SeaDoo Challenger Wake 230 (2008) Operator Guide
SeaDoo Challenger Wake 230 (2008) Operator Guide
LMO2008-006 DR
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2007 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
DOIN'IT ON YOUR NEW SEA-DOO SPORT BOAT
Congratulations, you are now the proud owner of a Sea-Doo Sport Boat. Whether
you are an experienced boater or are new to the sport of boating, we ask you to
take the time to view the SAFETY VIDEO provided with the boat, to read this
Operator's Guide on-product warning/caution labels and familiarize yourself with
the contents. This guide contains pertinent information which, if followed, will
provide you with the necessary knowledge to help you fully enjoy the pleasures
of this boat.
We strongly recommend that any boat operator complete a safety boating
course. Check with your local Coast Guard or Power and Sail Squadron in your
area for course availability. More serious boaters may want to obtain CHAPMAN
PILOTING by Elbert S. Maloney, available at most book stores.
When introducing your family or friends to the sport, be sure they fully under-
stand the controls and operation of the boat and the importance of courteous,
responsible riding.
Each boat operator has a responsibility to ensure the safety of his/her passen-
ger(s) and of other water users. Please follow all safety instructions and operate
your boat with care.
We encourage you to have an Annual Safety Inspection of your boat. Please
contact your authorized Sea-Doo Sport Boat dealer for further details.
Finally, we invite you to visit your authorized Sea-Doo Sport Boat dealer for regular
safety maintenance as well as any boating accessories you may require.
Please keep this guide on board. This guide should remain with the boat at
time of resale.
If you want to view and/or print an extra copy of your Operator's Guide, simply
visit the following website www.operatorsguide.brp.com. Also note that the
guide is available in several languages.
______________________ 1
TABLE OF CONTENTS
FOREWORD . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 7
SAFETY INFORMATION
GENERAL .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 10
TRAILERING . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11
SAFE BOATING CHECKLIST . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12
SAFETY EQUIPMENT. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 15
CARBON MONOXIDE AND BOATING . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 21
SAFETY LANYARD . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 25
SAFE BOATING PRACTICES. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 26
PASSENGER SAFETY. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 27
RULES OF THE ROAD . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 28
FUELING PROCEDURE .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 31
VOLUNTARY INSPECTIONS. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 32
SAFE BOATING COURSES . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 33
WATER SPORTS .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 34
VEHICLE INFORMATION
2 _______________________
18) Swim Platform . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 59
19) Passenger Seats.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 59
20) Bow Seats. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 61
21) Driver/Passenger Seat . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 62
22) Sun Deck .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 63
23) Cup Holders . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 63
24) Glove Box/Storage Compartment .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 64
25) AM/FM Radio/CD Player. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 64
26) 12-Volt Accessory Jacks . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 65
27) Bow Storage Compartment . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 65
28) Deck Storage Compartment . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 66
29) Rear Storage Compartment (engine cover). . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 66
30) Jet Pump Water Intakes . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67
31) Bow Lights Socket . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67
32) Stern Light Socket. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 68
33) Mooring Cleats . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
34) Deck . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
35) Fuel Tank Cap . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
36) Deck Drain . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
37) Flushing Connectors . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
38) Ventilation Ducts . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
39) Bow/Stern Eyelets . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
40) Jet Pump Nozzles . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
41) Reverse Gates . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71
42) Scupper Valve. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71
43) Fuel Tank Vent . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71
44) Water Sport Towing Attachments .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71
45) Ballast System/Switch . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 72
46) Main Battery Cut-Off Switch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 75
47) Fuses .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 76
48) Bimini Top (not shown) .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 76
49) Storage Nets .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 78
50) Cockpit Table .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 78
51) Windshield/Switch . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 79
52) Walk-Thru Door/Windshield . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 79
53) Depth Finder .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 80
54) AM/FM Radio/CD Player Remote Control . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 80
55) Speaker System/P.A. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 80
56) Wakeboard Storage Rack. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 81
57) Heating System/Switch .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 81
LIQUIDS . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 83
Recommended Fuel .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 83
Recommended Engine Oil . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 83
Engine Oil Level. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 84
Engine Coolant . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 85
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BREAK-IN PERIOD. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 87
PRE-OPERATION CHECKS .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 88
Hull . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 89
Jet Pump Water Intakes . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 89
Bilge . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Battery . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Fuel Tank and Engine Oil Levels . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Engine Compartment. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Fire Extinguisher .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Steering System .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Throttle System . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
Shifter Lever. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90
DESS Post and Engine Start/Stop Switches . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 91
Storage Compartment Covers. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 91
OPERATING INSTRUCTIONS. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 92
Launching/Loading. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 92
Principle of Operation . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 92
Boarding from a Dock . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 94
Boarding from the Water. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 94
Starting. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 95
Rough Water or Poor Visibility Operation .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Crossing Waves. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Stopping/Docking . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Beaching . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Shutting Off the Engines. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Post-Operation Care .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 97
Additional Care for Foul Water or Salt Water Use . . . .. . . .. . . .. . . .. . . .. . . .. . . 97
SPECIAL PROCEDURES . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 98
Jet Pump Water Intake and Impeller Cleaning . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 98
Capsized Boat . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 98
Submerged Boat/Water-Flooded Engine . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 98
Fuel-Flooded Engines . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 99
Towing the Boat in Water . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 100
TROUBLESHOOTING . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 102
SPECIFICATIONS . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 107
MAINTENANCE INFORMATION
4 _______________________
Coolant Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 119
Fuel Injection System . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 120
Steering Alignment . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 120
Shifter Lever. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 120
Deck Drain . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 120
Fuses. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 120
Bilge Air Blower . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 123
Navigation Light Bulb Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 123
Sacrificial Anodes . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 124
General Inspection and Cleaning . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 125
STORAGE AND PRESEASON PREPARATION . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 126
WARRANTY INFORMATION
______________________ 5
6 _______________________
FOREWORD
This Operator's Guide has been pre-
pared to acquaint the owner/operator
WARNING
or passenger of this boat with the var- Identifies a potentially or immi-
ious controls, maintenance and safe nently hazardous situation which,
riding instructions. It is indispensable if not avoided, COULD result in
for the proper use of the product, and serious personal injuries including
should be kept in a waterproof bag in the possibility of death or substan-
the boat at all times. Make sure you tial property damage.
read and understand the content of
this document. CAUTION: This signal word indi-
For any questions pertaining to the cates a potentially hazardous sit-
warranty and its application, please uation which, if not avoided, may
consult an authorized Sea-Doo Sport result in minor or moderate per-
Boat dealer. sonal injury or property damage. It
may also be used to alert against
unsafe practices.
Hazard Statements
NOTE: Indicates supplementary infor-
As you read this Operator's Guide, mation needed to fully complete an in-
please note the hazard warnings struction relating to equipment opera-
which alert you to safety precautions tion and/or maintenance procedures.
related to unsafe conditions or operat-
ing procedures. Although the mere reading of such in-
formation does not eliminate the haz-
This guide uses the following symbols ard, the understanding and application
to emphasize particular information. of the information will promote correct
and safe use of the boat.
The warnings in this supplement do
The safety alert symbol is recognized not and cannot address every conceiv-
around the world. In this manual, it able situation. Always use common
means read this information careful- sense! If a procedure, method, tool,
ly! Be sure you understand the con- or part is not specifically recommend-
sequences of the hazards and how to ed, you must satisfy yourself that it is
avoid them. Failure to follow the rec- safe for you and others and that your
ommendations in a hazard communi- boat will not be damaged or made un-
cation statement may result in proper- safe as a result of your decision.
ty damage, personal injury, or death.
Advisory Statements
People often refer to a hazard state-
ment as a warning in a general sense. Advisory statements alert you to con-
This manual uses three kinds of ditions that affect equipment opera-
“warnings” depending on the like- tion, maintenance, and servicing prac-
ly effect of a hazard (minor injury, tices.
severe injury, death). An IMPORTANT statement indicates
a procedure intended to prevent dam-
age to equipment or associated com-
ponents.
______________________ 7
The information and components/
system descriptions contained in this
supplement are correct at the time of
publication. Bombardier Recreational
Products (BRP) however, maintains a
policy of continuous improvement of
its products without imposing upon
itself any obligation to install them on
products previously manufactured.
Because of our ongoing commitment
to product quality and innovation, BRP
reserves the right at any time to dis-
continue or change specifications, de-
signs, features, models or equipment
without incurring obligation.
The illustrations in this document
show the typical construction of the
different assemblies and may not re-
produce the full detail or exact shape
of the parts. However, they represent
parts that have the same or similar
function.
It is understood that this guide may
be translated into another language.
In the event of any discrepancy, the
English version shall prevail.
Specifications are given in the SI met-
ric system with the SAE U.S. equiva-
lent in parenthesis. Where precise ac-
curacy is not required, some conver-
sions are rounded off for easier use.
A SHOP MANUAL can be obtained for
complete service, maintenance and
more repair information.
8 _______________________
SAFETY
INFORMATION
WARNING
Never tow a boat with water re-
maining in the ballast bags.
The weight of ballasts increases
the load on the trailer, the axle, and
the tires, which could lead to pre-
mature wear or failure. This also
contributes to reduce the stability
of your vehicle on the road by rais-
ing the center of gravity of the trail-
er.
Always completely empty the bal-
last bags before trailering.
F00A2EY
F00A2CY
PFD Type II, Wearable turns its wearer PFD Type IV, Throwable is required
in the same way as Type I, but not as in addition to the PFDs previously dis-
effectively. The Type Il does not turn cussed. The most common Type IV
as many persons under the same con- PFD is a buoyant cushion or ring buoy.
ditions as a Type I. You may prefer to It is designed to be thrown to a per-
use this PFD where there is a proba- son in the water, grasped and held by
bility of quick rescue such as in areas the user until he or she is rescued.
where other people are commonly in- A Type IV PFD should always be in
volved in water activities. serviceable condition and immediate-
ly available for use. Grasping this PFD
may be difficult if the rescue is delayed
or if the user is overcome by hypother-
mia (loss of body heat).
F00A2DY
TYPE II — WEARABLE
F00A2FY
TYPE IV — THROWABLE
Hypothermia
F00A2GY Hypothermia, the loss of body heat
to the water, is a significant cause of
TYPE V — WEARABLE deaths in boating accidents. After an
PFD Pointers individual has succumbed to hypother-
mia, he or she will lose consciousness
The purpose of a PFD is to help save and then drown.
your life. If you want it to support you
when you are in the water, it needs to PFDs can increase survival time be-
fit, float, and be in good condition. cause of the insulation they provide.
– Try the PFD on and adjust it until Naturally, the warmer the water, the
it fits comfortably in and out of the less insulation one will require. When
water. Mark your PFD if you are the operating in cold water (below 4.4°C
only wearer. (40°F)) consideration should be given
– To make sure the PFD works, wear to using a coat or jacket style PFD as
it in the water. This will show you they cover more of the body than the
how it works and give you confi- vest style PFDs.
dence when you use it. Some points to remember about hy-
– Teach children how to put a PFD on pothermia protection:
and allow them to try it in the water. 1. While afloat in the water, do not
That way, they know what the PFD attempt to swim unless it is to
is for and how it works. They will reach a nearby boat, fellow sur-
feel more comfortable with it if they vivor, or a floating object on which
suddenly find themselves in the wa- you can lean or climb. Unneces-
ter. sary swimming increases the rate
– If the PFD is wet, allow it to dry of body heat loss. In cold wa-
thoroughly before storing it. Do not ter, drown-proof methods that re-
dry it in front of a radiator or heater. quire putting your head in the wa-
Store it in a well-ventilated area. ter are not recommended. Keep
– Keep PFDs away from sharp ob- your head out of the water. This
jects which can tear the fabric or will greatly lessen heat loss and in-
puncture the flotation pads. crease your survival time.
– For their own safety and the safe- 2. Keep a positive attitude about
ty of others, all non-swimmers, your survival and rescue. This will
poor swimmers, and small chil- improve your chances of extend-
dren should wear PFD's at all times ing your survival time until rescue.
whether the boat is stationary or Your will to live does make a dif-
moving. ference!
WARNING
Exhaust Fumes! Generator or hull exhaust from other vessels while either
docked or anchored can emit poisonous CO gas and cause excessive ac-
cumulation within cabin and cockpit areas. Be alert for generator exhaust
from your vessel or other vessels alongside. Exhaust outlets near a pier,
dock, seawall or outlets blocked by any other means can cause excessive
accumulation of poisonous CO gas within cockpit area.
