowl ACCESS1(Display) DIA-2045-010 (B-2) 04.0-2045-001 (13)
CA633 Front Cowl ACCESS 1 (Display) DIA-2045-010 (B-3) 04.0-2045-001 (13)
CA634 Steer Column CAN Access DIA-2045-010 (B-4)
DIA-2045-015 (B-1)
CA641 Front Cowl FU5, K1, LGS1, LGS2 DIA-2045-002 (B-4)
DIA-2045-003 (B-4)
DIA-2045-004 (B-1,
B-4)
DIA-2045-009 (B-2)
CA642 Front Cowl Accessory Cable DIA-2045-009 (C-2)
CA651 Power Unit Right Side OHG Harness to Main (FU5, DIA-2045-016 (B-2,
K1, LGS1, LGS2, RS) B-3)
CA661 Fan FNS DIA-2045-009 (B-3) 04.0-2045-001 (1)
CA662 Fan Diode DIA-2045-009 (B-3) 4.9-2040-001 (40)
CA663 Fan Diode DIA-2045-009 (B-3) 4.9-2040-001 (40)
CA664 Fan Diode DIA-2045-009 (B-3) 4.9-2040-001 (40)
CA665 Fan Operator Fan DIA-2045-009 (B-3) 4.9-2040-001 (40)
CA666 Fan Low Speed DIA-2045-009 (C-3) 4.9-2040-001 (40)
CA667 Fan High Speed DIA-2045-009 (C-3) 4.9-2040-001 (40)
CA801 OHG +BV Rear Work Light DIA-2045-016 (B-1, 04.9-2040-050 (30)
B-3)
CA802 OHG B- Rear Work Light DIA-2045-016 (B-1, 04.9-2040-050 (30)
B-3)
CA803 OHG Tail Distribution Panel DIA-2045-016 (B-1, 04.9-2040-050 (1,
+BV Strobe Light B-3) 13)
CA804 OHG Tail Distribution Panel DIA-2045-016 (B-2, 04.9-2040-050 (1,
B- Strobe Light B-4) 13)
CA805 OHG Tail Distribution Panel DIA-2045-016 (B-2) 04.9-2040-050 (13)
CA806 OHG Tail Distribution Panel DIA-2045-016 (B-2) 04.9-2040-050 (13)
CA807 OHG Tail Distribution Panel DIA-2045-016 (C-1) 04.9-2040-050 (13)
CA808 OHG Tail Distribution Panel DIA-2045-016 (C-1) 04.9-2040-050 (13)
CA809 OHG Tail Distribution Panel DIA-2045-016 (C-2) 04.9-2040-050 (13)

Crown 2007 PF17082-3 M10-2045-003

353
GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA810 OHG Tail Distribution Panel DIA-2045-016 (C-2) 04.9-2040-050 (13)
CA811 DIstribution Panel Freezer Corrosion Board DIA-2045-017 (B-1) 04.3-2045-001 (21)
CA812 Distribution Panel Freezer Condition Board DIA-2045-017 (B-1) 04.3-2045-001 (21)
CA813 F/C Distribution Panel I/O Heaters & Thermostats DIA-2045-017 (C-2) 04.3-2045-001 (21)
DIA-2045-018 (B-2,
B-4)
CA814 In Foot Operated Direc- Power for Patch Heaters DIA-2045-018 (B-2,
tion Control Harness B-4)
CA817 OHG +B Front Left Worklight DIA-2045-016 (C-3, 04.9-2040-001 (1)
C-4) 04.9-2040-075 (1)
04.9-2040-100 (14)
CA818 OHG B- Front Left Worklight DIA-2045-016 (C-3, 04.9-2040-001 (1)
C-4) 04.9-2040-075 (1)
04.9-2040-100 (14)
CA819 OHG +B Front Right Worklight DIA-2045-016 (C-3, 04.9-2040-001 (1)
C-4) 04.9-2040-075 (1)
04.9-2040-100 (14)
CA820 OHG B- Front Right Worklight DIA-2045-016 (C-3, 04.9-2040-001 (1)
C-4) 04.9-2040-075 (1)
04.9-2040-100 (14)
CA821 OHG +B Strobe Light DIA-2045-016 (B-1) 04.9-2045-050 (1)
CA822 OHG B- Strobe Light DIA-2045-016 (B-1) 04.9-2045-050 (1)

M10-2045-004 Crown 2007 PF17082-4

354
WIRING DIAGRAMS

355
Notes:

356
 WIRING DIAGRAMS
Introduction to Diagram Usage

Introduction to Diagram Usage • The truck has been sectioned with one page cov-
ering each section. When options affect the wiring
in a section, an additional page is added which du-
Schematic plicates wiring that is identical and adds the option
wiring. In this way only one page of the truck sec-
• Power up diagram. Illustrates the circuitry involved tion is required for the applicable truck configura-
in getting the truck system to an operating mode tion.
(Can Interface, Access 1,2,3, Controller, Contac-
tor, ect.). • Wiring that is identified by color rather than number
will typically be a cable or wires with vendor com-
• Circuitry which stands alone and is separate from ponentry.
truck operation is shown in block form with the pic-
torials detailing the circuitry (e.g. light package, • Page titles, listed at the beginning of the electrical
displays, wire guidance, freezer condition). diagrams, indicate the subsystem or section of
truck wiring that is covered by each page.
Pictorials
• Terminal board and connector numbering on the
pictorials are in two classes; power unit and plat-
form. Power unit TB's and CA's are even 100's
(200, 400, 600 etc.) and platform TB's and CA's are
odd 100's (100, 300, 500 etc.). On manup trucks
(SP, TS, TSP etc.), odd and even 100's will be
present on the wiring diagrams. Man-down trucks,
which don't have a platform (stand-up rider, pallet
etc.), only even 100's will be present.

• Wiring starts at a central location (e.g. distribution

board) and wiring connection points are numbered
with the lowest number odd or even. The next wir-
ing connection point from the distribution board are
then numbered with the next group of 100's and so
on for each connection point removed from the
central location.

• Terminal board and connector numbering is se-

quential on each consecutive page. In this way a
wiring address giving a connector number or termi-
nal board number will indicate which direction to
look in the diagrams for the other end of the wire.
When wiring goes to a component and not a termi-
nal board or connector, a reference terminal board
is used and is shown with a dashed line box with
the reference terminal board number in parenthe-
sis. This terminal board will not appear on the truck
and only present as a wiring directory.

• Input/Output arrows may appear at terminal

boards and connectors. These indicate whether
what the wire is carrying is incoming or outgoing.
This is helpful when tracing the origin of the signal
or voltage.

Crown 1991 PF8974-1 Rev. 6/08 DIA-ITD-001

02 Rev. 6/08
357
Notes:

358
 WIRING DIAGRAMS
Index

Index
This electrical diagram index lists the diagrams with
portion of truck covered by each diagram.

Title Page Number Revision

Electrical Schematic - AC Traction DC Lift DIA-2045-002 01 - 11/08

Electrical Schematic - AC Traction AC Lift DIA-2045-003 01 - 11/08
Electrical Schematic - AC Traction AC Lift With Options DIA-2045-004 01 - 11/08
Distribution Panel DIA-2045-005 01 - 11/08
Access 3, AC Traction Controller DIA-2045-006 01 - 11/08
Access 2, AC Lift Controller DIA-2045-007 01 - 11/08
Hydraulic Switch Harness With Tilt Position Assist DIA-2045-008 01 - 11/08
Dashboard With TMM Option DIA-2045-009 01 - 11/08
Access 1, Display DIA-2045-010 01 - 11/08
Steering DIA-2045-011 01 - 11/08
Foot Operated Direction Control DIA-2045-012 01 - 11/08
Brake and Accelerator Pedals DIA-2045-013 01 - 11/08
Motors and Alarms DIA-2045-014 01 - 11/08
InfoLink DIA-2045-015 01 - 11/08
Overhead Guard DIA-2045-016 01 - 10/07
Freezer Condition DIA-2045-017 01 - 11/08
Freezer Condition - Jumper Harness DIA-2045-018 01 - 11/08
Power Cables - AC Traction DC Lift DIA-2045-019
Power Cables - AC Traction AC Lift DIA 2045-020
Wire Harnesses DIA-2045-021 02 - 11/08

Crown 2007 PF15723-1 Rev. 11/08 DIA-2045-001

03 Rev. 11/08
359
WIRING DIAGRAMS
Electrical Schematic - AC Traction/DC Lift

Electrical Schematic - AC Traction/DC Lift

140580 B 1 of 3

DIA-2045-002 Crown 2007 PF15723-2 Rev. 11/08

01 Rev. 11/08
360
 WIRING DIAGRAMS
Electrical Schematic - AC Traction/AC Lift

Electrical Schematic - AC Traction/AC Lift

140580 B 2 of 3

Crown 2007 PF15723-3 Rev. 11/08 DIA-2045-003

01 Rev. 11/08
361
WIRING DIAGRAMS
Electrical Schematic - AC Traction/DC Lift With Options

Electrical Schematic - AC Traction/DC Lift With Options

140580 B 3 of 3

DIA-2045-004 Crown 2007 PF15723-4 Rev. 11/08

01 Rev. 11/08
362
 WIRING DIAGRAMS
Distribution Panel

Distribution Panel

140581 B

Crown 2007 PF15723-5 Rev. 11/08 DIA-2045-005

01 Rev. 11/08
363
WIRING DIAGRAMS
ACCESS 3 - AC Traction Controller

ACCESS 3 - AC Traction Controller

140586 B 1 of 2

DIA-2045-006 Crown 2007 PF15723-6 Rev. 11/08

01 Rev. 11/08
364
 WIRING DIAGRAMS
ACCESS 2 - AC Lift Controller

ACCESS 2 - AC Lift Controller

140586 B 2 of 2

Crown 2007 PF15723-7 Rev. 11/08 DIA-2045-007

01 Rev. 11/08
365
WIRING DIAGRAMS
Hydraulic Switch Harness With Tilt Position Assist

Hydraulic Switch Harness With Tilt Position Assist

140584 B

DIA-2045-008 Crown 2007 PF15723-8 Rev. 11/08

01 Rev. 11/08
366
 WIRING DIAGRAMS
Dashboard with TMM Option

Dashboard with TMM Option

140588 C

Crown 2007 PF15723-9 Rev. 11/08 DIA-2045-009

01 Rev. 11/08
367
WIRING DIAGRAMS
ACCESS 1 - Display

ACCESS 1 - Display

140585 B

DIA-2045-010 Crown 2007 PF15723-10 Rev. 11/08

01 Rev. 11/08
368
 WIRING DIAGRAMS
Steering

Steering

140582 C

Crown 2007 PF15723-11 Rev. 11/08 DIA-2045-011

01 Rev. 11/08
369
WIRING DIAGRAMS
Foot Operated Direction Control

Foot Operated Direction Control

140589 B

DIA-2045-012 Crown 2007 PF15723-12 Rev. 11/08

01 Rev. 11/08
370
 WIRING DIAGRAMS
Brake and Accelerator Pedals

Brake and Accelerator Pedals

140583 C

Crown 2007 PF15723-13 Rev. 11/08 DIA-2045-013

01 Rev. 11/08
371
WIRING DIAGRAMS
Motors and Alarms

Motors and Alarms

140587 B

DIA-2045-014 Crown 2007 PF15723-14 Rev. 11/08

01 Rev. 11/08
372
 WIRING DIAGRAMS
InfoLink

InfoLink

143463 B

Crown 2007 PF15723-15 Rev. 11/08 DIA-2045-015

01 Rev. 11/08
373
WIRING DIAGRAMS
Overhead Guard

Overhead Guard

140590 A

DIA-2045-016 Crown 2007 PF15723-16 Rev. 10/07

01 Rev. 10/07
374
 WIRING DIAGRAMS
Freezer Condition

Freezer Condition

141820 B 1 of 2

Crown 2007 PF15723-17 Rev. 11/08 DIA-2045-017

01 Rev. 11/08
375
WIRING DIAGRAMS
Freezer Condition - Jumper Harness

Freezer Condition - Jumper Harness

141820 B 2of 2

DIA-2045-018 Crown 2007 PF15723-18 Rev. 11/08

01 Rev. 11/08
376
 WIRING DIAGRAMS
Power Cables - AC Traction/DC Lift

Power Cables - AC Traction/DC Lift

140593 A 1 of 2

Crown 2007 PF15723-19 DIA-2045-019

377
WIRING DIAGRAMS
Power Cables - AC Traction/AC Lift

Power Cables - AC Traction/AC Lift

140593 A 2 of 2

DIA-2045-020 Crown 2007 PF15723-20

378
 WIRING DIAGRAMS
Wire Harnesses

Wire Harnesses
The chart below lists the wire harness part number and
also indicates the components connected by each wire
harness.

Wire Harness Chart

124540 Accelerator: CA611, ACS

124575 Seat: CA410, SES1, SES2
127272 Height Switch: JC613, PC614 (1)
127342 Accessory: JC642, Accessory.
127445-002 Mast Mounted Work Lights (1)
thru -009
127511 5th Function: AXS3, Mast Control Cable PC615
127515 5th Function: Mast Control Cable JC615
128273 Tail Lights: +BV(K1), Batt Neg, +BV(RS), +BV(BRKS)
Overhead Guard: JC651, PC801, PC802, PC803, PC804, PC805, PC806, PC816, PC817,
128340
PC818, PC819, PC820
128343 Park Brake: JC602, PRK-A, PRK-B
128344 Light Switch: JC641, PC642, LGS1, LGS2
128345 Brake Alarm: JC626, ALM2
128720 Freezer Condition Front: JC813, RES2, RES3, THS1, THS2
128721 Freezer Condition Rear: PC811, PC812, PC813, Batt Neg, +BV, +BV(K1), RES1
128722 12V Power supply: PC206, Batt Neg in, +12V, Batt Neg out, +BV in
129901 Operator Fan: JC661, Diode, FNS, FAN3
130117-001 Freezer/Corrosion Wire Harness RES 36V Trucks
130117-002 Freezer/Corosion Wire Harness RES 48V Trucks
Drive Thru Overhead Guard Light Wire Harness: JC651, PC 801, PC802, PC803, PC804,
130557
PC805, PC806, PC816, PC817, PC818, PC819, PC820
130583 Foot Operated Direction Control F/C 36V Truck: JC813, PC813, PC814, RES4, RES5
Foot Operated Direction Control F/C 48V Truck: JC813, PC813, PC814, RES4, RES5, RES6,
130584
RES7
132789 Travel Alarm (ALM3) CA627
133529 Tilt Position Assist Harness to 141600
139686 Accelerator: CA611, ACS
140557 Impact Sensor Harness: JC902, PC902
Main Harness: PC611, PC612, PC632, PC633, PC601, PC634, PC602, PC661, HN1, BRKS,
FAN5, PC641, PC613, PC626, PC651, TLMS, PC603, PC631, PC625, SV2, BRES, PC201,
141044
PC207, PC202, PC204, PC205, PC203, PC208, FAN 1, B-, PC402, PC410, PC409, PC627,
FAN4, PC604, PC605, JC634

Crown 2007 PF15723-21 Rev. 11/08 DIA-2045-021

02 Rev. 11/08
379
WIRING DIAGRAMS
Wire Harnesses

Wire Harness Chart

141045 Steering: JC601, FIL, FS, HN1, HNS, KYS, RS

141046 TMM DC Lift: JC604, Lift Motor M2 Temperature & Brush Wear, Steer Motor M3 Brush Wear
141047 Hydraulic Switch Harness: CA636, JC631, AXS1, AXS2, AXS3, HSS, RAS, SV1, TBS, TLT
141050 ACCESS 2 Hydraulic Controller: JC409, PC404, FAN2
141051 DC Contactor Lift Harness: JC605, +BV, L, P, S
141054 ACCESS 1 Display: JC632, JC633, PC630
141600 Lower Tilt Position Assist Harness: SV3, TBS, TLT, VTS
141601 Foot Operated Directional Control: JC601, PC601, FS, RS
141624 Foot Operated Directional Control F/C: JC601, JC813, PC601, FS, HR1, HR2, RS
142299 TMM AC Lift: JC604, Lift Motor ECR2, Steer M3 Brush Wear, TS2
142717 InfoLink Harness: JC634, MODULE, PROX, PROG, SHOCK
143502 Auto Park Brake: JC602

(1) Choice of dash number depends on col-

lapsed or lift height. To determine dash num-
ber, refer to the following chart.

Dash Number Chart

Collapsed Height Lift Height Dash Number Dash Number

mm in mm in P/N 127272 P/N 127445

2995 & 3200 118 & 126

2110 83 -011 -002
4570 & 4775 180 & 188
3300 & 3505 130 & 138
2260 89 -001 -003
5030 & 5230 198 & 206
3605 & 3810 142 & 150
2415 95 -002 -004
5285 & 5485 208 & 216
2565 101 5665 & 5865 223 & 231 -003 -005
2718 107 6045 & 6250 238 & 246 -004 -006
2870 113 6350 & 6555 250 & 258 -005 -007
3025 119 6805 & 7010 268 & 276 -006 -008
3175 125 7190 & 7390 283 & 291 -007 -009

DIA-2045-022 Crown 2007 PF15723-22 Rev. 11/08

02 Rev. 11/08
380
HYDRAULIC SCHEMATIC

381
Notes:

382
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

Hydraulic Schematic

a Lift/Lower
b Tilt
c Accessory 1
d Accessory 2
e Return Filter
f Steering
g Reservoir
h Breather
i Suction Strainer

Figure 17562

Crown 2007 PF17012-1 HYD-2045-001

383
Notes:

384
POWER UNIT PARTS

385
POWER UNIT PARTS
Seat Deck

Seat Deck

(a) “EE” Trucks Only

(b) See Power Unit Parts
(c) Part of Front Left Corner on Power Unit
(d) Only on Trucks without Battery Doors

Figure 16338-01

01.0-2040-054 Crown 2004 PF13809-1 Rev. 10/07

03 Rev. 10/07
386
 POWER UNIT PARTS
Seat Deck

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 129988 . . . . . . . . . . . Storage Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 129992 . . . . . . . . . . . Spring Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060012-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
061004-026. . . . . . . . Thread Lock Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 132715 . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 132618 . . . . . . . . . . . Mounting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 050006-032. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 142797-004-01 . . . . . Seat Deck (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142797-004-02 . . . . . Seat Deck (1) with Storage Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142797-004-03 . . . . . Seat Deck (1) Drive Thru Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142797-004-04 . . . . . Seat Deck (1) Drive Thru Overhead Guard and Storage Tray . . . . . . . . . . . . 1
142802-005-01 . . . . . Seat Deck (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142802-005-02 . . . . . Seat Deck (2) with Storage Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142803-006-01 . . . . . Seat Deck (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
142803-006-02 . . . . . Seat Deck (3) with Storage Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 065004-029. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 129226-001* . . . . . . . Battery Insulator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129226-002* . . . . . . . Battery Insulator (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129226-003* . . . . . . . Battery Insulator (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060062-001* . . . . . . . Screw (1 & 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060062-001* . . . . . . . Screw (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12 . . . . . 060030-141* . . . . . . . Flatwasher (1 & 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
060030-141* . . . . . . . Flatwasher (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
13 . . . . . 062488-008* . . . . . . . Spacer (1 & 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
062488-008* . . . . . . . Spacer (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
14 . . . . . 060059-011* . . . . . . . Nut (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 060102-002* . . . . . . . U-Nut (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 128953 . . . . . . . . . . . Seat Deck Support Without Battery Doors . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 050025-010. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 685 mm (27 in) Battery Compartment

(2) 840 mm (33 in) Battery Compartment
(3) 915 mm (36 in) Battery Compartment

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13809-2 Rev. 10/07 01.0-2040-055

03 Rev. 10/07
387
POWER UNIT PARTS
Seat Deck

(a) “EE” Trucks Only

(b) Seat Deck
(c) Part of Overhead Guard
(d) Part of Front Wall
(e) 45 Nm (33 ft lb)

Figure 16339-01

01.0-2040-056 Crown 2004 PF13809-3 Rev. 10/07

03 Rev. 10/07
388
 POWER UNIT PARTS
Seat Deck

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 050067-023* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050067-024* . . . . . . . Screw, "EE" Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 130083* . . . . . . . . . . Eye Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 124887 . . . . . . . . . . . Hold Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 124407 . . . . . . . . . . . Latch Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 124409 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
35 . . . . . 060100-003. . . . . . . . Ring Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
36 . . . . . 124836 . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 050006-036. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 060030-177. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
40 . . . . . 124962* . . . . . . . . . . Gas Spring, 685 mm (27 in) Battery Compartment . . . . . . . . . . . . . . . . . . . . 2
124412* . . . . . . . . . . Gas Spring, 840 & 915 mm (33 & 36 in) Battery Compartment . . . . . . . . . . 2
41 . . . . . 050009-025. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 124411*. . . . . . . . . . . Latch Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130081* . . . . . . . . . . Latch Bar, "EE" Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 127366 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
45 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 050025-010. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 127341-002. . . . . . . . Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 130525 . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 140142 . . . . . . . . . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 127383 . . . . . . . . . . . Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 050003-020. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13809-4 Rev. 10/07 01.0-2040-057

03 Rev. 10/07
389
POWER UNIT PARTS
Power Unit

Power Unit

(a) For Compartment Fans (FAN1, FAN2) -

See Electrical Components - Power Unit
(b) Counterweight Section (Truck Rear)
(c) Part of Control Valve Linkage - See
Control Valve Linkage

Figure 16320-01

01.0-2045-001 Crown 2007 PF15742-1 Rev. 11/08

02 Rev. 11/08
390
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 139604-001* . . . . . . . Frame 685 mm (27 in) Battery Compartment, Domestic . . . . . . . . . . . . . . . 1

139604-002* . . . . . . . Frame 840 mm (33 in) Battery Compartment, Domestic . . . . . . . . . . . . . . . 1
139604-003* . . . . . . . Frame 915 mm (36 in) Battery Compartment, Domestic . . . . . . . . . . . . . . . 1
139604-004* . . . . . . . Frame 685 mm (27 in) Battery Compartment, European . . . . . . . . . . . . . . . 1
139604-005* . . . . . . . Frame 840 mm (33 in) Battery Compartment, European . . . . . . . . . . . . . . . 1
139604-006* . . . . . . . Frame 915 mm (36 in) Battery Compartment, European . . . . . . . . . . . . . . . 1
2 . . . . . 129297 . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 . . . . . 126260 . . . . . . . . . . . Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-012. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
5 . . . . . 060102-004. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 126261 . . . . . . . . . . . Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 126297 . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
8 . . . . . 128583 . . . . . . . . . . . Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 060032-063. . . . . . . . Self Tapping Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . 060099-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 060030-066. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 111594 . . . . . . . . . . . Foam Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
13 . . . . . 127774 . . . . . . . . . . . Tow Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 139606 . . . . . . . . . . . Door With Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060115-002 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15742-2 Rev. 11/08 01.0-2045-002

02 Rev. 11/08
391
POWER UNIT PARTS
Power Unit

Figure 16321

01.0-2045-003 Crown 2007 PF15742-3 Rev. 11/08

02 Rev. 11/08
392
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

20 . . . . . 128289 . . . . . . . . . . . Floor Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

21 . . . . . 128160 . . . . . . . . . . . Rear Floor Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 128159 . . . . . . . . . . . Front Floor Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 128245 . . . . . . . . . . . Lift Motor Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 128173 . . . . . . . . . . . Floor Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 050068-004. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 129995 . . . . . . . . . . . Steer Motor Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
29 . . . . . 050068-004. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
30 . . . . . 128604 . . . . . . . . . . . LH Fender Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 128588 . . . . . . . . . . . LH Step Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 128246 . . . . . . . . . . . RH Fender Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 128248 . . . . . . . . . . . RH Step Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 060063-016. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
35 . . . . . 060102-004. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
36 . . . . . . (1) . . . . . . . . . . . . . . . Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . (1) . . . . . . . . . . . . . . . LH Auxiliary Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . (1) . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . . (1) . . . . . . . . . . . . . . . RH Auxiliary Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . . (1) . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 060059-017. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
(1) See Counterweight Chart

Counterweight Chart

Truck Index 37 Index 39

Index 36 Index 38 Index 40
Model LH Auxillary RH Auxillary
Counterweight Screw Screw
Numbers Counterweight Counterweight
4510-40,4520-40,
4520-50, 4540-50,
126886 - - - -
4510-2.0, 4520-2.0,
4520-2.5 & 4540-2.5
4510-50, 4520-55,
4520-60, 4540-55,
126887 - - - -
4540-60, 4510-2.5,
4520-3.0 & 4540-3.0
4520-50, 4520-60, Contact Contact
126886 060099-004 060099-004
4520-2.5 & 4520-3.0 Factory Factory
4510-40, 4510-50,
4540-50, 4520-55, Contact Contact
126887 060099-005 060099-005
4510-2.0, 4510-2.5, Factory Factory
& 4540-2.5

Always Specify Model, Data & Serial Number

Crown 2007 PF15742-4 Rev. 11/08 01.0-2045-004

02 Rev. 11/08
393
POWER UNIT PARTS
Overhead Guard & Covers

Overhead Guard & Covers

Part of
Power
Unit

Part of
Power Unit

Figure 16346

01.1-2045-001 Crown 2007 PF15795-1

394
 POWER UNIT PARTS
Overhead Guard & Covers

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 124029 . . . . . . . . . . . Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060061-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. . . . . 060061-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 124030 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 124269 . . . . . . . . . . . Stand Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 124031 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 124034 . . . . . . . . . . . Console Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 124033 . . . . . . . . . . . Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 050067-012. . . . . . . . Locking Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 . . . . . 050067-014. . . . . . . . Flanged Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060102-002. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 124036-001. . . . . . . . Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 129549 . . . . . . . . . . . Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050006-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 060115-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 060075-008. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 050067-044. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . 065004-050. . . . . . . . Grommet 25 mm (1.0 in) Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 065004-035. . . . . . . . Grommet 19 mm (0.75 in) Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 124993 . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 124530 . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
129332* . . . . . . . . . . Rectangular Plug, Drive Thru Overhead Guard, Not Shown . . . . . . . . . . . . 8
23 . . . . . 132582-002* . . . . . . . Pad, Drive Thru Overhead Guard, Not Shown . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15795-2 01.1-2045-002

395
POWER UNIT PARTS
Overhead Guard & Covers
0

Figure 16349

1.1-2045-003 Crown 2007 PF15795-3

396
 POWER UNIT PARTS
Overhead Guard & Covers

Overhead Guard Chart

Battery Compartment Size Height Overhead Overhead Guard

mm (in) mm (in) Guard Style Index 25

685 (27) 2120 (83.5) Standard 127011-001

685 (27) 2185 (86.0) Standard 127011-002
685 (27) 2250 (88.5) Standard 127011-003
840 (33) 2120 (83.5) Standard 126635-001
840 (33) 2185 (86.0) Standard 126635-002
840 (33) 2250 (88.5) Standard 126635-003
915 (36) 2120 (83.5) Standard 127012-001
915 (36) 2185 (86.0) Standard 127012-002
915 (36) 2250 (88.5) Standard 127012-003
685 (27) 2185 (86.0) Drive-Thru 128650-001
840 (33) 2185 (86.0) Drive-Thru 128650-002
915 (36) 2185 (86.0) Drive-Thru 128650-003

Crown 2007 PF15795-4 01.1-2045-004

397
POWER UNIT PARTS
Battery Spacers & Retainers

Battery Spacers & Retainers

See Labels and

Decals

Figure 16366

01.2-2045-001 Crown 2007 PF15804-1 Rev. 1/08

01 Rev. 1/08
398
 POWER UNIT PARTS
Battery Spacers & Retainers

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 138522-003* . . . . . . . Roller Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

138522-001* . . . . . . . Roller Assembly (2 & 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 . . . . . . . . 138523-003* . . . . . . . Roller (1), Quantity for One Roller Assembly . . . . . . . . . . . . . . . . . . . . . . 1
138523-001* . . . . . . . Roller (2 & 3), Quantity for One Roller Assembly. . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 138524-003* . . . . . . . Shaft (1), Quantity for One Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . 1
138524-001* . . . . . . . Shaft (2 & 3), Quantity for One Roller Assembly . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 065081-018 . . . . . . . . Bearing, Quantity for One Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 060009-065 . . . . . . . . Retaining Ring, Quantity for One Roller Assembly . . . . . . . . . . . . . . . . . 2
5 . . . . . 127571 . . . . . . . . . . . Disconnect Handle (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129353 . . . . . . . . . . . Disconnect Handle International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 050005-059. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
061004-026. . . . . . . . Thread Lock Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 078723-001. . . . . . . . Connector Gray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-003. . . . . . . . Connector Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-006. . . . . . . . Connector Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-009. . . . . . . . Connector Yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078724-001. . . . . . . . Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
108801-001. . . . . . . . Connector Gray International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108801-003. . . . . . . . Connector Red International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108801-006. . . . . . . . Connector Blue International. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108801-008. . . . . . . . Connector Yellow International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108802-001. . . . . . . . Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 050007-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 050008-015. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 128511 . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 050009-025. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 128613 . . . . . . . . . . . Battery Adjustment Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 119218 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 128642 . . . . . . . . . . . Battery Adjustment Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060063-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) 685 mm (27 in) Battery Compartment

(2) 840 mm (33 in) Battery Compartment
(3) 915 mm (36 in) Battery Compartment

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15804-2 Rev. 1/08 01.2-2045-002

01 Rev. 1/08
399
POWER UNIT PARTS
Battery Spacers & Retainers

Optional
Battery
Doors

Figure 16367-01

01.2-2045-003 Crown 2007 PF15804-3 Rev. 1/08

01 Rev. 1/08
400
 POWER UNIT PARTS
Battery Spacers & Retainers

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 130264 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 . . . . . 128180 . . . . . . . . . . . LH Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 128178 . . . . . . . . . . . RH Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 141991-001* . . . . . . . LH Cover (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141991-002* . . . . . . . LH Cover (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141991-003* . . . . . . . LH Cover (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 128475-001* . . . . . . . LH Lower Strip (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128475-002* . . . . . . . LH Lower Strip (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128475-003* . . . . . . . LH Lower Strip (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 141990-001* . . . . . . . RH Cover (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141990-002* . . . . . . . RH Cover (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141990-003* . . . . . . . RH Cover (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 128472-001* . . . . . . . RH Retainer (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128472-002* . . . . . . . RH Retainer (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128472-003* . . . . . . . RH Retainer (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 050006-050. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . 050009-026. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 050068-004. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 060063-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 128945-001* . . . . . . . Battery Door (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128945-002* . . . . . . . Battery Door (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128945-003* . . . . . . . Battery Door (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 128966 . . . . . . . . . . . Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 128967 . . . . . . . . . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 060120-001. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 130153 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 060009-136. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 685 mm (27 in) Battery Compartment

(2) 840 mm (33 in) Battery Compartment
(3) 915 mm (36 in) Battery Compartment

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15804-4 Rev. 1/08 01.2-2045-004

01 Rev. 1/08
401
POWER UNIT PARTS
Battery Spacers & Retainers

Figure 16368

01.2-2045-005 Crown 2007 PF15804-5 Rev. 1/08

01 Rev. 1/08
402
 POWER UNIT PARTS
Battery Spacers & Retainers

INDEX PART NUMBER PART NAME NUMBER REQUIRED

60 . . . . . * ................ Spacer, See Spacer Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

