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CCC-1 YMPK Crack Analysis Report

The fishbone diagram summarizes potential causes of a crack in a CCC-1 YMPK part. The most supported reason is that the fixed side cooling water was turned off, which increased the mold temperature and caused expansion of the cavity surface when molten metal was introduced, inducing extra pressure that resulted in a crack developing. Other potential factors included improper gate breaking, handling issues, thermocouple issues, lock force errors, and tool wear from high operating temperatures or machining.

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Hasan Waqar
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403 views1 page

CCC-1 YMPK Crack Analysis Report

The fishbone diagram summarizes potential causes of a crack in a CCC-1 YMPK part. The most supported reason is that the fixed side cooling water was turned off, which increased the mold temperature and caused expansion of the cavity surface when molten metal was introduced, inducing extra pressure that resulted in a crack developing. Other potential factors included improper gate breaking, handling issues, thermocouple issues, lock force errors, and tool wear from high operating temperatures or machining.

Uploaded by

Hasan Waqar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Fishbone Analysis

Crack Problem in CCC-1 YMPK Part

OPERATING ON
LOW
TEMPERATURE

MACHINING
TEMPERATURE TOOL WEAR
METER NOT NIL
CALIBRATED IMPROPER GATE
BREAKING

HANDLING

CRACK IN
YMPK PART
OPERATED ON
HIGH ON LADLE
MALFUNCTION
FIXED SIDE
COOLING WATER
NIL OFF LOCK FORCE
ERROR
WEAR TIP &
SLEEVE
THERMOCOUPLE
DENT ISSUE

By analysing the crack propagation pattern the most supporting reason is "fixed side cooling water off " which
increases the mold temperature resulting in slight expansion in cavity when molten matel runs through the
surface. This induce extra pressure and crack is developed.

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