F00A2HL
VESSEL ALONGSIDE
WARNING
Engine exhaust fumes contain carbon monoxide (CO) which can accumu-
late in and around the boat (under bimini top, in cockpit, etc.). CO can be
harmful or fatal if inhaled. Assure there is adequate ventilation whenever
running engine(s).
F00A2IL
F00A2JL
CONFINED AREAS
Be sure to provide adequate ventilation. If the windshield has vents, open them
before getting underway to increase positive air flow and decrease the chances
of CO accumulation.
WARNING
Backdrafting! Under certain conditions, moving air currents can direct poi-
sonous CO fumes into boat. These fumes can accumulate to dangerous
levels without proper airflow. Provide adequate ventilation, redistribute
the load or bring boat out of high bow angle.
Even with the best boat design and construction, CO may still accumulate in
enclosed or confined areas under certain conditions. Continually observe pas-
sengers for symptoms of CO poisoning.
CO Detector
It is strongly recommended that you
have CO detectors installed in boats
with canvas enclosures. Monitors are
available from your dealer. Monitors
should be professionally installed and
calibrated.
NOTE: A CO detector is not a gas fuel
vapor detector. Gas fuel vapor detec-
tors do not monitor the buildup of CO
in an enclosed area.
2
F09H1GY
TYPICAL
1. DESS key installed on DESS post
2. Safety lanyard attached to operator
WARNING
Always use the safety lanyard
when operating your boat. Keep
DESS post free from obstructions
that could interfere with its opera-
tion. Do not modify or bypass its
safety features. The proper use
of the safety lanyard can prevent
a runaway boat situation which
otherwise could cause severe per-
sonal injury or death.
WARNING
Alcohol consumption and boat-
ing do not mix! Operating un-
der the influence endangers the
lives of your passengers and other
boaters. Federal laws prohibit op-
erating a boat under the influence
of alcohol or drugs.
Safe Operation
For safety reasons and proper care, al-
ways perform daily PRE-OPERATION
CHECKS as specified in your Opera-
tor's Guide before operating your boat.
Safe operation means that you do not
misuse your boat nor do you allow
your passengers to do so. Safe opera-
tion means using good judgment at all
times. It includes, without limitation,
the following actions:
– Load the boat within the limits list-
ed on the capacity plate. Balance
loads bow to stern and port to star-
board.
– Maintain boat speed at or below the
local legal limit. Avoid excessive
speed or speeds not appropriate for
operating conditions.
First Aid
As a boat operator, you should be fa-
miliar with basic first aid procedures
that may be needed while you are far
from help. Fish hook accidents or mi-
nor cuts and abrasions may be the
most serious mishaps on board a boat,
but you should also learn the prop-
er procedures and be ready to deal
with the truly serious problems like
excessive bleeding, hypothermia, and
burns. First aid literature and courses
are available through most Red Cross
chapters.
Operation by Minors
Minors should always be supervised
by an adult whenever operating a
boat. Many states have laws regard-
ing the minimum age and licensing
requirements of minors. Be sure to
contact the state boating authorities
for information. BRP recommends
a minimum operator age of 16 years
old.
F00A2MY
WARNING
Avoid Personal Injury! Do not al-
low anyone near the jet pump or
intake grate, even when the en-
F00A2LY gine is off. Items such as long
hair, loose clothing or personal
SWIM AREA BUOY
flotation device straps can become
entangled in moving parts result-
– Do not water ski between sunset ing in serious injury or drowning.
and sunrise. It is illegal in most In shallow water, shells, sand,
states. pebbles or other objects could be
– Do not drive the boat directly be- drawn up by the jet pump and be
hind a water skier, tuber or wake- thrown rearward.
boarder. At 40 km/h (25 MPH),
the boat will overtake a person who
falls in the water 60 m (200 ft) in
front of your boat in about 5 sec-
onds.
– Shut engine off and remove ignition
key when anyone is in the water
nearby.
– Stay at least 45 m (150 ft) away
from areas marked by a diver down
float.
SKIING SIGNALS
For more information about water skiing, please contact the American Water Ski
Association, 1251 Holy Cow Road, Polk City, FL 33868 (1 863 324-4341).
INTERNET WEB SITE: www.usawaterski.org/
E-MAIL: [email protected]
_____________________ 37
REGISTRATION NUMBER LOCATION
All boats are required by federal law to be registered and legally numbered.
Due to space availability for proper display of registration number, refer to the
following illustration for location. The registration number must appear on each
side of the boat.
lmo2007-003-001_a
TYPICAL
1. Registration number location
38 ______________________
LOCATION OF THE IMPORTANT LABELS
The following labels are on your boat. If missing or damaged, they can be re-
placed free of charge. See an authorized Sea-Doo Sport Boat dealer.
Please read the following labels carefully before operating your boat.
19 23 15 28 21 29 34 20 15
47 23
22 49
49
50
36
44 20
47
47 19 49
23 15 35,43 50 46 21 47 20 15 23
lmo2007-003-091_c
230 CHALLENGER
23 57 19 34 15
19,45 15 28 29 20 23
47 49
22
49
36
57
20
44 19,45 15 47 21 47 15 49
47 23 35,43 46 23 20 23
lmo2007-003-092_c
230 WAKE
_____________________ 39
lmo2007-001-003_a
Label 1
WARNING
F13L1UL
Label 2 Label 3
NOTE: Refer to actual label on boat.
MADE IN U.S.A., BOMBARDIER MOTOR CORPORATION OF AMERICA
U.S. COAST GUARD
MAXIMUM CAPACITIES
12 PERSONS OR 805 KG/1775 LBS.
PERSONS OR XXX KG/XXXX LBS
805 KG/1775
XXX KG/XXXXLBS.
LBSPERSONS,
PERSONS,
GEAR
GEAR
THIS BOAT COMPLIES WITH U.S. AND CANADIAN COAST GUARD
SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION
F18L10Y
TYPICAL
40 ______________________
Label 4 Label 7
WARNING WARNING
F13L1MY F13L1OY
Label 5 Label 8
WARNING WARNING
F13L1TY
F13L1SY
Label 6
WARNING
F13L1NY
Label 9
lmo2007-002-001_en
_____________________ 41
Label 10
WARNING
F13L1PL
WAKE TOWER-OPTIONAL
Label 11 Label 13
F04LCYY
Label 12
WARNING
Avoid Serious Or Fatal Injury.
Do Not Occupy Seat When Speed
Exceeds 5 M.P.H.
F00L3BY
Label 14
F21L25L
42 ______________________
Label 15
smo2006-002-014_a
Label 16
lmo2007-002-002_en
Label 17
CAUTION
Use caution when operating door.
Hand will contact vehicle structure during operation.
Latch door in both the open and closed position at
all times.
lmo2007-003-098_en
_____________________ 43
IDENTIFICATION NUMBERS
The main components of the boat (hull
and engines) are identified by different
serial numbers. It may sometimes be-
come necessary to locate these num-
bers for warranty purposes or to trace
the boat in the event of theft.
Hull
The Hull Identification Number (H.I.N.)
is located on the right side of the tran-
som.
F09D0RY 1
1. Engine Identification Number (E.I.N.)
lmo2007-003-002_a
TYPICAL
1. Hull Identification Number (H.I.N.)
Engines
The Engine Identification Number
(E.I.N.) is located on the upper
crankcase on MAGNETO side of each
engine.
44 ______________________
CONTROLS, COMPONENTS AND INSTRUMENTS
NOTE: Some controls/instruments/equipment do not apply or are optional on
some models. In these cases their reference numbers are deliberately missing
in the illustrations.
Cockpit View
2 55 11 10 12 11 13 53 13 54 4
7,8,9,57
5,6,45,51
3
26
45 23
lmo2008-006-010_a
TYPICAL
_____________________ 45
Overall View
19 23 15 28 21 29 34 20 15
47 23
22 49
49
50
36
44 20
47
47 19 49
23 15 35,43 50 46 21 47 20 15 23
lmo2007-003-091_c
230 CHALLENGER
23 57 19 34 15
19,45 15 28 29 20 23
47 49
22
49
36
57
20
44 19,45 15 47 21 47 15 49
47 23 35,43 46 23 20 23
lmo2007-003-092_c
230 WAKE
46 ______________________
51
52
23
27
31
30
33
39 33
lmo2007-003-093_b
230 CHALLENGER
51 44
52
31
23
27
39 33 33 30
lmo2007-003-094_b
230 WAKE
_____________________ 47
51 51
52
23
23
24,25,26
32
38
18
29
16
39 39
41 37 40 17 14 40 37,42 41
lmo2007-003-095_b
230 CHALLENGER
48 ______________________
32
44
56
56
55
51 51
52
23 23
24,25,26
32
38
29
18
16
39
39
41
41
37,42
37 40 17 14 40
lmo2007-003-096_b
230 WAKE
_____________________ 49
1. DESS Post (engine cut-out switch) 30. Jet Pump Water Intakes
2. Steering Wheel 31. Bow Lights Socket
3. Throttle/Shifter Lever 32. Stern Light Socket
4. Start/Stop Switches 33. Mooring Cleats
5. Bilge Air Blower Switch 34. Deck
6. Bilge Pump Switch 35. Fuel Tank Cap
7. Navigation Lights Switch 36. Deck Drain
8. Deck Lights/Switch 37. Flushing Connectors
9. Horn Switch 38. Ventilation Ducts
10. Fuel Gauge 39. Bow/Stern Eyelets
11. Tachometers 40. Jet Pump Nozzles
12. Speedometer 41. Reverse Gates
13. Monitoring Gauges 42. Scupper Valve
14. Bilge Drain Plug 43. Fuel Tank Vent
15. Grab Handles 44. Water Sport Towing Attach-
16. Rear Grab Handles ments
17. Ladder 45. Ballast System
18. Swim Platform 46. Main Battery Cut-Off Switch
19. Passenger Seats 47. Fuses
20. Bow Seats 48. Bimini Top (not shown)
21. Driver/Passenger Seat 49. Storage Nets
22. Sun Deck 50. Cockpit Table
23. Cup Holders 51. Windshield/Switch
24. Glove Box/Storage Compart- 52. Walk-Thru Door/Windshield
ment 53. Depth Finder
25. AM/FM Radio/CD Player 54. AM/FM Radio/CD Player Re-
26. 12-Volt Accessory Jacks mote Control
27. Bow Storage Compartment 55. Speeker System/P.A.
28. Deck Storage Compartment 56. Wakeboard Storage Rack
29. Rear Storage Compartment 57. Heating System/Switch
(engine cover)
50 ______________________
1) DESS Post (engine
cut-out switch)
WARNING
Always use the safety lanyard
when operating your boat to help
prevent a runaway boat and re-
duce the risk of personal injury
or death. Remove the DESS key
when stopped to help prevent ac-
cidental starting. F09L06Y 3 1 2
TYPICAL
The DESS key should be securely 1. Safety lanyard
snapped onto the Digitally Encoded 2. Secure lanyard clip to PFD
Security System (DESS) post to allow 3. Snap key to DESS post
engine starting.
Two short beeps should sound indi- WARNING
cating the system is ready to allow Directional control is reduced
engines starting. Otherwise, refer to when throttle is decreased and
TROUBLESHOOTING section for the lost when engine is off. Always
MONITORING SYSTEM CODED SIG- remove DESS key when boat is
NALS. not in operation.
Pulling the key from the DESS post
stops engines.
WARNING
WARNING Do not lubricate the DESS post.
Should the DESS key become
loose or fail to remain on DESS
post, replace it immediately.
WARNING
While the engines can be stopped
using the start/stop switches, good
Always attach the safety lanyard to the driving habits recommend that the
operator's Personal Flotation Device DESS key also be disconnected
and snap the key to the DESS post to when stopped.
be able to start each engine.
Additional Information on the
Digitally Encoded Security
System (DESS)
The DESS key contains an electronic
circuit that gives it a unique electronic
serial number.
To have additional DESS keys pro-
grammed for your boat, refer to an
authorized Sea-Doo Sport Boat dealer.
_____________________ 51
If the engines are stopped with the
start/stop switches while the key re-
mains on the DESS post, they can be
restarted anytime by only pressing the
start/stop switches during a period of
approximately 10 minutes while the
system remains under power. After
this delay, it is necessary to remove
and reinstall the key on the DESS post.
2) Steering Wheel
lmo2007-003-004_a
The steering wheel controls the direc- 1. Throttle lever
tion of the boat. Turning the steering 2. Idle speed
wheel clockwise steers the boat to the 3. Increase/decrease speed
right and inversely. 4. Full throttle
lmo2007-003-011_a
52 ______________________
lmo2008-006-001_a
lmo2007-003-004_c
TYPICAL
1. Shifter lever 1. For port engine
2. Forward 2. For starboard engine
3. Neutral
4. Reverse Starting
CAUTION: Do not force lever, insure
throttle lever is in idle position be- WARNING
fore shifting. Engine exhaust fumes contain car-
bon monoxide (CO) which can ac-
WARNING cumulate in and around the boat
(under bimini top, in cockpit, etc.).