61 . . . . . 060075-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060099-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026. . . . . . . . Thread Lock Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 050008-068. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . 130465 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
66 . . . . . 060061-001. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 062488-004. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 060059-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
69 . . . . . 130464 . . . . . . . . . . . Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . 050068-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
71 . . . . . 050008-025. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
72 . . . . . 060030-252. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
73 . . . . . 062752-005. . . . . . . . Sealed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
74 . . . . . 126046 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
75 . . . . . 050004-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
76 . . . . . 060059-014. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Spacer Chart

Battery Compartment Size Battery Width Spacer Kit

Spacer
Includes
mm (in) mm (in) Index 60
Hardware
685 (27) 675 to 690 (26.50 to 27.25) Not Required Not Required
840 (33) 740 to 760 (29.13 to 30.00) 129503 128669
840 (33) 795 to 810 (31.37 to 32.00) 129501 128667
840 (33) 825 to 835 (32.50 to 32.94) Not Required Not Required
840 (33) 750 to 760 (29.68 to 30.00) 130705 130703
915 (36) 855 to 870 (33.59 to 34.13) 129502 128668
915 (36) 900 to 925 (35.50 to 36.38) Not Required Not Required

Always Specify Model, Data & Serial Number

Crown 2007 PF15804-6 Rev. 1/08 01.2-2045-006

01 Rev. 1/08
403
POWER UNIT PARTS
Static Seat

Static Seat

Figure 16387-01

01.5-2040-009 Crown 2008 PF17607-1

404
 POWER UNIT PARTS
Static Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 122001 . . . . . . . . . . . Fabric Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

122002 . . . . . . . . . . . Vinyl Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 122029 . . . . . . . . . . . Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 060017-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 060017-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6 . . . . . 122044 . . . . . . . . . . . Foam Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 124022 . . . . . . . . . . . Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 060032-062. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 122003 . . . . . . . . . . . Anti-Cinch Black Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
122003-002. . . . . . . . Anti-Cinch Orange Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060018-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060021-052 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060019-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 060019-050 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060019-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060030-187. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 130006* . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060016-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 811145 . . . . . . . . . . . Arm Rest RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 811147 . . . . . . . . . . . . Fixing Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 811149 . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2008 PF17607-2 01.5-2040-010

405
POWER UNIT PARTS
Static Seat

Part of Seat Deck

See Power Unit Parts

Figure 16388-01

01.5-2040-011 Crown 2008 PF17607-3

406
 POWER UNIT PARTS
Static Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 112262 . . . . . . . . . . . Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 112261 . . . . . . . . . . . Locking Slide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 112299 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 060016-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 107898 . . . . . . . . . . . Cupped Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
35 . . . . . 122033 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 060016-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . 060030-232. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 060005-020. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
39 . . . . . 060021-009. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
40 . . . . . 115556 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . 060015-037. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 060005-007. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 115559 . . . . . . . . . . . Flat Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . 060013-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060005-004. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 093603 . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
47 . . . . . 062933 . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
062752-003* . . . . . . . Switch (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061002-014* . . . . . . . Harness Clamp (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 115557*. . . . . . . . . . . Heater Bracket (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 060011-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 . . . . . 060030-005. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 . . . . . 060005-049. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
52 . . . . . 060021-023. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17607-4 01.5-2040-012

407
POWER UNIT PARTS
Suspension Seat

Suspension Seat

(a) In order to mount Index 24 to Seat Back using Index 21, the Rear Cover
on Seat must be unlatched by lifting up on Seat Back Cushion.
(b) Part of Suspension Seat
(c) Optional Arm Rest
(d) Part of Seat Deck, See Power Unit Parts

Figure 17900-01

01.5-2040-056 Crown 2004 PF13803-1 Rev. 6/09

05 Rev. 6/09
408
 POWER UNIT PARTS
Suspension Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 137973 . . . . . . . . . . . Fabric Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

130987 . . . . . . . . . . . Vinyl Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 133706. . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 129632. . . . . . . . . . . . Locking Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 129631. . . . . . . . . . . . Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 060059-001. . . . . . . . Thin Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 137975 . . . . . . . . . . . Suspension Seat Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 050008-026. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 050009-020. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060032-005. . . . . . . . Self-Tapping Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 060030-046. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 137974 . . . . . . . . . . . Suspension Seat Cover Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 060032-047. . . . . . . . Self-Tapping Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 060030-242. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 122031 . . . . . . . . . . . Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 122016 . . . . . . . . . . . Anti-Cinch Black Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
122016-002. . . . . . . . Anti-Cinch Orange Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 050003-059. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
19 . . . . . 050008-060. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 . . . . . 050073-003. . . . . . . . Spring Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 050009-020. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 136776 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 050067-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 050068-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 811145 . . . . . . . . . . . RH Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . 811147 . . . . . . . . . . . . Fixing Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . . 811149 . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2004 PF13803-2 Rev. 6/09 01.5-2040-057

05 Rev. 6/09
409
POWER UNIT PARTS
Suspension Seat

Figure 17901

01.5-2040-058 Crown 2004 PF13803-3 Rev. 6/09

05 Rev. 6/09
410
 POWER UNIT PARTS
Suspension Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 137974 ........... Fabric Cushion Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

129629 ........... Vinyl Cushion Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
131220 ........... Wide Vinyl Cushion Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 137975 ........... Fabric Support Seat Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129630 ........... Vinyl Support Seat Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
131219 ........... Vinyl Wide Support Seat Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 131200 ........... Seat Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 131198 ........... Backrest Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . 131197 ........... Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 131217 ........... Switch Repair Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 131204 ........... Seat Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 131205 ........... Set of Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 131203 ........... Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 131199 ........... Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
60 . . . . . 131202 ........... Suspension Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 131201 ........... Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . 131208 ........... Outer Swingarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . 131207 ........... Inner Swingarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 131206 ........... Bumper Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . 131209 ........... Shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
66 . . . . . 131214 ........... Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 131210 ........... Tension Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 131211 ........... Weight Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
69 . . . . . 131213 ........... Handle Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . 131212 ........... Handle Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2004 PF13803-4 Rev. 6/09 01.5-2040-059

05 Rev. 6/09
411
COVERS
Hip Restraint

Hip Restraint

(a) Static Seat, See Power Unit Parts

(b) Seat Belts are mounted so they are
between Hip Restraints and Seat

(c) Suspension Seat, See Power Unit Parts

(d) Seat Belts are mounted so they are
between Hip Restraints and Seat

Figure 11518-02

01.5-2040-150 Crown 2004 PF13804-1 Rev. 3/08

02 Rev. 3/08
412
 COVERS
Hip Restraint

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 060017-110 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 . . . . . 132584 . . . . . . . . . . . Hip Restraint Static Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
132387 . . . . . . . . . . . Foam Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 132257 . . . . . . . . . . . Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 060018-001. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 060021-052. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 060019-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 132586 . . . . . . . . . . . Hip Restraint Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
132387 . . . . . . . . . . . Foam Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060063-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 . . . . . 132252 . . . . . . . . . . . Black Seat Belt Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
132252-002. . . . . . . . Orange Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2004 PF13804-2 Rev. 3/08 01.5-2040-151

02 Rev. 3/08
413
Notes:

414
HYDRAULIC PARTS

415
HYDRAULIC PARTS
Suction Line Hydraulics

Suction Line Hydraulics

Steer & Brake Pump

See Steer Parts

Lift Pump
See Hydraulic Parts

Reservoir - Part of
Power Unit Frame

Figure 16412

02.0-2040-001 Crown 2001 PF13204-1 Rev. 5/07

01 Rev. 5/07
416
 HYDRAULIC PARTS
Suction Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 064091-002. . . . . . . . Plug Includes Index 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 128313 . . . . . . . . . . . Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 129045 . . . . . . . . . . . Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 124351-001. . . . . . . . Suction Strainer Includes Index 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 064019-026. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 061022-009. . . . . . . . Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 124709 . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 064297 . . . . . . . . . . . Tee Includes Index 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 064019-075. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 061022-015. . . . . . . . Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 128870 . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 064143-002. . . . . . . . Nipple Includes Index 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 064019-030. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13204-2 Rev. 5/07 02.0-2040-002

01 Rev. 5/07
417
HYDRAULIC PARTS
Lift & Tilt Line Hydraulics

Lift & Tilt Line Hydraulics

Control Valve Left

See Hydraulic Parts

Lift/Lower Tilt Cylinders

1st Tilt See Cylinder Parts
Acc.

2nd Right
Acc.

To Lowering Flow Control

Manifold Mounted on Mast
Tilt Manifold See Hydraulic Parts
See Hydraulic Parts

Figure 16416

02.0-2040-100 Crown 2001 PF13206-1 Rev. 5/07

01 Rev. 5/07
418
 HYDRAULIC PARTS
Lift & Tilt Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 064280-006. . . . . . . . Adapter 90° (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. . . . . 064019-101. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. . . . . 064337-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064322-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 064327-006. . . . . . . . Elbow (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 064279-007. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 064019-030. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 064296-006. . . . . . . . Elbow (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 064280-002. . . . . . . . Elbow (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 130254 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 130253 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 064281-003. . . . . . . . Adapter 45° (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 128194 . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 064319-006. . . . . . . . Tee (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 064323-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 064338-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 127341-003. . . . . . . . Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 127341-004. . . . . . . . Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 064279-001. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 064019-045. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 064019-102. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 064321-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064281-006* . . . . . . . Adapter (1), Quad Mast, Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes O-Rings

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13206-2 Rev. 5/07 02.0-2040-101

01 Rev. 5/07
419
HYDRAULIC PARTS
Steer & Brake Line Hydraulics

Steer & Brake Line Hydraulics

See Section 02.0

Pressure Line Hydraulics

Steer Unit
See Section 06.3

Steer Cylinder
See Section 08.8

Parking Brake Cylinder

See Section 08.8 Brake Valve
See Section 05.0

Note: LH Brake
RH Brake = Steer Right See Section 05.3
See Section 05.3 = Steer Left
= Pressure
= Return

Figure 15464

02.0-2040-202 Crown 2007 PF15619-1

420
 HYDRAULIC PARTS
Steer & Brake Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 050007-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 050068-002. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 064249-005. . . . . . . . Adapter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064019-099. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 064019-021. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 064074-021. . . . . . . . Back Up Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 138304 . . . . . . . . . . . Left Steer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 138305 . . . . . . . . . . . Right Steer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 064309-007* . . . . . . . Hose 685 mm (27 in) Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 1
064309-028* . . . . . . . Hose 685 mm (27 in) Battery Compartment(2) . . . . . . . . . . . . . . . . . . . . . . . 1
064309-008* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment. . . . . . . . . . . . . . . . 1
064309-029* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment(2) . . . . . . . . . . . . . . 1
11 . . . . . 064309-009* . . . . . . . Hose 685 mm (27 in) Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 1
064309-030* . . . . . . . Hose 685 mm (27 in) Battery Compartment(2) . . . . . . . . . . . . . . . . . . . . . . . 1
064309-010* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment. . . . . . . . . . . . . . . . 1
064309-031* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment(2) . . . . . . . . . . . . . . 1
12 . . . . . 064019-1014. . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 128106 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050025-002. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 124481-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 064319-006. . . . . . . . Tee(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 064307-003. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 061002-003. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060061-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064280-004. . . . . . . . Adapter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 064019-031. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
22 . . . . . 064279-004. . . . . . . . Adapter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 064280-004. . . . . . . . Adapter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 064289-002. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 065060-014. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes O-Ring(s)

(2) Side Service Pump Motor

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15619-2 02.0-2040-203

421
HYDRAULIC PARTS
Pressure Line Hydraulics

Pressure Line Hydraulics

(1) Left and Right Are Determined From Operator’s Perspective

(2) Steer Unit - See Steering Parts
(3) Control Valve - See Hydraulic Parts
(4) Lift Pump - See Hydraulic Parts
(5) Brake Valve - See Brake Parts
(6) Steer & Brake Pump - See Steering Parts
(7) Park Brake Release Manifold - See Hydraulic Parts
Note:
= Steer Right
= Steer Left
= Pressure
= Return

Figure 16414

02.0-2045-050 Crown 2007 PF15857-1

422
 HYDRAULIC PARTS
Pressure Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. . . . . 130876 . . . . . . . . . . . Nipple (1) Test Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. . . . . 064280-010. . . . . . . . Adapter 90° (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064019-045. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 064019-102. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 064324-001. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 064279-001. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 060017-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060030-177. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 130920 . . . . . . . . . . . Pre-charged Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 061022-017. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 127341-005. . . . . . . . Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 064317-008. . . . . . . . Union (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 064019-030. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 . . . . . 127945 . . . . . . . . . . . Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 064279-004. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 064019-031. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 . . . . . 064019-099. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 128446 . . . . . . . . . . . Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 128030 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 064319-006. . . . . . . . Tee (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 064019-101. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 . . . . . 130051 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 064318-004. . . . . . . . Tee (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 064289-002. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 064279-005. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . 060016-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 . . . . . 064298-010. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . 064279-007. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 138302 . . . . . . . . . . . Pressure Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 064074-021. . . . . . . . Back-up Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 064019-021. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 138306 . . . . . . . . . . . Retainer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 060075-070. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Includes O-Rings

Always Specify Model, Data & Serial Number

Crown 2007 PF15857-2 02.0-2045-051

423
HYDRAULIC PARTS
Accessory Line Hydraulics - TL/Quad

Accessory Line Hydraulics - TL/Quad

(a) Control Valve, See Hydraulic Parts

(b) Lift/Lower
(c) Tilt
(d) 1st Accessory
(e) 2nd Accessory
(f) Connected to Mast Accessory Hoses,
See Accessory Line Hydraulics - Mast

Figure 16419-01

02.0-2045-150 Crown 2008 PF17296-1

424
 HYDRAULIC PARTS
Accessory Line Hydraulics - TL/Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064279-007* . . . . . . . Adapter (1)(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

064279-007* . . . . . . . Adapter (2)(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . 064019-030* . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-030* . . . . . . . O-Ring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 064019-101* . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-101* . . . . . . . O-Ring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . 064291-004* . . . . . . . Hose TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064309-005* . . . . . . . Hose Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 064330-002* . . . . . . . Hose TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064323-006* . . . . . . . Hose Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 064291-005* . . . . . . . Hose TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064322-003* . . . . . . . Hose Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 064330-001* . . . . . . . Hose TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064323-002* . . . . . . . Hose Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) One Accessory

(2) Two Accessories
(3) Includes O-Rings

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17296-2 02.0-2045-151

425
HYDRAULIC PARTS
Accessory Line Hydraulics - TT

Accessory Line Hydraulics - TT

(a) Control Valve, See Hydraulic Parts

(b) Lift/Lower
(c) Tilt
(d) 1st Accessory
(e) 2nd Accessory
(f) Connected to Mast Accessory Hoses,
See Accessory Line Hydraulics - Mast

Figure 16419-01

02.0-2045-175 Crown 2008 PF17305-1

426
 HYDRAULIC PARTS
Accessory Line Hydraulics - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064279-007* . . . . . . . Adapter (1)(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

064279-007* . . . . . . . Adapter (2)(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . 064019-030* . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-030* . . . . . . . O-Ring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 064019-101* . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064019-101* . . . . . . . O-Ring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . 064291-008* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 064330-005* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 064291-009* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 064330-004* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) One Accessory

(2) Two Accessories
(3) Includes O-Rings

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17305-2 02.0-2045-176

427
HYDRAULIC PARTS
Steer & Brake Line Hydraulics

Steer & Brake Line Hydraulics

Park Brake Release Manifold See Hydraulic Parts

See Hydraulic Parts Pressure Line Hydraulics

Steer Unit
See Steering Parts

Steer Cylinder
See Cylinder Parts

Parking Brake Cylinder

See Cylinder Parts Brake Valve
See Brake Parts

RH Brake Note: LH Brake

See Brake Parts = Steer Right See Brake Parts
= Steer Left
= Pressure
= Return

Figure 16435

02.0-2045-200 Crown 2007 PF15885-1

428
 HYDRAULIC PARTS
Steer & Brake Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 050007-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 050068-002. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 064279-005. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064019-099. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 064019-021. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 064074-021. . . . . . . . Back Up Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 138304 . . . . . . . . . . . Left Steer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 138305 . . . . . . . . . . . Right Steer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 064309-040* . . . . . . . Hose 685 mm (27 in) Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 1
064309-041* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment. . . . . . . . . . . . . . . . 1
11 . . . . . 064309-042* . . . . . . . Hose 685 mm (27 in) Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 1
064309-043* . . . . . . . Hose 840 & 915 mm (33 & 36 in) Battery Compartment. . . . . . . . . . . . . . . . 1
12 . . . . . 064019-101. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 128106 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050025-002. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 124481-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 064319-006. . . . . . . . Tee (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 064307-003. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 061002-004. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060061-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064280-004. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 064019-031. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
22 . . . . . 064279-004. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 064280-004. . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 064289-002. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 065060-014. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes O-Ring(s)

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15885-2 02.0-2045-201

429
HYDRAULIC PARTS
Return Line Hydraulics

Return Line Hydraulics

Note:
= Steer Right
= Steer Left
= Pressure
= Return
Steer Unit
See Hydraulics Parts

Control Valve
See Hydraulic Parts

Park Brake Release Manifold

See Hydraulic Parts

Brake Valve
See Brake Parts

Part of Reservoir

Figure 16432

02.0-2045-250 Crown 2007 PF15884-1

430
 HYDRAULIC PARTS
Return Line Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. . . . . 064091-002. . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 061022-014. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 064100-130. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064100-124. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 064356 . . . . . . . . . . . Adapter (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 064019-076. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 127965 . . . . . . . . . . . Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
077145 . . . . . . . . . . . Filter Replacement Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 050006-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 061022-014. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064143-016. . . . . . . . Nipple(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 127341-005. . . . . . . . Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 138303 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 064019-021. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 064074-021. . . . . . . . Back-up Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 064100-125. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 064083-014. . . . . . . . Beaded Insert (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 . . . . . 061091-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
19 . . . . . 064100-126. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064100-127. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 064143-009. . . . . . . . Hose Nipple (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 061022-015. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 127958 . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 064357 . . . . . . . . . . . Beaded Tee (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 064316-001. . . . . . . . “Y” Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes O-Ring(s)

Always Specify Model, Data & Serial Number

Crown 2007 PF15884-2 02.0-2045-251

431
HYDRAULIC PARTS
Lift & Return Line Hydraulics - TL Mast

Lift & Return Line Hydraulics - TL Mast

(a) Outer Mast

(b) Left and Right Determined from
Operator’s Perspective
(c) See Lowering Flow Control
Valve - TL

Figure 20659

02.0-2045-302 Crown 2008 PF17510-1

432
 HYDRAULIC PARTS
Lift & Return Line Hydraulics - TL Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 142181 . . . . . . . . . . . RH Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 142182 . . . . . . . . . . . LH Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 064279-001. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2008 PF17510-2 02.0-2045-303

433
HYDRAULIC PARTS
Lift & Return Line Hydraulics - TT Mast

Lift & Return Line Hydraulics - TT Mast

(a) Lower Flow Control Valve - TT

Figure 19745

02.0-2045-325 Crown 2008 PF17307-1

434
 HYDRAULIC PARTS
Lift & Return Line Hydraulics - TT Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 064280-010. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 130032 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 060063-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 064279-001. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 142182 . . . . . . . . . . . LH Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 142181 . . . . . . . . . . . RH Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart

Index 1 – Hose Assembly

Truck Truck
Lift Height* Index 1 Lift Height* Index 1
Capacity* Capacity*
Hose Assembly Hose Assembly
mm in mm in
1815 kg, 4775 188 064359-032 4570 180 064359-032
(4000 lb),
5230 206 064359-033 5030 198 064359-033
2270 kg 5485 216 064359-034 5285 208 064359-034
(5000 lb), 2720 kg
5865 231 064359-035 5665 223 064359-035
(6000 lb)
or 6250 246 064359-036 6045 238 064359-036
6555 258 064359-037 6550 250 064359-037
2495 kg
(5500 lb) 7010 276 064359-038
7390 291 064359-039

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17307-2 02.0-2045-326

435
HYDRAULIC PARTS
Accessory Line Hydraulics - TL Mast

Accessory Line Hydraulics - TL Mast

To Carriage Hydraulics - TL

Accessory Hose
Control Valve Connections
To Top Port of
1st Accy Section
To Bottom Port of
1st Accy Section

To Top Port of
2nd Accy Section

To Bottom Port of
2nd Accy Section

Figure 20699-01

02.0-2045-352 Crown 2008 PF17350-1 Rev. 12/08

01 Rev. 12/08
436
 HYDRAULIC PARTS
Accessory Line Hydraulics - TL Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . * . . . . . . . . . . . . . . . . Hose (1), See Accessory Hose Chart - TL Mast . . . . . . . . . . . . . . . . . . . . . . 2

* ................ Hose (2), See Accessory Hose Chart - TL Mast . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . 128449 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 129265 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 129284-001. . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 123281 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 060062-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . 143910 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 060075-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064506-008. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064019-100. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) One Accessory

(2) Two Accessories

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Index 1 – Hose Assembly

Truck Truck
Lift Height* Index 1 Lift Height* Index 1
Capacity* Capacity*
Hose Assembly Hose Assembly
1815 kg mm in mm in
(4000 lb),
3200 126 064362-041 2995 118 064362-041
2270 kg
2720 kg
(5000 lb), 3505 138 064362-042 3300 130 064362-042
(6000 lb)
or
2495 kg 3810 150 064362-043 3605 142 064362-043
(5500 lb)

Always Specify Model, Data & Serial Number

Crown 2008 PF17350-2 Rev. 12/08 02.0-2045-353

01 Rev. 12/08
437
HYDRAULIC PARTS
Accessory Line Hydraulics - TT Mast

Accessory Line Hydraulics - TT Mast

View “B”

View “A”

Accessory Hose Control Valve Connections, See

Accessory Line Hydraulics - TT
To Top Port of 1st Accessory Section
To Bottom Port of 1st Accessory Section
To Top Port of 2nd Accessory Section
To Bottom Port of 2nd Accessory Section
(a) See View “A”
(b) See View “B”
(c) See Carriage Hydraulics - TT Mast

Figure 19676

02.0-2045-400 Crown 2008 PF17309-1

438
 HYDRAULIC PARTS
Accessory Line Hydraulics - TT Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Hose Assembly (Single Accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

................. Hose Assembly (Double Accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . 123281 . . . . . . . . . . . Clamp (Single Accessory). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
................. Clamp (Double Accessories). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060062-022. . . . . . . . Screw (Single Accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
................. Screw (Double Accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 143800 . . . . . . . . . . . Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 137748 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 060009-074. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 060063-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 129284 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 128449 . . . . . . . . . . . Clamp Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 129265 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 142226 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060063-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) See Chart 1

Chart 1 – Hose Assembly Index 1

Truck Truck
Lift Height* Index 1 Lift Height* Index 1
Capacity* Capacity*
Hose Assembly Hose Assembly
mm in mm in
4775 188 064362-031 4572 180 064362-031
1815 kg
5230 206 064362-032 5030 198 064362-032
(4000 lb),
5485 216 064362-033 5283 208 064362-033
2270 kg 2722 kg
5865 231 064362-034 5665 223 064362-034
(5000 lb), (6000 lb)
6250 246 064362-035 6046 238 064362-035
2495 kg
6555 258 064362-036 6350 250 064362-036
(5500 lb)
7010 276 064362-037
7390 291 064362-038

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17309-2 02.0-2045-401

439
HYDRAULIC PARTS
Mast Hydraulics - Quad Mast

Mast Hydraulics - Quad Mast

Carriage Cylinder
See Cylinder Parts
RH & LH Lift Cylinders
See Cylinder Parts

Figuree 16454

02.04-2040-300 Crown 2004 PF13810-1 Rev. 5/07

02 Rev. 5/07
440
 HYDRAULIC PARTS
Mast Hydraulics - Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 131786 . . . . . . . . . . . U Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 131666-001. . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . * ................ Hose, See Quad Mast Hose Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 132178 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 064279-001. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. . . . . 064325-010. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 064280-013. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 132549 . . . . . . . . . . . Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 060063-018. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 128716-002. . . . . . . . Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 064296-010. . . . . . . . 90° Swivel Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 064280-010. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 133882 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 133883 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 128130-003. . . . . . . . Flow Limiter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 133871 . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Quad Mast Hose Chart

Hose Collapsed Height Lift Height Hose Length

Index 4 mm (in) mm (in) mm (in)
064359-203 2110 (83) 6100 (240) 1905 (75)
064359-218 2260 (89) 6560 (258) 2050 (81)
064359-233 2410 (95) 7010 (276) 2195 (86)
064359-248 2560 (101) 7475 (294) 2340 (92)
064359-263 2710 (107) 7925 (312) 2485 (98)

Always Specify Model, Data & Serial Number

Crown 2004 PF13810-2 Rev. 5/07 02.04-2040-301

02 Rev. 5/07
441
HYDRAULIC PARTS
Mast Hydraulics - Quad Mast

Mast Hydraulics - Quad Mast

(a) To Power Unit Hydraulics

(b) Mounted To Outer Mast
(c) On 2nd Stage Mast
(d) Around Bracket On Inner Mast
(e) To Attachments

Figure 16461-01

02.04-2040-500 Crown 2004 PF13887-1 Rev. 7/08

03 Rev. 7/08
442
 HYDRAULIC PARTS
Mast Hydraulics - Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 060059-020. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. . . . . * ................ Bracket, See Chart 1 - Quad Mast Accessory Parts . . . . . . . . . . . . . . . . . . . 1
4. . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 131704 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 131705 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 123281 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 060062-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . * ................ Hose, See Chart 1 - Quad Mast Accessory Parts. . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 060120-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060062-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060030-092. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060059-011 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
16 . . . . . * ................ Channel, See Chart 1 - Quad Mast Accessory Parts . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060075-009. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 060059-024. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 060063-027. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 060030-294. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21 . . . . . 060030-375. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 . . . . . 060030-285. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Note: All Quantities Shown Are For Trucks With One Accessory,
Double Amount For Trucks With Two Accessories.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Chart 1 - Quad Mast Accessory Parts

Collapsed Height Lift Height Bracket Hose Channel

mm in mm in Index 3 Index 9 Index 16
2110 83 6100 240 131811-203 064360-204 131808-203
2260 89 6560 258 131811-218 064360-219 131808-218
2410 95 7010 276 131811-233 064360-234 131808-233
2560 101 7475 294 131811-248 064360-248 131808-248
2710 107 7925 312 131811-263 064360-263 131808-263

Always Specify Model, Data & Serial Number

Crown 2004 PF13887-2 Rev. 7/08 02.04-2040-501

03 Rev. 7/08
443
HYDRAULIC PARTS
Lift Pump - TT

Lift Pump - TT

Figure 19770

02.1-2045-001 Crown 2008 PF17310-1

444
 HYDRAULIC PARTS
Lift Pump - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 145424 . . . . . . . . . . . Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060017-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060030-177. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

063002-040. . . . . . . . Spline Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

134319 . . . . . . . . . . . Seal Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Note: When internal lift pump components require replacement (except seals), Crown recommends pump
replacement.

Always Specify Model, Data & Serial Number

Crown 2008 PF17310-2 02.1-2045-002

445
HYDRAULIC PARTS
Lift Pump - TL/Quad

Lift Pump - TL/Quad

Figure 16464-01

02.1-2045-100 Crown 2008 PF17315-1

446
 HYDRAULIC PARTS
Lift Pump - TL/Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 134167 . . . . . . . . . . . Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060017-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060030-177. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

063002-040. . . . . . . . Spline Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

134319 . . . . . . . . . . . Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Note: When internal lift pump components require replacement (except seals), Crown recommends pump
replacement.