Shift lever should only be used CO can be harmful or fatal if in-
when the engine is idling and boat haled. Assure there is adequate
is completely stopped. ventilation whenever running en-
gine(s).
WARNING
Only use reverse at slow speed Shifter must be in neutral position and
and for the shortest time possible. the DESS key must be on the DESS
Always ensure the path behind post to allow starting engines.
is clear of objects and persons To start engines, press and hold each
including children playing in shal- switch. Release immediately after
low water. each engine is started. Proceed the
same way for the other engine. Only
CAUTION: Never rev the engine at one engine at a time can be started.
high RPM in reverse.
Stopping
4) Start/Stop Switches
Dual function push switches. Used to WARNING
start as well as to stop engines. While engines can be stopped by
pressing the start/stop switches,
we strongly recommend stopping
the engines by removing the DESS
key. This will instill good habits.
_____________________ 53
WARNING
Directional control of the boat is
not available when engines are
stopped.
F00H1HY
54 ______________________
7) Navigation Lights
Switch
A 3-position NAV/OFF/ANC switch.
lmo2007-003-012
DECK LIGHT
F00H1DY
_____________________ 55
230 Wake Edition
Boat speed will be displayed via the
Perfect Pass gauge.
Please refer to the PERFECT PASS IN-
STRUCTION MANUAL provided with
your boat.
F00H1JY
HORN SWITCH
11) Tachometers
The tachometers indicate the revolu-
tions per minute (RPM) of the engines.
Multiply reading by 1000 to obtain ac-
tual RPM.
The gauges are illuminated whenever
the navigation lights are used.
12) Speedometer
230 Challenger
The speedometer indicates the speed
of the boat in miles per hour (MPH)
and kilometers per hour (km/h).
The gauge is illuminated whenever the
navigation lights are used.
56 ______________________
WARNING 13) Monitoring Gauges
• BEFORE using the speed control 1 2
system or taking on passengers
and starting any watersport ac-
tivities:
– Thoroughly read and un-
derstand all the operating 3 4
F13H05Y
instructions provided in the
PERFECT PASS INSTRUC- TYPICAL
TION MANUAL. 1. Battery
– Make sure to have acquired 2. Engine
3. Temperature
the appropriate experience 4. Oil
with your boat to be thor-
oughly familiar with its op- Low Battery Warning Light
eration and dynamic behav- Before the battery becomes too dis-
ior. charged to start the engines, the volts
• The Perfect Pass is not a steer- indicator light will come on.
ing control device. You must
always be on the look-out and When the indicator light is on, you
maintain control of the boat at should discontinue all use of electrical
all time using safe driving tech- accessories immediately and start the
niques. engine(s) in order to recharge the bat-
tery.
• Always keep your hand on the
throttle lever while the Perfect Check Engine Light
Pass is in operation.
• The Perfect Pass is no substitute When the ECM detects a fault code,
for normal safe watersport prac- the check engine light will come on
tices. Never pull a skier, wake- and a beep may sound.
boarder, or any other water toy Turn engine(s) off. Wait one (1)
without a spotter onboard. minute. Restart engine(s). If light(s)
• Do not modify the Perfect Pass remains lit, take boat to nearest au-
system in any way. If a malfunc- thorized Sea-Doo Sport Boat dealer
tion is noticed or suspected, do for servicing.
not use the system and have an
authorized dealer inspect or re- Engine Temperature Light
pair it. CAUTION: If the temperature indi-
cator light comes on, stop engine(s)
NOTE: BRP recommends includ- as soon as possible.
ing the linkage test described in Turn off engine as soon as possible.
the TROUBLESHOOTING section Check oil level(s) and refill.
of the PERFECT PASS INSTRUC-
TION MANUAL as part of your normal Check coolant levels. Refer to LIQ-
PRE-OPERATION CHECKS routine in- UIDS. If engine(s) still overheats, con-
spection. tinue the following procedure.
Perform JET PUMP WATER INTAKE
AND IMPELLER CLEANING proce-
dure described in SPECIAL PROCE-
DURES.
_____________________ 57
When back to shore, flush ex- Although grab handles are provided,
haust cooling system. Refer to never perform maneuvers that place
POST-OPERATION CARE. a passenger or the driver at risk for
Restart the engine(s). If this does not being ejected or thrown out of their
correct the situation, do not run the en- seat.
gine(s) further. Refer to an authorized CAUTION: Never use the grab han-
Sea-Doo Sport Boat dealer for servic- dles to pull anything or to lift the
ing. boat.
CAUTION: Running engine(s) with Refer to components location illustra-
low oil pressure may severely dam- tions at the beginning of this section
age the engine(s). for grab handle locations.
1. Drain plug
2. Loosen
3. Tighten
1. Latch
58 ______________________
Slide ladder toward rear, then push
down.
lmo2007-003-072_a
WARNING TO REMOVE
WARNING
Allow no one to sit on edge of the
boat or to stand up while in opera-
tion. Seat/grab handles should be
used in rough waters.
_____________________ 59
1
lmo2007-003-073_a
230 WAKE
1. Side seats
Features
F14L0OY
TYPICAL
1. L-bracket
lmo2007-003-074_b
230 CHALLENGER
1. Storage compartment
2. Storage compartment/removable cooler
lmo2007-003-074_a
230 CHALLENGER
1. Side seats
lmo2007-003-073_b
230 WAKE
1. Port side ballast bag/storage compartment
2. Storage compartment/removable cooler
3. Starboard side ballast bag/storage
compartment
60 ______________________
CAUTION: Avoid storing any items Features
in ballast compartments that might
damage ballast bags.
CAUTION: Ensure to remove all
items in ballast compartments be-
fore filling ballast bags.
Rear Seats
Seats Set-Up
lmo2007-003-074_d
230 CHALLENGER
1. Storage compartment
2. Engine compartment access cover
lmo2007-003-074_c
230 CHALLENGER
1. Rear seats
lmo2007-003-073_d
230 WAKE
1. Storage compartment/ballast bags
2. Engine compartment access cover
lmo2007-003-073_c
CAUTION: Ensure to remove all
items in ballast compartments be-
230 WAKE fore filling ballast bags.
1. Rear seats
_____________________ 61
WARNING 1
No passenger should use the most
forward seat in the bow area if it
faces backwards unless the boat is
stopped or under idle speed.
F14L0OY
TYPICAL
1. L-bracket
lmo2008-006-015_a
lmo2007-003-014 1. Lever
TYPICAL — STARBOARD SIDE
62 ______________________
lmo2007-003-016_a
WARNING
Do not drink alcoholic beverages
while aboard. Do not keep bottles,
cans etc. in cup holders while rid-
ing at speed and/or on rough wa-
lmo2008-006-015_b
ter.
1. Lever
lmo2007-003-006
_____________________ 63
lmo2007-003-017_a
lmo2007-003-019_a
1. Cup holder
230 WAKE EDITION
1. Glove box
24) Glove Box/Storage 2. Storage compartment
Compartment
Convenient storage location for carry- NOTE: To have access to storage
ing small personal articles. compartment, lift seat backrest up-
ward.
NOTE: Always relatch glove box be-
fore operating boat.
WARNING
Never operate the boat with the
glove box or storage compartment
cover open.
lmo2007-003-020
STORAGE COMPARTMENT —
230 WAKE EDITION
64 ______________________
lmo2007-003-022_a
lmo2007-003-021_a
TYPICAL — RH SIDE OF DRIVER'S CONSOLE
1. AM/FM Radio/CD Player 1. 12-volt jack
lmo2007-003-021_b
1. Latch
_____________________ 65
28) Deck Storage
Compartment
The deck storage compartment is a
convenient location for water-skis,
paddles, anchor and rope, etc.
WARNING
Never leave any heavy or loose
breakable objects in the deck stor-
age compartment. Never operate lmo2008-006-016_a
lmo2007-003-023_a
TYPICAL lmo2008-006-003_a
66 ______________________
CAUTION: Always ensure rear stor-
age compartment lid is closed and
securely locked before trailering.
Storage Tray
CAUTION: In order to avoid dam- lmo2008-006-002_a
age, MAXIMUM LOAD on storage TYPICAL — BOTH SIDES
tray must not exceed 22.5 kg (50 lb). 1. Jet pump water intakes
The storage tray is removable, allow-
ing access to the engine compart- WARNING
ment. Grab the handles and lift in a Keep away from intake grates
upward movement. while engine(s) is/are on. Items
such as long hair, loose clothing
WARNING or personal flotation device straps
When storage tray is lifted or re- can become entangled in moving
moved, never touch any electri- parts resulting in severe injury or
cal part when starting engines drowning.
or while in operation. Never leave
any object, rag, tool, etc., in the en- 31) Bow Lights Socket
gine compartment or in the bilge.
Bow Light
Mandatory red and green lights.
It is recommended to keep it in the
bow storage compartment at all times
except when needed.
To remove from storage compart-
ment, pull it out. Snap in place to
store again.
Installation
Lift socket cap.
lmo2007-003-025_a
TYPICAL
1. Rear storage compartment tray
2. Handles
_____________________ 67
Firmly push downward to engage ter- Models Equipped with Tower
minals. An additional light is provided on top
Push lock ring downward. Turn until of the wake tower. To set upright, re-
locked. It may be necessary to slightly lease light by turning button counter-
turn it to allow its insertion in the hole. clockwise.
When completed, turn button clock-
wise to secure in position.
lmo2008-006-005_a
1. Lock ring
68 ______________________
1
lmo2007-003-028_a
34) Deck
Flat surface of boat, deck should be
kept clean and clear.
WARNING
Always stop the engines before re-
fueling. Fuel is flammable and ex-
F04L0LY
plosive under certain conditions.
Always work in a well ventilated
TYPICAL
1. Lift area. Do not smoke or allow open
2. Align screw in groove flames or sparks in the vicinity. Fu-
3. Push downward el tank may be pressurized. Slow-
4. Turn to lock ly turn cap when opening. Never
use an open flame to check fuel
CAUTION: Ensure dielectric grease level. When fueling, keep boat
is present in connector area of light level. Do not overfill or top off
to prevent corrosion. the fuel tank and leave boat in the
sun. As temperature increases,
33) Mooring Cleats fuel expands and might overflow.
When mooring to a dock, it is recom- Always wipe off any fuel spillage
mended to secure with both front and from the boat. Periodically verify
rear cleats. The use of dock lines with fuel system.
sealed air fenders is recommended to
protect your boat.
CAUTION: Never use mooring
cleats to pull anything or to lift
the boat.
_____________________ 69
39) Bow/Stern Eyelets
Bow Eyelet
Eyelets can be used for mooring, tow-
ing and as a tie-down point during
transportation.
lmo2007-003-029
lmo2007-003-009_a
1. Stern eyelet
70 ______________________
Refer to PROPULSION under PRINCI- 44) Water Sport Towing
PLE OF OPERATION. Attachments
Please read and often refer to WA-
41) Reverse Gates TER SPORTS information in the SAFE-
When selecting the neutral or reverse TY INFORMATION section at the front
position with the shift lever, the re- of this guide.
verse gates move up or down, obtain-
ing the desired position. WARNING
WARNING “Teak Surfing” is extremely dan-
gerous to participants due to their
Never use gates as a supporting proximity to the rear of the boat
point to board the boat. Shift lever where direct contact with the ex-
should only be used when the en- haust fumes from the boat engine
gine is idling and boat is complete- is the highest. Carbon monox-
ly stopped. ide poisoning can occur and result
in mental disorientation, dizziness,
drowsiness, and loss of conscious-
42) Scupper Valve ness. The combination of carbon
Location where water drains out from monoxide exposure and non-use
the deck. Keep clean to avoid clog- of a life jacket (PDF) make this
ging. new water recreation activity an
incredibly dangerous and poten-
tially deadly sport.
WARNING
When pulling a tube, skier or wake-
boarder, always have an observer,
proceed with only as much speed
as required, and follow the observ-
er's instructions.
lmo2007-003-030_b
WARNING
Pulling a tube, skier or wakeboard-
TYPICAL
1. Scupper valve er makes the boat handle differ-
ently and requires greater skill.