Always Specify Model, Data & Serial Number

Crown 2008 PF17315-2 02.1-2045-101

447
HYDRAULIC PARTS
Lift Pump Motor

Lift Pump Motor

(a) “EE” Motor Only

(b) Torque 32 - 36 Nm (24 - 27 ft lb)
(c) Torque 23 - 24 Nm (17 - 18 ft lb)

Figure 16496-01

02.2-2045-001 Crown 2007 PF15939-1 Rev. 11/07

01 Rev. 11/07
448
 HYDRAULIC PARTS
Lift Pump Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 021218* . . . . . . . . . . 36V/48V AC Lift Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

021246* . . . . . . . . . . 36V/48V AC Lift Motor Assembly EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 021220* . . . . . . . . . . . Drive End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
021242* . . . . . . . . . . . Drive End Head EE Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 021079-007 . . . . . . . . Tie Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 060059-020 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 060030-336 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 . . . . . . . . 021138 . . . . . . . . . . . . Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
021278. . . . . . . . . . . . Terminal Block “EE” Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 060061-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 062756. . . . . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062798-001 . . . . . . . . Connector Insert, Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065003-258 . . . . . . . . Sleeving, Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 021212-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 . . . . . . . . 020986. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060125-001 . . . . . . . . Spring Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . 060059-028 . . . . . . . . Flange Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12 . . . . . . . . 021178* . . . . . . . . . . . Gasket “EE” Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 021179* . . . . . . . . . . . Grommet “EE” Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 . . . . . . . . 060046-020 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 065081-054 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 021229. . . . . . . . . . . . Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 021227. . . . . . . . . . . . Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 021236* . . . . . . . . . . . Fan End Head Assembly, Includes Index 18 - 24 . . . . . . . . . . . . . . . . . . 1
021247* . . . . . . . . . . . Fan End Head Assembly, EE Motor, Includes Index 12, 13 & 18 - 24 . . 1
021222* . . . . . . . . . . . Fan End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
021244* . . . . . . . . . . . Fan End Head EE Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 062749-001 . . . . . . . . Attachment Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . . . . 060061-032 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . . . . 060046-020 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 021235-001 . . . . . . . . Sensor Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 021223. . . . . . . . . . . . Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 060063-046 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 . . . . . . . . 060059-019 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . 060032-081 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15939-2 Rev. 11/07 02.2-2045-002

01 Rev. 11/07
449
HYDRAULIC PARTS
DC Lift Motor

DC Lift Motor

(a) Part of Commutator End Head

(b) Torque to 16 - 17 Nm (140 - 150 in lb)

Figure 17935-01

02.2-2045-050 Crown 2007 PF17078-1 Rev. 2/08

01 Rev. 2/08
450
 HYDRAULIC PARTS
DC Lift Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 020726-001. . . . . . . . DC Lift Motor 36V/48V With Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 060078-009 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . 020245. . . . . . . . . . . . Commutator End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 062547. . . . . . . . . . . . Brush Wear Sensor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020291 . . . . . . . . . . . Lead BWI 190 mm (7.5 in) Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020292 . . . . . . . . . . . Lead BWI 310 mm (12.25 in) Long . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 119040 . . . . . . . . . . . . Terminal Stud Kit Includes Components For One Motor . . . . . . . . . . . . . 1
5 . . . . . . . . 020240-002 . . . . . . . . Brush Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 118991 . . . . . . . . . . . Spring Kit Includes 8 Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060078-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 . . . . . . . . 020252-001 . . . . . . . . Brush 16 x 25 mm (0.625 x 1.0 in). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
118942 . . . . . . . . . . . . Brush Kit Includes 8 Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060032-051 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 060046-020 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 065081-056 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 020749-002 . . . . . . . . Frame & Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 060078-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
14 . . . . . . . . 062547. . . . . . . . . . . . Connector Over Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 020727. . . . . . . . . . . . Armature Includes Fan (Fan Not Serviceable). . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 020241. . . . . . . . . . . . Drive End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020242 . . . . . . . . . . . Drive End Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . . . 065081-054 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 060009-144 . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 060078-007 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2007 PF17078-2 Rev. 2/08 02.2-2045-051

01 Rev. 2/08
451
HYDRAULIC PARTS
Directional Control Valve - 3 Spool

Directional Control Valve - 3 Spool

(a) Accessory
(b) Tilt
(c) Lift
(d) Inlet
(e) Test Port
(f) Outlet
(g) Torque to 9.5 ± 1.5 Nm (7 ± 1 ft lb)
(h) Torque to 5.4 ± 1.5 Nm (4 ± 1 ft lb)
(i) Torque to 19 ± 2 Nm (14 ± 1.5 ft lb)
(j) Torque to 45 ± 4.5 Nm (33 ± 3.5 ft lb)
(k) Torque to 65 ± 7 Nm (48 ± 5 ft lb)
(l) Torque to 2.7 ± 0.3 Nm (24 ± 2 ft lb)

Figure 19883

02.3-2045-001 Crown 2008 PF17369-1 Rev. 10/08

01 Rev. 10/08
452
 HYDRAULIC PARTS
Directional Control Valve - 3 Spool

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 142886* . . . . . . . . . . Directional Control Valve (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

145634* . . . . . . . . . . Directional Control Valve (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 127564. . . . . . . . . . . . Spool End Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 . . . . . . . . 130157. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 . . . . . . . . 112671 . . . . . . . . . . . . Seal Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 . . . . . . . . 060015-002 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 . . . . . . . . 130161. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 . . . . . . . . 112676 . . . . . . . . . . . . Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 . . . . . . . . 112660 . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . 112658 . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 127566-006 . . . . . . . . Flow Control Screw - 11.4 lpm (3.0 gpm). . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 112670 . . . . . . . . . . . . Poppet C.V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . 127555. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12 . . . . . . . . 112690 . . . . . . . . . . . . Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 130163. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . 112672 . . . . . . . . . . . . Spring Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15 . . . . . . . . 112673 . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 . . . . . . . . 112674 . . . . . . . . . . . . End Spool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
17 . . . . . . . . 112675 . . . . . . . . . . . . Cap Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 . . . . . . . . 060015-016 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
19 . . . . . . . . 145885. . . . . . . . . . . . Inlet Section Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 127566-005 . . . . . . . . Flow Control Screw - 10.2 lpm (2.7 gpm) . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 064091-007 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 130160. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 130162. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 127563. . . . . . . . . . . . Orifice Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . . . . 130171. . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . 130158. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . 127556. . . . . . . . . . . . Tie Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . . . . 127558. . . . . . . . . . . . Tie Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . . 130165. . . . . . . . . . . . Secondary Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . . 142888. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . . . . 130164* . . . . . . . . . . . Main Relief Valve (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127565* . . . . . . . . . . . Main Relief Valve (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 127554. . . . . . . . . . . . Spool Section Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 130169. . . . . . . . . . . . Spool Section Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 130168. . . . . . . . . . . . Spool Section Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

130170 . . . . . . . . . . . Seal Kit Includes Index 2, 5, 6, 13, 22, 23 & 26 . . . . . . . . . . . . . . . . . . . . . . 1

127562 . . . . . . . . . . . Conversion Kit From 3 Spool To 4 Spool Valve. . . . . . . . . . . . . . . . . . . . . . . 1
(1) Quad Mast
(2) TL & TT Mast
(3) Housing and spool are matched, if damaged replace complete spool or inlet section assembly.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17369-2 Rev. 10/08 02.3-2045-002

01 Rev. 10/08
453
HYDRAULIC PARTS
Directional Control Valve - 4 Spool

Directional Control Valve - 4 Spool

(a) Two Accessories

(b) One Accessory
(c) Tilt
(d) Lift
(e) Inlet
(f) Test Port
(g) Outlet
(h) Torque to 8 - 11 Nm (6 - 8 ft lb)
(i) Torque to 3.9 - 6.9 Nm (3 - 5 ft lb)
(j) Torque to 17 - 21 Nm (12.5 - 15.5 ft lb)
(k) Torque to 40.5 - 49.5 Nm (29.5 - 36.5 ft lb)
(l) Torque to 58 - 72 Nm (43 - 53 ft lb)
(m) Torque to 2.4 - 3.0 Nm (22 - 26 ft lb)

Figure 19884-01

02.3-2045-050 Crown 2008 PF17370-1 Rev. 5/09

02 Rev. 5/09
454
 HYDRAULIC PARTS
Directional Control Valve - 4 Spool

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 142887* . . . . . . . . . . Directional Control Valve Quad Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

145635* . . . . . . . . . . Directional Control Valve TL & TT Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 127564. . . . . . . . . . . . Adapter Spool End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . 130157. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 . . . . . . . . 112671 . . . . . . . . . . . . Plate Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 060015-002 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 . . . . . . . . 130161. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 . . . . . . . . 112676 . . . . . . . . . . . . Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 . . . . . . . . 112660 . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . 112658 . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 127566-003 . . . . . . . . Flow Control Screw - 26.5 lpm (7.0 gpm) . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 112670 . . . . . . . . . . . . Poppet C.V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . . . . 127555. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . . 112690 . . . . . . . . . . . . Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 . . . . . . . . 130163. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 . . . . . . . . 112672 . . . . . . . . . . . . Seat Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
15 . . . . . . . . 112673 . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . . . . 112674 . . . . . . . . . . . . End Spool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . . . . 112675 . . . . . . . . . . . . Cap Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . . . . 060015-016 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 . . . . . . . . 127566-006 . . . . . . . . Flow Control Screw - 11.4 lpm (3.0 gpm). . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 145885. . . . . . . . . . . . Inlet Section Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 127566-005 . . . . . . . . Flow Control Screw - 10.2 lpm (2.7 gpm) . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 064091-007 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 130160. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 130162. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 127563. . . . . . . . . . . . Orifice Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . . 130171. . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . 130158. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . 127557. . . . . . . . . . . . Tie Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . . . . 127559. . . . . . . . . . . . Tie Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . . 130165. . . . . . . . . . . . Secondary Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . . . . 142888. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 130164* . . . . . . . . . . . Main Relief Valve Quad & TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127565* . . . . . . . . . . . Main Relief Valve TT Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 127550. . . . . . . . . . . . Spool Section Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 127551. . . . . . . . . . . . Spool Section Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . . 130169. . . . . . . . . . . . Spool Section Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . 130168. . . . . . . . . . . . Spool Section Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

130170 . . . . . . . . . . . Seal Kit Includes Index 2, 5, 6, 13, 23, 24 and 27. . . . . . . . . . . . . . . . . . . . . 1

(1) Housing and spool are matched. If damaged, replace complete spool or inlet section assembly.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17370-2 Rev. 5/09 02.3-2045-051

02 Rev. 5/09
455
HYDRAULIC PARTS
Manifold Crossover Relief

Manifold Crossover Relief

Model Function
RC 3000 Carriage Hydraulics
RC 5500 Carriage Hydraulics
SC 4000 Carriage Hydraulics
SC 4200 Carriage Hydraulics
SC 4500 Carriage Hydraulics
FC 4000 Carriage Hydraulics
FC 4500 Carriage Hydraulics

(a) Pressure Pre-Set To 138 ± 3.5 Bar (2000 ± 50 PSI)

(b) Torque to 20 - 23 Nm (15 - 17 ft lb)

Figure 15738-01

02.4-1140-050 Crown 2000 PF11793-1 Rev. 12/07

05 Rev. 12/07
456
 HYDRAULIC PARTS
Manifold Crossover Relief

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 124821* . . . . . . . . . . Crossover Relief Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 124822. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 064091-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 064279-010 . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 126233. . . . . . . . . . . . Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2000 PF11793-2 Rev. 12/07 02.4-1140-051

05 Rev. 12/07
457
HYDRAULIC PARTS
Tilt Manifold

Tilt Manifold

(1) Trucks With Tilt Lockout/

Position Assist
(2) Trucks With Tilt or Tilt Lockout
(3) Trucks With Tilt Lockout
(4) Trucks Without Tilt Lockout
(5) Torque to 27.2 - 34 Nm
(240 - 300 in lb)
(6) Troque to 6.2 - 7.4 Nm
(55 - 65 in lb)
(7) Torque to 54.4 - 58.5 Nm
(480 - 516 in lb)
(8) Torque to 17.7 - 20.4 Nm
(156 - 180 in lb)
(9) Torque to 40.7 - 47.4 Nm
(360 - 420 in lb)

Figure 10156-03

02.4-2040-001 Crown 2002 PF13340-1 Rev. 9/07

04 Rev. 9/07
458
 HYDRAULIC PARTS
Tilt Manifold

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 130124* . . . . . . . . . . Valve Counterbalance Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 130123* . . . . . . . . . . Valve Counterbalance Tilt Interlock Assembly Includes Indexes 1-6 . . . . . . 1
0 . . . . . 133095* . . . . . . . . . . Valve CB Tilt Interlock/Assist Assembly Includes Indexes 1-6, 8-9. . . . . . . . 1
0 . . . . . 133301* . . . . . . . . . . Valve Tilt Assist Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 130118* . . . . . . . . . . . Block Manifold Tilt and Tilt Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133090* . . . . . . . . . . . Block Manifold Tilt Lockout/Position Assist . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 126944. . . . . . . . . . . . Valve Counterbalance Includes Index 3. . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 111791 . . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064091-006 . . . . . . . . Plug Includes O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 . . . . . . . . 130122* . . . . . . . . . . . Solenoid Valve Tilt Lockout Includes Index 6. . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 111790-016*. . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 127269-001* . . . . . . . Solenoid Coil Suppressed 36 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127269-002* . . . . . . . Solenoid Coil Suppressed 48 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064091-001* . . . . . . . Plug Includes O-Ring (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-030* . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 127269-001* . . . . . . . Solenoid Coil Suppressed 36 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127269-002* . . . . . . . Solenoid Coil Suppressed 48 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 133181* . . . . . . . . . . . Solenoid Valve Tilt Lockout/Position Assist Includes Index 11. . . . . . . . . 1
11 . . . . . . . . 111790-005*. . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes Indexes 1-4, 7 for SC 4000/4500 Trucks

(2) Includes Indexes 1-4, 7-9 for SC 4000/4500 Trucks
(3) For Trucks Without Tilt Lockout or Tilt Lockout/Position Assist

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2002 PF13340-2 Rev. 9/07 02.4-2040-002

04 Rev. 9/07
459
HYDRAULIC PARTS
Park Brake Release Manifold

Park Brake Release Manifold

Figure 16515

02.4-2040-100 Crown 2001 PF13173-1 Rev. 6/07

01 Rev. 6/07
460
 HYDRAULIC PARTS
Park Brake Release Manifold

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 126727 . . . . . . . . . . . Manifold Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 129723. . . . . . . . . . . . Hand Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129724. . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 129725. . . . . . . . . . . . Manual Brake Release Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129726. . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 129740. . . . . . . . . . . . Valve Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-015 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 127269-001* . . . . . . . Coil 36V SV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127269-002* . . . . . . . Coil 48V SV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Does not include Index 4.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13173-2 Rev. 6/07 02.4-2040-101

01 Rev. 6/07
461
HYDRAULIC PARTS
4-Position Pressure Relief Valve

4-Position Pressure Relief Valve

(1) Part of Overhead Guard

(2) To Lowering Flow Control Manifold
(3) To Control Valve

Figure 16528

02.4-2040-400 Crown 2002 PF13345-1 Rev. 6/07

03 Rev. 6/07
462
 HYDRAULIC PARTS
4-Position Pressure Relief Valve

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 129429 . . . . . . . . . . . 4-Position Pressure Relief Valve Assembly Includes Relief Valve Cartridge 1
2 . . . . . . . . 130764. . . . . . . . . . . . Relief Valve Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 130765. . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 129430 . . . . . . . . . . . Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 129298 . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 050005-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 128362 . . . . . . . . . . . Upper Clamp Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 127697 . . . . . . . . . . . Lower Clamp Casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 060062-012. . . . . . . . Screw M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060062-009. . . . . . . . Screw M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . 064280-008. . . . . . . . Elbow Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064327-008. . . . . . . . Long Elbow Includes O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 064298-015. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 064285-003. . . . . . . . Tee Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2002 PF13345-2 Rev. 6/07 02.4-2040-401

03 Rev. 6/07
463
HYDRAULIC PARTS
Lowering Flow Control Valve - TL

Lowering Flow Control Valve - TL

(a) Torque to 69 to 76 Nm (51 to 56 ft lb)

(b) Torque to 92 to 100 Nm (68 to 74 ft lb)
(c) Torque to 62 to 68 Nm (46 to 50 ft lb)
(d) Torque to 43 to 49 Nm (32 to 36 ft lb)

Figure 20667

02.4-2045-202 Crown 2008 PF17523-1

464
 HYDRAULIC PARTS
Lowering Flow Control Valve - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 137936-002. . . . . . . . Manifold Block Assembly - TL Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 064091-005 . . . . . . . . Plug Includes O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 064019-075 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 137935. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 128716-001 . . . . . . . . Regulator Flow Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 064019-112. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 064311-010 . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064319-010 . . . . . . . . Tee Includes O-Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2008 PF17523-2 02.4-2045-203

465
HYDRAULIC PARTS
Lowering Control Valve - TT

Lowering Control Valve - TT

(a) Torque 69-76 Nm (51-56 ft lb)

(b) Torque 92-100 Nm (68-74 ft lb)
(c) Torque 62-68 Nm (46-50 ft lb)
(d) Torque 43-49 Nm (32-36 ft lb)

Figure 19674

02.4-2045-250 Crown 2008 PF17312-1

466
 HYDRAULIC PARTS
Lowering Control Valve - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 137936-001. . . . . . . . Manifold Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 137935. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 064279-013 . . . . . . . Adapter (Includes O-Rings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 064019-075 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 128716-001 . . . . . . . Regulator (Includes O-Rings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 064019-112. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 064311-010. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 064319-010 . . . . . . . Tee (Includes O-Rings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2008 PF17312-2 02.4-2045-251

467
HYDRAULIC PARTS
Accessory Manifold - TL/Quad

Accessory Manifold - TL/Quad

(a) 129425-001, -002, -003 and -004

Accessory Manifold Block
(b) 129425-005 Accessory Manifold Block
(c) 129425-006 Accessory Manifold Block

Figure 16521-01

02.4-2045-300 Crown 2008 PF17313-1

468
 HYDRAULIC PARTS
Accessory Manifold - TL/Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 129425-001* . . . . . . . Accessory Manifold Block - TT/TL Mast with Quick Disconnect . . . . . . . . . . 1

129425-002* . . . . . . . Accessory Manifold Block - TT/TL Mast without Quick Disconnect . . . . . . . 1
129425-003* . . . . . . . Accessory Manifold Block - Quad Mast with Quick Disconnect . . . . . . . . . . 1
129425-004* . . . . . . . Accessory Manifold Block - Quad Mast without Quick Disconnect . . . . . . . . 1
129425-005* . . . . . . . Accessory Manifold Block (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129425-006* . . . . . . . Accessory Manifold Block - Quad Mast with Quick Disconnect & Sideshift . 1
1 . . . . . . . . 129213. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 126233. . . . . . . . . . . . Crossover Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . (2) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Adapter Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . (2) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
7 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Connector Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 064004-001 . . . . . . . . Connector Includes Index 6 O-Rings (1). . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 064231-001 . . . . . . . . Dust Cap (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 064333-003 . . . . . . . . Nipple (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 064232-001 . . . . . . . . Dust Plug (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064334-003 . . . . . . . . Coupler (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 064019-030 . . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Connector Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . . (2) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Connector Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . . . (2) . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Quick Disconnect Parts

(2) See Chart 1
(3) TT and TL Mast with Quick Disconnect & Sideshift

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17313-2 02.4-2045-301

469
HYDRAULIC PARTS
Accessory Manifold - TL/Quad

(a) 129425-001, -002, -003 and -004

Accessory Manifold Block
(b) 129425-005 Accessory Manifold Block
(c) 129425-006 Accessory Manifold Block

Figure 16521-01

02.4-2045-302 Crown 2008 PF17313-3

470
 HYDRAULIC PARTS
Accessory Manifold - TL/Quad

Chart 1 - Accessory Manifold

Index 7 -
Index 4 - Index 5 - Index 6 -
Accessory Connector
O-Ring Adapter Includes O-Rings O-Ring
Manifold Block Includes O-Rings
064019-100 064279-008 064019-030
064004-001
129425-001 X X X (6) X
129425-002 X X X (4) X
129425-003 X X (6) X
129425-004 X X (4) X
129425-005 X X X (8)
129425-006 X X X (8)

Index 14 - Index 16 -
Index 15 - Index 17 - Index 18 -
Accessory Connector Connector
O-Ring Cap Cap
Manifold Block Includes O-Rings Includes O-Rings
064019-100 064128-001 064311-008
064280-009 064061-003
129425-001 X
129425-002 X
129425-003 X
129425-004 X
129425-005 X X X
129425-006 X X

Crown 2008 PF17313-4 02.4-2045-303

471
HYDRAULIC PARTS
Accessory Manifold - TL/TT

Accessory Manifold - TL/TT

(a) Torque 41 - 43 Nm (30 - 31.7 ft lb)

(b) Torque 23 - 24 Nm (17 - 17.7 ft lb)
(c) Torque 43 - 49 Nm (31.7 - 36 ft lb)

Figure 19744

02.4-2045-350 Crown 2008 PF17314-1 Rev. 10/08

02 Rev. 4/09
472
 HYDRAULIC PARTS
Accessory Manifold - TL/TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 137938 . . . . . . . . . . . Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 137939. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 064091-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 064279-008 . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . . . 064019-030 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . . . . 064019-100 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . 126233. . . . . . . . . . . . Crossover Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2008 PF17314-2 Rev. 10/08 02.4-2045-351

02 Rev. 4/09
473
HYDRAULIC PARTS
Accessory Manifold - Quad

Accessory Manifold - Quad

(a) 129425-003 and -004 Accessory Manifold Block

(b) 129425-006 Accessory Manifold Block

Figure 20150

02.44-2045-304 Crown 2008 PF17543-1

474
 HYDRAULIC PARTS
Accessory Manifold - Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 129425-003* . . . . . . . Accessory Manifold Block - Quad Mast with Quick Disconnect . . . . . . . . . . 1

129425-004* . . . . . . . Accessory Manifold Block - Quad Mast without Quick Disconnect . . . . . . . . 1
129425-006* . . . . . . . Accessory Manifold Block - Quad Mast with Quick Disconnect & Sideshift . 1
1 . . . . . . . . 129213. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 126233. . . . . . . . . . . . Crossover Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . (2) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . (2) . . . . . . . . . . . . . . . . Adapter Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . (2) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
7 . . . . . . . . (2) . . . . . . . . . . . . . . . . Connector Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 064004-001 . . . . . . . . Connector Includes Index 6 O-Rings (1). . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 064231-001 . . . . . . . . Dust Cap (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 064333-003 . . . . . . . . Nipple (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 064232-001 . . . . . . . . Dust Plug (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064334-003 . . . . . . . . Coupler (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 064019-030 . . . . . . . . O-Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . (2) . . . . . . . . . . . . . . . . Connector Includes O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . (2) . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Quick Disconnect Parts

(2) See Chart 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17543-2 02.44-2045-305

475
HYDRAULIC PARTS
Accessory Manifold - Quad

(a) 129425-003 and -004 Accessory Manifold Block

(b) 129425-006 Accessory Manifold Block

Figure 20150

02.44-2045-306 Crown 2008 PF17543-3

476
 HYDRAULIC PARTS
Accessory Manifold - Quad

Chart 1 - Accessory Manifold

Index 5
Index 4 Index 6
Accessory Adapter Includes
O-Ring O-Ring
Manifold Block O-Rings
064019-100 064019-030
064279-008
129425-003 X X (6)
129425-004 X X (4)
129425-006 X X X (8)

Index 7 Index 14
Index 15
Accessory Connector Connector Includes
Cap
Manifold Block Includes O-Rings O-Rings
064128-001
064004-001 064061-003
129425-003 X X
129425-004 X X
129425-006 X X

Crown 2008 PF17543-4 02.44-2045-307

477
HYDRAULIC PARTS
Control Lever

Control Lever

1st Accessory

Insert Symbols - Index 2 Insert Tactile - Index 3

(a) Lift 129714-001 (l) Lift 129716
(b) Tilt - 129714-002 (m) Tilt 129715-004
(c) Sideshift 129714-003 (n) One Accessory 129715-001
(d) Fork Spread 129714-004
(e) Load Stabilizer 129714-005
(f) Push/Pull 129714-006
(g) Clamp 129714-007
(h) Rotate 129714-008
(i) Upender 129714-009
(j) Plain, Grey 129714-010
(k) Plain, Blue 129714-011

Figure 19225

02.5-1140-250 Crown 1999 PF11640-1 Rev. 3/08

06 Rev. 3/08
478
 HYDRAULIC PARTS
Control Lever

Control Lever Assembly - Lift/Lower, Tilt, 1st Accessory

Lever Assembly Index 1 Index 2 Index 3

Function
(Includes Index 1, 2 and 3) Handle Symbol Tactile
Lift/Lower 129721-001 124514 129714-001 129716
Tilt 129721-002 124514 129714-002 129715-004
1st Accessory 129721-003 124514 129714-003 129715-001
1st Accessory 129721-004 124514 129714-004 129715-001
1st Accessory 129721-005 124514 129714-005 129715-001
1st Accessory 129721-006 124514 129714-006 129715-001
1st Accessory 129721-007 124514 129714-007 129715-001
1st Accessory 129721-008 124514 129714-08 129715-001
1st Accessory 129721-009 124514 129714-009 129715-001

Crown 1999 PF11640-2 Rev. 3/08 02.5-1140-251

06 Rev. 3/08
479
HYDRAULIC PARTS
Control Lever

2nd and 3rd Accessory

Insert Symbols - Index 2 Insert Tactile - Index 3

(a) Tilt 118596 (j) Two Accessories 129715-002
(b) Fork Spread 129714-004 (k) Three Accessories Tilt Assist 129715-003
(c) Load Stabilizer 129714-005 (l) Three Accessories Tilt Assist 133113
(d) Push/Pull 129714-006
(e) Clamp 129714-007
(f) Rotate 129714-008
(g) Upender 129714-009
(h) Tilt Assist (FC4) 133182-001
(I) Tilt Assist (SC4, SC5) 133182-002

Figure 19226

02.5-1140-252 Crown 1999 PF11640-3 Rev. 3/08

06 Rev. 3/08
480
 HYDRAULIC PARTS
Control Lever

INDEX PART NUMBER PART NAME NUMBER REQUIRED

4 . . . . . 129717 . . . . . . . . . . . Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 077133-001. . . . . . . . Switch, 3rd Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133192-001. . . . . . . . Switch, Tilt Position Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060011-022 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 062605-001. . . . . . . . Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 062606 . . . . . . . . . . . Lens Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 062609-002. . . . . . . . LED High Intensity Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061001-020. . . . . . . . Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062791-002. . . . . . . . Inline Resistor Assembly Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065003-004. . . . . . . . Sleeving 40 mm (1.5 in) Long, Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . 4
133190 . . . . . . . . . . . Inline Diode Assembly Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133559 . . . . . . . . . . . Upper SC Tilt Assist Harness Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133529 . . . . . . . . . . . Upper FC Tilt Assist Harness Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Control Lever Assembly - 2nd and 3rd Accessory, Tilt Position Assist

Lever Assembly Index 1 Index 2 Index 3 Index 7

Function
(Includes Index 1, 2 and 3) Handle Symbol Tactile Insert
2nd Accessory 129721-011 124514 129714-001 129715-002
2nd Accessory 129721-012 124514 129714-002 129715-002
2nd Accessory 129721-013 124514 129714-003 129715-002
2nd Accessory 129721-044 124514 129714-004 129715-002
2nd Accessory 129721-015 124514 129714-005 129715-002
2nd Accessory 129721-016 124514 129714-006 129715-002
2nd Accessory 129721-017 124514 129714-007 129715-002
2rd Accessory 129721-008 124514 129715-002
3rd Accessory 127436 129714-009 129715-003 AR
Tilt Position Assist 133182-001 127436 118596-019 129715-003 133113
Tilt Position Assist 133182-002 127436 118596-019 129715-003 133113

Always Specify Model, Data & Serial Number

Crown 1999 PF11640-4 Rev. 3/08 02.5-1140-253

06 Rev. 3/08
481
HYDRAULIC PARTS
Control Valve Linkage - Standard No Accessories

Control Valve Linkage - Standard No Accessories

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16536

02.5-2045-001 Crown 2007 PF15950-1

482
 HYDRAULIC PARTS
Control Valve Linkage - Standard No Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 050006-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 065007-027. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. . . . . 060046-013. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 124265-002. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 124265-003. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 124268-003. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 050000-068. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 124137 . . . . . . . . . . . Pivot Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 050005-024. . . . . . . . Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 124205 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060046-010. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 124133 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . 060046-012. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060030-221. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 124369 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF15950-2 02.5-2045-002

483
HYDRAULIC PARTS
Control Valve Linkage - Standard No Accessories

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16541

02.5-2045-003 Crown 2007 PF15950-3

484
 HYDRAULIC PARTS
Control Valve Linkage - Standard No Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 124204-001. . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 . . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
43 . . . . . 124725 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
44 . . . . . 060015-068. . . . . . . . Screw Included With Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
45 . . . . . 062714* . . . . . . . . . . Switch With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-005* . . . . . . . Sealed Switch Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 125504* . . . . . . . . . . Switch Plate With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
125504* . . . . . . . . . . Switch Plate With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
48 . . . . . 060011-013* . . . . . . . Screw With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
060011-013* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
49 . . . . . 060005-049* . . . . . . . Lockwasher With DC Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
50 . . . . . 093603* . . . . . . . . . . Insulator With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
093603* . . . . . . . . . . Insulator With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
51 . . . . . 124721* . . . . . . . . . . Switch Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 124722* . . . . . . . . . . Switch Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 102471* . . . . . . . . . . Retainer With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
54 . . . . . 124933* . . . . . . . . . . Actuator Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060011-022* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 . . . . . 124723* . . . . . . . . . . Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 062715* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1
60 . . . . . 062654* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-002* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15950-4 02.5-2045-004

485
HYDRAULIC PARTS
Control Valve Linkage - One Accessory

Control Valve Linkage - One Accessory

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16629

02.5-2045-050 Crown 2007 PF15963-1

486
 HYDRAULIC PARTS
Control Valve Linkage - One Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 050006-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. . . . . 065007-027. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. . . . . 060046-013. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 124265-002. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 124265-003. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 124265-004. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 124268-002. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 050000-068. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 124137 . . . . . . . . . . . Pivot Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 050005-024. . . . . . . . Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 124205 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060046-010. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 124133 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 060046-012. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 060030-221. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 124369 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF15963-2 02.5-2045-051

487
HYDRAULIC PARTS
Control Valve Linkage - One Accessory

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16630

02.5-2045-052 Crown 2007 PF15963-3

488
 HYDRAULIC PARTS
Control Valve Linkage - One Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 124204-001. . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
41 . . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
42 . . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
43 . . . . . 124725 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . 060015-068. . . . . . . . Screw Included With Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
45 . . . . . 062714* . . . . . . . . . . Switch With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-005* . . . . . . . Sealed Switch Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 125504* . . . . . . . . . . Switch Plate With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
125504* . . . . . . . . . . Switch Plate With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
48 . . . . . 060011-013* . . . . . . . Screw With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
060011-013* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
49 . . . . . 060005-049* . . . . . . . Lockwasher With DC Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
50 . . . . . 093603* . . . . . . . . . . Insulator With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
093603* . . . . . . . . . . Insulator With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51 . . . . . 124721* . . . . . . . . . . Switch Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52 . . . . . 124722* . . . . . . . . . . Switch Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 102471* . . . . . . . . . . Retainer With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
54 . . . . . 124933* . . . . . . . . . . Actuator Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060011-022* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 . . . . . 124723* . . . . . . . . . . Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 062715* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1
60 . . . . . 062654* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-002* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15963-4 02.5-2045-053

489
HYDRAULIC PARTS
Control Valve Linkage - Two Accessories

Control Valve Linkage - Two Accessories

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16631

02.5-2045-100 Crown 2007 PF15964-1

490
 HYDRAULIC PARTS
Control Valve Linkage - Two Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 050006-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. . . . . 065007-027. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. . . . . 060046-013. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 124265-001. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 124265-002. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 124265-003. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 124265-004. . . . . . . . Bellcrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 124268-001. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 050000-068. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 124137 . . . . . . . . . . . Pivot Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 050005-024. . . . . . . . Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 124205 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060046-010. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 124133 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060046-012. . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 060030-221. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 124369 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF15964-2 02.5-2045-101

491
HYDRAULIC PARTS
Control Valve Linkage - Two Accessories

(1) See Control Valve Linkage

(2) Part of Power Unit
(3) AC Lift Only
(4) See Control Valve Section

Figure 16632

02.5-2045-102 Crown 2007 PF15964-3

492
 HYDRAULIC PARTS
Control Valve Linkage - Two Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 124204-001. . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
41 . . . . . 076470-011 . . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 . . . . . 060100-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
43 . . . . . 124725 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . 060015-068. . . . . . . . Screw Included With Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
45 . . . . . 062714* . . . . . . . . . . Switch With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-005* . . . . . . . Sealed Switch Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 125504* . . . . . . . . . . Switch Plate With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
125504* . . . . . . . . . . Switch Plate With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
48 . . . . . 060011-013* . . . . . . . Screw With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
060011-013* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
49 . . . . . 060005-049* . . . . . . . Lockwasher With DC Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
50 . . . . . 093603* . . . . . . . . . . Insulator With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
093603* . . . . . . . . . . Insulator With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
129001* . . . . . . . . . . Insulator Freezer/Corrosion With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51 . . . . . 124721* . . . . . . . . . . Switch Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
52 . . . . . 124722* . . . . . . . . . . Switch Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 102471* . . . . . . . . . . Retainer With DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
54 . . . . . 124933* . . . . . . . . . . Actuator Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060011-022* . . . . . . . Screw With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 060005-049* . . . . . . . Lockwasher With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 . . . . . 124723* . . . . . . . . . . Bracket With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 062715* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1
60 . . . . . 062654* . . . . . . . . . . Switch With AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-002* . . . . . . . Sealed Switch With Freezer/Corrosion and AC Lift . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . 062715* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-004* . . . . . . . Sealed Switch With Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15964-4 02.5-2045-103

493
HYDRAULIC PARTS
TT Carriage Hydraulics - Single Accessory

TT Carriage Hydraulics - Single Accessory

Trucks without Sideshifter

(a) Trucks with Quick Disconnect

(b) Trucks without Quick Disconnect
(c) See Accessory Manifold - TT
(d) See Accessory Line Hydraulics - TT Mast
(e) Torque 23 - 26 Nm (17-19 ft lb)
(f) Torque 16 - 18 Nm (12-13 ft lb)
(g) Torque 43 - 47 Nm (32-35 ft lb)
(h) Torque 54 - 58 Nm (40-43 ft lb)

Figure 19694

02.7-2045-100 Crown 2008 PF17318-1 Rev. 8/09

01 Rev. 8/09
494
 HYDRAULIC PARTS
TT Carriage Hydraulics - Single Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060063-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 137899 . . . . . . . . . . . Mounting Bracket LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 139178-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139178-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 139180-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139180-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060063-045. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 139174 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 139176 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 064296-008. . . . . . . . 90° Swivel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 064326-008. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 064004-001. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . . . . 064019--100 . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 064468-008. . . . . . . . 37° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) 1815 kg (4000 lb), 2270 kg (5000 lb), and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17318-2 Rev. 8/09 02.7-2045-101

01 Rev. 8/09
495
HYDRAULIC PARTS
TT Carriage Hydraulics - Single Accessory

Trucks with Quick Disconnect Sideshifter

(a) Trucks with Quick Disconnect

(b) Trucks without Quick Disconnect
(c) Sideshifter See Platforms Parts
(d) Torque 47 - 54 Nm (35 - 40 ft lb)
(e) Torque 54 - 58 Nm (40 - 43 ft lb)
(f) Torque 43 - 47 Nm (32 - 35 ft lb)

Figure 19695-01

02.7-2045-102 Crown 2008 PF17318-3 Rev. 8/09

01 Rev. 8/09
496
 HYDRAULIC PARTS
TT Carriage Hydraulics - Single Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . 064279-008. . . . . . . . Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . 142916-001. . . . . . . . Hose Guide LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 060021-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
50 . . . . . 064280-006. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . 064109-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 064327-006. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 064499-001* . . . . . . . Hose Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064487-001* . . . . . . . Hose Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-011* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-031* . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 064298-029. . . . . . . . Hose Assembly (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-012* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-032* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1815 kg (4000 lb), 2270 kg (5000 lb), and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity
(3) Trucks without Accessory Manifold

Always Specify Model, Data & Serial Number

Crown 2008 PF17318-4 Rev. 8/09 02.7-2045-103

01 Rev. 8/09
497
HYDRAULIC PARTS
Carriage Hydraulics - TL Single Accessory

Carriage Hydraulics - TL Single Accessory

Trucks with Quick Disconnect and Without Sideshifter

(a) Trucks with Quick Disconnect

(b) Trucks without Quick Disconnect
(c) 145048-038 shown
(d) See Accessory Manifold - TL/TT
(e) See Accessory Line Hydraulics - TL Mast
(f) Torque 23 - 26 Nm (17 - 19 ft lb)
(g) Torque 16 - 18 Nm (12 - 13 ft lb)
(h) Torque 43 - 47 Nm (32 - 35 ft lb)
(i) Torque 54 - 58 Nm (40 - 43 ft lb)

Figure 20797

02.7-2045-200 Crown 2008 PF15746-1

498
 HYDRAULIC PARTS
Carriage Hydraulics - TL Single Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060063-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 137899 . . . . . . . . . . . Mounting Bracket LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 139178-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139178-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 139180-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139180-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060063-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 139174 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 139176 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 064296-008. . . . . . . . 90° Swivel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 064506-008. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 064004-001. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 064468-008. . . . . . . . 37° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) 1815 kg (4000 lb), 2270 kg (5000 lb), and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF15746-2 02.7-2045-201

499
HYDRAULIC PARTS
Carriage Hydraulics - TL Single Accessory

Trucks with Quick Disconnect and Sideshifter

(a) Trucks with Quick Disconnect

(b) Trucks without Quick Disconnect
(c) Sideshifter See Platform Parts
(d) Torque 47 - 54 Nm (35 - 40 ft lb)
(e) Torque 54 - 58 Nm (40 - 43 ft lb)
(f) Torque 43 - 47 Nm (32 - 35 ft lb)

Figure 19695

02.7-2045-202 Crown 2008 PF15746-3

500
 HYDRAULIC PARTS
Carriage Hydraulics - TL Single Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . 064279-008. . . . . . . . Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . 142916-001. . . . . . . . Hose Guide LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 060021-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
50 . . . . . 064280-006. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . 064109-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 064327-006. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 064499-001* . . . . . . . Hose Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064487-001* . . . . . . . Hose Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-011* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-031* . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 064298-029. . . . . . . . Hose Assembly (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-012* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-032* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1815 kg (4000 lb), 2270 kg (5000 lb), and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity
(3) Trucks without Accessory Manifold

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF15746-4 02.7-2045-203

501
HYDRAULIC PARTS
Carriage Hydraulics - Quad Mast

Carriage Hydraulics - Quad Mast

Trucks With Sideshift

Single Hydraulic Accessory
And No Accessory
Manifold Blocks.
(1) Left and Right Are
Determined From
Operator’s Perspective
(2) To Sideshift Cylinder
(3) To Accessory Hoses

Trucks With One

Accessory Manifold Block
And Quick Disconnect
See Lifting Mechanism Parts
For Fork Carriage

(4) To Accessory Hoses

(5) See Hydraulic Parts

Trucks With Two

Accessory Manifold Blocks
And No Quick Disconnect

(6) To Accessory Hoses

(7) See Hydraulic Parts

Figure 17210

02.74-2040-100 Crown 2004 PF13943-1 Rev. 8/07

01 Rev. 8/07
502
 HYDRAULIC PARTS
Carriage Hydraulics - Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 064279-010. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 064337-002. . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060016-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 064128-001* . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 064004-001* . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 064232-001* . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 064334-003* . . . . . . . Female Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064019-030* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 064231-001* . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064333-003* . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 064004-004* . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 064019-029* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 132487* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 132490* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 060016-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 . . . . . 064091-002. . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 . . . . . 132491* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 132490* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 . . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 . . . . . 132488* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . 132489* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13943-2 Rev. 8/07 02.74-2040-101

01 Rev. 8/07
503
HYDRAULIC PARTS
Carriage Hydraulics - Quad Mast

Trucks With Sideshift,

Double Hydraulic Accessory
And One Accessory Manifold
Block Mounted On Right Side
Of Quick Disconnect

(1) Right And Left Are

Determined From
Operator’s Perspective
(2) To Sideshift Cylinder
(3) To Accessory Hoses
(4) See Hydraulic Parts

Trucks With Two

Accessory Manifold Blocks,
Sideshift And Quick Disconnect
See Lifting Mechanism Parts
For Fork Carriage

(5) See Hydraulic Parts

(6) To Sideshift Cylinder

Figure 17211

02.74-2040-102 Crown 2004 PF13943-3 Rev. 8/07

01 Rev. 8/07
504
 HYDRAULIC PARTS
Carriage Hydraulics - Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . 060016-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . 064279-010* . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 064337-002* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
40 . . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
41 . . . . . 064280-006* . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 064019-101* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 064337-003* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 132489* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 132488* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 064019-029. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 064004-004. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . 064333-003* . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 . . . . . 064231-001* . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
50 . . . . . 064019-030* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 . . . . . 064334-003* . . . . . . . Female Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52 . . . . . 064232-001* . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 064004-001* . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 064128-001* . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 060016-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
56 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
57 . . . . . 132491* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 132490* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 064325-006. . . . . . . . Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
60 . . . . . 064326-006. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
61 . . . . . 064280-002* . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 064019-101* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
63 . . . . . 064232-001* . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 . . . . . 064334-003* . . . . . . . Female Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
65 . . . . . 064019-030* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
66 . . . . . 064231-001* . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
67 . . . . . 064333-003* . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
68 . . . . . 064004-004* . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
69 . . . . . 064019-029* . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
70 . . . . . 064308-003* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061003-005* . . . . . . . Cable Tie, Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
71 . . . . . 064308-002* . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
72 . . . . . 064280-006* . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
73 . . . . . 132488* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
74 . . . . . 132489* . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
75 . . . . . 064004-001* . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
76 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13943-4 Rev. 807 02.74-2040-103

01 Rev. 8/07
505
HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

TT Carriage Hydraulics - Double Accessory

Trucks without Quick Disconnect

(a) See Accessory Line Hydraulics - TT Mast

(b) Sideshifter
(c) See Accessory Manifold - TT
(d) Torque 43-47 Nm (32-35 ft lb)
(e) Torque 23-26 Nm (17-19 ft lb)
(f) Torque 16-18 Nm (12-13 ft lb)

Figure 19696

02.8-2045-100

506
 HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 137899 . . . . . . . . . . . Mounting Bracket LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

137898 . . . . . . . . . . . Mounting Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 060063-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 064468-008. . . . . . . . 37° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . 139178-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139178-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 139180-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139180-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 139177-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139177-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 139179-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139179-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 139174 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 139176 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 139175 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 064296-008. . . . . . . . 90° Swivel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 . . . . . 064326-008. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060063-045. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1815 kg (4000 lb), 2270 kg (5000 lb) and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

02.8-2045-101

507
HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

(a) Sideshifter See Platform Parts

(b) Torque 47-54 Nm (35-40 ft lb)

Figure 19742

02.8-2045-102

508
 HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 142916-001. . . . . . . . Hose Guide LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31 . . . . . 060021-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 064327-006. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 064280-006. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 064499-001* . . . . . . . Hose Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064487-001* . . . . . . . Hose Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-011* . . . . . . . Hose Assembly (1) (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-031* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 064298-029. . . . . . . . Hose Assembly (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-012* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-032* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1815 kg (4000 lb), 2270 kg (5000 lb) and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity
(3) Trucks without Accessory Manifold

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

02.8-2045-103

509
HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

Trucks with Quick Disconnect

(a) See Accessory Line Hydraulics - TT Mast

(b) Sideshifter
(c) Torque 54-58 Nm (40-43 ft lb)
(d) Torque 43-47 Nm (32-35 ft lb)

Figure 19743

02.8-2045-104

510
 HYDRAULIC PARTS
TT Carriage Hydraulics - Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

51 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
52 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
53 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
54 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
55 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
56 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
57 . . . . . 064004-001. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
58 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
59 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

02.8-2045-105

511
HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory

Carriage Hydraulics - TL Double Accessory

Trucks without Quick Disconnect (a) Sideshifter

(b) 145048-038 Shown
(c) Accessory Hose Closest to Forks Conndcts to Top Manifold Port
(d) Dee Accessory Line Hydraulics - TL Mast
(e) Torque 23 - 26 Nm (17 - 19 ft lb)
(f) Torque 16 - 18 Nm (12 - 13 ft lb)
(g) Torque 43 - 47 Nm (32 - 35 ft lb)
(h) See Accessory Manifold

Figure 20798

02.8-2045-200 Crown 2008 PF17547-1

512
 HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 137899 . . . . . . . . . . . Mounting Bracket LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

137898 . . . . . . . . . . . Mounting Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 060063-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 064355-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 064468-008. . . . . . . . 37° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . 139178-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139178-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 139180-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139180-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 139177-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139177-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 139179-001* . . . . . . . Tube Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
139179-002* . . . . . . . Tube Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 139174 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 139176 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 064296-008. . . . . . . . 90° Swivel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . 064325-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . 064506-008. . . . . . . . Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 060063-045. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . 061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) 1815 kg (4000 lb), 2270 kg (5000 lb) and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17547-2 02.8-2045-201

513
HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory
F

Trucks with Sideshifter

(a) Sideshifter - See Sideshift - TL/TT

(b) Torque 47 - 54 Nm (35 - 40 ft lb)

Figure 20799

02.8-2045-202 Crown 2008 PF17547-3

514
 HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 142916-001. . . . . . . . Hose Guide LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31 . . . . . 060021-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 064327-006. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 064280-006. . . . . . . . 90° Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 064499-001* . . . . . . . Hose Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064487-001* . . . . . . . Hose Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-011* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-031* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 064298-029. . . . . . . . Hose Assembly (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-012* . . . . . . . Hose Assembly (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064298-032* . . . . . . . Hose Assembly (2) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1815 kg (4000 lb), 2270 kg (5000 lb) and 2495 kg (5500 lb) Truck Capacities
(2) 2720 kg (6000 lb) Truck Capacity
(3) Trucks without Accessory Manifold

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17547-4 02.8-2045-203

515
HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory

Trucks with Quick Disconnect

(a) See Accessory Line Hydraulics - TL Mast

(b) Sideshifter
(c) Torque 54 - 58 Nm (40 - 43 ft lb)
(d) Torque 43 - 47 Nm (32 - 35 ft lb)

Figure 20800

02.8-2045-204 Crown 2008 PF17547-5

516
 HYDRAULIC PARTS
Carriage Hydraulics - TL Double Accessory

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 064462-008. . . . . . . . Bulkhead Straight Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

51 . . . . . . . . 064019-100 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
52 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
53 . . . . . 064231-001. . . . . . . . Dust Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
54 . . . . . 064333-003. . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
55 . . . . . 064232-001. . . . . . . . Dust Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
56 . . . . . 064334-003. . . . . . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
57 . . . . . 064004-001. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
58 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
59 . . . . . 064128-001. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2008 PF17547-6 02.8-2045-205

517
Notes:

518
DRIVE UNIT PARTS

519
DRIVE UNIT PARTS
Drive Unit

Drive Unit

(a) Traction Motor, See Drive Unit Parts

(b) See Drive Unit Maintenance For
Torque Values and Patterns

Figure 17990-01

03.0-2045-001 Crown 2007 PF17079-1 Rev. 3/08

02 Rev. 3/08
520
 DRIVE UNIT PARTS
Drive Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 121908 . . . . . . . . . . . Drive Unit Housing RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 064329-001. . . . . . . . Magnetic Plug with O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 064019-031. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 064091-006. . . . . . . . Plug With O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 064091-001. . . . . . . . Plug With O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 064019-030. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 060015-051. . . . . . . . Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 126497-002. . . . . . . . Adjusting Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 126497-001. . . . . . . . Adjusting Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 064019-103. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 065023 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 065024 . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 125530 . . . . . . . . . . . Differential Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060017-100. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
15 . . . . . 129980 . . . . . . . . . . . 3rd Reduction Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060019-075. . . . . . . . Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 126752 . . . . . . . . . . . 2nd Reduction Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 061011-006 . . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 133765 . . . . . . . . . . . Drive Unit Housing LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-016. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-015. . . . . . . . Gasket Eliminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064194-001. . . . . . . . Breather Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-016. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005. . . . . . . . Hydraulic Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 078885-006. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
22 . . . . . 060017-047. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-002. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 060018-009. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
061004-002. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-012. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 064019-065. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 121912 . . . . . . . . . . . Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 065159 . . . . . . . . . . . Needle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 133764 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . 121910 . . . . . . . . . . . Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . 121915 . . . . . . . . . . . 1st Reduction Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . 060009-067. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 126498 . . . . . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 060000-076. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF17079-2 Rev. 3/08 03.0-2045-002

02 Rev. 3/08
521
DRIVE UNIT PARTS
Drive Unit

(a) Part of Power Unit

(b) LH Brake Assembly
(c) RH Brake Assembly
(d) See Drive Unit Maintenance for Torque Values and Patterns
(e) Torque To 545 Nm (400 ft lb)

Figure 17991-02

03.0-2045-003 Crown 2007 PF17079-3 Rev. 3/08

02 Rev. 3/08
522
 DRIVE UNIT PARTS
Drive Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 060099-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
41 . . . . . 060030-339. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
42 . . . . . 060059-017. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 129296 . . . . . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060106-001. . . . . . . . Roll Pin LH Side Not Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 121917 . . . . . . . . . . . Axle Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 121923 . . . . . . . . . . . Axle Housing RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 060020-051. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
061004-016. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-015. . . . . . . . Gasket Eliminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 121922 . . . . . . . . . . . Axle Housing LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 060019-070. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-016. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-015. . . . . . . . Gasket Eliminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 060020-051. . . . . . . . Screw RH Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
061004-002. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 060030-330. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
51 . . . . . 060020-050. . . . . . . . Screw LH Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
061004-002. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 064138-017. . . . . . . . Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 065157 . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 065158 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 125531 . . . . . . . . . . . Axle Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
121920. . . . . . . . . . . . Axle Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . . . . 129130. . . . . . . . . . . . Stud 6 per Axle Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
57 . . . . . 065162 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 . . . . . 065161 . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
59 . . . . . 060051-005. . . . . . . . Tabbed Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 060044-011 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
61 . . . . . 060043-010. . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 121921 . . . . . . . . . . . Differential Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060017-070. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
061004-016. . . . . . . . Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-015. . . . . . . . Gasket Eliminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF17079-4 Rev. 3/08 03.0-2045-004

02 Rev. 3/08
523
DRIVE UNIT PARTS
AC Traction Motor

AC Traction Motor

(a) Torque to 120 Nm (88 ft lb)

(b) Torque to 16 Nm (12 ft lb)
(c) Torque to 10 Nm (7 ft lb)

Figure 17066-01

03.1-2045-001 Crown 2007 PF15979-1 Rev. 9/08

01 Rev. 9/08
524
 DRIVE UNIT PARTS
AC Traction Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 143574 . . . . . . . . . . . AC Traction Motor Includes 1st Pinion Gear . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 142243. . . . . . . . . . . . Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 050012-056 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 142239. . . . . . . . . . . . Drive End Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 142250. . . . . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 142240. . . . . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 142249. . . . . . . . . . . . Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 142248. . . . . . . . . . . . Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 142252. . . . . . . . . . . . Sensor Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 142242. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 142244. . . . . . . . . . . . Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 142245. . . . . . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 142241. . . . . . . . . . . . End Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 142251. . . . . . . . . . . . Tie Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . . . . 062749-001 . . . . . . . . Connector Clip Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 060065-023 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 062756-004 . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062798-007 . . . . . . . . Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062797-007 . . . . . . . . Contact Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17 . . . . . . . . 142100. . . . . . . . . . . . Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 060062-005 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . . 060059-015 . . . . . . . . Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 . . . . . . . . 060030-309 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
21 . . . . . . . . 060059-006 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Always Specify Model, Data & Serial Number

Crown 2007 PF15979-2 Rev. 9/08 03.1-2045-002

01 Rev. 9/08
525
DRIVE UNIT PARTS
Drive Tire

Drive Tire

(a) See Drive Unit Maintenance for

Torque Values & Drive Tire Torque Sequence
(b) Standard Tread Hub
(c) Wide Tread Hub
(d) Smooth Tread Tire
(e) Lugged Tread Tire

Figure 17198

03.2-2040-001 Crown 2001 PF13152-1 Rev. 8/07

01 Rev. 8/07
526
 DRIVE UNIT PARTS
Drive Tire

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 127091 . . . . . . . . . . . Lug Nut, Quantity Per Drive Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

065005-003. . . . . . . . Anti-Seize, 0.62 Liter (1.5 Pint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*1815 kg (4000 lb) Capacity

Tire Size - 535 x 180 x 380 mm (21 x 7 x 15 in) Standard Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
136020-301-51 136019-301-41 121973 Smooth Rubber/Black
136020-311-51 136019-311-41 121973 Smooth Rubber/Gray
136020-301-52 136019-301-42 121973 Lugged Rubber/Black
136020-311-52 136019-311-42 121973 Lugged Rubber/Gray

*1815 kg (4000 lb) Capacity

Tire Size - 535 x 180 x 380 mm (21 x 7 x 15 in) Wide Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
136020-301-61 136019-301-41 128375 Smooth Rubber/Black
136020-311-61 136019-311-41 128375 Smooth Rubber/Gray
136020-301-62 136019-301-42 128375 Lugged Rubber/Black
136020-311-62 136019-311-42 128375 Lugged Rubber/Gray

Always Specify Model, Data & Serial Number

Crown 2001 PF13152-2 Rev. 8/07 03.2-2040-002

01 Rev. 8/07
527
DRIVE UNIT PARTS
Drive Tire

(a) See Drive Unit Maintenance for

Torque Values & Drive Tire Torque Sequence
(b) Standard Tread Hub
(c) Wide Tread Hub
(d) Smooth Tread Tire
(e) Lugged Tread Tire

Figure 17198

03.2-2040-003 Crown 2001 PF13152-3 Rev. 8/07

01 Rev. 8/07
528
 DRIVE UNIT PARTS
Drive Tire

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 127091 . . . . . . . . . . . Lug Nut, Quantity Per Drive Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

065005-003. . . . . . . . Anti-Seize, 0.62 Liter (1.5 Pint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*2270 kg (5000 lb) Capacity

Tire Size - 535 x 205 x 380 mm (21 x 8 x 15 in) Standard Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
137212-301-51 137210-301-41 121973 Smooth Rubber/Black
137212-311-51 137210-311-41 121973 Smooth Rubber/Gray
137212-301-52 137210-301-42 121973 Lugged Rubber/Black
137212-311-52 137210-311-42 121973 Lugged Rubber/Gray

*2270 kg (5000 lb) Capacity

Tire Size - 535 x 205 x 380 mm (21 x 8 x 15 in) Wide Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
137212-301-61 137210-301-41 128375 Smooth Rubber/Black
137212-311-61 137210-311-41 128375 Smooth Rubber/Gray
137212-301-62 137210-301-42 128375 Lugged Rubber/Black
137212-311-62 137210-311-42 128375 Lugged Rubber/Gray

Always Specify Model, Data & Serial Number

Crown 2001 PF13152-4 Rev. 8/07 03.2-2040-004

01 Rev. 8/07
529
DRIVE UNIT PARTS
Drive Tire

(a) See Drive Unit Maintenance for

Torque Values & Drive Tire Torque Sequence
(b) Standard Tread Hub
(c) Wide Tread Hub
(d) Smooth Tread Tire
(e) Lugged Tread Tire

Figure 17198

03.2-2040-005 Crown 2001 PF13152-5 Rev. 8/07

01 Rev. 8/07
530
 DRIVE UNIT PARTS
Drive Tire

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 127091 . . . . . . . . . . . Lug Nut, Quantity Per Drive Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

065005-003. . . . . . . . Anti-Seize, 0.62 Liter (1.5 Pint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*2495/2720 kg (5500/6000 lb) Capacity

Tire Size - 535 x 230 x 380 mm (21 x 9 x 15 in) Standard Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
137213-301-51 137211-301-41 121973 Smooth Rubber/Black
137213-311-51 137211-311-41 121973 Smooth Rubber/Gray
137213-301-52 137211-301-42 121973 Lugged Rubber/Black
137213-311-52 137211-311-42 121973 Lugged Rubber/Gray

*2495/2720 kg (5500/6000 lb) Capacity

Tire Size - 535 x 230 x 380 mm (21 x 9 x 15 in) Wide Tread

Tire & Hub Tire Hub

Tread Design Composition/Color
Assembly
137213-301-61 137211-301-41 128375 Smooth Rubber/Black
137213-311-61 137211-311-41 128375 Smooth Rubber/Gray
137213-301-62 137211-301-42 128375 Lugged Rubber/Black
137213-311-62 137211-311-42 128375 Lugged Rubber/Gray

Always Specify Model, Data & Serial Number

Crown 2001 PF13152-6 Rev. 8/07 03.2-2040-006

01 Rev. 8/07
531
Notes:

532
ELECTRICAL PARTS

533
ELECTRICAL PARTS
Electrical Components - Power Unit

Electrical Components - Power Unit

(a) Distribution Panel, See Electrical Parts

(b) Part of Power Unit
(c) Part of Overhead Guard
(d) Console Cover, See Power Unit Parts
(e) Contactor Assembly, See Electrical Parts
(f) Controller Panel, See Electrical Parts

Figure 16517

04.0-2045-001 Crown 2007 PF15944-1 Rev. 2/08

01 Rev. 2/08
534
 ELECTRICAL PARTS
Electrical Components - Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 062595-001. . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129925-003. . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 062595-002. . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129925-002. . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 062595-002. . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129925-001. . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 124503 . . . . . . . . . . . Switch Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
5 . . . . . 127103 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 050067-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 050008-015. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 128229 . . . . . . . . . . . Brake Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 124339 . . . . . . . . . . . LH Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 124340 . . . . . . . . . . . RH Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 050025-008. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 140128-201-0S . . . . . ACCESS1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060062-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 050067-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 050004-013* . . . . . . . Screw (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 050008-001* . . . . . . . Nut (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 127417* . . . . . . . . . . Thermostat Bracket (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 062783-001* . . . . . . . Thermostat (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 050004-025* . . . . . . . Screw (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 050008-004* . . . . . . . Nut (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 130376* . . . . . . . . . . Fan DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130376* . . . . . . . . . . Fan AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 140180-001* . . . . . . . Fan Shroud Small Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140180-002* . . . . . . . Fan Shroud Large Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 060021-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25 . . . . . 060102-003. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 . . . . . 140312 . . . . . . . . . . . Perforated Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 050004-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 . . . . . 140153 . . . . . . . . . . . Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . 050070-002. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 . . . . . 050068-004. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 . . . . . 060075-072. . . . . . . . Flanged Head Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 065004-035. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 060086-002. . . . . . . . Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 060087 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 109305-001. . . . . . . . Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15944-2 Rev. 2/08 04.0-2045-002

01 Rev. 2/08
535
ELECTRICAL PARTS
Electrical Components - Power Unit

(a) AC Lift, See Hydraulic Parts

(b) DC Lift, See Hydraulic Parts
(c) Part of Power Unit
(d) Traction Motor, See Drive Unit Parts
(e) Brake Mounting Bracket
(f) Steer and Brake Pump Motor, See
Steering Parts

Figure 16518

04.0-2045-003 Crown 2007 PF15944-3 Rev. 2/08

01 Rev. 2/08
536
 ELECTRICAL PARTS
Electrical Components - Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 141525 . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

41 . . . . . 060063-047. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
42 . . . . . 060030-365. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
43 . . . . . 060059-020. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
44 . . . . . 060075-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
45 . . . . . 060030-340. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
46 . . . . . 093786-001. . . . . . . . Vibration Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
47 . . . . . 102126-001. . . . . . . . Grounding Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 050073-004. . . . . . . . Spring Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 050008-034. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 129244-001. . . . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 050067-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . 128458 . . . . . . . . . . . Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 126489 . . . . . . . . . . . Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 135068 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 135069 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 050006-037. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
59 . . . . . 050009-018. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 050068-003. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
61 . . . . . 060065-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
62 . . . . . 050008-005. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
63 . . . . . 129579 . . . . . . . . . . . Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 050004-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
65 . . . . . 050008-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
66 . . . . . 129995 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
68 . . . . . 050068-004. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
69 . . . . . 130376 . . . . . . . . . . . Fan 48V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . 130390 . . . . . . . . . . . Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
71 . . . . . 060012-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
72 . . . . . 060005-003. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
73 . . . . . 060021-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
74 . . . . . 130025 . . . . . . . . . . . Fan Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
75 . . . . . 050006-036. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
76 . . . . . 060102-001. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
77 . . . . . 115565 . . . . . . . . . . . Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
78 . . . . . 060062-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
79 . . . . . 060030-132. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 060059-011 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
81 . . . . . 132555 . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
82 . . . . . 060062-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15944-4 Rev. 2/08 04.0-2045-004

01 Rev. 2/08
537
ELECTRICAL PARTS
Controller Panel - DC Lift

Controller Panel - DC Lift

See Electrical Parts

Figure 16532-01

04.1-2045-001 Crown 2007 PF15948-1 Rev. 3/08

01 Rev. 3/08
538
 ELECTRICAL PARTS
Controller Panel - DC Lift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140448-002* . . . . . . . Controller Panel Assembly DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 139605. . . . . . . . . . . . Controller Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 140211 . . . . . . . . . . . . Fan Shroud Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060062-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 050009-012 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 139809. . . . . . . . . . . . Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 060062-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 . . . . . . . . 060065-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 050009-003 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 050008-001 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 141860. . . . . . . . . . . . Fan Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 050006-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . . 140025-00S . . . . . . . . AC Traction Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 050006-037 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
14 . . . . . . . . 050010-021 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
15 . . . . . . . . 060030-265 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
16 . . . . . . . . 060063-072 . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17 . . . . . . . . 140257. . . . . . . . . . . . Fan Shroud Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15948-2 Rev. 3/08 04.1-2045-002

01 Rev. 3/08
539
ELECTRICAL PARTS
Controller Panel - AC Lift

Controller Panel - AC Lift

See Electrical Parts

Figure 16533-01

04.1-2045-050 Crown 2007 PF15949-1 Rev. 3/08

01 Rev. 3/08
540
 ELECTRICAL PARTS
Controller Panel - AC Lift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140448-001* . . . . . . . Controller Panel Assembly AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 139605. . . . . . . . . . . . Controller Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 140211 . . . . . . . . . . . . Fan Shroud Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 060062-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 050009-012 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 139809. . . . . . . . . . . . Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 060062-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 . . . . . . . . 060065-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . 050009-003 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . . . . 050008-001 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 141860. . . . . . . . . . . . Fan Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 050006-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12 . . . . . . . . 140025-00S . . . . . . . . AC Traction Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 050006-037 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14 . . . . . . . . 050010-021 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
15 . . . . . . . . 060030-265 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16 . . . . . . . . 060063-072 . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
17 . . . . . . . . 140025-00S . . . . . . . . AC Lift Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15949-2 Rev. 3/08 04.1-2045-051

01 Rev. 3/08
541
ELECTRICAL PARTS
Contactor Panel

Contactor Panel

Figure 16638-01

04.2-2045-001 Crown 2007 PF15966-1 Rev. 12/07

01 Rev. 12/07
542
 ELECTRICAL PARTS
Contactor Panel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140345-001* . . . . . . . Contactor Panel Assembly DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

140345-002* . . . . . . . Contactor Panel Assembly AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140345-003* . . . . . . . Contactor Panel Assembly AC Lift EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 139646. . . . . . . . . . . . Contactor Mounting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060000-025 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 139645. . . . . . . . . . . . Contactor Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060062-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 . . . . . . . . 062749-002 . . . . . . . . Attachment Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 050003-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 050008-008 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 139669. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060061-006* . . . . . . . Screw DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
060061-006* . . . . . . . Screw (1) AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 . . . . . . . . 140538-002* . . . . . . . Contactor 36/48V DC/AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140538-001* . . . . . . . Contactor 36/48V (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060065-007 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . . 084568-069* . . . . . . . Power Cable (1) AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 119975* . . . . . . . . . . . Insulator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 132084-003* . . . . . . . Contactor DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
132084-003* . . . . . . . Contactor AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
132084-004* . . . . . . . Contactor (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 060030-044* . . . . . . . Flatwasher DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
060030-044* . . . . . . . Flatwasher (1) AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . . . . 140013. . . . . . . . . . . . Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 139670* . . . . . . . . . . . Bus Bar DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
139670* . . . . . . . . . . . Bus Bar (1) DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 141824* . . . . . . . . . . . Bus Bar (1) AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 060063-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
20 . . . . . . . . 060005-008 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
21 . . . . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 119976* . . . . . . . . . . . Insulator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 139671. . . . . . . . . . . . Bus Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 139672* . . . . . . . . . . . Bus Bar DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 132083-003 . . . . . . . . Fuse 500 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
113279-021 . . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . . 132083-007 . . . . . . . . Fuse 150 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113279-038 . . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . 139649* . . . . . . . . . . . Fuse Cover (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . 060061-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 . . . . . . . . 079566-008* . . . . . . . Label FU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . . 079566-002* . . . . . . . Label FU3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . . . . 079566-001* . . . . . . . Label FU2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) AC Lift "EE" (Electrically Enclosed) Option