43) Fuel Tank Vent Unless absolutely necessary, do
not make tight, sharp turns. Keep
The fuel tank vent is located in the fuel a safe distance from the docks,
tank cap and allows fuel vapors and swimmers, other craft or objects.
pressure to escape from fuel tank. Be advised that serious injury can
result if the tow rope becomes
WARNING slack during a tight turn or when
Never use a lit match or open circling. The rope could become
flame close to vent. Follow the wrapped around the neck or limbs
FUELING PROCEDURE instruc- of a person.
tions in the SAFETY INFORMA-
TION section.
_____________________ 71
Ski Tow
Provides rope attachment for towing
activities.
lmo2007-003-038_a
TYPICAL
1. Ski post position when not in use
lmo2007-003-035_a
WARNING
Pulling a tube, skier or wakeboard-
er makes the boat handle different-
ly and requires greater skill. Un-
less absolutely necessary, do not
make tight, sharp turns. Keep a
safe distance from docks, swim-
mers, other craft or objects. Be ad-
vised that serious injury can result
lmo2007-003-037_a
if the tow rope becomes slack dur-
TYPICAL ing a tight turn or when circling.
1. Lift ski post to use
The rope could become wrapped
Push down when finished. around the neck or limbs of a per-
son.
72 ______________________
WARNING
The added weight of the ballast
affects the handling characteris-
tics of the boat. Do not perform
high speed maneuvers when bal-
last bags contains water. Further-
more, it is then not recommended
to operate the boat at speeds of
more than 50 km/h (30 MPH). lmo2008-006-007_a
lmo2007-003-010_a
To Fill
NOTE: Boat must be in water to fill
ballast bags. lmo2007-003-073_e
_____________________ 73
lmo2007-003-010_b
lmo2007-003-033_a
SELECT FILL POSITION TYPICAL
1. Port side ballast switch 1. Thru-hull fitting
2. Starboard side ballast switch
3. Select FILL position
Select the middle position on ballast
The bag is full when water evacuates switch when the ballast bag is full or
from the ballast vent thru-hull fitting lo- filled to the desired level.
cated overboard on the PORT or STAR-
BOARD side of the vehicle.
CAUTION: It is always a good prac-
tice to monitor ballast bag filling
and stop pump before it comes
out from ballast vent fitting. Stop
pump when you visually see that
the ballast bag is full.
CAUTION: While filling, in the event
of ballast system leakage, the bilge
lmo2007-003-010_d
pump will start to evacuate wa-
ter from bilge automatically. To SELECT THE MIDDLE (OFF) POSITION
1. Port side ballast switch
avoid having both pumps working 2. Starboard side ballast switch
against each other for a long period 3. Select OFF position
of time, we recommend watching
for this matter. If a leak occurs, Repeat the same procedure for the
stop the ballast pump immediately other ballast bag.
and close the thru-hull valve. De- NOTE: It is not necessary to close the
tect and repair leak before using engine compartment thru-hull valve
the system again. once the system is full.
To Empty
Ensure thru-hull valves located in the
engine compartment are in the open
position.
NOTE: Handles will be in the vertical
position when valves are opened.
74 ______________________
lmo2008-006-007_a
_____________________ 75
Opening Bimini Top
Unzip cover and remove. Store cover
in a storage area.
lmo2008-006-008_a
CAUTION: When the main battery Detach straps from bimini top frame.
cut-off switch is turned OFF while
boat is moored, the automatic bilge
pump will start if water comes up in
the bilge.
47) Fuses
The electrical system is protected with
fuses. Refer to MAINTENANCE IN-
FORMATION section for details.
DETACH STRAPS
The bimini top is convenient for pro-
tection against inclement weather or Lift bimini top to vertical position.
sunshine.
Unfold support poles from bimini top
WARNING frame and secure them using pole
brackets on body of boat.
• Avoid body contact with bimini
top.
• Hold down straps are under ten-
sion.
• Do not use bimini top as a sup-
port.
• Operate boat only at low speeds
if bimini top is in use.
• Top can break or dislodge caus-
ing a risk of personal injury or
interference with boat opera-
tion.
76 ______________________
NOTE: Additional shorter support
poles are provided with the boat if a
lower closed position of the bimini top
is desired, simply use the appropriate
poles.
lmo2007-003-081_a
lmo2007-003-082_a
_____________________ 77
Removing Bimini Top from Boat
If it becomes necessary to remove bi-
mini top from boat, proceed as fol-
lows:
Detach bimini top frame at pivot point
from their brackets.
lmo2007-003-040_a
TYPICAL
quick, easy access for additional arti- COCKPIT TABLE IN STORAGE POSITION
cles.
Unclip table post and place in floor re-
WARNING ceptacle. Twist gently to ensure prop-
er fit.
Never leave any heavy or break-
able objects in the storage nets.
lmo2007-003-056_a
1. Floor receptacle
2. Table post
78 ______________________
Loosen bungie straps to remove table
top, and connect with table post.
lmo2007-003-043_a
lmo2007-003-042_a
1. Windshield
Powered Windshield
If so Equipped lmo2007-003-044_a
_____________________ 79
For more protection, when the door is
set in close position, pull on the fold-
ed windshield and lock it in place us-
ing the latches on the windshield sup-
ports.
lmo2007-003-054
lmo2008-006-009_a
80 ______________________
CAUTION: Using the heating sys-
tem fan for a prolonged time when
the engines are not running will dis-
charge the battery.
lmo2007-003-046_a
lmo2007-003-049_a
PASSENGER'S SIDE
1. Adjustable heating duct
_____________________ 81
lmo2007-003-050_a
PASSENGER'S SIDE
1. Multi-purpose heating duct
lmo2007-003-051_a
82 ______________________
LIQUIDS
CAUTION: Carefully follow the in- Recommended Engine Oil
structions in this section. Failure to
do so may reduce the life and/or 310 HP
performance of the engines. Naturally-Aspirated Engines
Use SAE 10W 40 4-stroke motor oil
Recommended Fuel meeting the requirements for API ser-
Use unleaded gasoline or oxygenat- vice classification SM, SL or SJ. Al-
ed fuel containing a maximum total of ways check the API service label on
10% of ethanol or methanol or both. the oil container, it must contain at
The gasoline used must have the fol- least one of the above standards.
lowing recommended octane number. XP-S 10W 40 4-stroke oil (P/N 219
CAUTION: Never experiment with 700 346) sold by authorized Sea-Doo
other fuels or fuel ratios. The use Sport Boats dealers meets those re-
of unrecommended fuel can result quirements.
in boat performance deterioration Synthetic Oil
and damage to critical parts in the
fuel system and engine compo- A synthetic oil meeting the same re-
nents. quirements may be used.
The XP-S 5W 40 Synthetic 4-stroke oil
Inside North America (P/N 293 600 039) is suitable.
OCTANE NUMBER
430 HP
(87 (RON + MON)/2) Supercharged Intercooled
(91 (RON + MON)/2) Engines
Use XP-S 10W 40 4-stroke oil (P/N 219
ENGINES 91 87
700 346) or an equivalent approved by
310 HP BRP.
Naturally-Aspirated X X
The same oil lubricates both the en-
430 HP
Supercharged Intercooled X (1) X gine and the supercharger clutch.
XP-S 10W 40 4-stroke oil (P/N 219 700
(1)
Recommended for optimum performance. 346) has been thoroughly tested to be
free of any additives that could impair
the functionality of the supercharger
Outside North America clutch.
OCTANE NUMBER NOTE: Use of any oil that is not recom-
92 RON mended may void BRP's limited war-
ranty.
95 RON
ENGINES 95 92
310 HP
Naturally-Aspirated X X
430 HP
Supercharged Intercooled X (1) X
(1)
Recommended for optimum performance.
_____________________ 83
Synthetic Oil Install a garden hose to the flushing
connector. Refer to EXHAUST SYS-
CAUTION: NEVER use synthetic oil TEM FLUSHING in STORAGE AND
in these engines. This would im- PRESEASON PREPARATION and fol-
pair the proper operation of the su- low the procedure.
percharger clutch. Do not add any
additives to the recommended oil. CAUTION: Never run engine(s)
Beware that oils not recommended without supplying water to the ex-
by BRP may contain additives (fric- haust systems when boat is out of
tion modifiers that may cause in- water. Failure to supply water to
appropriate slippage of the super- the exhaust systems may severely
charger and eventually lead to pre- damage exhaust systems.
mature wear. For this reason, oils
other than XP-S 10W 40 4-stroke oil CAUTION: Never run engine(s)
(P/N 219 700 346) or an approved longer than 5 minutes. Drive line
equivalent are not recommended. seals has no cooling when boat is
out of water.
Engine Oil Level Procedure
CAUTION: Check level frequently NOTE: Procedure is the same for both
and refill if necessary. Do not over- engines.
fill. Operating the engines with
improper oil levels may severe- It is of the utmost importance to follow
ly damage engines. Wipe off any this procedure in order to obtain an ac-
spillage. curate reading of the engine oil level.
2 1 WARNING
Engine oil may be hot. Certain
components in the engine com-
partment may be very hot. Direct
contact may result in skin burn.
84 ______________________
NOTE: Every time oil is added in
1
engine, the complete procedure ex-
plained above must be done. Other-
wise, you will have a false oil level
reading.
Properly reinstall oil cap and dipstick.
Repeat procedure for the other en-
gine.
Engine Coolant
F09D0SZ Recommended Coolant
TYPICAL Always use ethylene-glycol antifreeze
1. Dipstick containing corrosion inhibitors specifi-
cally for internal combustion aluminum
Reinstall dipstick, push in completely. engines.
Remove dipstick and read oil level. It NOTE: When available, it is recom-
should be between marks. mended to use biodegradable an-
tifreeze compatible with internal com-
bustion aluminum engines. This will
contribute to protecting the environ-
ment.
Cooling system must be filled with wa-
lmr2007-053-100_a ter and antifreeze solution (50% wa-
1. Full ter, 50% antifreeze).
2. Add
3. Operating range BRP sells premixed coolant with freez-
ing protection up to - 52°C (- 62°F)
Otherwise, add oil up to have the level (P/N 219 700 362).
between marks as required. To prevent antifreeze deterioration, al-
To add oil, unscrew oil cap. Place a ways use the same brand. Never mix
funnel into the opening and add the different brands unless cooling sys-
recommended oil to the proper level. tem is completely flushed and refilled.
Do not overfill. Refer to an authorized Sea-Doo Sport
Boat dealer.
1 Coolant Level
WARNING
Check coolant level with engine(s)
cold. Never add coolant in cooling
system when engine(s) is hot.
_____________________ 85
1
F18E0NY
86 ______________________
BREAK-IN PERIOD
CAUTION: Carefully follow the in-
structions in this section. Failure to
do so may reduce the life and/or
performance of the engines.
With Sea-Doo Sport Boats powered by
Rotax engines, a break-in period of 10
hours is required for each engine be-
fore continuous operation at full throt-
tle.
To achieve a good break-in, throttle
lever should not be advanced more
than 3/4 opening, however, brief ac-
celeration and speed variations con-
tribute to a good break-in.
CAUTION: Continued wide open
throttle runs and prolonged cruis-
ing without speed variations should
be avoided. This can cause engine
damage during the break-in period.
NOTE: Never add oil in fuel tank.
_____________________ 87
PRE-OPERATION CHECKS
WARNING
The pre-operation check is very important before operating the boat. Al-
ways check the proper operation of critical controls, safety features and
mechanical components before starting. If not done as specified here, se-
vere injury or death might occur. Bring all safety equipment required by
local laws.
Some of the following items may not have been previously covered in this guide,
however they will be described in the MAINTENANCE INFORMATION or SPE-
CIAL PROCEDURES section. Please refer to these portions to have more de-
tailed information.
WARNING
Engines should be off and the DESS key must always be removed from
DESS post before verifying any of the following. Only start boat once all
items have been checked and operate properly.
88 ______________________
SUMMARY
ITEM OPERATION 4
Hull Inspect for damage.
Jet pump water intakes Inspect/clean.
Bilge Drain. Ensure plug is secured.
Inspect tightness of cables and retaining straps and
Battery
verify charge.
Main battery cut-off switch Ensure it is in the ON position.
Navigation lights Check operation.
Fuel tank Refill.
Engine compartment Verify fuel exhaust components.
Fire extinguisher Inspect condition/mounting.
Steering Check operation.
Throttle/shifter system Check operation.
Speed control Perform linkage test
system/Perfect Pass (refer to PERFECT PASS INSTRUCTION MANUAL).
(if applicable)
Bilge blower and bilge pump Check operation.
DESS post and engine
start/stop switches Check operation.
Mandatory safety boating
equipment Check operation.
Hull
Inspect hull for cracks or damage.
_____________________ 89
Bilge Fire Extinguisher
If water is present in the bilge, turn on Make sure fire extinguisher is full, in
pump switch to empty the bilge. good condition and well secured.
When on a trailer, block the wheels,
unscrew the drain plugs and raise the Steering System
bow slightly with the trailer jack (if so Have another person help check steer-
equipped) so that water can flow out ing operation for free movement.
of the bilge. When the steering is centered, the jet
pump nozzles should be in the straight
WARNING ahead position. Ensure the jet pump
nozzles pivot easily while steering is
Make sure drain plug is properly
secured before launching the boat turned.
in water.
WARNING
Battery Check operation of steering and
corresponding steering nozzles
WARNING before starting engines.
Verify tightness of battery cables
to their posts and condition of re- Throttle System
taining straps/fasteners. Do not Check throttle lever for free and
charge or boost battery while in- smooth operation.
stalled in engine compartment.
WARNING
Fuel Tank and Engine Check operation of throttle lever
Oil Levels before starting the engines.
With the boat level, fill the fuel tank.
Check the oil level in each engine and Shifter Lever
refill as necessary as per LIQUIDS sec- Check that reverse gates moves
tion. freely. With shifter lever in forward
Check fuel tank retaining straps/ position, the gates must be in upward
fasteners. position and locked. With the shifter
lever in neutral position, gates must
be in middle position. With shifter
Engine Compartment lever in reverse position, gates must
WARNING
be in downward position.
90 ______________________
CAUTION: If the reverse gates does
not stay in the up position when the
shifter is at FORWARD, do not oper-
ate the boat further, see an autho-
rized Sea-Doo Sport Boat dealer.
WARNING
If engines do not shut-off when
pushing engine start/stop switches
or by disconnecting the DESS key
from the DESS post, do not oper-
ate the boat further, see an autho-
rized Sea-Doo Sport Boat dealer.
Only start boat once all items have
been checked and operate proper-
ly.
Storage Compartment
Covers
Ensure they are closed and latched.
_____________________ 91
OPERATING INSTRUCTIONS
WARNING WARNING
Always perform PRE-OPERATION When the shifter is in the neutral
CHECKS before operating the position, the impellers are turning.
boat. Become thoroughly familiar
with all controls and the function
of each. Should any control or in- WARNING
struction be not fully understood, Shifter lever should only be used
refer to an authorized Sea-Doo when the engines are idling and
Sport Boat dealer. boat is completely stopped.
Launching/Loading WARNING
CAUTION: Before launching the When an engine is started, the op-
boat, ensure the main battery erator and passengers should al-
cut-off switch is turned ON and ways be sitting in the boat with the
the bilge plugs are fully screwed shifter lever in neutral position and
into place. throttle lever in idle position.
When finished loading the boat on
trailer, turn the main battery cut-off Throttle Lever
switch to OFF.
Remove bilge plugs to drain bilge FORWARD
when boat is on trailer. The throttle lever should be in the for-
ward position in order for the boat to
Principle of Operation advance.
Propulsion
Each engine is directly coupled to a
drive shaft which, in turn, rotates an
impeller. This impeller rotates within
a housing drawing water in from be-
neath the boat. Water is then forced
by the impeller through a venturi. The
venturi pressurizes and accelerates
the water, producing thrust to move
the boat. Pushing the throttle lever lmo2007-003-059_a
forward increases engine speed and 1. Shift lever in forward position
therefore boat speed.
When shifter lever is pushed for- NEUTRAL
ward, the boat moves forward. Pulled To obtain neutral, pull shifter lever to
back in the reverse position, the boat the upright position. Reverse gates
moves backwards. The middle posi- will be in the middle position, direct-
tion is neutral and the boat is at the ing half of the thrust toward the front
minimum thrust for most conditions. of the boat to minimize movement.
Neutral and reverse are achieved by
means of gates, which are installed on
the jet pump venturi housings. These
WARNING
gates direct the water flow to obtain When the shifter lever is in neutral
the desired direction. position, the impellers are turning.
92 ______________________
F09L12Y
lmo2007-003-060_a
_____________________ 93
In reverse position, turn the steering Boarding from the Water
wheel in the opposite direction that
you want to move the rear of the boat. WARNING
For example, to steer the rear of the Inexperienced riders should prac-
boat to the left side, turn the steering tice how to get aboard close to
wheel to the right side. shore first before venturing into
deep water.
Boarding from a Dock
As with any boat, boarding should be
done carefully and engines must not WARNING
be running. Engines should not be running
while boarding. Never use propul-
When boarding from a dock, slowly
place one foot on the boat deck near- sion components as a supporting
est to the dock and then move the oth- point to board the boat.
er foot inside the boat. Push the boat
away from the dock. Swim to the rear of the boat.
Release the retractable ladder, pulling
ladder out and down into boarding po-
sition.
Climb the ladder and pull yourself up-
ward using the swim platform grab
handles.
F04L06Y
TYPICAL
A
A
F04L07Y
TYPICAL
A. 90 cm (3 ft)
94 ______________________
WARNING
Always activate bilge blower 5
minutes minimum before start-
ing the engines to allow the bilge
blower to ventilate the bilge.
_____________________ 95
WARNING When close to the dock, shut off the
engines.
In shallow water, shells, sand,
pebbles or other objects could be
drawn up by the jet pumps and Beaching
thrown rearward. CAUTION: It is not recommended to
run the boat onto the beach.
Rough Water or Poor Slowly approach the beach and shut
Visibility Operation off the engines using the DESS key
when water depth is 90 cm (3 ft) un-
Avoid operation in these conditions. If
you must do so, proceed with caution der the hull, then pull the boat to the
and prudence using minimum speed. beach. Ensure that all accessories are
OFF.
Turn on navigation lights if necessary.
Crossing Waves
Reduce speed when crossing waves.
Always be prepared to steer and bal-
ance as necessary. A
When crossing wakes, always keep a A
safe distance from boat ahead.
WARNING F04L07Y
96 ______________________
WARNING Additional Care for Foul
Water or Salt Water Use
If engines are shut off, direction-
al control is not available. Never When the boat is operated in foul wa-
leave the DESS key connected on ter and particularly in salt water, addi-
the DESS post when boat is not tional care must be taken to protect
in operation to avoid unauthorized the boat and its components. Rinse
use by children, theft or others. trailer and boat's hull/bilge area with
fresh water.
Post-Operation Care Flushing the exhaust systems with
fresh water is essential to neutral-
WARNING ize corroding effects of salt or other
chemical products present in water. It
Allow engines to cool before per- will help to remove sand, salt, shells or
forming any maintenance. other particles in water jackets and/or
hoses.
General Care Flushing should be performed when
Once boat is on trailer, unscrew the the boat is not expected to be used
drain plug, block the wheels and raise further the same day or when the boat
the bow slightly with the trailer jack to is stored for any extended time.
allow water to drain.
Remove any remaining water that is WARNING
left in the engine compartment (bilge, Perform this operation in a well
engines, etc.) with clean dry rags. ventilated area.
This is particularly important in salt wa-
ter use. Refer to EXHAUST SYSTEM FLUSH-
Remove the boat from the water ev- ING in STORAGE AND PRESEASON
ery day to prevent growth of marine PREPARATION section for procedure.
organisms. CAUTION: Failure to perform prop-
er care such as: rinsing, exhaust
Anticorrosion Treatment cooling system flushing and anti-
To prevent corrosion, spray a corrosion corrosion treatment, when used in
inhibitor (salt water resistant) such as salt water, will result in damage to
XP-S Lube lubricant or equivalent over the boat and its components. Nev-
metallic components in engine com- er leave the boat stored in direct
partment. sunlight.
NOTE: Engine fogging should be done In coastal areas, special care should
with XP-S Lube lubricant whenever also be taken on stainless steel or
the boat is to be stored for few days chrome parts like grab handles, moor-
or a long period. ing cleats, fuel cap and navigation
lights. Rinse with fresh water. Clean
Apply dielectric grease (salt water re-
with a good car chrome polish. Pro-
sistant) on battery posts and cable
connectors. tect with a good car or fiberglass wax.
_____________________ 97
SPECIAL PROCEDURES
Jet Pump Water Intake Out of water cleaning: If the system
and Impeller Cleaning is still clogged, shut off the engine(s)
by removing the DESS key.
WARNING WARNING
Keep away from intake grates
while engines are running. Items Always remove the DESS key from
such as long hair, loose clothing the DESS post to prevent acciden-
or personal flotation device straps tal engines starting before clean-
can become entangled in moving ing the jet pumps area.
parts resulting in severe injury or
drowning. From underneath boat, manually clean
water intakes area. If the system is
Weeds, shells or debris can get caught still clogged, refer to an authorized
on the intake grates, drive shafts Sea-Doo Sport Boat dealer for servic-
and/or impellers. A clogged water ing.
intake may cause troubles such as: CAUTION: Avoid operation in
1. Cavitation: Engine speed is high weeded areas. If unavoidable,
but boat moves slowly due to re- vary speed. Weeds tend to en-
duced jet thrust; jet pump compo- tangle more at steady and slow
nents may be damaged. speeds. Inspect water intake grates
2. Overheating: Since the jet pump for damage. Refer to an authorized
operation controls the flow of wa- Sea-Doo Sport Boat dealer for re-
ter to cool the exhaust system, a pair as necessary.
clogged intake will cause the en-
gine to overheat and damage in- Capsized Boat
ternal engine components.
This boat is designed so that it should
The clogged area can be cleaned as not turn over easily due to its long and
follows: wide dimensions. If the boat ever cap-
In-water cleaning: Pull the DESS key sizes, remember that it will continue to
from DESS post to stop engine(s). Let float. It is usually best to remain with
the boat stop by itself. Wait a while to it so you will be more easily located by
allow weeds or other debris to escape others.
from grate(s). It may be necessary to
repeat the procedure. WARNING
In severe conditions if the above When boat is capsized, do not
method does not work, the following attempt to restart the engines.
can be performed: Operator and passengers should
– With engine(s) running, put shifter always wear approved personal
lever in reverse position and vary flotation devices.
throttle setting quickly several
times. Submerged Boat/
– Try accelerating again. Water-Flooded Engine
Most of the time, debris will escape To limit damages to the engines, per-
from the propulsion system. form the following procedure as soon
as possible.
Drain bilge.
98 ______________________
If it was submerged in salt water, – Ask someone to press the start/
spray bilge and all components with stop switch to crank engine while
fresh water using a garden hose to still HOLDING the throttle lever in
stop the salt corroding effect. fully-opened position. The drowned
mode is now on.
CAUTION: Never try to crank or
start the engines. Water trapped – Crank engine several times.
in intake manifolds would flow to- CAUTION: Do not hold the
wards the engines and may cause start/stop switch more than 30 sec-
severe damage to the engines. onds. A rest period should be ob-
Bring the boat to be serviced by an served between the cranking cycles
authorized Sea-Doo Sport Boat dealer to let the starter cool down. Pay
as soon as possible. attention not to discharge the bat-
tery.
CAUTION: The longer the delay be- – Release engine start/stop switch.
fore you have the engine serviced,
the greater the damage will be to – Release throttle lever and start/
the engines. Failure to have the en- crank engine again to allow start-
gines properly serviced will cause ing.
severe engine damage. NOTE: Releasing throttle lever will
bring back to its normal mode.
Fuel-Flooded Engines
If it does not work:
If an engine is fuel-flooded and does
not start, this special mode can be ac- Disconnect ignition coil connectors.
tivated to prevent fuel injection and ig- All three ignition coils are located on
nition while cranking. Proceed as fol- the cylinder head directly on the spark
lows to activate it. plugs.
– Stop the engine.
1
– Set throttle lever in idle position.
– Set shifter lever in neutral position.
– Install DESS key on DESS post.
– From engine compartment, manu-
ally rotate throttle lever into fully
opened position and HOLD.
R1503motr175A
1. Ignition coils
F13G02Y 1
TYPICAL
1. Fully-open position
_____________________ 99
smr2006-016-030_a
smr05-015-001
1. Ignition coil
DISCONNECT IGNITION COIL CONNECTORS 2. Spark plug
100 _____________________
F01B23Y
F09D0TY
TYPICAL
1. Hose pincher
_____________________ 101
TROUBLESHOOTING
The following information is provided to help in diagnosing the probable source
of simple troubles. You may be able to solve many of these problems rather
quickly, but others may require the skills of a mechanical technician. In such a
case, consult an authorized Sea-Doo Sport Boat dealer for servicing.
102 _____________________
CONTINUOUSLY BEEPS. (cont’d)
2. High exhaust temperature.
– Refer to ENGINE OVERHEATS further in this section.
3. Low or high engine oil pressure.
– Check oil level as soon as possible. If it does not work, contact an autho-
rized Sea-Doo Sport Boat dealer.