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15966-2 Rev. 12/07 04.2-2045-002

01 Rev. 12/07
543
ELECTRICAL PARTS
Distribution Panel

Distribution Panel

(a) Part of Power Unit

Figure 16646-01

04.3-2045-001 Crown 2007 PF15969-1 Rev. 2/08

01 Rev. 2/08
544
 ELECTRICAL PARTS
Distribution Panel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 128540 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 124960-001. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 128652 . . . . . . . . . . . 12 V Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 094362-002 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
094362-009* . . . . . . . Fuse Shorting Bar EE Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 062765-001 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 050008-015. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 060005-007. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 065004-035. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 141231 . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 109305-001. . . . . . . . Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060086-002. . . . . . . . Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 060087 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 124960-002. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 141352-001* . . . . . . . Distribution Board 36 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141352-002* . . . . . . . Distribution Board 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 062640-002* . . . . . . . Relay 36 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062640-003* . . . . . . . Relay 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 062711-001* . . . . . . . Relay 36 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062711-002* . . . . . . . Relay 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 094362-002 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . . 094362-012 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 140458* . . . . . . . . . . Fuse Enclosure EE Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 050004-015* . . . . . . . Screw EE Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 140273 . . . . . . . . . . . Temperature Management Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 061003-005. . . . . . . . Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15969-2 Rev. 2/08 04.3-2045-002

01 Rev. 2/08
545
ELECTRICAL PARTS
Freezer Condition Distribution Board

Freezer Condition Distribution Board

Figure 19021

04.3-2045-050 Crown 2008 PF17142-1

546
 ELECTRICAL PARTS
Freezer Condition Distribution Board

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 113628-001 . . . . . . . . Freezer Condition Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . 091362-002 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 062496-003 . . . . . . . . Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 062339. . . . . . . . . . . . Relay Hold Down Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060021-078 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 060005-052 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 062337-006 . . . . . . . . Relay 36 V or 48 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 060012-064 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 050004-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2008 PF17142-2 04.3-2045-051

547
ELECTRICAL PARTS
Contactor L & P

Contactor L & P

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 16650

04.4-2045-001 Crown 2007 PF15972-1 Rev. 12/07

01 Rev. 12/07
548
 ELECTRICAL PARTS
Contactor L & P

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 132084-003. . . . . . . . Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 136748. . . . . . . . . . . . Fixed Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 136753. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 136750. . . . . . . . . . . . Cover With Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 144002. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 136749. . . . . . . . . . . . Moving Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 144003. . . . . . . . . . . . Frame & Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 136755. . . . . . . . . . . . End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

136751 . . . . . . . . . . . Top Cover Assembly Includes Index 3 & 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF15972-2 Rev. 12/07 04.4-2045-002

01 Rev. 12/07
549
ELECTRICAL PARTS
Contactor L & P - “EE”

Contactor L & P - “EE”

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Figure 16658

04.4-2045-025 Crown 2007 PF15973-1 Rev. 12/07

01 Rev. 12/07
550
 ELECTRICAL PARTS
Contactor L & P - “EE”

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 132084-004. . . . . . . . Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 136759. . . . . . . . . . . . Steel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 136758. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 136757. . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 136753. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 136748. . . . . . . . . . . . Fixed Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 136760. . . . . . . . . . . . Arc Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 136750. . . . . . . . . . . . Top Cover With Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 136752. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 136749. . . . . . . . . . . . Moving Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 136756. . . . . . . . . . . . Coil & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 136761. . . . . . . . . . . . End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

136751 . . . . . . . . . . . Top Cover Assembly Includes Index 7 & 9 . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF15973-2 Rev. 12/07 04.4-2045-026

01 Rev. 12/07
551
ELECTRICAL PARTS
Steering Contactor

Steering Contactor

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Model Function
FC 4500 S

Figure 17568

04.4-2045-050 Crown 2007 PF17015-1

552
 ELECTRICAL PARTS
Steering Contactor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140538-002. . . . . . . . Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 105535. . . . . . . . . . . . Fixed Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 105536. . . . . . . . . . . . Moving Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 143424. . . . . . . . . . . . Frame and Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 143422. . . . . . . . . . . . Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 105537. . . . . . . . . . . . Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 105538. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2007 PF17015-2 04.4-2045-051

553
ELECTRICAL PARTS
Steering Contactor “EE”

Steering Contactor “EE”

(a) Torque 13.4 - 14.6 Nm

(9.9 - 10.8 ft lb)

Model Function
FC 4500 EE S

Figure 17569

04.4-2045-075 Crown 2007 PF17018-1

554
 ELECTRICAL PARTS
Steering Contactor “EE”

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140538-001. . . . . . . . "EE" Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 120111 . . . . . . . . . . . . Upper Shroud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 136758. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 119126 . . . . . . . . . . . . Main Terminal Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 105535. . . . . . . . . . . . Fixed Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 105536. . . . . . . . . . . . Moving Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 143431. . . . . . . . . . . . Frame and Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 143422. . . . . . . . . . . . Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 105537. . . . . . . . . . . . Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 143432. . . . . . . . . . . . Arc Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 105538. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2007 PF17018-2 04.4-2045-076

555
ELECTRICAL PARTS
Directional Control

Directional Control

Freezer/Corrosion

Figure 16693

04.5-1140-002 Crown 2001 PF13223-1 Rev. 3/08

05 Rev. 3/08
556
 ELECTRICAL PARTS
Directional Control

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 129720 . . . . . . . . . . . Cam/Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . 105802 . . . . . . . . . . . Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060037-008. . . . . . . . Eyelet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 122109 . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 074334-007. . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 074334-006. . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 062766 . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 105801 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 060031-020. . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060009-005. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 121990* . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
121991* . . . . . . . . . . Bracket Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 122020* . . . . . . . . . . Heater Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060065-007* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 115666*. . . . . . . . . . . Harness Includes Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-007* . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 050004-025* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 115666*. . . . . . . . . . . Harness Includes Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-007* . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 050004-025* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13223-2 Rev. 3/08 04.5-1140-003

05 Rev. 3/08
557
ELECTRICAL PARTS
Foot Operated Directional Control

Foot Operated Directional Control

(a) See Electrical Parts for Accelerator

(b) Torque 8 - 11 Nm (6 - 8 ft lb)

Figure 16700-01

04.5-2045-050 Crown 2007 PF15759-1 Rev. 11/08

02 Rev. 11/08
558
 ELECTRICAL PARTS
Foot Operated Directional Control

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 141986* . . . . . . . . . . FODC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

141989* . . . . . . . . . . FODC Assembly Freezer / Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 143308. . . . . . . . . . . . Pedal Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 089362. . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 060011-021 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 060021-023 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 129739. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 129596. . . . . . . . . . . . Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060014-076 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 . . . . . . . . 060005-036 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . . . . 060030-027 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 060030-044 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . . . . 129584. . . . . . . . . . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060062-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 050009-013 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . 129581. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 050003-020 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . 124894. . . . . . . . . . . . Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 050008-015 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 124929-001 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 060038-005. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 124811 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

141601* . . . . . . . . . . Harness FODC (Includes Index 2, Harness is Included in Index 0) . . . . . . . 1

141624* . . . . . . . . . . Harness Assembly Freezer/Corrosion (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
112863 . . . . . . . . . . . . FS Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113429 . . . . . . . . . . . . RS Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130583* . . . . . . . . . . Harness Assembly 36V Freezer /Corrosion Includes Resistors . . . . . . . . . . 1
062032-004 . . . . . . . . Resistor 3W 150 Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
130584* . . . . . . . . . . Harness Assembly 48V Freezer/Corrosion Includes Resistors . . . . . . . . . . 1
062032-004 . . . . . . . . Resistor 3W 150 Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Includes Index 2 & Silicon Heaters (Harness Included in Index 0)

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15759-2 Rev. 11/08 04.5-2045-051

02 Rev. 11/08
559
ELECTRICAL PARTS
Accelerator

Accelerator

(a) See Electrical Parts for Foot

Operated Directional Control
(b) Power Unit Section
(c) Freezer / Corrosion

Figure 16739-01

04.6-2045-001 Crown 2007 PF15977-1 Rev. 11/08

01 Rev. 11/08
560
 ELECTRICAL PARTS
Accelerator

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 124477* . . . . . . . . . . Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060062-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 050009-013. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 128665 . . . . . . . . . . . Accelerator Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 124894 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 050008-015. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 124811 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 060038-005. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 124929-001. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 124322* . . . . . . . . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129582* . . . . . . . . . . Lever, Foot Operated Direction Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 124929-004. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 124895 . . . . . . . . . . . Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 050012-030. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 124934 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 124929-002. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 124373 . . . . . . . . . . . Accelerator Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 060009-075. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 124470 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 062708 . . . . . . . . . . . Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 060061-001. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 140439 . . . . . . . . . . . Switch Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 087373* . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-002* . . . . . . . Sealed Switch (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 803310* . . . . . . . . . . Switch Actuator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 093523 . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 092143* . . . . . . . . . . Fastening Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130717* . . . . . . . . . . Fastening Plate (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 060012-008* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050006-001* . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Freezer / Corrosion

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15977-2 Rev. 11/08 04.6-2045-002

01 Rev. 11/08
561
ELECTRICAL PARTS
Park Brake Switch

Park Brake Switch

Console Cover
See Power Unit Parts

Figure 16757

04.8-2040-050 Crown 2001 PF13184-1 Rev. 7/07

01 Rev. 7/07
562
 ELECTRICAL PARTS
Park Brake Switch

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060062-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. . . . . 129185* . . . . . . . . . . Console Plug, Trucks Without Console Parking Brake Switch . . . . . . . . . . . 1
3. . . . . 128752* . . . . . . . . . . Actuator Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 060011-020 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 129001 . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 062752-005. . . . . . . . Sealed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 102471 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 060037-008. . . . . . . . Eyelet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 129170 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
063002-020. . . . . . . . Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 129171 . . . . . . . . . . . Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13184-2 Rev. 7/07 04.8-2040-051

01 Rev. 7/07
563
ELECTRICAL PARTS
Tilt Limit Switch

Tilt Limit Switch

Left Tilt Cylinder Shown

(1) Left and Right Are Determined

From Operator’s Perspective
(2) Tilt Cylinder - See Cylinder Parts

Figure 16953

04.8-2040-100 Crown 2001 PF13212-1 Rev. 7/07

02 Rev. 7/07
564
 ELECTRICAL PARTS
Tilt Limit Switch

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060064-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 125504 . . . . . . . . . . . Switch Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 062752-005. . . . . . . . Sealed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 128456 . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 107703 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 060064-011* . . . . . . . Screw( 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 125504* . . . . . . . . . . Switch (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 062752-005* . . . . . . . Sealed Switch (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 050008-005* . . . . . . . Nut (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 050009-003* . . . . . . . Flatwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 132995* . . . . . . . . . . Slot Bracket (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 060062-029* . . . . . . . Full Thread Screw( 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 050008-015* . . . . . . . Nut (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060065-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 050009-003. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 132994* . . . . . . . . . . Slide Bracket (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060065-006* . . . . . . . Bolt (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 133389* . . . . . . . . . . Retainer (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 124732 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060038-013. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 127204* . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
132675* . . . . . . . . . . Bracket (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 050067-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
(1) Tilt Position Assist Option

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13212-2 Rev. 7/07 04.8-2040-101

02 Rev. 7/07
565
ELECTRICAL PARTS
Control Cable - TT

Control Cable - TT

(a) Extended Working Length - Index 3

(b) See Electrical Parts
(c) See Lifting Mechansim Parts

Figure 19780

04.8-2045-250 Crown 2008 PF17319-1

566
 ELECTRICAL PARTS
Control Cable - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 119203-007 . . . . . . . . Control Cable Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 107204 . . . . . . . . . . . Cable Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 089544 . . . . . . . . . . . Extension Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 137749 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060063-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 060063-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 061002-026. . . . . . . . Harness Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060063-082. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 073805-004. . . . . . . . Strain Relief Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 128839 . . . . . . . . . . . Bulkhead Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 112533 . . . . . . . . . . . Filter Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062007-005 . . . . . . . . Spade Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060065-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Refer to chart for Control Cable length

Index 1 – Control Cable Length

Index 1 Index 1
Truck Truck
Lift Height Control Cable Lift Height Control Cable
Capacity Capacity
Length Length
mm in mm in mm in mm in
4775 188 7239 285 4570 180 7239 285
1815 kg
5230 206 7747 305 5030 198 7747 305
(4000 lb),
5485 216 8128 320 5285 208 8128 320
2270 kg 2720 kg
5865 231 8636 340 5665 223 8636 340
(5000 lb), (6000 lb)
6250 246 9144 360 6045 238 9144 360
2495kg
6555 258 9525 375 6350 250 9525 375
(5500 lb)
7010 276 10033 395
7390 291 10414 410

Always Specify Model, Data & Serial Number

Crown 2008 PF17319-2 04.8-2045-251

567
ELECTRICAL PARTS
Control Cable - TL

Control Cable - TL

(a) See Connectors

(b) Extend Working Length Index 4
(c) See Mast - TL
(d) See Fork Carriage - TL
(e) Rotated View

Figure 20633

04.8-2045-300 Crown 2008 PF17512-1

568
 ELECTRICAL PARTS
Control Cable - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 127515-008 (1) . . . . . Cable Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 089544 . . . . . . . . . . . Extension Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 107204 . . . . . . . . . . . Cable Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 142226 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. . . . . 061002-026. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Includes Connectors

Always Specify Model, Data & Serial Number

Crown 2008 PF17512-2 04.8-2045-301

569
ELECTRICAL PARTS
Connectors

Connectors

(a) Front
(b) Rear
(c) Female Terminal
(d) Male Terminal
(e) 062706 Extraction Tool
(f) 062737-002 Crimping Tool

Figure 17220

04.8-2045-500 Crown 2007 PF15989-1

570
 ELECTRICAL PARTS
Connectors

Connector Chart - Index 1

Numer of Kit Number

Designation
Terminals
CA208 8 130197-008
CA409 12 130197-012
CA410 6 130197-006
CA601 12 130197-012
CA602 4 130197-004
CA603 6 131237-006
CA604 12 130197-012
CA605 8 130197-008
CA606 4 131237-004
CA607 2 131237-002
CA611 3 130197-003
CA613 2 130197-002
CA614 2 130197-002
CA615 2 130197-002
CA625 3 130197-003
CA626 3 130197-003
CA627 2 130197-002
CA631 12 130197-012
CA632 12 130197-012
CA633 6 130197-006
CA634 6 130197-006
CA641 6 130197-006
CA642 2 130197-002
CA651 12 130197-012
CA661 3 130197-003
CA813 6 130197-006
CA814 4 130197-004
Kits, Index 1, Include connector receptacle,
plug, contacts, seals, inserts and instructions
on how to use 062706 Extraction Tool, and
062737-002 Crimp Tool

Crown 2007 PF15989-2 04.8-2045-501

571
ELECTRICAL PARTS
Connectors

(a) Front
(b) Rear
(c) Female Terminal
(d) Male Terminal
(e) 062706 Extraction Tool
(f) 062737-002 Crimping Tool

Figure 17220

04.8-2045-502 Crown 2007 PF15989-3

572
 ELECTRICAL PARTS
Connectors

Connector Chart - Index 2 Through 5

Index Number of Connector

Designation Terminal Seal Plug
Terminals Part Number
PC201 2 16 062717-001 - -
PC202 2 13 062717-005 - -
PC203 2 7 062717-006 - -
PC204 2 16 062717-013 - -
PC205 2 8 062717-008 - -
PC206 2 5 062717-004 - -
PC207 2 7 062717-012 - -
PC402 5 35 062720-002 062721-001 062822-001
PC404 5 35 062720-002 062721-001 062822-001
PC612 4 3 062728-001 062738-003 062730-001
CA636 - - - 062020-002 -
PC630 5 3 062720-001 062721-002 062822-001
PC807 2 5 062717-004 -
PC808 2 7 062717-012 - -
PC809 2 5 062717-004 -
PC810 2 5 062717-004 -
PC811 3 12 062379-010 - -
PC812 3 5 062379-002 - -

Crown 2007 PF15989-4 04.8-2045-503

573
ELECTRICAL PARTS
Connectors

(a) Front
(b) Rear
(c) Female Terminal
(d) Male Terminal
(e) 062706 Extraction Tool
(f) 062737-002 Crimping Tool

Figure 17220

04.8-2045-504 Crown 2007 PF15989-5

574
 ELECTRICAL PARTS
Connectors

Connector Chart - Index 6

Connector Female Terminal Male Terminal

CA801 062007-050 062007-063
CA802 062007-050 062007-063
CA803 062007-050 062007-063
CA804 062007-050 062007-063
CA805 062007-050 062007-063
CA806 062007-050 062007-063
CA816 062007-050 -
CA817 062007-076 062007-063
CA818 062007-076 062007-063
CA819 062007-050 062007-063
CA820 062007-050 062007-063
CA821 062007-050 062007-063
CA822 062007-050 062007-063
CA662 062007-095 062007-064
CA663 062007-076 062007-063
CA664 062007-076 062007-063
CA665 062007-050 062007-063
CA666 062007-050 062007-063
CA667 062007-050 062007-063

Crown 2007 PF15989-6 04.8-2045-505

575
ELECTRICAL PARTS
Strobe Light

Strobe Light

Figure 8336-02

04.9-1140-001 Crown 2002 PF11874-1 Rev. 1/07

02 Rev. 1/07
576
 ELECTRICAL PARTS
Strobe Light

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0. . . . . 127651-001. . . . . . . . Strobe Light Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0. . . . . 127651-002. . . . . . . . Strobe Light Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
0. . . . . 127651-003. . . . . . . . Strobe Light Blue (Does Not Include Index 3) . . . . . . . . . . . . . . . . . . . . . . . . 1
1. . . . . * ................ Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . 113615 . . . . . . . . . . . Strobe Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 113620 . . . . . . . . . . . Blackout Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 113614 . . . . . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 113611 . . . . . . . . . . . Amber Lens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113612 . . . . . . . . . . . Blue Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113613 . . . . . . . . . . . Red Lens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* Strobe Light Replacement is More Economical

Always Specify Model, Data & Serial Number

Crown 2002 PF11874-2 Rev. 1/07 04.9-1140-002

02 Rev. 1/07
577
ELECTRICAL PARTS
Overhead Guard - Front Lights & Mirrors

Overhead Guard - Front Lights & Mirrors

Figure 19039

04.9-2040-001 Crown 2001 PF13215-1 Rev. 2/08

06 Rev. 2/08
578
 ELECTRICAL PARTS
Overhead Guard - Front Lights & Mirrors

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 128653 . . . . . . . . . . . 12 V Worklight Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

125672. . . . . . . . . . . . 12 V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
135180. . . . . . . . . . . . Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 128591-002. . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 127627 . . . . . . . . . . . Light Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060061-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 050007-021. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060062-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 125018-001. . . . . . . . Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 086609 . . . . . . . . . . . Clip Trucks With Front Worklights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 111976 . . . . . . . . . . . Mirror & English Label Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
111481 . . . . . . . . . . . . Mirror Requires Convex Mirror Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 128417 . . . . . . . . . . . RH Mirror Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128418 . . . . . . . . . . . LH Mirror Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060030-119 . . . . . . . . Flatwasher Trucks With Front Worklights & No Mirrors . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13215-2 Rev. 2/08 04.9-2040-002

06 Rev. 2/08
579
ELECTRICAL PARTS
Overhead Guard - Rear Lights

Overhead Guard - Rear Lights

(a) See Strobe Light

Figure 17212-02

04.9-2040-050 Crown 2001 PF13218-1 Rev. 2/08

05 Rev. 2/08
580
 ELECTRICAL PARTS
Overhead Guard - Rear Lights

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 125318 . . . . . . . . . . . Taillight Assembly Includes Brake & Taillights. . . . . . . . . . . . . . . . . . . . . . . . 2

120717. . . . . . . . . . . . Small Red Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
120718. . . . . . . . . . . . Center Red Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
120719. . . . . . . . . . . . Clear Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
117993* . . . . . . . . . . . Bulb Backup (36V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
117994* . . . . . . . . . . . Bulb Backup (48V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . 060061-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
060061-005. . . . . . . . Screw Trucks W/Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060030-044. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 060005-005. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . 060014-067. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . 127908 . . . . . . . . . . . Taillight Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 050025-010. . . . . . . . Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 061021-002. . . . . . . . Snap Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 127843 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 127910-001. . . . . . . . Taillight Cover Trucks W/Taillights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127911 . . . . . . . . . . . Taillight Cover Trucks W/Taillights & Strobe Light . . . . . . . . . . . . . . . . . . . . . 1
127906 . . . . . . . . . . . Strobe Cover Trucks W/Strobe Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060063-016. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 126768 . . . . . . . . . . . Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 060102-001. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
15 . . . . . 050008-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 060013-025. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . 121900 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 050006-051. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13218-2 Rev. 2/08 04.9-2040-051

05 Rev. 2/08
581
ELECTRICAL PARTS
Overhead Guard - Rear Lights

Figure 17215-02

04.9-2040-052 Crown 2001 PF13218-3 Rev. 2/08

05 Rev. 2/08
582
 ELECTRICAL PARTS
Overhead Guard - Rear Lights

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 128653 . . . . . . . . . . . Worklight Assembly 12 Volt Includes Connector . . . . . . . . . . . . . . . . . . . . . . . 1

125672. . . . . . . . . . . . Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 128591-002. . . . . . . . Light Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 060102-001. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 050005-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 124017 . . . . . . . . . . . Rear Light Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 127627 . . . . . . . . . . . Bracket Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . 060059-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 130540 . . . . . . . . . . . Angle Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 050006-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . 050008-015. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 050005-028. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 060061-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2001 PF13218-4 Rev. 2/08 04.9-2040-053

05 Rev. 2/08
583
ELECTRICAL PARTS
Drive Thru Overhead Guard - Front Lights & Mirrors

Drive Thru Overhead Guard - Front Lights & Mirrors

Figure 19053

04.9-2040-100 Crown 2002 PF13233-1 Rev. 2/08

04 Rev. 2/08
584
 ELECTRICAL PARTS
Drive Thru Overhead Guard - Front Lights & Mirrors

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 127363 . . . . . . . . . . . Mirror Bracket LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060063-015* . . . . . . . Screw With Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
050006-036* . . . . . . . Screw With Worklights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
050006-037* . . . . . . . Screw With Mirrors & Worklights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . 111976 . . . . . . . . . . . Mirror & English Label Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
111481 . . . . . . . . . . . . Mirror Requires Convex Mirror Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 065004-008. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 061021-002. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 128851-002. . . . . . . . Light Bracket LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 128852 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050006-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 128653 . . . . . . . . . . . 12 V Worklight Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
125672. . . . . . . . . . . . 12 V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
135180. . . . . . . . . . . . Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 125018-002. . . . . . . . Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 128851-001. . . . . . . . Light Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 127364 . . . . . . . . . . . Mirror Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060013-020. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 127488 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 104401-017. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . 129332 . . . . . . . . . . . Rectangular Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25 . . . . . 124530 . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2002 PF13233-2 Rev. 2/08 04.9-2040-101

04 Rev. 2/08
585
ELECTRICAL PARTS
Drive Thru Overhead Guard Accessories - Rear

Drive Thru Overhead Guard Accessories - Rear

(1) Drive Thru Overhead Guard

With Tailights and Strobe
Light
(2) See Overhead Guard
and Covers Section
(3) Part Of Drive Thru
Overhead Guard
(4) Left and Right Determined
From Operator’s Perspective
(5) See Drive thru Overhead
Guard Accessories-Front
Section
(6) Drive Thru Overhead Guard
With Only A Strobe Light

Figure 17224

04.9-2040-150 Crown 2002 PF13327-1 Rev. 8/07

02 Rev. 8/07
586
 ELECTRICAL PARTS
Drive Thru Overhead Guard Accessories - Rear

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 127651-001* . . . . . . . Strobe Light Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060061-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 050008-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 127501 . . . . . . . . . . . Bracket (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 050006-036. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 090651-007. . . . . . . . Plug (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
090651-007. . . . . . . . Plug (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
090651-007. . . . . . . . Plug (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065004-008. . . . . . . . Grommet (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
065004-008. . . . . . . . Grommet (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 125318 . . . . . . . . . . . LED Brake Light Assembly LGT5 (LH) and LGT6 (RH) . . . . . . . . . . . . . . . . 2
10 . . . . . 060014-067. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 060005-005. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
120717 (7) . . . . . . . . . Small Red Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
120718 (7) . . . . . . . . . Large Red Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
120719 (7) . . . . . . . . . White Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
117993 (7) . . . . . . . . . 36V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
117994 (7) . . . . . . . . . 48V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 127398 . . . . . . . . . . . Taillight Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 126768 . . . . . . . . . . . Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060013-025. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Includes Bulb and Lens – See Strobe Light Section

(2) Equipped With Strobe Light Only
(3) Without Strobe Light
(4) Strobe or Rear Worklight Not Included
(5) Strobe or Rear Worklight
(6) Strobe and Rear Worklight
(7) Quantities Listed for One Light Assembly

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2002 PF13327-2 Rev. 8/07 04.9-2040-151

02 Rev. 8/07
587
ELECTRICAL PARTS
Drive Thru Overhead Guard Accessories - Rear

(1) Drive Thru Overhead Guard

With Tailights and Strobe Light
(2) See Overhead Guard
and Covers Section
(3) Part Of Drive Thru
Overhead Guard
(4) Left and Right Determined
From Operator’s Perspective
(5) See Drive Thru Overhead
Guard Accessories-Front
Section
(6) Drive Thru Overhead Guard
With Only A Strobe Light

Figure 17239

04.9-2040-152 Crown 2002 PF13327-3 Rev. 8/07

02 Rev. 8/07
588
 ELECTRICAL PARTS
Drive Thru Overhead Guard Accessories - Rear

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 127568 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 060102-001. . . . . . . . U-Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 065004-008. . . . . . . . Grommet (8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
090651-007. . . . . . . . Plug (9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062007-063. . . . . . . . Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 . . . . . 130541 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 127627 . . . . . . . . . . . Bracket Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 050005-066. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 050008-060. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . 128653 . . . . . . . . . . . 12V Worklight Assembly LGT3 (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125672. . . . . . . . . . . . 12V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 128591-002. . . . . . . . Light Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 060061-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 060059-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(8)With Rear Worklight

(9)Without Rear Worklight
(10) Includes Bulb and Connector

Always Specify Model, Data & Serial Number

Crown 2002 PF13327-4 Rev. 8/07 04.9-2040-153

02 Rev. 8/07
589
ELECTRICAL PARTS
TL/TT Mast Mounted Work Lights

TL/TT Mast Mounted Work Lights

TT Outer Mast Shown

Figure 20188-01

04.9-2045-075 Crown 2008 PF17439-1 Rev. 11/08

01 Rev. 11/08
590
 ELECTRICAL PARTS
TL/TT Mast Mounted Work Lights

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 128653* . . . . . . . . . . Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

125672. . . . . . . . . . . . Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
135180. . . . . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . 128852 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 050008-021. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 050006-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 050008-021 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 144905-002. . . . . . . . Light Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 144905-001. . . . . . . . Light Bracket LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 050007-022. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 050009-018. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 125018-002. . . . . . . . Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

061090-001. . . . . . . . Cable Tie (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

061003-004. . . . . . . . Cable Tie (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
061003-005. . . . . . . . Cable Tie Mount (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17439-2 Rev. 11/08 04.9-2045-076

01 Rev. 11/08
591
ELECTRICAL PARTS
Quad Mast Mounted Work Lights

Quad Mast Mounted Work Lights

(1) Left and Right Determined

from Operator’s Perspective
(2) Part of Outer Mast

Figure 17246-01

04.94-2040-200 Crown 2004 PF13907-1 Rev. 9/07

03 Rev. 9/07
592
 ELECTRICAL PARTS
Quad Mast Mounted Work Lights

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 130092 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . 060075-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060059-024. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 060063-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060030-119 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 107726 . . . . . . . . . . . Rubber Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. . . . . 060059-020. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 128852 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 050006-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060059-020. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 128653 . . . . . . . . . . . 12V Work Light Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
125672. . . . . . . . . . . . 12V Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
135180. . . . . . . . . . . . Connector Assembly 12V Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 130094 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 060075-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 060059-024. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 125018-004. . . . . . . . Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 061090-001. . . . . . . . Cable Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . 061003-004. . . . . . . . Cable Tie (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Includes Bulb and Connector LGT1 (LH) and LGT2 (RH)
(2) Not Shown

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13907-2 Rev. 9/07 04.94-2040-201

03 Rev. 9/07
593
Notes:

594
BRAKE PARTS

595
BRAKE PARTS
Brake Pedal

Brake Pedal

(a) Part of Power Unit

(b) Brake Valve Hydraulic Schematic
(c) See Brake Maintenance for Shimming Procedure

Figure 17223-02

05.0-2040-001 Crown 2001 PF13174-1 Rev. 2/08

04 Rev. 2/08
596
 BRAKE PARTS
Brake Pedal

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 128386 . . . . . . . . . . . Brake Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

063002-024. . . . . . . . Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 065007-079. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 128391 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 050067-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 050068-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 129579 . . . . . . . . . . . Suppressor Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 050004-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 050008-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 128458 . . . . . . . . . . . Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 126489 . . . . . . . . . . . Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104287. . . . . . . . . . . . Plug & Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062007-111 . . . . . . . . Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060065-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 050008-005. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 135068 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 135069 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 050006-037. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 050009-018. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 050068-003. . . . . . . . Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 076902-005. . . . . . . . Connecting Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 128390 . . . . . . . . . . . Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 065007-084. . . . . . . . Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
063002-024. . . . . . . . Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 060030-083. . . . . . . . Flatwasher 0.78 mm (0.031 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
22 . . . . . 060009-170. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 128524 . . . . . . . . . . . Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 050067-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 128396 . . . . . . . . . . . Brake Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 050025-010. . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 . . . . . 050009-026. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 . . . . . 128437 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 050067-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 050068-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 132198-001. . . . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 050006-036. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 050009-020. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 050068-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 062714 . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062752-005. . . . . . . . Sealed Switch (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 093603 . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 060060-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . 050008-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 128534 . . . . . . . . . . . Arm Assembly Includes Bearing & Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 065007-084. . . . . . . . Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 129801 . . . . . . . . . . . Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13174-2 Rev. 2/08 05.0-2040-002

04 Rev. 2/08
597
BRAKE PARTS
Power Service Brake

Power Service Brake

(a) Left and Right are Determined from Operator’s Perspective

(b) Mounts to Drive Unit - See Drive Unit Parts
(c) Torque to 45 - 55 Nm (35 - 40 ft lb)
(d) Torque to 17 - 23 Nm (150 - 200 in lb)

Figure 20596

05.3-2045-050 Crown 2008 PF17508-1

598
 BRAKE PARTS
Power Service Brake

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 143709 . . . . . . . . . . . RH Brake Assembly - Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

143710 . . . . . . . . . . . LH Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 130013. . . . . . . . . . . . Hardware Kit (1) - Includes Index 1, 2 & 3 . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 130013. . . . . . . . . . . . Hardware Kit (1) - Includes Index 1, 2 & 3 . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 130013. . . . . . . . . . . . Hardware Kit (1) - Includes Index 1, 2 & 3 . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 126323. . . . . . . . . . . . Outer Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 130012. . . . . . . . . . . . Lining & Rotor Kit (1), Includes Lining, Rotor & Oil Seal . . . . . . . . . . . . . . 1
6 . . . . . . . . 126324. . . . . . . . . . . . Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 126326. . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
126431. . . . . . . . . . . . Piston Removal Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 126319. . . . . . . . . . . . Seal & Wiper Kit - Includes Index 8 & 9, Supplies Both Brakes. . . . . . . . 1
9 . . . . . . . . 126319. . . . . . . . . . . . Seal & Wiper Kit - Includes Index 8 & 9, Supplies Both Brakes. . . . . . . . 1
10 . . . . . . . . 143293. . . . . . . . . . . . LH Rebuild Kit - Includes Index 7 Thru 11, Oil Seal & Gasket Eliminator 1
143292. . . . . . . . . . . . RH Rebuild Kit - Includes Index 7 Thru 11, Oil Seal &Gasket Eliminator 1
061004-030 . . . . . . . . Gasket Eliminator, 50 ml Tube – Used to Seal Axles
11 . . . . . . . . 126325. . . . . . . . . . . . Bleeder Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Supplies Parts For Both Brakes

Note: When brake is assembled to truck, use hydraulic port closest to operator compartment and align
with axle mount through hole.