Charging System
BATTERY IS REGULARLY DISCHARGED.
1. Check battery condition.
– Charge or install new battery.
2. Check charging system fuse.
– Replace fuse if necessary and have charging system checked by an autho-
rized Sea-Doo Sport Boat dealer.
WARNING
See your authorized Sea-Doo Sport Boat dealer to have the battery charged
or replaced. Do not charge or boost the battery while installed in the en-
gine compartment. Electrolyte is poisonous and capable of causing severe
burns.
_____________________ 103
ENGINE DOES NOT TURN OVER. (cont’d)
4. Battery connections, corroded or loose.
– Refer to an authorized Sea-Doo Sport Boat dealer.
5. Water flooded engine.
– Refer to an authorized Sea-Doo Sport Boat dealer.
ENGINE SLOWLY TURNS.
1. Discharged or weak battery.
– Refer to an authorized Sea-Doo Sport Boat dealer.
ENGINE TURNS OVER.
1. Fuel tank empty or water contaminated.
– Refill or siphon and fill with fresh fuel.
2. Fuel filter clogged or water contaminated.
– Clean, check fuel tank for water.
3. Fuel flooded engine.
– Refer to FUEL-FLOODED ENGINE in SPECIAL PROCEDURES.
4. Fouled/defective spark plugs.
– Replace.
Engine Overheats
CAUTION: If the monitoring beeper continuously sounds, stop engine im-
mediately.
MONITORING BEEPER CONTINUOUSLY SOUNDS.
1. Check oil and coolant levels.
– Refill if necessary.
2. Clogged jet pump water intake(s).
– Clean, perform the JET PUMP WATER INTAKE AND IMPELLER CLEANING
PROCEDURE.
104 _____________________
MONITORING BEEPER CONTINUOUSLY SOUNDS. (cont’d)
3. Incorrect type of fuel or oil.
– Siphon and refill.
4. Clogged exhaust system.
– Flush exhaust system with garden hose. Perform the EXHAUST SYSTEM
FLUSHING in STORAGE AND PRESEASON PREPARATION section.
If engine still overheats, refer to an authorized Sea-Doo Sport Boat dealer for
servicing.
_____________________ 105
Abnormal Noise from Propulsion System
1. Weeds or debris jammed around impeller.
– Clean and check for damage.
2. Damaged impeller shafts or drive shafts.
– Refer to an authorized Sea-Doo Sport Boat dealer.
106 _____________________
SPECIFICATIONS
MODELS 230 CHALLENGER 230 WAKE
ENGINE
Number of engines 2
_____________________ 107
MODELS 230 CHALLENGER 230 WAKE
ELECTRICAL (cont'd)
F1: Fuel pump 10 A
F2: Cylinder 3,
ignition coil and 10 A
injection
F3: ECM 5 A
Fuses (EFB) F4: Cylinder 1,
ignition coil and 10 A
injection
F5: Cylinder 2,
ignition coil and 10 A
injection
F6: Gauges 2 A
F1: Accessories 10 A
F2: Radio 10 A
F3: Blower 10 A
Fuses (VCM)
F4: Bilge pump 3 A
F5: NAV lights 3 A
F6: Courtesy lights 5 A
Charging system 2 x 30 A
EFB 2 x 15 A
Blower motor 2 x 5 A
Automatic bilge
3 A
pump
Radio memory 1 A
Fuses (boat)
VCM 2 x 20 A
Retractable
windshield option 2 x 15 A
108 _____________________
MODELS 230 CHALLENGER 230 WAKE
FUEL SYSTEM
Rotax EMS (engine management
Fuel injection type system). Multipoint Fuel Injection.
Single throttle body 52 mm
RECOMMENDED FOR OPTIMUM PERFORMANCE
Type Premium unleaded gasoline
Minimum octane Inside North America: (91 (RON + MON)/2)
number Outside North America: 95 RON
Fuel
MINIMUM ALLOWED
Type Regular unleaded gasoline
Minimum octane Inside North America: (87 (RON + MON)/2)
number Outside North America: 92 RON
PROPULSION
Jet pump type Axial flow single stage.
Jet pump bearing grease
Jet pump grease
(P/N 293 550 032) sold by BRP
Transmission Direct drive
Pivoting angle of direction (nozzle) 20°
Minimum required water level for jet 90 cm (3 ft) underneath the lowest
pump(s) rear portion of hull
DIMENSIONS
Overall length 7.16 m (23 ft 6 in)
Beam 2.67 m (8 ft 9 in)
Draft 30.5 cm (12 in)
Challenger 1519 kg (3350 lb)
Weight Challenger SE 1587 kg (3500 lb)
Wake 1649 kg (3635 lb)
Seating capacity 12
Deadrise 20°
WAKE: 16°
_____________________ 109
MODELS 230 CHALLENGER 230 WAKE
DIMENSIONS (on trailer)
Length 8.84 m (29 ft)
Width 2.59 m (8 ft 6 in)
No tower 2.23 m (7 ft 4 in)
Height
Tower up 3.26 m (10 ft 7 in)
Gross weight 2004.8 kg (4420 lb)
CAPACITIES
Engine oil (per engine) 3 L (3.2 U.S. qt) oil change w/filter
4.5 L (4.8 U.S. qt) total
Engine cooling system 5.5 L (5.8 U.S. qt) total
Fuel tank (including reserve) 166 L (44 U.S. gal)
MATERIALS
Hull Composite FRP
Fuel tank Polyethylene
Seat Base Polyethylene
Foam Polyurethane
(1)
Recommended: Exide R-24-130, 12 V, 25 A•h (130 minutes reserve) or
R-24-160 (160 minutes) or equivalent.
BRP reserves the right to make changes in design and specifications and/or to
make additions to, or improvements in its products without imposing any obliga-
tion upon itself to install them on its products previously manufactured.
110 _____________________
MAINTENANCE
INFORMATION
_____________________ 111
10-HOUR INSPECTION
NOTE: The 10-hour inspection is at the owner's expense.
It is highly recommended that after the first 10 hours of operation, the boat be
checked by an authorized Sea-Doo Sport Boat dealer. This inspection will also
provide the opportunity to discuss any unanswered questions you may have en-
countered during the first hours of operation.
Dealer code
112 _____________________
PERIODIC INSPECTION CHART
FIRST 10 HOURS
A: ADJUST
C: CLEAN EVERY 25 HOURS
I: INSPECT
L: LUBRICATE EVERY 50 HOURS
R: REPLACE EVERY 100 HOURS OR PRESEASON
O: OPERATOR EVERY 200 HOURS OR 2 YEARS
D: DEALER
TO BE PERFORMED BY
PART/TASK LEGEND
GENERAL
Corrosion protection L L L O
(1)
(1) Every 10 hours in salt water use.
Fire extinguisher Daily inspection O
ENGINE
Engine oil and filter R R D
(including cover's O-rings) (2)
_____________________ 113
FIRST 10 HOURS
A: ADJUST
C: CLEAN EVERY 25 HOURS
I: INSPECT
L: LUBRICATE EVERY 50 HOURS
R: REPLACE EVERY 100 HOURS OR PRESEASON
O: OPERATOR EVERY 200 HOURS OR 2 YEARS
D: DEALER
TO BE PERFORMED BY
PART/TASK LEGEND
FUEL SYSTEM
Throttle cable I I (6) D
(3) Emission-related component.
Fuel injection system sensors I I D (6) Perform at storage period or
after 100 hours of use whichever
Throttle body and fuel lines fastener comes first (more often in salt
I I I D
tightening water use).
Throttle position sensor (7) IMPORTANT: When use in
I I D
(TPS) (3) salt water, the throttle body
lubrication is highly recommended
Throttle body (IMPORTANT: see (7)) I L O/D after every 10 hours of use.
Fuel lines, connections, pressure relief Failure to perform lubrication
I I D will result in damage to
valve and fuel system leak test (3)
the throttle body.
Fuel tank straps I I O
AIR INTAKE SYSTEM
Air intake silencer fit/tightness I I O —
ELECTRICAL SYSTEM
Spark plug (3) I I R D
Electrical connections and fastening
(ignition system, starting system, fuel I I D
injectors etc.)
ECM and VCM connectors (visual
I (1) O
inspection without disconnecting)
EMS fault code reading (3) I I D
Digitally Encoded Security System (DESS) I I D (1) Every 10 hours in salt water use.
(3) Emission-related component.
Monitoring beeper Daily inspection O (8) Daily checked.
Battery and fasteners (8) I I O/D
Main battery cut-off switch I I I D
Operation and condition of lights Daily inspection O
Bilge blower and bilge pump operation Daily inspection O
Battery condition/charging and I D
installation
STEERING SYSTEM
Steering cable and connections I I D
—
Steering nozzle bushings I I D
114 _____________________
FIRST 10 HOURS
A: ADJUST
C: CLEAN EVERY 25 HOURS
I: INSPECT
L: LUBRICATE EVERY 50 HOURS
R: REPLACE EVERY 100 HOURS OR PRESEASON
O: OPERATOR EVERY 200 HOURS OR 2 YEARS
D: DEALER
TO BE PERFORMED BY
PART/TASK LEGEND
PROPULSION SYSTEM
L
Drive shaft corrosion protection (6) D
NOTE: Some items are included in the PRE-OPERATION CHECKS and not nec-
essarily repeated in this chart.
_____________________ 115
MAINTENANCE PROCEDURES
General Engine Emissions
Only perform servicing procedures Information
which are detailed in this guide. Maintenance, replacement, or re-
Further assistance or information pair of the emission control devices
can be obtained from your autho- and systems may be performed
rized Sea-Doo Sport Boat dealer. by any marine SI (spark ignition)
In many instances proper tools and engine repair establishment or indi-
training are required for certain ser- vidual.
vicing or repair procedures.
Maintain the boat and equipment in Manufacturer's Responsibility
top condition at all times. Adhere to Beginning with 1999 model year
the prescribed maintenance sched- engines, manufacturers of marine
ules. An annual inspection of the engines must determine the exhaust
boat is always a good recommen- emission levels for each engine horse-
dation to follow. power family and certify these en-
The bilge must be kept clean of oil, gines with the United States of Amer-
water or other foreign materials. ica Environmental Protection Agency
(EPA). An emissions control informa-
Do not attempt to lift the boat with- tion label, showing emission levels
out special equipment and training. and engine specifications, must be
The engine and the corresponding placed on each boat at the time of
components identified in this guide manufacture.
should not be utilized on product(s)
other than for those they were de- Dealer's Responsibility
signed. Maintenance procedures When performing service on all 1999
and specified tightening torque and more recent Sea-Doo Sport Boat
must be strictly adhered to. Never carrying an emissions control infor-
attempt repairs unless the appropri- mation label, adjustments must be
ate tools are available. Each boat is kept within published factory specifi-
designed with parts dimensioned cations.
in both the metric and the imperial
systems. When replacing fasten- Replacement or repair of any emission
ers, make sure to use only those related component must be executed
recommended by BRP. If required, in a manner that maintains emission
contact your authorized Sea-Doo levels within the prescribed certifica-
Sport Boat dealer for further servic- tion standards.
ing information. Dealers are not to modify the engine
Operate your boat prudently and in any manner that would alter the
have fun. Don't forget that all per- horsepower or allow emission levels
sons must assist other boaters in to exceed their predetermined factory
an emergency. specifications.
Exceptions include manufacturer's
prescribed changes, such as altitude
adjustments for example.
116 _____________________
Owner Responsibility E-MAIL:
The owner/operator is required to [email protected]
have engine maintenance performed
to maintain emission levels within pre-
scribed certification standards.
WARNING
Only perform procedures as de-
The owner/operator is not to, and tailed in this guide. It is recom-
should not allow anyone to modify mended that the assistance of an
any engine in a manner that would authorized Sea-Doo Sport Boat
alter the horsepower or allow emis- dealer be periodically obtained
sion levels to exceed predetermined on other components/systems not
factory specifications. covered in this guide. Unless oth-
erwise specified, engine must not
EPA Emission Regulations be running, the DESS key must
All 1999 and more recent Sea-Doo be removed from the DESS post
Sport Boats manufactured by BRP are and the main battery cut-off switch
certified to the EPA as conforming to must be turned OFF for all mainte-
the requirements of the regulations for nance procedures. Never use jet
the control of air pollution from new pump components to lift the boat.
boat engines. This certification is con- Certain components in the engine
tingent on certain adjustments being compartment may be very hot.
set to factory standards. For this rea- Direct contact may result in skin
son, the factory procedure for servic- burn. When operating the engine
ing the product must be strictly fol- while the boat is out of the water,
lowed and, whenever practicable, re- the heat exchangers may become
turned to the original intent of the de- very hot. Avoid any contact with
sign. heat exchangers as burns may oc-
cur.