Always Specify Model, Data & Serial Number

Crown 2008 PF17508-2 05.3-2045-051

599
BRAKE PARTS
Parking Brake

Parking Brake

Figure 17305

05.3-2045-100 Crown 2007 PF15992-1

600
 BRAKE PARTS
Parking Brake

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060021-012. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 060030-039. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 106244 . . . . . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 106292 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 106273 . . . . . . . . . . . Brake Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 106113 . . . . . . . . . . . Brake Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 060016-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 060030-242. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 111120. . . . . . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 081859 . . . . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 073988-007. . . . . . . . Spacer 10 mm (0.427 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 127208 . . . . . . . . . . . Backing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060016-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 060038-017. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 060030-318. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 103160 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 128172 . . . . . . . . . . . Pivot Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060021-012. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 128171 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 060100-004. . . . . . . . Cotter Pin Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2007 PF15992-2 05.3-2045-101

601
Notes:

602
STEERING PARTS

603
STEERING PARTS
Steering Column - Part 1

Steering Column - Part 1

(1) Replaces Steering

Column Directional Control
on Trucks Equipped with Foot
Operated Directional Control
(2) Only Available on International Trucks
(3) Left and Right Determined
from Operator’s Perspective
(4) See Directional Control Section (7) See Steering Column - Part 2 Section

(5) Freezer/Corrosion (8) See Drive Unit Section

(6) Part of Power Unit (9) Torque to 36 Nm (27 ft lb)

Figure 17257

06.0-2040-001 Crown 2001 PF13211-1 Rev. 8/07

02 Rev. 8/07
604
 STEERING PARTS
Steering Column - Part 1

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 129718 . . . . . . . . . . . Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060032-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. . . . . 060030-045. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. . . . . 121975 . . . . . . . . . . . Contact Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 050004-025. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 122041 . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. . . . . 060032-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 121976 . . . . . . . . . . . Contact Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 060021-099. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065005-003 . . . . . . . . Anti-Seize Compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
10 . . . . . 124024 . . . . . . . . . . . Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 129719 . . . . . . . . . . . Release Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 050000-070. . . . . . . . Pin Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 125090-002. . . . . . . . Spring Locking Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 124504 . . . . . . . . . . . Head Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060009-002. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060061-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . 108066 (1) . . . . . . . . . Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
107151-002 . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
107763. . . . . . . . . . . . Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062623 (2) . . . . . . . . . Keyless Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 050004-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 122039 . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
124924. . . . . . . . . . . . Mounting Bracket Keyless Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 050005-032. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 050008-030. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 050005-032. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 050005-068. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Includes Key and Ring

(2) Not Shown

Always Specify Model, Data & Serial Number

Crown 2001 PF13211-2 Rev. 8/07 06.0-2040-002

02 Rev. 8/07
605
STEERING PARTS
Steering Column - Part 1

(1) Replaces Steering

Column Directional Control
on Trucks Equipped with Foot
Operated Directional Control
(2) Only Available on International Trucks
(3) Left and Right Determined
from Operator’s Perspective
(4) See Directional Control Section (7) See Steering Column - Part 2 Section

(5) Freezer/Corrosion (8) See Drive Unit Section

(6) Part of Power Unit (9) Torque to 36 Nm (27 ft lb)

Figure 17261

06.0-2040-003 Crown 2001 PF13211-3 Rev. 8/07

02 Rev. 8/07
606
 STEERING PARTS
Steering Column - Part 1

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 122357 . . . . . . . . . . . Knob (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

41 . . . . . 114279-001 . . . . . . . . Bearing Sleeve (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 060009-146. . . . . . . . Retaining Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 060000-002. . . . . . . . Roll Pin (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 060009-133. . . . . . . . Retaining Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 123680 . . . . . . . . . . . Shaft (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 060016-088. . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 124726 . . . . . . . . . . . Steering Wheel (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 060061-006* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 . . . . . 129776* . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 062695* . . . . . . . . . . Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062783-002* . . . . . . . Thermostat Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 050004-025* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52 . . . . . 050004-021* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 127484* . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . 050008-004* . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 129256 . . . . . . . . . . . Wheel Puller (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 050007-022. . . . . . . . Bolt (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Only Available on International Trucks

(2) IncludesThermostat, Leads and Terminals
(3) Not Shown

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13211-4 Rev. 8/07 06.0-2040-004

02 Rev. 8/07
607
STEERING PARTS
Steering Column - Part 2

Steering Column - Part 2

Figure 12115-02

06.0-2040-025 Crown 2004 PF13922-1 Rev. 3/09

07 Rev. 3/09
608
 STEERING PARTS
Steering Column - Part 2

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140568 . . . . . . . . . . . Steer Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 060009-037 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 121978. . . . . . . . . . . . Brush Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 050004-019 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 121970. . . . . . . . . . . . Brush Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 050004-021 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 124670. . . . . . . . . . . . Contact Ring Red/White . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
124671. . . . . . . . . . . . Contact Ring Red. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061000-020 . . . . . . . . Electrical Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7 . . . . . . . . 127442. . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 139962(1) . . . . . . . . . . Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 131024(1) . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060000-035 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 121951. . . . . . . . . . . . Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Individual parts that make up these assemblies are not available as service parts.

Always Specify Model, Data & Serial Number

Crown 2004 PF13922-2 Rev. 3/09 06.0-2040-026

07 Rev. 3/09
609
STEERING PARTS
Steering Axle

Steering Axle

(a) See Steering Parts

(b) Refer to Steering Maintenance for Torque Sequence
(c) See Hydraulic Parts and Cylinder Parts Sections
(d) Torque to 114 - 128 Nm (84 - 94 ft lb)
(e) Torque to 50 - 60 Nm (37 - 44 ft lb), rotate spindle three times
through its full range of movement, loosen nut until free and
torque to 130 - 140 Nm (96 - 103 ft lb)

Figure 17866-03

06.0-2045-100 Crown 2007 PF17075-1 Rev. 12/08

03 Rev. 12/08
610
 STEERING PARTS
Steering Axle

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 141754-001* . . . . . . . Steer Axle Assembly (1) Includes Index 1-8, 9-24, 43-60 & 70 . . . . . . . . . . . 1
141754-002* . . . . . . . Steer Axle Assembly (2) Includes Index 1-8, 9-24, 43-60 & 70 . . . . . . . . . . . 1
1 . . . . . . . . 134589-002 . . . . . . . . Axle Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 134614. . . . . . . . . . . . Pin Assembly Includes Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . 2
134615 . . . . . . . . . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064332-001 . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 140706-001 . . . . . . . . Steering Link Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140567 . . . . . . . . . . . Steer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134612 . . . . . . . . . . . Spherical Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 060106-004 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 . . . . . . . . 134602. . . . . . . . . . . . Bearing Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 134605. . . . . . . . . . . . Nilos Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 134610. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 134599. . . . . . . . . . . . Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134600 . . . . . . . . . . . Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134609 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064332-001 . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060038-004 . . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064211-002 . . . . . . . . Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 065108. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 065107. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 065105. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 060051-002 . . . . . . . . Tabbed Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 060038-001 . . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 138097. . . . . . . . . . . . Axle Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . 107629. . . . . . . . . . . . Special Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 065106. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 060115-029 . . . . . . . . Screw M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . . . . 135328. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . . . . 134608. . . . . . . . . . . . King Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 134603. . . . . . . . . . . . Lock Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 134607. . . . . . . . . . . . Castle Nut M20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Trucks with 840 - 915 mm (33 - 36 in) Battery Compartment

(2) Trucks with 685 mm (27 in) Battery Compartment

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF17075-2 Rev. 12/08 06.0-2045-101

03 Rev. 12/08
611
STEERING PARTS
Steering Axle

(a) Part of Power Unit

(b) For Trucks with 840 mm (33 in) and 915 mm (36 in)
Battery Compartment - See Steer Unit Maintenance
(c) See Steering Parts
(d) See Steering Maintenance for Torque Sequence
(e) Torque to 200 - 220 Nm (147.5 - 162 ft lb)
(f) Torque to 50 - 60 Nm (37 - 44 ft lb), rotate spindle three
times through its full range of movement, loosen nut
until free and Torque to 130 - 140 Nm (96 - 103 ft lb)

Figure 17867-02

06.0-2045-102 Crown 2007 PF17075-3 Rev. 12/08

03 Rev. 12/08
612
 STEERING PARTS
Steering Axle

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 060117-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
41 . . . . . 060089-008. . . . . . . . Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
42 . . . . . 792268 . . . . . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . . . . 060117-019 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . . . . 126848. . . . . . . . . . . . Steer Axle Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . . . . 061009-018 . . . . . . . . Square Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . . . . 114571 . . . . . . . . . . . . Pivot Isolation Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . . . . 126851. . . . . . . . . . . . Mounting Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . . . . 050068-006 . . . . . . . . Duralock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
49 . . . . . . . . 060021-030 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 . . . . . . . . 060005-012 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51 . . . . . . . . 134603. . . . . . . . . . . . Lock Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . 134608. . . . . . . . . . . . King Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . . . . 134605. . . . . . . . . . . . Nilos Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . . . . 134610. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . . . . 060106-004 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . . . . 134599. . . . . . . . . . . . Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134600 . . . . . . . . . . . Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134609 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064332-001 . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . . . . 134602. . . . . . . . . . . . Bearing Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . . . . 134614. . . . . . . . . . . . Pin Assembly Includes Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . 2
134615 . . . . . . . . . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064332-001 . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
59 . . . . . . . . 134607. . . . . . . . . . . . Castle Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
60 . . . . . . . . 060038-004 . . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 064211-002 . . . . . . . . Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . 065108 . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . 065107 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 065105 . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . 065106 . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
66 . . . . . 060051-002. . . . . . . . Tabbed Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 107629 . . . . . . . . . . . Special Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 060038-001. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
69 . . . . . 117442 . . . . . . . . . . . Axle Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . . . . 140706-001 . . . . . . . . Steer Link Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140567 . . . . . . . . . . . Steer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134612 . . . . . . . . . . . Spherical Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF17075-4 Rev. 12/08 06.0-2045-103

03 Rev. 12/08
613
STEERING PARTS
Steering And Service Brake Pump

Steering And Service Brake Pump

Figure 17306-01

06.1-2040-003 Crown 2007 PF17071-1

614
 STEERING PARTS
Steering And Service Brake Pump

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 130921 . . . . . . . . . . . Pump (Doesn’t Include Items 1 and 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 087703. . . . . . . . . . . . Flexible Coupling (Includes Rubber Insert) . . . . . . . . . . . . . . . . . . . . . . . 1
087705 . . . . . . . . . . . Rubber Insert (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060016-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 094558. . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 130963. . . . . . . . . . . . Unloading Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) . . . . . . . . . . . . . . . . Unloading Valve Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 126327. . . . . . . . . . . . Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) . . . . . . . . . . . . . . . . Check Valve Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 072021. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 093962. . . . . . . . . . . . Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 127426. . . . . . . . . . . . Plunger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 087126. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 127425. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 127424. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 072012. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 072011 . . . . . . . . . . . . Hex Cap Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) More economical to replace valve.

Note: When internal pump components require replacement, Crown recommends pump replacement.

Always Specify Model, Data & Serial Number

Crown 2007 PF17071-2 06.1-2040-004

615
STEERING PARTS
Power Steering Pump Motor

Power Steering Pump Motor

Figure 19553

06.2-1140-001 Crown 2000 PF11790-1 Rev. 4/08

03 Rev. 4/08
616
 STEERING PARTS
Power Steering Pump Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 120706 . . . . . . . . . . . Power Steering Motor (36V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 126180. . . . . . . . . . . . Drive Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 116705 . . . . . . . . . . . . Bearing Drive Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 126181. . . . . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . . . . . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 126183. . . . . . . . . . . . Field Coil Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 126182. . . . . . . . . . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 125020. . . . . . . . . . . . Brush Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 126185. . . . . . . . . . . . Brush Box and Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 126184. . . . . . . . . . . . Spring Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 116705 . . . . . . . . . . . . Bearing Commutator Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 116706 . . . . . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 126188. . . . . . . . . . . . Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . . . . 126187. . . . . . . . . . . . Commutator Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
126186. . . . . . . . . . . . Lead Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 145045 . . . . . . . . . . . Band Kit EE Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2000 PF11790-2 Rev. 4/08 06.2-1140-002

03 Rev. 4/08
617
STEERING PARTS
Steer Unit

Steer Unit

Figure 17325

06.3-1145-001 Crown 2006 PF15495-1 Rev. 8/07

01 Rev. 8/07
618
 STEERING PARTS
Steer Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 138296 . . . . . . . . . . . Steer Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 140268. . . . . . . . . . . . Dust Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 140269. . . . . . . . . . . . Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 140270. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 140271. . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 140272. . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

140267 . . . . . . . . . . . Seal Kit Includes Index 1 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Note: When non-serviceable components require replacement, Crown recommends steer unit assembly
replacement.

Always Specify Model, Data & Serial Number

Crown 2006 PF15495-2 Rev. 8/07 06.3-1145-002

01 Rev. 8/07
619
STEERING PARTS
Steer Tire

Steer Tire

Figure 17308-01

06.4-2040-001 Crown 2001 PF13153-1 Rev. 10/08

04 Rev. 10/08
620
 STEERING PARTS
Steer Tire

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . . (1) . . . . . . . . . . . . . . . Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 065105. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 065107. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 065106 . . . . . . . . . . . Bearing Cone (Refer to Steering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 065108 . . . . . . . . . . . Bearing Cone (Refer to Steering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 117442 . . . . . . . . . . . Axle Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Quantities Listed are for 1 Steer Tire

(1) See Chart 1

Chart 1 - Steer Tire Assembly

Index 0 Index 1 Index 2 Truck

Tire Size Compound Tread
Tire Assembly Tire Hub Capacity
405 x 150 x 265 mm
136163-301-52 136162-301-42 117444 Black Rubber Lugged
(16 x 6 x 10.5 in)
405 x 150 x 265 mm 1815 kg,
136163-311-52 136162-311-42 117444 Gray Rubber Lugged
(16 x 6 x 10.5 in) 2270 kg
405 x 150 x 265 mm (4000 lb,
136163-311-51 136162-311-41 117444 Gray Rubber Smooth 5000 lb)
(16 x 6 x 10.5 in)
405 x 150 x 265 mm
136163-301-51 136162-301-41 117444 Black Rubber Smooth
(16 x 6 x 10.5 in)
105 x 180 x 265 mm
137215-301-52 135906-301-42 117444 Black Rubber Lugged
(16 x 7 x 10.5 in)
105 x 180 x 265 mm 2495 kg,
137215-311-52 135906-311-42 117444 Gray Rubber Lugged 2720 kg
(16 x 7 x 10.5 in)
(5500lb,
105 x 180 x 265 mm 6000 lb)
137215-311-51 135906-311-41 117444 Gray Rubber Smooth
(16 x 7 x 10.5 in)
105 x 180 x 265 mm
137215-301-51 135906-301-41 117444 Black Rubber Smooth
(16 x 7 x 10.5 in)

Always Specify Model, Data & Serial Number

Crown 2001 PF13153-2 Rev. 10/08 06.4-2040-001

04 Rev. 10/08
621
Notes:

622
LIFTING MECHANISM PARTS

623
LIFTING MECHANISM PARTS
TL Mast Accessories

TL Mast Accessories

2
Accessories

1
Accessory

2nd Stage
Mast

Figure 17213

07.1-2040-100 Crown 2001 PF13276-1 Rev. 8/07

01 Rev. 8/07
624
 LIFTING MECHANISM PARTS
TL Mast Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 074674 . . . . . . . . . . . Pulley Control Cable includes Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 103348-003. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 060019-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 060059-012. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 105939 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7. . . . . 129263-002* . . . . . . . Shaft, Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 129263-001* . . . . . . . Shaft, One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 060009 . . . . . . . . . . . Ring Retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13276-2 Rev. 8/07 07.1-2040-101

01 Rev. 8/07
625
LIFTING MECHANISM PARTS
Mast - TL

Mast - TL

Outer Mast

(a) See Mast Cylinder - TL

(b) See Lift Chain - TL
(c) Torque 71 - 80 Nm
(52 - 59 ft lb)

Figure 20573-01

07.1-2045-001 Crown 2008 PF17490-1 Rev. 6/09

01 Rev. 6/09
626
 LIFTING MECHANISM PARTS
Mast - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . *(1) . . . . . . . . . . . . . . . Outer Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 064332-001. . . . . . . . Lube Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4. . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060121-001. . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. . . . . 060122-001. . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 128509 . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9. . . . . 064019-049. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . 128508 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064332-002. . . . . . . . 90° Lube Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 060030-187. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 060115-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 131854-190. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 060059-025. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) See Chart 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Chart 1 – Outer Mast Index 1

Truck Truck
Lift Height* Index 1 Lift Height* Index 1
Capacity* Capacity*
Outer Mast Outer Mast
1815 kg mm in mm in
(4000 lb),
3200 126 141479-211-52 2995 118 141479-211-62
2270 kg
2720 kg
(5000 lb), 3505 138 141479-226-52 3300 130 141479-226-62
(6000 lb)
or
2495 kg 3810 150 141479-241-52 3605 142 141479-241-62
(5500 lb)

Always Specify Model, Data & Serial Number

Crown 2008 PF17490-2 Rev. 6/09 07.1-2045-002

01 Rev. 6/09
627
LIFTING MECHANISM PARTS
Mast - TL

Outer Mast

(a) Wire Harness See Electrical Diagrams

(b) Torque to 170 - 190 Nm (125 - 140 ft lb)

Figure 20574

07.1-2045-003 Crown 2008 PF17490-3 Rev. 6/09

01 Rev. 6/09
628
 LIFTING MECHANISM PARTS
Mast - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 129252 . . . . . . . . . . . Stop Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

31 . . . . . 074481-001. . . . . . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
32 . . . . . 107563-001. . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 092747-001. . . . . . . . Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 060062-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
35 . . . . . 060117-005 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
36 . . . . . 060061-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . 060061-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 062749-001. . . . . . . . Attachment Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 144023 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 144024 . . . . . . . . . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
41 . . . . . 060030-217. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 062874 . . . . . . . . . . . Proximity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 061002-026. . . . . . . . Harness Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060063-030. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 060030-052. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061003-005(1) . . . . . . Tie Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Not Shown

Always Specify Model, Data & Serial Number

Crown 2008 PF17490-4 Rev. 6/09 07.1-2045-004

01 Rev. 6/09
629
LIFTING MECHANISM PARTS
Mast - TL

Inner Mast

(a) See Mast Cylinder - TL

Figure 20575

07.1-2045-005 Crown 2008 PF17490-5 Rev. 6/09

01 Rev. 6/09
630
 LIFTING MECHANISM PARTS
Mast - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

60 . . . . . *(1) . . . . . . . . . . . . . . . Inner Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

61 . . . . . 060106-007. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 103284-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060030-231. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
64 . . . . . 124223-001. . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
65 . . . . . . . . 124224-001 . . . . . . . . Chain Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
66 . . . . . . . . 065081-045 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . . . . 060009-062 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 . . . . . 060009-043. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) See Chart 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Chart 2 – Inner Mast Index 60

Lift Height* Index 60

mm in Inner Mast

2995 118
143811-211
3200 126
3300 130
143811-226
3505 138
3605 142
143811-241
3810 150

Always Specify Model, Data & Serial Number

Crown 2008 PF17490-6 Rev. 6/09 07.1-2045-006

01 Rev. 6/09
631
LIFTING MECHANISM PARTS
Mast - TL

Inner Mast

(a) Two Accessories Shown

(b) With 5th Function

Figure 20576

07.1-2045-007 Crown 2008 PF17490-7 Rev. 6/09

01 Rev. 6/09
632
 LIFTING MECHANISM PARTS
Mast - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

85 . . . . . 060059-012. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
86 . . . . . 129263-001. . . . . . . . Shaft (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
129263-002. . . . . . . . Shaft (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
87 . . . . . 060030-168. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
88 . . . . . 105939 . . . . . . . . . . . Pulley (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
105939 . . . . . . . . . . . Pulley (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
89 . . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
90 . . . . . 060009-005. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
91 . . . . . 060030-255. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
92 . . . . . 103418-032. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
93 . . . . . 074674 . . . . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
94 . . . . . 074675 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
95 . . . . . 065081-036. . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
96 . . . . . 060115-033 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Truck With One Accessory

(2) Truck With Two Accessories

Always Specify Model, Data & Serial Number

Crown 2008 PF17490-8 Rev. 6/09 07.1-2045-008

01 Rev. 6/09
633
LIFTING MECHANISM PARTS
Mast - TL

Inner Mast

(a) See Lift Chain - TL

(b) See Fork Carriage - TL

Figure 20577

07.1-2045-009 Crown 2008 PF17490-9 Rev. 6/09

01 Rev. 6/09
634
 LIFTING MECHANISM PARTS
Mast - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

115 . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

116 . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
117 . . . . 131854-150. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
118 . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
119 . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
120 . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
121 . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2008 PF17490-10 Rev. 6/09 07.1-2045-010

01 Rev. 6/09
635
LIFTING MECHANISM PARTS
TT Mast Accessories

TT Mast Accessories

(a) One Accessory

(b) Two Accessories
(c) Second Stage Mast
(d) Third Stage Mast

Figure 17216-01

07.2-2040-100 Crown 2001 PF13240-1 Rev. 6/09

03 Rev. 6/09
636
 LIFTING MECHANISM PARTS
TT Mast Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 128489 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. . . . . 128488-001. . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 060009-038. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 128485 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 060063-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060059 . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 105939 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . 129263-002* . . . . . . . Shaft Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060009-005. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 129263-001* . . . . . . . Shaft One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 129231 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
13 . . . . . 060063-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
14 . . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
15 . . . . . 129564-002. . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060063-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 060030-052. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 128488-002. . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060009-038. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 060063-016. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . 060030-052. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 060059 . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 074674 . . . . . . . . . . . Pulley Control Cable Includes Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 065081-036 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 103348 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 060019-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13240-2 Rev. 6/09 07.2-2040-101

03 Rev. 6/09
637
LIFTING MECHANISM PARTS
Mast - TT

Mast - TT

Outer Mast

(a) See Tilt Cylinder - TT

(b) See Mast Cylinder - TT
(c) See Lift Chain - TT
(d) Part of Power Unit
(e) Torque 71 - 80 Nm (52.4 - 59 ft lb)

Figure 19661

07.2-2045-001 Crown 2008 PF17297-1 Rev. 8/09

01 Rev. 8/09
638
 LIFTING MECHANISM PARTS
Mast - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

1. . . . . *(1) . . . . . . . . . . . . . . . Outer Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 064332-001. . . . . . . . Lube Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4. . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060121-001. . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. . . . . 060122-001. . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 128509 . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9. . . . . 064019-049. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . 128508 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064332-002. . . . . . . . 90° Lube Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 060030-187. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 060115-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 131854-190. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 060059-025. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . 065012-002. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 141665 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 060009-037. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) See Chart 1

Chart 1 – Outer Mast Index 1

Truck Truck
Lift Height* Index 1 Lift Height* Index 1
Capacity* Capacity*
Outer Mast Outer Mast
mm in mm in
4775 188 141479-211-53 4572 180 141479-211-63
1815 kg 5230 206 141479-226-53 5030 198 141479-226-63
(4000 lb),
5485 216 141479-241-53 5285 208 141479-241-63
2270 kg
2720 kg
(5000 lb), 5865 231 141479-256-53 5665 223 141479-256-63
(6000 lb)
or
6250 246 141479-272-53 6045 238 141479-272-63
2495kg
(5500 lb) 6555 258 141479-287-53 6350 250 141479-287-63
7010 276 141479-302-53
7390 291 141479-317-53

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17297-2 Rev. 8/09 07.2-2045-002

01 Rev. 8/09
639
LIFTING MECHANISM PARTS
Mast - TT

Outer Mast

(a) Wire Harness See Electrical Diagrams

Figure 19918

07.2-2045-003 Crown 2008 PF17297-3 Rev. 8/09

01 Rev. 8/09
640
 LIFTING MECHANISM PARTS
Mast - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

30 . . . . . 129252 . . . . . . . . . . . Stop Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

31 . . . . . 074481-001. . . . . . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
32 . . . . . 107563-001. . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 092747-001. . . . . . . . Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 060062-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 060117-005 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 062749-001. . . . . . . . Attachment Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 060061-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 062874 . . . . . . . . . . . Proximity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 060030-217. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 061002-026. . . . . . . . Harness Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
41 . . . . . 060030-052. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
42 . . . . . 060063-083. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Always Specify Model, Data & Serial Number

Crown 2008 PF17297-4 Rev. 8/09 07.2-2045-004

01 Rev. 8/09
641
LIFTING MECHANISM PARTS
Mast - TT

Intermediate Mast

(a) See Mast Cylinder - TT

Figure 16485-01

07.2-2045-005 Crown 2008 PF17297-5 Rev. 8/09

01 Rev. 8/09
642
 LIFTING MECHANISM PARTS
Mast - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

50 . . . . . *(1) . . . . . . . . . . . . . . . Intermediate Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

51 . . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
52 . . . . . 103284-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 127874-002. . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060030-332. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 121623 . . . . . . . . . . . Hose Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 060115-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 124223-001. . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
59 . . . . . . . . 124224-001 . . . . . . . . Chain Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
60 . . . . . . . . 065081-045 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . . . . 060009-062 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 060009-043. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060106-007. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
64 . . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) See Chart 2

Chart 2 – Intermediate Mast Index 50

Lift Height* Index 50 Lift Height* Index 50

mm in Intermediate Mast mm in Intermediate Mast

4775 188 141528-211 6249 246 141528-272

5233 206 141528-226 6553 258 141528-287
5486 216 141528-241 7010 276 141528-302
5868 231 141528-256 7390 291 141528-317

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17297-6 Rev. 8/09 07.2-2045-006

01 Rev. 8/09
643
LIFTING MECHANISM PARTS
Mast - TT

Intermediate Mast

(a) With 5th Function

Figure 19159

07.2-2045-007 Crown 2008 PF17297-7 Rev. 8/09

01 Rev. 8/09
644
 LIFTING MECHANISM PARTS
Mast - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

75 . . . . . 060059-012. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
76 . . . . . 129263-001. . . . . . . . Shaft (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
129263-002. . . . . . . . Shaft (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
77 . . . . . 060030-168. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
78 . . . . . 105939 . . . . . . . . . . . Pulley (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
105939 . . . . . . . . . . . Pulley (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
79 . . . . . 060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 060009-005. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
81 . . . . . 128485 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
82 . . . . . 060063-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-006. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83 . . . . . 128489 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
84 . . . . . 128488-001. . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
85 . . . . . 060009-038. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
86 . . . . . 060030-255. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
87 . . . . . 103418-032. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
88 . . . . . 074674 . . . . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
89 . . . . . . . . 074675. . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90 . . . . . . . . 065081-036 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91 . . . . . 060115-033 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 1 Accessory
(2) 2 Accessories

Always Specify Model, Data & Serial Number

Crown 2008 PF17297-8 Rev. 8/09 07.2-2045-008

01 Rev. 8/09
645
LIFTING MECHANISM PARTS
Mast - TT

Inner Mast

(a) See Lift Chain - TT

(b) See Yoke - TT
(c) See Carriage Cylinder - TT

Figure 19662

07.2-2045-009 Crown 2008 PF17297-9 Rev. 8/09

01 Rev. 8/09
646
 LIFTING MECHANISM PARTS
Mast - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

100 . . . . *(1) . . . . . . . . . . . . . . . Inner Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

101 . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
102 . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
103 . . . . 131854-150. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
104 . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
105 . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
106 . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
107 . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
108 . . . . 137750 . . . . . . . . . . . U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
109 . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
110 . . . . 131857-230. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111 . . . . 060059-023. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
112 . . . . 113303 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113 . . . . 060000-045. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
114 . . . . 136360 . . . . . . . . . . . Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 3

Chart 3 – Inner Mast Index 100

Lift Height* Index 100 Lift Height* Index 100

mm in Inner Mast mm in Inner Mast

4775 188 142103-211 6249 246 142103-272

5233 206 142103-226 6553 258 142103-287
5486 216 142103-241 7010 276 142103-302
5868 231 142103-256 7390 291 142103-317

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17297-10 Rev. 8/09 07.2-2045-010

01 Rev. 8/09
647
LIFTING MECHANISM PARTS
Quad Mast

Quad Mast

(a) Mounted to Power Unit

(b) See Cylinder Parts
(c) See Lifting Mechanism Parts
(d) Torque 70 - 80 Nm (52 - 59 ft lb)

Figure 17218-03

07.24-2040-001 Crown 2004 PF13860-1 Rev. 7/09

09 Rev. 7/09
648
 LIFTING MECHANISM PARTS
Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 076470-025 . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. . . . . 060030-191. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060038-017. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 060009-036. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060000-045. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. . . . . 131857-195. . . . . . . . Chain Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 113303 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 131664-002. . . . . . . . Wear Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 131964 . . . . . . . . . . . Wear Block Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
10 . . . . . 131787-100. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . 060030-231. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
12 . . . . . 060059-023. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . 060059-026. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 127311 . . . . . . . . . . . Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060030-217. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 060061-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 062749-001. . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 060061-008. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064332-002. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 065012-002. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 129480 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 129481 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 060089-005. . . . . . . . Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 064332-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 128508 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 060115-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 . . . . . 060030-187. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 . . . . . 064019-049. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 128509 . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 . . . . . 060122-001. . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 . . . . . 129252 . . . . . . . . . . . Mast Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 107563-001. . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2004 PF13860-2 Rev. 7/09 07.24-2040-002

09 Rev. 7/09
649
LIFTING MECHANISM PARTS
Quad Mast
3

(a) See Lifting Mechanism Parts

Figure 17392-03

07.24-2040-003 Crown 2004 PF13860-3 Rev. 7/09

09 Rev. 7/09
650
 LIFTING MECHANISM PARTS
Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

45 . . . . . 092747-001. . . . . . . . Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

46 . . . . . 074481-001. . . . . . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
47 . . . . . 060062-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 060117-005 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . (1) . . . . . . . . . . . . . . . Outer Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 131667-003. . . . . . . . Chain Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 . . . . . . . . 131668-003 . . . . . . . . Chain Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52 . . . . . . . . 065081-045 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . . . . 060009-062 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
54 . . . . . 060009-043. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 131663 . . . . . . . . . . . Wear Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 131964 . . . . . . . . . . . Wear Block Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
57 . . . . . (1) . . . . . . . . . . . . . . . Second Stage Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 060117-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
59 . . . . . 123400 . . . . . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 060030-342. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
61 . . . . . 131854-150. . . . . . . . Chain Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 . . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
65 . . . . . 060059-025. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Contact Factory

Always Specify Model, Data & Serial Number

Crown 2004 PF13860-4 Rev. 7/09 07.24-2040-004

09 Rev. 7/09
651
LIFTING MECHANISM PARTS
Quad Mast

(a) See Lifting Mechanism Parts

(b) See Cylinder Parts

Figure 17219-02

07.24-2040-005 Crown 2004 PF13860-5 Rev. 7/09

09 Rev. 7/09
652
 LIFTING MECHANISM PARTS
Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

70 . . . . . 131668-001. . . . . . . . Chain Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

71 . . . . . 065081-045. . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
72 . . . . . 060009-062. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
73 . . . . . 131667-001. . . . . . . . Chain Pulley Assembly Includes Pulley, Bearing and Retaining Rings. . . . . 2
74 . . . . . 060030-342. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
75 . . . . . 131922-002. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
76 . . . . . 131670 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
77 . . . . . 131922.001. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
78 . . . . . 131666-001. . . . . . . . Hose Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
79 . . . . . 060009-130. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 131663 . . . . . . . . . . . Wear Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
81 . . . . . 131964 . . . . . . . . . . . Wear Block Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
82 . . . . . 131787-100. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
83 . . . . . 060030-231. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
84 . . . . . (1) . . . . . . . . . . . . . . . Third Stage Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
85 . . . . . 131665* . . . . . . . . . . Shaft One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
86 . . . . . 131665* . . . . . . . . . . Shaft Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-019* . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
87 . . . . . 060030-067* . . . . . . . Flatwasher Shaft One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
88 . . . . . 060030-067* . . . . . . . Flatwasher Shaft Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
89 . . . . . 131671-001* . . . . . . . Hose Pulley Shaft One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90 . . . . . 131671-001* . . . . . . . Hose Pulley Shaft Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
91 . . . . . 060009-005* . . . . . . . Retaining Ring Shaft One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
92 . . . . . 060009-005* . . . . . . . Retaining Ring Shaft Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
93 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
94 . . . . . 131854-150. . . . . . . . Chain Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
95 . . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
96 . . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
97 . . . . . 060059-025. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
98 . . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
99 . . . . . 131659 . . . . . . . . . . . Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
100 . . . . 060063-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
101 . . . . 060059-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
102 . . . . 137750-002. . . . . . . . U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
103 . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
104 . . . . 060106-003. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
105 . . . . 060117-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Contact Factory

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13860-6 Rev. 7/09 07.24-2040-006

09 Rev. 7/09
653
LIFTING MECHANISM PARTS
Quad Mast
2

(a) See Lifting Mechanism Parts

(b) See Cylinder Parts

Figure 17393-02

07.24-2040-007 Crown 2004 PF13860-7 Rev. 7/09

09 Rev. 7/09
654
 LIFTING MECHANISM PARTS
Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

116 . . . . (1) . . . . . . . . . . . . . . . Inner Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

117 . . . . 131805 . . . . . . . . . . . Accessory Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
118 . . . . 050000-039. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
119 . . . . 132086 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
120 . . . . 060063-029. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
121 . . . . 131854-100. . . . . . . . Chain Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
122 . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
123 . . . . 131857-195. . . . . . . . Chain Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
124 . . . . 113303 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
125 . . . . 060059-023. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
126 . . . . 060059-026. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
127 . . . . 060000-045. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Contact Factory

Always Specify Model, Data & Serial Number

Crown 2004 PF13860-8 Rev. 7/09 07.24-2040-008

09 Rev. 7/09
655
LIFTING MECHANISM PARTS
Fork Carriage - TL

Fork Carriage - TL

(a) 145048-038 Shown

(b) See Lift Chain - TL

Figure 20692

07.3-2045-003 Crown 2008 PF17529-1

656
 LIFTING MECHANISM PARTS
Fork Carriage - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060063-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 129261 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 074020 . . . . . . . . . . . Side Thrust Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 060009-036. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 060117-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 060122-001. . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 060030-085. . . . . . . . Flatwasher 0.8 mm (0.031 in) thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . 074668-001. . . . . . . . Roller Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 . . . . . 060009-018. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) See Chart

Fork Carriage - TL

Truck Carriage Width Index 1

Capacity* mm in Fork Carriage

1815 kg (4000 lb) 965 38 145048-038

2270 kg (5000 lb)
2495 kg (5500 lb) 1120 44 145048-044
965 38 145058-038
2720 kg (6000 lb)
1120 44 145058-044

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17529-2 07.3-2045-004

657
LIFTING MECHANISM PARTS
Fork Carriage - TT

Fork Carriage - TT

See Lift Chain - TT Mast

Figure 19664

07.3-2045-025 Crown 2008 PF17320-1

658
 LIFTING MECHANISM PARTS
Fork Carriage - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

1. . . . . *(1) . . . . . . . . . . . . . . . Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
3. . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. . . . . 124018 . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 060017-050. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-004. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
6. . . . . 131857-135. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 113303 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 060000-045. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 060122-001. . . . . . . . Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 129261 . . . . . . . . . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060117-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 074020 . . . . . . . . . . . Side Thrust Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060009-036. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) See Chart

Fork Carriage - TT

Truck Carriage Width Index 1

Capacity* mm in Fork Carriage

1815 kg (4000 lb) 965 38 137860-038

2270 kg (5000 lb)
2495 kg (5500 lb) 1118 44 137860-044
965 38 137864-038
2720 kg (6000 lb)
1118 44 137864-044

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17320-2 07.3-2045-026

659
LIFTING MECHANISM PARTS
Fork Carriage - Quad

Fork Carriage - Quad

Figure 21438

07.34-2045-050 Crown 2009 PF17628-1

660
 LIFTING MECHANISM PARTS
Fork Carriage - Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . *(1) . . . . . . . . . . . . . . Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 124018 . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060017-050. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 . . . . . 065177 . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . 060115-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . 060030-231. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7 . . . . . 131787-100. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 060009-130. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060063-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 131854-100. . . . . . . . Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060059-022. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 060059-025. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 042906 . . . . . . . . . . . Chain Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1)
See Chart
AR - As Required

Fork Carriage - Quad

Truck Carriage Width Index 1

Capacity* mm in Fork Carriage

1815 kg (4000 lb) 965 38 142992-038

2270 kg (5000 lb)
2495 kg (5500 lb) 1118 44 142992-044
965 38 142992-038
2720 kg (6000 lb)
1118 44 142992-044

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17628-2 07.34-2045-051

661
LIFTING MECHANISM PARTS
Yoke - TT

Yoke - TT

Standard (All Trucks)

One Accessory

Figure 18339-01

07.5-2045-001 Crown 2008 PF17300-1

662
 LIFTING MECHANISM PARTS
Yoke - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

1 . . . . . 128450 . . . . . . . . . . . Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 103281 . . . . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 103280. . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 065081-045 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 081161-017 . . . . . . . . Collar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 128757-001. . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 060009-100. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 060009-105. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 060030-041. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060030-330. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 105967 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 060045-031. . . . . . . . Shoulder Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 050000-039. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 124264-001. . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2008 PF17300-2 07.5-2045-002

663
LIFTING MECHANISM PARTS
Yoke - TT

Two Accessories

Two Accessories
With Control Cable

Figure 19158-01

07.5-2045-003 Crown 2008 PF17300-3

664
 LIFTING MECHANISM PARTS
Yoke - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

25 . . . . . 050000-039. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

26 . . . . . 060030-041. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 . . . . . 060030-330. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 . . . . . 124264-001. . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . 060045-031. . . . . . . . Shoulder Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 . . . . . 105967 . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 050000-042. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 128758 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 079332 . . . . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 079331. . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . . 065081-038 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 060045-007. . . . . . . . Shoulder Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2008 PF17300-4 07.5-2045-004

665
LIFTING MECHANISM PARTS
Yoke Quad Mast

Yoke Quad Mast

(1) Refer to Cylinders for Carriage Cylinder

(2) One Accessory
(3) Two Accessory

Figure 17260

07.54-1055-001 Crown 2007 PF15635-1 Rev. 8/07

01 Rev. 8/07
666
 LIFTING MECHANISM PARTS
Yoke Quad Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 136560 . . . . . . . . . . . Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 060009 . . . . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 136562 . . . . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 136563. . . . . . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 065081-045 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 131677 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 060030-288. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 060063-008. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 131671-001. . . . . . . . Hose Pulley (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
131671-001. . . . . . . . Hose Pulley (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 138363-001. . . . . . . . Spacer (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 131803 . . . . . . . . . . . Shaft (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 131804 . . . . . . . . . . . Cover (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 060063-015. . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Used with Accessory Hoses only

(2) One Accessory only
(3) Two Accessory only

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15635-2 Rev. 8/07 07.54-1055-002

01 Rev. 8/07
667
LIFTING MECHANISM PARTS
Lift Chain - TL

Lift Chain - TL

See Mast - TL and Fork Carriage - TL for Chain

Anchors, Pins, etc.

(a) Outer Mast

(b) Inner Mast
(c) Fork Carriage

Figure 20647

07.6-2045-001 Crown 2008 PF17511-1

668
 LIFTING MECHANISM PARTS
Lift Chain - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . *(1) . . . . . . . . . . . . . . . Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Chart 1 – Chain Index 1

Lift Height* Length Required Minimum Order Required (ft)

Links Part Number
mm (in) mm (in) Each Per Truck
2995 118
1962 (77.25) 103 073991-067 7 14
3200 126
3300 130
2115 (83.25) 111 073991-067 7 14
3505 138
3605 142
2267 (89.25) 119 073991-067 8 16
3810 150
When ordering chain, order the number of inches of 073991-067 for your particular truck. The
appropriate minimum order quantity is listed in the charts. Cut chain to length required for your truck.
Replace both chains at the same time.

Always Specify Model, Data & Serial Number

Crown 2008 PF17511-2 07.6-2045-002

669
LIFTING MECHANISM PARTS
Lift Chain TT

Lift Chain TT

See Mast - TT and Fork Carriage

for Chain Anchors and Pins

(a) Outer Mast

(b) Intermediate Mast
(c) Inner Mast
(d) Fork Carriage

Figure 19655

07.6-2045-050 Crown 2008 PF17301-1

670
 LIFTING MECHANISM PARTS
Lift Chain TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1)* . . . . . . . . . . . . . . . Mast Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 . . . . . . (2)* . . . . . . . . . . . . . . . Carriage Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1

(2) See Chart 2

Chart 1 – Mast Chain Index 1

Lift Height* Length Required Minimum Order Required (ft)

Links Part Number
mm in mm in Each Per Truck
4775 188 2038 80.25 107 073991-067 7 14
5230 206 2191 86.25 115 073991-067 8 16
5485 216 2343 92.25 123 073991-067 8 16
5865 231 2496 98.25 131 073991-067 9 18
6250 246 2648 104.25 139 073991-067 9 18
6555 258 2800 110.25 147 073991-067 10 20
7010 276 2953 116.25 155 073991-067 10 20
7390 291 3105 122.25 163 073991-067 11 22
When ordering chain, order the number of inches of 073991-067 for your particular truck. The
appropriate minimum order quantity is listed in the charts. Cut chain to length required for your truck.
Replace both chains at the same time.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17301-2 07.6-2045-051

671
LIFTING MECHANISM PARTS
Lift Chain TT

See Mast - TT and Fork Carriage

for Chain Anchors and Pins

(a) Outer Mast

(b) Intermediate Mast
(c) Inner Mast
(d) Fork Carriage

Figure 19655

07.6-2045-052 Crown 2008 PF17301-3

672
 LIFTING MECHANISM PARTS
Lift Chain TT

Chart 2 – Carriage Chain Index 2

Lift Height* Length Required Minimum Order Required (ft)

Links Part Number
mm in mm in Each Per Truck
4775 188 1194 47.00 47 089260-030 4 4
5230 206 1296 51.00 51 089260-030 5 5
5485 216 1346 53.00 53 089260-030 5 5
5865 231 1448 57.00 57 089260-030 5 5
6250 246 1499 59.00 59 089260-030 5 5
6555 258 1600 63.00 63 089260-030 6 6
7010 276 1651 65.00 65 089260-030 6 6
7390 291 1753 69.00 69 089260-030 6 6
When ordering chain, order the number of inches of 089260-030 for your particular truck. The
appropriate minimum order quantity is listed in the charts. Cut chain to length required for your truck.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Crown 2008 PF17301-4 07.6-2045-053

673
LIFTING MECHANISM PARTS
Lift Chain Quad

Lift Chain Quad

Refer to Chapter 7 for Chain Anchors and Pins

(1) Outer Mast
(2) Second Stage Mast
(3) Third Stage Mast
(4) Inner Mast

Figure 17262

07.64-2040-001 Crown 2004 PF13871-1 Rev. 8/07

01 Rev. 8/07
674
 LIFTING MECHANISM PARTS
Lift Chain Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . * . . . . . . . . . . . . . . . . Chain BL844 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . * . . . . . . . . . . . . . . . . Chain BL634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . * . . . . . . . . . . . . . . . . Chain BL634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

When ordering chain (1, 2 and 3) order the number of inches of 089260-030 or 073991-067 for your partic-
ular truck. The appropriate minimum order quantity listed is in these charts. Cut chain to length required
for your truck.
(1) Replace both chains at the same time.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

(1) Index 1 - Chain (Outer Mast TO 3rd Stage Mast)

Length Required
Lift Height Chain (Mast)
(When cutting from bulk)
Part Number
mm (in) mm (in) Links
6100 (240) 1855 (73) 73 089260-086
6560 (258) 2005 (79) 79 089260-087
7010 (276) 2160 (85) 85 089260-088
7475 (294) 2310 (91) 91 089260-089
7925 (312) 2465 (97) 97 089260-090
089260-030 Bulk Chain

Always Specify Model, Data & Serial Number

Crown 2004 PF13871-2 Rev. 8/07 07.64-2040-002

01 Rev. 8/07
675
LIFTING MECHANISM PARTS
Lift Chain Quad

Refer to Chapter 7 for Chain Anchors and Pins

(1) Outer Mast
(2) Second Stage Mast
(3) Third Stage Mast
(4) Inner Mast

Figure 17262

07.64-2040-003 Crown 2004 PF13871-3 Rev. 8/07

01 Rev. 8/07
676
 LIFTING MECHANISM PARTS
Lift Chain Quad

(1) Index 2- Chain (2nd Stage TO Inner Mast)

Length Required
Lift Height Chain (Mast)
(When cutting from bulk)
Part Number
mm (in) mm (in) Links
6100 (240) 1850 (72.75) 97 073391-028
6560 (258) 2000 (78.75) 105 073391-018
7010 (276) 2155 (84.75) 113 073391-120
7475 (294) 2305 (90.75) 121 073391-019
7925 (312) 2460 (96.75) 129 073391-116

(1) Index 3- Chain (Carriage)

Length Required
Lift Height Chain (Carriage)
(When cutting from bulk)
Part Number
mm (in) mm (in) Links
6100 (240) 1275 (50.25) 67 073991-042
6560 (258) 1430 (56.25) 75 073991-029
7010 (276) 1580 (62.25) 83 073991-043
7475 (294) 1735 (68.25) 91 073991-037
7925 (312) 1885 (74.25) 99 073991-048
073991-067 Bulk Chain

Crown 2004 PF13871-4 Rev. 8/07 07.64-2040-004

01 Rev. 8/07
677
LIFTING MECHANISM PARTS
Load Backrest - TL

Load Backrest - TL

(a) Fork Carriage

(b) Torque to 102 Nm (75 ft lb
(c) 138382-003 Shown

Figure 20704-01

07.8-2045-005 Crown 2008 PF17531-1 Rev. 1/09

01 Rev. 1/09
678
 LIFTING MECHANISM PARTS
Load Backrest - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . *(1) . . . . . . . . . . . . . . Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060115-025 . . . . . . . . Screw (Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060115-027 . . . . . . . . Screw (No Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 060059-010. . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) See Chart

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Load Backrest Chart

Index 1 Width Height

Truck
Load
mm in mm in Capacity*
Backrest
138382-002 991 39 914 36
1815 kg
138382-003 991 39 1067 42 (4000lb),
138382-004 991 39 1219 48 2270 kg
(5000 lb),
138393-002 1143 45 914 36 or
138393-003 1143 45 1067 42 2495 kg
(5500 lb)
138393-004 1143 45 1219 48
137871-036 991 39 914 36
137871-042 991 39 1067 42
137871-048 991 39 1219 48 2720 kg
137872-036 1143 45 914 36 (6000 lb)

137872-042 1143 45 1067 42

137872-048 1143 45 1219 48

Always Specify Model, Data & Serial Number

Crown 2008 PF17531-2 Rev. 1/09 07.8-2045-006

01 Rev. 1/09
679
LIFTING MECHANISM PARTS
Load Backrest - TT

Load Backrest - TT

(a) Fork Carriage

(b) Torque 102 Nm (75 ft lb)

Figure 16076-02

07.8-2045-050 Crown 2008 PF17322-1 Rev. 1/09

01 Rev. 1/09
680
 LIFTING MECHANISM PARTS
Load Backrest - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

1 . . . . . *(1) . . . . . . . . . . . . . . . Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060115-025 . . . . . . . . Screw (Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060115-027 . . . . . . . . Screw (No Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) See Chart

Load Backrest Chart

Index 1 Width Height

Truck
Load
mm in mm in Capacity*
Backrest
138382-002 991 39 914 36
1815 kg
138382-004 991 39 1219 48 (4000lb),
138382-005 991 39 1524 60 2270 kg
(5000 lb),
138393-002 1143 45 914 36 or
138393-004 1143 45 1219 48 2495 kg
(5500 lb)
138393-005 1143 45 1524 60
137871-036 991 39 914 36
137871-042 991 39 1067 42
137871-048 991 39 1219 48
137871-060 991 39 1524 60 2720 kg
137872-036 1143 45 914 36 (6000 lb)

137872-042 1143 45 1067 42

137872-048 1143 45 1219 48
137872-060 1143 45 1524 60

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17322-2 Rev. 1/09 07.8-2045-051

01 Rev. 1/09
681
LIFTING MECHANISM PARTS
Load Backrest - Quad

Load Backrest - Quad

(a) Fork Carriage

(b) Torque 99 - 128 Nm (73 - 94.4 ft lb)

Figure 21488

07.84-2045-104 Crown 2009 PF17629-1

682
 LIFTING MECHANISM PARTS
Load Backrest - Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060115-025 . . . . . . . . Screw (Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060115-027 . . . . . . . . Screw (No Sideshift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Refer to applicable Load Backrest Chart

Always Specify Model, Data & Serial Number

Crown 2009 PF17629-2 07.84-2045-105

683
LIFTING MECHANISM PARTS
Load Backrest - Quad

(a) Fork Carriage

(b) Torque 99 - 128 Nm (73 - 94.4 ft lb)

Figure 21488

07.84-2045-106 Crown 2009 PF17629-3

684
 LIFTING MECHANISM PARTS
Load Backrest - Quad

Load Backrest - Quad

Index 1 Width Height Index 1 Width Height

Load Load Truck Capacity*
Backrest mm in mm in Backrest mm in mm in

138382-002 991 39 914 36 138393-002 1143 45 914 36

1815 kg (4000 lb)
138382-003 991 39 1067 42 138393-003 1143 45 1067 42 2270 kg (5000 lb)
2495 kg (5500 lb)
138382-004 991 39 1219 48 138393-004 1143 45 1219 48

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Load Backrest for 129710-001 thru -005 Cascade Fork Positioner (Not Shown)

Index 1 Load Backrest Height Fork Positioner Width Truck

Load Backrest mm in mm in Capacity*

129711-001 914 36 940 37

129711-002 1219 48 940 37
129711-003 1524 60 940 37
129711-004 914 36 1041 41
1815 kg (4000 lb)
129711-005 1219 48 1041 41 2270 kg (5000 lb)
2495 kg (5500 lb)
129711-006 1524 60 1041 41
129711-007 914 36 1245 49
129711-008 1219 48 1245 49
129711-009 1524 60 1245 49
129711-010 914 36 1041 41
129711-011 1219 48 1041 41
129711-012 1524 60 1041 41
2720 kg (6000 lb)
129711-013 914 36 1245 49
129711-014 1219 48 1245 49
129711-015 1524 60 1245 49

Crown 2009 PF17629-4 07.84-2045-107

685
LIFTING MECHANISM PARTS
Fork

Fork

Figure 17265-01

07.9-2040-001 Crown 2001 PF13190-1 Rev. 12/08

02 Rev. 12/08
686
 LIFTING MECHANISM PARTS
Fork

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1815, 2270 and 2495 kg (4000, 5000 and 5500 lb) Capacity

1 . . . . . 103442* . . . . . . . . . . Pin Bundle includes Items 2 thru 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . 103443. . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 104329. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 075248. . . . . . . . . . . . Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060000-061 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2720 kg (6000 lb)

1 . . . . . 111582* . . . . . . . . . . . Pin Bundle includes Items 2 thru 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . 106207. . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 107685. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 075248. . . . . . . . . . . . Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 0600000-061 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13190-2 Rev. 12/08 07.9-2040-002

02 Rev. 12/08
687
LIFTING MECHANISM PARTS
Fork

Figure 17265-01

07.9-2040-003 Crown 2001 PF13190-3 Rev. 12/08

02 Rev. 12/08
688
 LIFTING MECHANISM PARTS
Fork

1815, 2270 and 2495 kg (4000, 5000 and 5500 lb)

Polished Finished, Full Taper - 100 mm (4 in) Width

Dimensions Part Number
mm (in)
45 x 100 x 800 (1.75 x 4 x 31.50) 088228-009
45 x 100 x 915 (1.75 x 4 x 36) 088228-002
45 x 100 x 990 (1.75 x 4 x 39) 088228-006
45 x 100 x 1065 (1.75 x 4 x 42) 088228-003
45 x 100 x 1100 (1.75 x 4 x 43.31) 088228-010
45 x 100 x 1145 (1.75 x 4 x 45) 088228-005
45 x 100 x 1220 (1.75 x 4 x 48) 088228-004
45 x 100 x 1370 (1.75 x 4 x 54) 088228-007
45 x 100 x 1525 (1.75 x 4 x 60) 088228-008
Standard Finish, Partial Taper - 100 mm (4 in) Width
45 x 100 x 800 (1.75 x 4 x 31.50) 094182-009
45 x 100 x 915 (1.75 x 4 x 36) 094182-002
45 x 100 x 990 (1.75 x 4 x 39) 094182-006
45 x 100 x 1065 (1.75 x 4 x 42) 094182-003
45 x 100 x 1100 (1.75 x 4 x 43.31) 094182-010
45 x 100 x 1145 (1.75 x 4 x 45) 094182-005
45 x 100 x 1220 (1.75 x 4 x 48) 094182-004
45 x 100 x 1370 (1.75 x 4 x 54) 094182-007
45 x 100 x 1525 (1.75 x 4 x 60) 094182-008

Crown 2001 PF13190-4 Rev. 12/08 07.9-2040-004

02 Rev. 12/08
689
LIFTING MECHANISM PARTS
Fork

Figure 21019

07.9-2040-005 Crown 2001 PF13190-5 Rev. 12/08

02 Rev. 12/08
690
 LIFTING MECHANISM PARTS
Fork

1815, 2270 and 2495 kg (4000, 5000 and 5500 lb)

Standard Finish, Partial Taper - 130 mm (5 in) Width

Dimensions Part Number
mm (in)
45 x 130 x 800 (1.75 x 5 x 31.50) 106211-009
45 x 130 x 915 (1.75 x 5 x 36) 106211-002
45 x 130 x 990 (1.75 x 5 x 39) 106211-007
45 x 130 x 1065 (1.75 x 5 x 42) 106211-003
45 x 130 x 1100 (1.75 x 5 x 43.31) 106211-010
45 x 130 x 1145 (1.75 x 5 x 45) 106211-008
45 x 130 x 1220 (1.75 x 5 x 48) 106211-004
45 x 130 x 1370 (1.75 x 5 x 54) 106211-005
45 x 130 x 1525 (1.75 x 5 x 60) 106211-006

Polished Finished, Full Taper - 130 mm (5 in) Width

45 x 130 x 800 (1.75 x 5 x 31.50) 106212-009
45 x 130 x915 (1.75 x 5 x 36) 106212-002
45 x 130 x 990 (1.75 x 5 x 39) 106212-007
45 x 130 x 1065 (1.75 x 5 x 42) 106212-003
45 x 130 x 1100 (1.75 x 5 x 43.31) 106212-010
45 x 130 x 1145 (1.75 x 5 x 45) 106212-008
45 x 130 x 1220 (1.75 x 5 x 48) 106212-004
45 x 130 x 1370 (1.75 x 5 x 54) 106212-005
45 x 130 x 1525 (1.75 x 5 x 60) 106212-006

Crown 2001 PF13190-6 Rev. 12/08 07.9-2040-006

02 Rev. 12/08
691
LIFTING MECHANISM PARTS
Fork

Figure 21020

07.9-2040-007 Crown 2001 PF13190-7 Rev. 12/08

02 Rev. 12/08
692
 LIFTING MECHANISM PARTS
Fork

2720 kg (6000 lb) Capacity

Standard Finish, Partial Taper - 130 mm (5 in) Width

Dimensions Part Number
mm (in)
45 x 130 x 800 (1.75 x 5 x 31.50) 106213-009
45 x 130 x 915 (1.75 x 5 x 36) 106213-002
45 x 130 x 990 (1.75 x 5 x 39) 106213-007
45 x 130 x 1065 (1.75 x 5 x 42) 106213-003
45 x 130 x 1100 (1.75 x 5 x 43.31) 106213-010
45 x 130 x 1145 (1.75 x 5 x 45) 106213-008
45 x 130 x 1220 (1.75 x 5 x 48) 106213-004
45 x 130 x 1370 (1.75 x 5 x 54) 106213-005
45 x 130 x 1525 (1.75 x 5 x 60) 106213-006
Polished Finished, Full Taper - 130 mm (5 in) Width
45 x 130 x 800 (1.75 x 5 x 31.50) 106214-009
45 x 130 x915 (1.75 x 5 x 36) 106214-002
45 x 130 x 990 (1.75 x 5 x 39) 106214-007
45 x 130 x 1065 (1.75 x 5 x 42) 106214-003
45 x 130 x 1100 (1.75 x 5 x 43.31) 106214-010
45 x 130 x 1145 (1.75 x 5 x 45) 106214-008
45 x 130 x 1220 (1.75 x 5 x 48) 106214-004
45 x 130 x 1370 (1.75 x 5 x 54) 106214-005
45 x 130 x 1525 (1.75 x 5 x 60) 106214-006

Crown 2001 PF13190-8 Rev. 12/08 07.9-2040-008

02 Rev. 12/08
693
Notes:

694
CYLINDER PARTS

695
CYLINDER PARTS
Mast Cylinder - TL

Mast Cylinder - TL

(a) RH Cylinder Only

(b) Torque to 25.7 - 28.5 Nm (18.9 - 21.0 ft lb)

Figure 20672-01

08.1-2045-003 Crown 2008 PF17524-1 Rev12/08

01 Rev. 12/08
696
 CYLINDER PARTS
Mast Cylinder - TL

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . * (1) . . . . . . . . . . . . . . Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 064135-003 . . . . . . . . Ring Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 133157. . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 064132-046 . . . . . . . . Rod Packing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 081161-018 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . * (1) . . . . . . . . . . . . . . . Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 120981. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 117537-005 . . . . . . . . Shutoff Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 060009-151 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 128185-006 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060009-047 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . * (1) . . . . . . . . . . . . . . . Cylinder Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 146168-001 . . . . . . . . Valve Flow Limiter (RH Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

111574 . . . . . . . . . . . Seal Kit (Includes Items 1, 3 and 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-004. . . . . . . . Poly Pak Tool (Used for Seal Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

TL Mast Lift Cylinder Chart

Lift Height* Index 0 Index 0 Index 11 Index 11

Index 5
RH Cylinder LH Cylinder RH Cylinder LH Cylinder
mm in Ram
Assembly Assembly Tube Tube
2995 118
146167-211-02 146179-211-02 140281-211-02 136341-211 144200-211
3200 126
3300 130
146167-226-02 146179-226-02 140281-226-02 136341-226 142200-226
3505 138
3605 142
146167-241-02 146179-241-02 140281-241-02 136341-241 142200-241
3810 150

Always Specify Model, Data & Serial Number

Crown 2008 PF17524-2 Rev. 12/08 08.1-2045-004

01 Rev. 12/08
697
CYLINDER PARTS
Mast Cylinder - TT

Mast Cylinder - TT

(a) RH Cylinder Only

(b) Torque Value 25.7 - 28.5 Nm (18.9 - 21.0 ft lb)

Figure 16091-02

08.2-2045-005 Crown 2008 PF17324-1 Rev. 12/08

01 Rev. 12/08
698
 CYLINDER PARTS
Mast Cylinder - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

0 . . . . . (1) . . . . . . . . . . . . . . . RH Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) . . . . . . . . . . . . . . . LH Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . (1) . . . . . . . . . . . . . . . . RH Cylinder Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) . . . . . . . . . . . . . . . . LH Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . (1) . . . . . . . . . . . . . . . . Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 120981. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 117537-005 . . . . . . . . Shutoff Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060009-151 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 128185-006 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060009-047 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 081161-018 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064132-046 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 133157. . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 064135-003 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 142026-002 . . . . . . . . Velocity Fuse (RH Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123868 . . . . . . . . . . . Seal Kit (Includes Index 9, 11, 12 & 13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-004. . . . . . . . Poly Pak Tool (Used for Seal Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart

Always Specify Model, Data & Serial Number

Crown 2008 PF17324-2 Rev. 12/08 08.2-2045-006

01 Rev. 12/08
699
CYLINDER PARTS
Mast Cylinder - TT

(a) RH Cylinder Only

(b) Torque Value 25.7 - 28.5 Nm (18.9 - 21.0 ft lb)

Figure 16091-02

08.2-2045-007 Crown 2008 PF17324-3 Rev. 12/08

01 Rev. 12/08
700
 CYLINDER PARTS
Mast Cylinder - TT

Mast Cylinder - TT Parts

Truck Index 0 Index 1

Lift Height* Index 2
Capacity* Cylinder Assembly Cylinder Tube
Ram
mm in RH LH RH LH
4775 188 136340-211 142199-211 136341-211 142200-211 140281-211
1815 kg
5230 206 136340-226 142199-226 136341-226 142200-226 140281-226
(4000 lb),
5485 216 136340-241 142199-241 136341-241 142200-241 140281-241
2270kg
5865 231 136340-256 142199-256 136341-256 142200-256 140281-256
(5000 lb),
6250 246 136340-272 142199-272 136341-272 142200-272 140281-272
2495 kg
6555 258 136340-287 142199-287 136341-287 142200-287 140281-287
(5500 lb)
7010 276 136340-302 142199-302 136341-302 142200-302 140281-302
7390 291 136340-317 142199-317 136341-317 142200-317 140281-317
4570 180 136340-211 142199-211 136341-211 142200-211 140281-211
5030 198 136340-226 142199-226 136341-226 142200-226 140281-226
2722 kg 5285 208 136340-241 142199-241 136341-241 142200-241 140281-241
(6000 lb)
5665 223 136340-256 142199-256 136341-256 142200-256 140281-256
6045 238 136340-272 142199-272 136341-272 142200-272 140281-272
6350 250 136340-287 142199-287 136341-287 142200-287 140281-287