The responsibilities listed above are
general and in no way a complete list-
ing of the rules and regulations per- NOTE: Where applicable, mainte-
taining to the EPA requirements on ex- nance procedures apply for both en-
haust emissions for marine products. gine systems.
For more detailed information on this
subject, you may contact the follow- Lubrication
ing locations:
Throttle Body
REGULAR U.S. POSTAL MAIL: Lubricate throttle body with XP-S Lube
1200 Pennsylvania Ave. NW or an equivalent.
Mail Code 6403J Use fitting for that purpose provided
Washington D.C. 20460 on the throttle body.
FOR ALL COURIER SERVICES: Make sure to spray lubricant at least 3
U.S. Environmental Protection Agency to 5 seconds for proper lubrication.
Office of Transportation and Air Quality
1310 L Street NW
Washington D.C. 20005
INTERNET WEB SITE:
http://www.epa.gov/otaq/
_____________________ 117
lmo2007-001-008_a
lmo2007-003-015_d
REMOVE CAP
1. Plastic cap TYPICAL
1. Light film of grease
2. Casting hub
3. Cup
lmo2007-001-009_a
1. Lubrication fitting
Driver/Passenger Seat
Keep a light film of grease on slide
plate surfaces where the casting lmo2007-003-015_e
slides on. TYPICAL
1. Mounting nuts
Electrical Connections
As necessary, apply dielectric grease
on battery posts and all exposed cable
connectors including stern light con-
nectors on mast and boat as needed.
CAUTION: Do not lubricate connec-
tors of the VCM (Vehicle Control
Module), the EFB (Engine Fuse
Block) and the ECM (Engine Con-
lmo2007-003-015_c
trol Module).
TYPICAL
1. Light film of grease Additional Moving Mechanism
XP-S Lube lubricant will help to pre-
Keep a light film of grease between vent corrosion and keep proper oper-
the casting hub and the cup. ation of moving mechanisms.
118 _____________________
Lubrication of the following items 1
should be performed every 50 hours
in fresh water use but every 10 hours
in salt water use.
Storage Compartments Cover 3 2
Mechanism and Hinges
F04L9BY
TYPICAL
Step 1: Lift ski post to lubricate
Step 2: Lubricate here
Step 3: Move post up and down several times
to distribute lubricant
Reverse Gates
Lubricate pivoting points and mecha-
nism on both sides of each gate.
F04L69Y
Compartment Cover Cylinders
Lubricate rod of cylinders.
TYPICAL
Coolant Replacement
The coolant replacement should be
performed by an authorized Sea-Doo
Sport Boat dealer.
_____________________ 119
Fuel Injection System 1
WARNING
Ensure the shifter lever operate
freely. 1 1
Deck Drain
Remove any obstructions from deck
drain outlet.
F18H0CY 2
Fuses
TYPICAL
1. Module
Fuse Inspection/Removal 2. Fuse cover
Check fuse condition and replace it if
necessary. Use the cover tabs to remove the
fuse.
To remove fuse from holder, pull fuse
out. Check if filament is melted.
120 _____________________
F04H63Y 1
TYPICAL
1. Slide cover tabs each side of fuse then pull
fuse out
F06H1TY 1 2
TYPICAL
1. Fuse cover
2. Use these tabs as a fuse puller
_____________________ 121
Description/Location
FUSE DESCRIPTION LOCATION
10 A F1: Fuel pump
122 _____________________
Engine Compartment Behind Main Battery Cut-Off Switch
lmo2007-003-068_a
lmo2007-003-067_a
BEHIND DOOR
lmo2007-003-066_a
1. Fuse location
TYPICAL
Behind Driver's Console 1. Blower duct
WARNING
If bilge blower does not operate
properly, refer to an authorized
Sea-Doo Sport Boat dealer before
starting the boat.
_____________________ 123
lmo2007-003-062_a
TYPICAL
1. Unscrew then pull lmo2007-003-063_a
lmo2007-003-012_a
124 _____________________
Cleaning
Twice a year, the bilge should be
cleaned with hot water and detergent
or bilge cleaner to remove any pos-
1 sible fuel/oil/electrolyte deposits and
mildew.
Occasionally, wash the body with hot
water and soap (only use mild deter-
gent). Remove any marine organisms
from engines and/or hull. Apply non-
abrasive wax.
F09L5CY
CAUTION: Never clean fiberglass
TYPICAL and plastic parts with strong de-
1. Sacrificial anodes tergent, degreasing agent, paint
thinner, acetone, etc.
NOTE: Inspect anodes each time boat
is to be launched. Do NOT paint an- Wash windscreen with Heavy Duty
odes or apply protective coatings. Cleaner (P/N 293 110 001) and water.
For fine scratches and scuff mark re-
General Inspection and moval, use a windshield polisher for
acrylic, lucite, polycarbonate and simi-
Cleaning lar materials.
Inspection Stains may be removed from
seats and fiberglass with Knight's
Check engine compartment for any Spray-Nine† or the equivalent.
damage and the fuel systems for
leaks. Also check battery for elec- Respect the environment by ensuring
trolyte leaks. Ensure all hose clamps fuel, oil or cleaning solutions do not
are properly secured and no hose is drain into the waterways.
cracked, kinked or presenting any oth-
er damage. General Washing Tips
– Remove dust from surface.
WARNING – Use a sponge versus a cloth to
wash and rinse the surface.
If at any time, gasoline leaks/odors – Change the wash and rinse solu-
are found, do not start the engines. tions frequently.
Have the boat serviced by an au-
thorized Sea-Doo Sport Boat deal- – To avoid streaking when cleaning
er. soiled areas, start with the adjacent
clean area and clean into the soiled
area.
Inspect mufflers, battery and reser-
voir fastening devices. Check electri-
cal connections for corrosion and tight-
ness.
Inspect hull and jet pump water intake
grates for damage. Replace or have
damaged parts repaired.
_____________________ 125
STORAGE AND PRESEASON PREPARATION
It is recommended that the boat be CAUTION: Fuel stabilizer should be
taken to an authorized Sea-Doo Sport added before engine lubrication to
Boat dealer for proper storage but protect fuel system components
the following operations can be per- against varnish deposits.
formed by you with a minimum of Fill up fuel tank completely. Ensure
tools. there is no water inside fuel tank.
NOTE: Leave drain plug out during
storage period. CAUTION: Should any water be
trapped inside fuel tank, severe in-
CAUTION: Do not run the engines ternal damage will occur to the fuel
during the storage period. injection system.
WARNING WARNING
Because fuel and oil are Always stop the engines before re-
flammable, have an authorized fueling. Fuel is flammable and ex-
Sea-Doo Sport Boat dealer inspect plosive under certain conditions.
the fuel and oil systems integrity Always work in a well ventilated
as specified in the PERIODIC IN- area. Do not smoke or allow open
SPECTION CHART. flames or sparks in the vicinity. Fu-
el tank may be pressurized. Slow-
Propulsion System ly turn cap when opening. Never
use an open flame to check fuel
Jet Pump level. When fueling, keep boat
level. Do not overfill or top off
Clean jet pump by spraying water in its the fuel tank and leave boat in the
inlet and outlet and then apply a coat- sun. As temperature increases,
ing of XP-S Lube (P/N 293 600 016) or fuel expands and might overflow.
equivalent. Always wipe off any fuel spillage
from the boat. Periodically verify
WARNING fuel system.
Always remove safety lanyard cap
from post to prevent unexpected Throttle Body Lubrication
engine starting before cleaning the Lubricate throttle body with XP-S Lube
jet pump area. Engine must not be or an equivalent.
running for this operation.
Use fitting for that purpose provided
on the throttle body.
Fuel System Make sure to spray lubricant at least 3
Verify fuel system. Check fuel hoses to 5 seconds for proper lubrication.
for leaks. Replace damaged hoses or
clamps if necessary.
Fuel Stabilizer
BRP fuel stabilizer (P/N 413 408 600)
(or equivalent), can be added in fuel
tank to prevent fuel deterioration and
fuel system gumming. Follow stabi-
lizer manufacturer's instructions for
proper use.
126 _____________________
WARNING
Perform these operations in a well
ventilated area. Certain compo-
nents in the engine compartment
may be very hot. Direct contact
may result in skin burn. Do not
touch ant electrical part or jet
pump area when engine is run-
ning.
lmo2007-001-008_a
REMOVE CAP
WARNING
1. Plastic cap When operating the engines while
the boat is out of the water, the
heat exchangers become very hot.
Avoid any contact with heat ex-
changers as burns may occur.
1. Lubrication fitting
_____________________ 127
Leave all compartments open to air
dry.
Engine Internal
Lubrication
Connect a garden hose to cool the
exhaust system as explained in EX-
HAUST SYSTEM FLUSHING above.
Bring engine(s) to normal operating
temperature.
F07E01Y 3 2 1
CAUTION: Properly follow the in-
TYPICAL structions given in the EXHAUST
1. Flushing connector SYSTEM FLUSHING procedure.
2. Quick connect adapter and flushing
connector adapter (optional, not mandatory) Close the water tap, then stop the en-
3. Garden hose gine.
To flush the exhaust systems, start Open the engine compartment lid.
each engine then immediately open Remove storage tray.
the water tap.
NOTE: Perform for each engine.
CAUTION: Always start each en-
gine before opening the water tap. Remove dipstick.
Open water tap immediately after Remove engine cover.
each engine is started to prevent Reinstall dipstick.
overheating.
Disconnect ignition coil connectors.
CAUTION: Never run engines with-
out supplying water to the exhaust
systems when boat is out of water.
WARNING
When disconnecting coil from
Run each engine about 20 seconds at spark plug, always disconnect coil
a fast idle between 4000 - 5000 RPM. from main harness first. Never
CAUTION: Never run engines check for engine ignition spark
longer than 5 minutes. Drive line from an open coil and/or spark
seals have no cooling when the plug in the engine compartment
boat is out of water. as spark may cause fuel vapor to
ignite.
Ensure water flows out of jet pumps
while flushing. Otherwise, refer to an
authorized Sea-Doo Sport Boats deal- IMPORTANT: Never cut the locking
er for servicing. ties of ignition coil connectors. This
would allow mixing the wires between
Close the water tap, then stop the en- cylinders.
gine.
Remove ignition coils.
CAUTION: Always close the water
tap before stopping the engine. CAUTION: Ensure there is no dirt
in coil holes before removing the
Disconnect the garden hose. spark plugs. Otherwise, dirt would
CAUTION: Remove flushing con- fall into cylinder and will damage
nector adapter after operation (if the internal components.
used). Remove spark plugs.
128 _____________________
NOTE: After loosening the spark NOTE: After installation, ensure the
plugs, a coil may be used to remove seal seats properly with the engine top
the spark plugs. Simply bring the coil surface.
down to spark plug and “hook” it to Reinstall ignition coils. Reconnect ig-
then extract spark plug. nition coil connectors.
To reinstall engine cover, remove dip-
stick, push engine cover downward
until it snaps.
Reinstall dipstick.
NOTE: It is recommended to fog
the engine valves with XP-S Lube
lubricant. Contact your authorized
Sea-Doo Sport Boat dealer.
smr2006-012-002_b
1. Intercooler
2. Exhaust manifold
3. Intercooler outlet hose
4. Engine oil filling cap
_____________________ 129
2 1
3
lmo2007-002-008_a F18D0IB
1. Intercooler
2. Inlet hose clamp (reusable) 1. Exhaust manifold
3. Outlet hose clamp (replace) 2. Exhaust pipe
3. Water outlet hose clamp (reusable)
– Let the intercooler drain, then re- – Install a funnel at the end of wa-
connect the bottom hose. ter outlet hose, then pour approxi-
– By using a funnel and a small hose, mately 300 mL (10.14 oz U.S.) of an-
pour approximately 200 mL (6.76 oz tifreeze into the exhaust manifold.
U.S.) of antifreeze into the intercool- – Reconnect the upper water out-
er through the outlet nipple. let hose and secure with existing
1 2 clamp.
CAUTION: It is highly recommend-
ed to pour antifreeze into the in-
tercooler and exhaust manifold.
Failure to do so, may cause severe
damage to these components.
CAUTION: Use only undiluted an-
tifreeze (100% concentration). The
premixed antifreeze available from
BRP is NOT suitable for this partic-
ular application. Its concentration
will be reduced when mixed with
F19D0DA 3 remaining water trapped in water
jackets.
TYPICAL
1. Intercooler NOTE: When available, it is recom-
2. Outlet nipple mended to use biodegradable an-
3. Inlet nipple tifreeze compatible with internal com-
bustion aluminum engines. This will
– Reconnect the intercooler top hose contribute to protect the environment.
and secure with a new clamp.