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Crown 2008 PF17324-4 Rev. 12/08 08.2-2045-008

01 Rev. 12/08
701
CYLINDER PARTS
Quad Mast Cylinder

Quad Mast Cylinder

Figure 17300-01

08.34-2040-001 Crown 2004 PF13759-1 Rev. 1/09

05 Rev. 1/09
702
 CYLINDER PARTS
Quad Mast Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . (1) . . . . . . . . . . . . . . . Left Hand Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) . . . . . . . . . . . . . . . Right Hand Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . (1) . . . . . . . . . . . . . . . Left Hand Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060009-046 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 128185-003 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . (1) . . . . . . . . . . . . . . . . Left Hand Ram 57.1 mm (2.25 in) Diameter . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 131890. . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064135-005 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064132-053 . . . . . . . . Rod Packing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 081161-026 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . (1) . . . . . . . . . . . . . . . . Right Hand Ram 57.1 mm (2.25 in) Diameter . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . (1) . . . . . . . . . . . . . . . . Right Hand Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

132633 . . . . . . . . . . . Seal Kit (Includes Index 2, 3, 8 and 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-017. . . . . . . . Poly Pack Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Quad Mast Cylinder Chart

Quantity listed for one cylinder

Quad Mast Cylinder Chart

Lift Height* Index 0 Index 1 Index 6 Index 11 Index 12

Left Hand Right Hand
Right Hand Left Hand Right Hand Left Hand
mm in Cylinder Cylinder
Tube Ram Ram Tube
Assembly Assembly
6100 240 131878-203 131881-203 131880-203 131879-203 131882-203 131885-203
6560 258 131878-218 131881-218 131880-218 131879-218 131882-218 131885-218
7010 276 131878-233 131881-233 131880-233 131879-233 131882-233 131885-233
7475 294 131878-248 131881-248 131880-248 131879-248 131882-248 131885-248
7925 312 131878-263 131881-263 131880-263 131879-263 131882-263 131885-263

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13759-2 Rev. 1/09 08.34-2040-002

05 Rev. 1/09
703
CYLINDER PARTS
Quad Carriage Cylinder

Quad Carriage Cylinder

Flow Control Valve

Item 4

Figure 17302

08.34-2040-050 Crown 2004 PF13757-1 Rev. 3/08

02 Rev. 3/08
704
 CYLINDER PARTS
Quad Carriage Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . (1) . . . . . . . . . . . . . . . Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . (1) . . . . . . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . (1) . . . . . . . . . . . . . . . . Flow Control Valve 62.8 lpm (16.6 gpm) . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060009-096 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 128185-050 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . (1) . . . . . . . . . . . . . . . . Ram 66.6 mm (2.625 in) Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 131852. . . . . . . . . . . . Cap M80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064135-007 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064132-042 . . . . . . . . Rod Packing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 081161-020 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

132632 . . . . . . . . . . . Seal Kit (Includes Items 2, 9 and 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-009. . . . . . . . Poly Pack Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Quad Carriage Cylinder Chart

Quad Carriage Cylinder Chart

Lift Height* Index 0 Index 1 Index 7

Cylinder
mm in Tube Ram
Assembly
6100 240 131846-203 131847-203 131851-203
6560 258 131846-218 131847-218 131851-218
7010 276 131846-233 131847-233 131851-233
7475 294 131846-248 131847-248 131851-248
7925 312 131846-263 131847-263 131851-263

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2004 PF13757-2 Rev. 3/08 08.34-2040-051

02 Rev. 3/08
705
CYLINDER PARTS
Carriage Cylinder - TT

Carriage Cylinder - TT

(a) Torque to 33.5 - 36.3 Nm(24.7 - 26.8 ft lb)

Figure 19657-02

08.3-2045-001 Crown 2008 PF17325-1 Rev. 12/08

01 Rev. 12/08
706
 CYLINDER PARTS
Carriage Cylinder - TT

INDEX PART NUMBER DESCRIPTION QUANTITY

0 . . . . . (1) . . . . . . . . . . . . . . . Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . (1) . . . . . . . . . . . . . . . . Cylinder Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . (1) . . . . . . . . . . . . . . . . Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 128185-050 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060009-096 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 081161-020 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 064132-042 . . . . . . . . Rod Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 131852. . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064135-007 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 131983-042 . . . . . . . . Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 064091-005 . . . . . . . . Hex Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 064019-075 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123894 . . . . . . . . . . . Seal Kit (Includes Index 6, 8, 9 & 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-013. . . . . . . . Poly Pak Tool (Used for Seal Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart

Carriage Cylinder - TT Parts

Lift Index 0
Height Index 1 Index 2
Cylinder
Cylinder Tube Ram
mm in Assembly

4570 180
142171-211 142172-211 136338-211
4775 188
5030 198
142171-226 142172-226 136338-226
5230 206
5285 208
142171-241 142172-241 136338-241
5485 216
5665 223
142171-256 142172-256 136338-256
5865 231
6045 238
142171-272 142172-272 136338-272
6250 246
6350 250
142171-287 142172-287 136338-287
6555 258
7010 276 142171-302 142172-302 136338-302
7390 291 142171-317 142172-317 136338-317

Always Specify Model, Data & Serial Number

Crown 2008 PF17325-2 Rev. 12/08 08.3-2045-002

01 Rev. 12/08
707
CYLINDER PARTS
Tilt Cylinder - TL/Quad

Tilt Cylinder - TL/Quad

(a) Left & Right Determined From Operator’s

Perspective
(b) Part of Mast
(c) Part of Power Unit
(d) Torque to 102 Nm (75 ft lb)
(e) Torque to 270 - 340 Nm (200 - 250 ft lb)

Figure 17310-05

08.6-2045-001 Crown 2008 PF17327-1 Rev. 6/09

03 Rev. 6/09
708
 CYLINDER PARTS
Tilt Cylinder - TL/Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 130101-001. . . . . . . . Left Hand Tilt Cylinder (Includes Index 1 thru 13) . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 130101-002. . . . . . . . Right Hand Tilt Cylinder (Shown, Includes Index 1 thru 13) . . . . . . . . . . . . . 1
1 . . . . . . . . 130102-001 . . . . . . . . Left Hand Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130102-002 . . . . . . . . Right Hand Cylinder Tube (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060000-022 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060021-103 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064216-012 . . . . . . . . Piston Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 130104. . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 064074-035 . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 064019-016 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 128434. . . . . . . . . . . . Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064132-041 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064019-114 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 064074-044 . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 130103. . . . . . . . . . . . Cylinder Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 064135-017 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 050067-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 050009-018. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 128467 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 128490 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 054011-006 . . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 065012-002. . . . . . . . Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 116439 . . . . . . . . . . . Nut Adjuster (Used with Adjustable Spacer, Index 25) . . . . . . . . . . . . . . . . . 1
21 . . . . . 060015-021. . . . . . . . Screw (Used with Adjustable Spacer, Index 25) . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 064019-016. . . . . . . . O-Ring (Used with Index 25). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 . . . . . . (1) . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 050007-043. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . (1) . . . . . . . . . . . . . . . Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 129481 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . 060089-005. . . . . . . . Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 . . . . . 142212 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 064332-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
129229 . . . . . . . . . . . Seal Kit (Includes Index 2, 4, 6, 7, 9, 10, 11 and 13) . . . . . . . . . . . . . . . . . . 1

(1) See Chart

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17327-2 Rev. 6/09 08.6-2045-002

03 Rev. 6/09
709
CYLINDER PARTS
Tilt Cylinder - TL/Quad

(a) Left & Right Determined From Operator’s

Perspective
(b) Part of Mast
(c) Part of Power Unit
(d) Torque to 102 Nm (75 ft lb)
(e) Torque to 270 - 340 Nm (200 - 250 ft lb)

Figure 17310-05

08.6-2045-003 Crown 2008 PF17327-3 Rev. 6/09

03 Rev. 6/09
710
 CYLINDER PARTS
Tilt Cylinder - TL/Quad

Chart 1 Tilt Cylinder

Index 23
Tilt Range Index 26
Backward - Forward RH Cylinder LH Cylinder Clevis
Adjustable Spacer Spacer
3° - 3° 116438-015 116437-020 128457-001
3° - 5° 116438-014 116437-019 128457-002
5° - 5° 116438-013 116437-018 128457-002
3° - 10° 116438-016 116437-021 128457-003
5° - 10° Not Used Not Used 128457-003

Crown 2008 PF17327-4 Rev. 6/09 08.6-2045-004

03 Rev. 6/09
711
CYLINDER PARTS
Tilt Cylinder - TT
Tilt Cylinder - TT

(a) Part of Mast

(b) Part of Power Unit
(c) Torque to 102 Nm (75 ft lb)
(d) Torque to 270 - 340 Nm (200 - 250 ft lb)

Figure 19919

08.6-2045-050 Crown 2008 PF17328-1 Rev. 8/09

01 Rev. 8/09
712
 CYLINDER PARTS
Tilt Cylinder - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 130101-001. . . . . . . . Left Hand Tilt Cylinder (Includes Index 1 - 13) . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 130101-002. . . . . . . . Right Hand Tilt Cylinder (Shown, Includes Index 1 - 13) . . . . . . . . . . . . . . . 1
1 . . . . . . . . 130102-001 . . . . . . . . Left Hand Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130102-002 . . . . . . . . Right Hand Cylinder Tube (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060000-022 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060021-103 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064216-012 . . . . . . . . Piston Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 130104. . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 064074-035 . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 064019-016 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 128434. . . . . . . . . . . . Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064132-041 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064019-114 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 064074-044 . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 130103. . . . . . . . . . . . Cylinder Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 064135-017 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 050067-022. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 050009-018. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 128467 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 128490 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 054011-006 . . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 065012-002. . . . . . . . Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 116439 . . . . . . . . . . . Nut Adjuster (Used with Adjustable Spacer, Index 25) . . . . . . . . . . . . . . . . . 1
21 . . . . . 060015-021. . . . . . . . Screw (Used with Adjustable Spacer, Index 25) . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 064019-016. . . . . . . . O-Ring (Used with Adjustable Spacer, Index 25) . . . . . . . . . . . . . . . . . . . . . 4
23 . . . . . . (1) . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 050007-043. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 060059-010. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . (1) . . . . . . . . . . . . . . . Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 129481 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 060063-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . 060089-005. . . . . . . . Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 . . . . . 142212 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 064332-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
129229 . . . . . . . . . . . Seal Kit (Includes Index 2, 4, 6, 7, 9, 10, 11 and 13) . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17328-2 Rev. 8/09 08.6-2045-051

01 Rev. 8/09
713
CYLINDER PARTS
Tilt Cylinder - TT

(a) Part of Mast

(b) Part of Power Unit
(c) Torque to 102 Nm (75 ft lb)
(d) Torque to 270 - 340 Nm (200 - 250 ft lb)

Figure 19919

08.6-2045-052 Crown 2008 PF17328-3 Rev. 8/09

01 Rev. 8/09
714
 CYLINDER PARTS
Tilt Cylinder - TT

Chart 1 Tilt Cylinder

Index 23
Tilt Range Index 26
Backward - Forward Right Cylinder Left Cylinder Clevis
Adjustable Spacer Spacer
3° - 3° 116438-015 116437-020 128457-001
3° - 5° 116438-014 116437-019 128457-002
5° - 5° 116438-013 116437-018 128457-002
3° - 10° 116438-016 116437-021 128457-003
5° - 10° Not Used Not Used 128457-003

Crown 2008 PF17328-4 Rev. 8/09 08.6-2045-053

01 Rev. 8/09
715
CYLINDER PARTS
Sideshifter Cylinder

Sideshifter Cylinder

Internal Components
Not Available

Model Sideshifter Width

FC/FP 880 mm (34.5 in)
FC/FP 1120 mm (44.0 in)
FC 4000 965 mm (38.0 in)
FC 4000 1120 mm (44.0 in)
FC 4500 880 mm (34.5 in)
FC 4500 965 mm (38.0 in)
FC 4500 1120 mm (44.0 in)
RC 3000 880 mm (34.5 in)
RC 5500 880 mm (34.5 in)
RC 5500 965 mm (38.0 in)
SC 880 mm (34.5 in)
SC 4000 880 mm (34.5 in)
SC 4200 965 mm (38.0 in)
SC 4500 880 mm (34.5 in)

Figure 17319

08.7-1030-001 Crown 1999 PF11650-1 Rev. 5/08

07 Rev. 5/08
716
 CYLINDER PARTS
Sideshifter Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 126841-001. . . . . . . . Sideshift Cylinder 880 and 965 mm (34.5 and 38 in) . . . . . . . . . . . . . . . . . . 1

126841-002. . . . . . . . Sideshift Cylinder 1120 mm (44 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 116865 . . . . . . . . . . . . Rod Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . . . . . . . . . . . . . . . . . . . O-Ring 70 Duro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 116860 . . . . . . . . . . . . Rod Wiper Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 126902. . . . . . . . . . . . Carrier Retainer Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

126903 . . . . . . . . . . . Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 1999 PF11650-2 Rev. 5/08 08.7-1030-002

07 Rev. 5/08
717
CYLINDER PARTS
Parking Brake Cylinder

Parking Brake Cylinder

Figure 17323

08.8-2040-051 Crown 2003 PF13543-1 Rev. 8/07

01 Rev. 8/07
718
 CYLINDER PARTS
Parking Brake Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 131136 . . . . . . . . . . . Parking Brake Cylinder Assembly (Includes Items 1 and 3 thru 13) . . . . . . . 1
1 . . . . . . . . 069042. . . . . . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 078067. . . . . . . . . . . . End Rod Ball Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 065007-032 . . . . . . . . Bearing Sleeve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 131135 . . . . . . . . . . . . Cylinder Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 128169. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 128168. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060030-292 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064135-019 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064132-050 . . . . . . . . Rod Packing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 130996. . . . . . . . . . . . Cylinder Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 128167. . . . . . . . . . . . Cylinder Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

129736 . . . . . . . . . . . Seal Kit (Includes Items 8, 9 and 13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2003 PF13543-2 Rev. 8/07 08.8-2040-052

01 Rev. 8/07
719
CYLINDER PARTS
Steer Cylinder

Steer Cylinder

Figure 18194-01

08.8-2045-003 Crown 2008 PF17124-1

720
 CYLINDER PARTS
Steer Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 143471 . . . . . . . . . . . Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 064017-015 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 064132-057 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 143480. . . . . . . . . . . . End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 064074-027 . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 064019-081 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 134585. . . . . . . . . . . . Cylinder Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 073981-012 . . . . . . . . Square Wiper Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 064216-013 . . . . . . . . Rod Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 134583. . . . . . . . . . . . Cylinder Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

144542 . . . . . . . . . . . Seal Kit, Includes Index 1, 2, 4, 5, 7 & 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2008 PF17124-2 08.8-2045-004

721
Notes:

722
PLATFORM PARTS

723
PLATFORM PARTS
Sideshifter - TL/TT

Sideshifter - TL/TT

(a) See sideshifter Cylinder

(b) See Hydraulic Parts
(c) Torque Value 163 Nm
(120 ft lb)

Figure 19667

09.0-2045-050 Crown 2008 PF17330-1 Rev. 9/08

01 Rev. 9/08
724
 PLATFORM PARTS
Sideshifter - TL/TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . . (1)* . . . . . . . . . . . . . . . Sideshifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 131989. . . . . . . . . . . . Upper Bearing (Includes Lube Fitting) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 094004. . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 126843. . . . . . . . . . . . Lower Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . . . . . . . . . . . . . . . . . . . Fork Stop (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 116876 . . . . . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . . 060020-019 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . 131990. . . . . . . . . . . . Lower Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 060000-020 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . . . . . . . . . . . . . . . . . . . Faceplate (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Refer to Sideshifter Chart

(2) Not serviceable, replace Sideshifter when Faceplate or Fork Stop is needed.

Sideshifter Chart

Truck Capacity* Carriage Width Index 0

Sideshifter
kg lb mm in
1815 4000 965 38 136579-002
2270 5000
2495 5500 1118 44 136579-003

965 38 136579-004
2720 6000
1118 44 136579-005

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17330-2 Rev. 9/08 09.0-2045-051

01 Rev. 9/08
725
PLATFORM PARTS
Sideshifter - Quad

Sideshifter - Quad

(a) Refer to Cylinder Parts

(b) Refer to Hydraulic Parts
(c) Torque Value 163 Nm (120 ft lb)

Figure 17324-02

09.04-2045-100 Crown 2008 PF17532-1

726
 PLATFORM PARTS
Sideshifter - Quad

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 129709-002* . . . . . . . Sideshifter 965 mm (38 in) Class II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

129709-003* . . . . . . . Sideshifter 1120 mm (44 in) Class II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129709-004* . . . . . . . Sideshifter 965 mm (38 in) Class III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129709-005* . . . . . . . Sideshifter 1120 mm (44 in) Class III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 131989. . . . . . . . . . . . Upper Bearing (Includes lubrication fitting) . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 094004. . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 126843. . . . . . . . . . . . Lower Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 131990. . . . . . . . . . . . Lower Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 116876 . . . . . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . . 060020-019 . . . . . . . . Capscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . . . . . . . . . . . . . . . . . . . Faceplate(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 060000-030 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 126844. . . . . . . . . . . . Fork Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 069865 . . . . . . . . . . . Service Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Not Serviceable, Replace Sideshifter when Faceplate is Required.

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17532-2 09.04-2045-101

727
Notes:

728
LABELS AND DECALS

729
LABELS AND DECALS
Work Assist Accessories

Work Assist Accessories

(1) Left and Right Determined from Operator’s Perspective

(2) Part of Drive Thru Overhead Guard

Figure 17336

10.0-2045-025 Crown 2007 PF15995-1

730
 LABELS AND DECALS
Work Assist Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 127237 . . . . . . . . . . . Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 129287 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 060062-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 060062-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7. . . . . 050004-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8. . . . . 127259-005* . . . . . . . 36 Volt Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127259-006* . . . . . . . 48 Volt Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062007-064 . . . . . . . . Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 050005-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 . . . . . 129286 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 060062-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 050008-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 . . . . . 127237 . . . . . . . . . . . Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 050005-062. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . 127419 . . . . . . . . . . . U-Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 127234 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 050004-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 . . . . . 127259-005* . . . . . . . 36V Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127259-006* . . . . . . . 48V Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062007-064 . . . . . . . . Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 050068-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 . . . . . 050005-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 . . . . . 050005-062. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 . . . . . 050008-008. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 . . . . . 065004-005. . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15995-2 10.0-2045-026

731
LABELS AND DECALS
Work Assist Accessories

(1) Left and Right Determined

from Operator’s Perspective

Figure 17337

10.0-2045-027 Crown 2007 PF15995-3

732
 LABELS AND DECALS
Work Assist Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 130050-002. . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

41 . . . . . 060062-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 130071 . . . . . . . . . . . Wire Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 130060 . . . . . . . . . . . Clamp Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 060062-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
46 . . . . . 130125 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 060062-060. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 . . . . . 130008 . . . . . . . . . . . Clip Pad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 816658 . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 814594 . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 060062-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 060030-078. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 130064 . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . 090670-008. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
063002-020. . . . . . . . Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
56 . . . . . 050008-034. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 131403 . . . . . . . . . . . Clip Pad Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 060062-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 060062-060. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 130147 . . . . . . . . . . . Accessory Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . 050003-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
66 . . . . . 060062-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
67 . . . . . 128362 . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 060061-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
69 . . . . . 127697 . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . 060062-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2007 PF15995-4 10.0-2045-028

733
LABELS AND DECALS
InfoLink Accessories

InfoLink Accessories

(a) Part of Drive Thru Overhead Guard

(b) Part of Overhead Guard
(c) Part of FC 4500 Power Unit
(d) Part of SC 4500 Power Unit

Figure 17341-02

10.0-2045-075 Crown 2007 PF15997-1 Rev. 8/08

03 Rev. 8/08
734
 LABELS AND DECALS
InfoLink Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140253-001. . . . . . . . InfoLink Kit With Proximity Reader Includes Index 1 - 4 . . . . . . . . . . . . . . . . 1

140253-002. . . . . . . . InfoLink Kit Without Proximity Reader Includes Index 1 - 4 . . . . . . . . . . . . . 1
1 . . . . . . . . 134791-001 . . . . . . . . InfoLink Module With Proximity Reader Included in -001 Kit . . . . . . . . . . 1
134791-002 . . . . . . . . InfoLink Module Without Proximity Reader Included in -002 Kit . . . . . . . 1
2 . . . . . . . . 060061-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 060005-005 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 139899. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 141482-001. . . . . . . . Bracket Drive Thru Overhead Guard RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
141482-002. . . . . . . . Bracket Drive Thru Overhead Guard LH, Shown . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 060062-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 050068-002. . . . . . . . Flange Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 127419 . . . . . . . . . . . U - Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060062-016. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . 140245 . . . . . . . . . . . Bracket 15° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060061-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . 140382 . . . . . . . . . . . Impact Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 140557 . . . . . . . . . . . Impact Sensor Harness Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 145969 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060030-074. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 060042-016. . . . . . . . Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2007 PF15997-2 Rev. 8/08 10.0-2045-076

03 Rev. 8/08
735
LABELS AND DECALS
Labels and Decals
Labels and Decals

(a) Centered
(b) Align
(c) Inside of Contactor Panel
(d) Underside of Seat Deck
(e) Steel Stamp Serial Number, Date & Country of Manufacture

Figure 17859-01

10.9-2045-001 Crown 2007 PF17074-1 Rev. 8/09

03 Rev. 8/09
736
 LABELS AND DECALS
Labels and Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 106158-001. . . . . . . . Crown Decal Heavy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. . . . . 106158-022. . . . . . . . Crown Decal Heavy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 069372-005. . . . . . . . Momentum FC Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 069374-001. . . . . . . . crown.com Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . 069023 . . . . . . . . . . . Convex Mirror Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
869023- (1) . . . . . . . . Convex Mirror Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. . . . . 069372-004. . . . . . . . Momentum FC Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 069775 . . . . . . . . . . . InfoPoint Overview Map AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869775- (1) . . . . . . . . InfoPoint Overview Map AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
069780 . . . . . . . . . . . InfoPoint Overview Map DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869780- (1) . . . . . . . . InfoPoint Overview Map DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 069020 . . . . . . . . . . . Danger Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869020- (1) . . . . . . . . Danger Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 069112-061 . . . . . . . . Warning Battery Size 739 x 972 mm (29.10 x 38.25 in) . . . . . . . . . . . . . . . . 1
069112-064 . . . . . . . . Warning Battery Size 796 x 972 mm (31.25 x 38.25 in) . . . . . . . . . . . . . . . . 1
069112-068 . . . . . . . . Warning Battery Size 831 x 972 mm (32.72 x 38.25 in) . . . . . . . . . . . . . . . . 1
069112-076 . . . . . . . . Warning Battery Size 907 x 972 mm (35.70 x 38.25 in) . . . . . . . . . . . . . . . . 1
069112-103 . . . . . . . . Warning Battery Size 676 x 972 mm (26.62 x 38.25 in) . . . . . . . . . . . . . . . . 1
069112-104 . . . . . . . . Warning Battery Size 856 x 972 mm (37.70 x 38.25 in) . . . . . . . . . . . . . . . . 1
10 . . . . . 069259 . . . . . . . . . . . Warning Passenger English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
069392 . . . . . . . . . . . Warning Passenger Australian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 069366 . . . . . . . . . . . Park Brake Release Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869366- (1) . . . . . . . . Park Brake Release Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 069154 . . . . . . . . . . . Hydraulic Oil Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 127573 . . . . . . . . . . . Battery Disconnect Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . ................. Data Plate (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 069047 . . . . . . . . . . . Caution Charger Hook Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869047- (1) . . . . . . . . Caution Charger Hook Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 069320-004. . . . . . . . Danger Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 069778 . . . . . . . . . . . InfoPoint Rear View Dual Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869778- (1) . . . . . . . . InfoPoint Rear View Dual Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
069779 . . . . . . . . . . . InfoPoint Rear View Single Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869779- (1) . . . . . . . . InfoPoint Rear View Single Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 069111 . . . . . . . . . . . UL Label, EE Trucks Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Choice of dash number depends on language. When ordering, refer to Language Chart and complete
the part number with the correct dash number. Australia will use -006 (English) label unless noted.
(2) Contact Factory

Language Dash Number Chart

Dash Number Language Dash Number Language

001 German 004 Dutch
002 French 005 Italian
003 Spanish 006 English

Always Specify Model, Data & Serial Number

Crown 2007 PF17074-2 Rev. 8/09 10.9-2045-002

03 Rev. 8/09
737
LABELS AND DECALS
Labels and Decals

(a) Align Edge of Label with Cutout in OHG

(b) Trucks without Attachments
(c) Trucks with Attachments
(d) If Labels will not Fit on OHG, in the Case of Multiple
Attachment Capacity Plates or Drive Thru Rack Option,
Move Item 20 onto Seat Deck Near Control Levers
(e) Center Label on Flats of OHG
(f) Position Label Against Weld
(g) LH Battery Door Shown
(h) Distribution Panel Cover
(i) Front View of OHG Cowl Plate
(j) Center Label on Operator Side
(k) Counterweight

Figure 17860

10.9-2045-003 Crown 2007 PF17074-3 Rev. 8/09

03 Rev. 8/09
738
 LABELS AND DECALS
Labels and Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

25 . . . . . 069016 . . . . . . . . . . . Warning Tilt Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

869016- (3) . . . . . . . . Warning Tilt Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 069017 . . . . . . . . . . . Warning Slow Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869017- (3) . . . . . . . . Warning Slow Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 069018 . . . . . . . . . . . Danger Tip Over, Trucks With Shoulder Restraint . . . . . . . . . . . . . . . . . . . . 1
869018- (3) . . . . . . . . Danger Tip Over, Trucks With Shoulder Restraint . . . . . . . . . . . . . . . . . . . . 1
069094 . . . . . . . . . . . Danger Tip Over, Trucks With Hip Restraint . . . . . . . . . . . . . . . . . . . . . . . . . 1
869094- (3) . . . . . . . . Danger Tip Over, Trucks With Hip Restraint . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . . . . . . . . . . . . . . . Capacity Plate (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . 069093 . . . . . . . . . . . "EE" Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 . . . . . 069010 . . . . . . . . . . . Warning Stand Under . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
869010- (3) . . . . . . . . Warning Stand Under . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
31 . . . . . 069009 . . . . . . . . . . . Warning Stand On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
869009- (3) . . . . . . . . Warning Stand On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 069012 . . . . . . . . . . . Warning Electrical Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
869012- (3) . . . . . . . . Warning Electrical Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 . . . . . 069777 . . . . . . . . . . . InfoPoint Distribution Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . . . . . . . . . . . . . . . Capacity Plate Attachment (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 069011 . . . . . . . . . . . Warning SCR Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869011- (3) . . . . . . . . Warning SCR Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(3) Choice of dash number depends on language. When ordering, refer to Language Chart and complete
the part number with the correct dash number. Australia will use -006 (English) label unless noted.
(4) Contact Factory

Language Dash Number Chart

Dash Number Language

001 German
002 French
003 Spanish
004 Dutch
005 Italian
006 English

Always Specify Model, Data & Serial Number

Crown 2007 PF17074-4 Rev. 8/09 10.9-2045-004

03 Rev. 8/09
739
LABELS AND DECALS
Labels and Decals

(a) 1st Stage Mast

(b) Manufacturing Project Steel Stamp
(c) Distance from Floor, if Collapsed Height is
2260 mm (89 in) or Greater then Dimension
from Floor will be 1800 mm (70.87 in)
(d) 2nd Stage Mast
(e) Front View of Mast
(f) From Bottom of Cylinder
(g) 3rd Stage Mast
(h) Center Label on Cross Brace
(i) Center Label on Cylinder Horizontally

Figure 17861

10.9-2045-005 Crown 2007 PF17074-5 Rev. 8/09

03 Rev. 8/09
740
 LABELS AND DECALS
Labels and Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 069259 . . . . . . . . . . . Warning Passenger English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

069392 . . . . . . . . . . . Warning Passenger Australian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . 069007 . . . . . . . . . . . Warning Hands Off/Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
869007- (5) . . . . . . . . Warning Hands Off/Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 069262 . . . . . . . . . . . Warning Operator English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869262- (5) . . . . . . . . Warning Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
069348 . . . . . . . . . . . Warning Operator Australian. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 069010 . . . . . . . . . . . Warning Stand Under . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
869010- (5) . . . . . . . . Warning Stand Under . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
44 . . . . . 069006 . . . . . . . . . . . Warning Hands Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869006- (5) . . . . . . . . Warning Hands Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 069105 . . . . . . . . . . . Warning Hands Off/Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869105- (5) . . . . . . . . Warning Hands Off/Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(5) Choice of dash number depends on language. When ordering, refer to Language Chart and complete
the part number with the correct dash number. Australia will use -006 (English) label unless noted.

Language Dash Number Chart

Dash Number Language

001 German
002 French
003 Spanish
004 Dutch
005 Italian
006 English

Always Specify Model, Data & Serial Number

Crown 2007 PF17074-6 Rev. 8/09 10.9-2045-006

03 Rev. 8/09
741
LABELS AND DECALS
Labels and Decals

(a) Centered
(b) Inside of Access Door
(c) Underside of Floorboard

Figure 17862

10.9-2045-007 Crown 2007 PF17074-7 Rev. 8/09

03 Rev. 8/09
742
 LABELS AND DECALS
Labels and Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 069785 . . . . . . . . . . . ACCESS 3 Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

51 . . . . . 069784 . . . . . . . . . . . ACCESS 2 Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 069782 . . . . . . . . . . . InfoPoint Contactor Sub AC Lift Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869782- (6) . . . . . . . . InfoPoint Contactor Sub AC Lift Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
069783 . . . . . . . . . . . InfoPoint Contactor Sub DC Lift Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869783- (6) . . . . . . . . InfoPoint Contactor Sub DC Lift Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . 069776 . . . . . . . . . . . InfoPoint Drive Compartment Map AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 1
869776- (6) . . . . . . . . InfoPoint Drive Compartment Map AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 1
143674-001-0S . . . . . Labels & Decals Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
143676-001. . . . . . . . InfoPoint Labels Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(6) Choice of dash number depends on language. When ordering, refer to Language Chart and complete
the part number with the correct dash number. Australia will use -006 (English) label unless noted.

Language Dash Number Chart

Dash Number Language

001 German
002 French
003 Spanish
004 Dutch
005 Italian
006 English

Always Specify Model, Data & Serial Number

Crown 2007 PF17074-8 Rev. 8/09 10.9-2045-008

03 Rev. 8/09
743
Notes:

744
 FC 4500 AC Series

PF15703-006

REV. C
mfg 20090818