– Disconnect the manifold top water NOTE: The engine will not have to run
outlet hose from the exhaust pipe. during this operation but should have
been ran before, to exhaust as much
water as possible, from cooling sys-
tem components.
130 _____________________
Battery If repairs are needed to the body
For battery removal, cleaning and stor- or to the hull contact your autho-
age,contact your authorized Sea-Doo rized Sea-Doo Sport Boat dealer. For
Sport Boat dealer. paint touch up to mechanical parts
use BRP spray paint. For minor gel-
coat repairs, a Gelcote† repair kit is
Engine Cooling System available from Gelcote International
Antifreeze of each engine should be (www.gelcote.ca). Replace damaged
replaced every 200 hours or every 2 labels/decals.
years to prevent antifreeze deteriora- Once boat is on trailer, unscrew the
tion. drain plug, block the wheels and raise
A density test and/or antifreeze re- the bow slightly with the trailer jack (if
placement should be performed by an so equipped) to allow water to drain.
authorized Sea-Doo Sport Boat dealer. Clean the bilge with hot water and de-
tergent or with bilge cleaner. Rinse
CAUTION: Improper antifreeze mix- thoroughly. Leave all compartments
ture might allow freezing of the open to air dry.
liquid in the cooling system if boat
is stored in area where freezing
point is reached. This would se- Finalizing Storage
riously damage the engine. Fail- Preparation
ure to replace the antifreeze every Apply a non-abrasive wax to body.
200 hours or every 2 years may
allow its degradation that could re- The engine storage cover should be
sult in poor cooling when engine left partially opened during storage
will be used. (detach the gas shocks from the cover
to prevent full opening).
WARNING Remove storage tray. Place it on
deck.
In order to avoid potential burns,
do not remove the radiator cap or Using a flat screwdriver, lift tab as
loosen the engine drain plug if en- shown below.
gine is still hot.
Boat Cleaning/Repair
Wash the body and the trailer with
soap and water solution (only use mild
detergent). Rinse thoroughly with
fresh water. Remove any marine or-
ganisms from the hull.
CAUTION: Never clean appar-
ent fiberglass and plastic parts
with strong detergent, degreasing
agent, paint thinner, acetone, etc.
Stains may be removed from
seats and fiberglass with Knight's
Spray-Nine or the equivalent.
_____________________ 131
Since technical skills and special tools
are required, some operations should
be performed by an authorized Sea-
Doo Sport Boat dealer.
WARNING
Observe all WARNINGS and CAU-
TIONS mentioned throughout this
guide which are pertinent to the
item being checked. When com-
ponent conditions seem less than
satisfactory, replace with genuine
BRP parts or approved equiva-
F04LBHY lents.
TYPICAL — LIFT TAB NOTE: It is highly recommended that
Detach shock end. Detach other side. an authorized Sea-Doo Sport Boat
dealer perform the annual safety in-
Block and leave engine cover lid open spection and factory campaigns in
slightly. addition to the preseason preparation
This will avoid engine compartment all at the same time.
condensation and possible corrosion.
Reattach shock ends to engine cover WARNING
lid before operating boat. Only perform procedure as de-
If the boat is to be stored outside, cov- tailed in this guide. It is recom-
er it with a vented opaque tarpaulin mended that the assistance of an
to prevent UV (ultraviolet) rays and authorized dealer be periodically
grime from affecting the plastic com- obtained on other components/
ponents, boat finish, as well as pre- systems not covered in this guide.
venting dust accumulation. Unless otherwise specified, en-
gine must not be running and the
CAUTION: Never leave the boat main battery cut-off switch must
stored in direct sunlight. UV radi- be turned OFF for all maintenance
ation will dull finishes. The boat procedures.
must never be left in water for stor-
age. Make sure to turn off main
battery cut-off switch.
For the storage period, block the
wheels and raise the bow slightly
with the trailer jack (if so equipped)
so drainage can take place. Ensure
the drain plug is unscrewed and unob-
structed.
Preseason Preparation
Use the PERIODIC INSPECTION
CHART at the beginning of MAIN-
TENANCE INFORMATION section
and refer to the PRESEASON column.
132 _____________________
WARRANTY
INFORMATION
_____________________ 133
BRP LIMITED WARRANTY FOR MODEL YEAR
2008 SEA-DOO® SPORT BOATS SOLD IN THE
UNITED STATES AND CANADA
1) SCOPE
BRP US Inc.* (“BRP”) warrants its new and unused Model Year 2008 Sea-Doo®
Sport Boats (“Sport Boat”) sold by authorized BRP dealers in the fifty United
States and Canada (“dealer”) from defects in material and workmanship for the
period and under the conditions below.
All genuine BRP parts and accessories, installed by an authorized BRP dealer (as
hereinafter defined) at the time of delivery of the 2008 Sea-Doo® Sport Boat,
carry the same warranty as that of the Sport Boat.
Clarion‡ audio components installed as original equipment on Sport Boats are
warranted separately by Clarion. If such an audio component is installed on your
Sea-Doo® Sport Boat, please contact the manufacturer or ask your authorized
BRP dealer for warranty coverage information and assistance.
For USA: For Canada:
Clarion Corporation of America Clarion Canada Inc.
661 West Redondo Beach Boulevard 2239 Winston Park Drive
Gardena, CA 90247 Oakville, ON L6H 5R1
Phone: 800 347-8933 Phone: 800 668-5612
Fax: 310 217-4380 Fax: 800 387-7122
Use of the product for racing or any other competitive activity, at any point, even
by a previous owner, will render this warranty null and void.
134 _____________________
• Damage from cooling system or jet pump blockage by foreign material;
• Incidental or consequential damages, or damages of any kind including without
limitation towing, storage, telephone, rental, taxi, inconvenience, insurance
coverage, loan payments, loss of time, loss of income; and
• Damage to gel coat finish including but not limited to cosmetic gel coat finish
defects, blisters, starring, crazing; and fiberglass delaminating caused by blis-
ters, crazing, spyder or hairline cracks or exposure to the elements.
3) LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY
CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN
DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND
CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER
THIS WARRANTY. SOME STATES/PROVINCES DO NOT ALLOW FOR THE
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS
A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS
WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE.
Neither the distributor, any BRP dealer nor any other person has been authorized
to make any affirmation, representation or warranty regarding the product, other
than those contained in this limited warranty, and if made, shall not be enforce-
able against BRP.
BRP reserves the right to modify this warranty at any time, being understood that
such modification will not alter the warranty conditions applicable to the products
sold while this warranty is in effect.
_____________________ 135
The emission-related components included in the chart below, that are installed
on EPA certified Sea-Doo® Sport Boats (see list below) registered in the USA are
covered for TWENTY-FOUR (24) CONSECUTIVE MONTHS OR 200 HOURS OF
ENGINE USE, whichever occurs first. If the 200 hours of engine use are reached
during the regular warranty coverage period, the emission-related components
are still covered by BRP’s standard warranty until the end of regular coverage
period.
The EPA certified 2008 Sea-Doo® Sport Boats are those equipped with:
– 4-TEC™ 1503 normally aspirated (NA) engine(s)
– 4-TEC™ 1503 supercharged intercooled (SCIC) engine(s).
Emission-related components:
– Throttle Position Sensor (TPS)
– Air Temperature Sensor (ATS)
– Air Pressure Sensor (APS)
For Sport Boats produced by BRP for sale in the states of California or New York,
that are originally sold to a resident or subsequently warranty registered to a res-
ident in the state of California or New York, please also refer to the applicable
California and New York Emissions Control Warranty Statement.
The repair or replacement of parts or the performance of service to a Sport Boat
under this warranty does not extend the life of this limited warranty beyond its
original expiration date.
136 _____________________
6) WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing BRP dealer within two (2) days of the ap-
pearance of a defect, and provide it with reasonable access to the product and
reasonable opportunity to repair it. The customer must also present to the autho-
rized BRP dealer, proof of purchase of the product and must sign the repair/work
order prior to starting the repair in order to validate the warranty repair. All parts
replaced under this limited warranty become the property of BRP.
8) TRANSFER
If the ownership of a product is transferred during the warranty coverage period,
this warranty shall also be transferred and be valid for the remaining coverage
period provided that BRP is notified of such transfer of ownership in the following
way:
a) The former owner contacts BRP (at the phone number provided below) or an
authorized BRP dealer and gives the coordinates of the new owner; or
b) BRP or an authorized BRP dealer receives a proof that the former owner
agreed to the transfer of ownership, in addition to the coordinates of the
new owner.
_____________________ 137
9) CONSUMER ASSISTANCE
a) In the event of a controversy or a dispute in connection with this limited
warranty, BRP suggests that you try to resolve the issue at the dealership
level. We recommend discussing the issue with the authorized BRP Dealer's
service manager or owner.
b) If the issue has not yet been resolved, please submit your complaint in writing
or call the appropriate number below:
In Canada
BOMBARDIER RECREATIONAL PRODUCTS INC.
Consumer Services Group
75, J.-A. Bombardier Street
Sherbrooke, Québec J1L 1W3
Tel.: 819 566-3366
In USA
BRP US INC.
Consumer Services Group
7575 Bombardier Court
Wausau WI 54401
Tel.: 715 848-4957
*In Canada, products are distributed and serviced by Bombardier Recreational Products
Inc.
© 2007 Bombardier Recreational Products Inc. All rights reserved.
® Registered trademark of Bombardier Recreational Products Inc. or its affiliates.
‡ is a trademark of Clarion.
138 _____________________
CALIFORNIA AND NEW YORK EMISSION CONTROL
WARRANTY STATEMENT FOR MODEL-YEAR 2008
SEA-DOO® SPORT BOATS WITH 4-TEC™ 1503
NORMALLY ASPIRATED (NA) AND 4-TEC™ 1503
SUPERCHARGED INTERCOOLED (SCIC) ENGINE(S)
For California, your 2008 Sea-Doo® Sport Boat (“Sport Boat”) has a special envi-
ronmental label required by the California Air Resources Board. The label has 1,
2, 3 or 4 stars. A hangtag, provided with your Sport Boat, describes the meaning
of the star rating system.
F18L3CQ
_____________________ 139
Three Stars - Ultra Low Emission
The three-star label identifies engines that meet the Air Resources Board’s Per-
sonal Watercraft and Outboard marine engine 2008 exhaust emission standards
or the Stern drive and Inboard marine engine 2003 exhaust emission standards.
Engines meeting these standards have 65% lower emissions than One Star –
Low Emission engines.
140 _____________________
Parts Covered for a Model Year 2008 Sea-Doo® Sport Boat
Equipped with 4-TEC™ 1503 normally aspirated (NA) and 4-TEC™
1503 supercharged intercooled (SCIC) engine(s):
Digital Linear Actuator (low idle control) All Fuel System Components
Throttle Position Sensor Spark Plugs
Intake Manifold Air Pressure Sensor Ignition Coils
Intake Manifold Air Temperature Sensor Piston and Rings
Engine Temperature Sensor Intake and Exhaust Valve Gear/Train
_____________________ 141
Owner's Warranty Responsibilities
As the owner of a 2008 Sea-Doo® Sport Boat, you are responsible for the perfor-
mance of the required maintenance listed in your Operator’s Guide. BRP recom-
mends that you retain all receipts covering maintenance your sport boat engine,
but BRP cannot deny warranty solely for the lack of receipts or your failure to en-
sure the performance of all scheduled maintenance. As the owner of a Sea-Doo®
Sport Boat, you should however be aware that BRP may deny you warranty cov-
erage if your engine(s) or a part has failed due to abuse, neglect, improper main-
tenance or unapproved modifications. You are responsible for presenting your
engine to an authorized BRP Dealer as soon as a problem exists. The warranty
repairs will be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities or
for the name and location of the nearest authorized BRP Dealer you should con-
tact the Customer Assistance Center at 1 715 848-4957.
142 _____________________
BRP INTERNATIONAL LIMITED WARRANTY FOR
MODEL YEAR 2008 SEA-DOO® SPORT BOATS
1) SCOPE
BRP US Inc. (“BRP”)* warrants its new and unused Model Year 2008 Sea-Doo®
Sport Boats (“Sport Boat”) sold by authorized BRP distributors/dealers outside
of the fifty United States, Canada and states members of the European Union
(“distributor/dealer”), will be free from defects in material and workmanship for
the period and under the conditions below.
All genuine BRP parts and accessories, installed by an authorized BRP dealer (as
hereinafter defined) at the time of delivery of the 2008 Sea-Doo Sport Boat, carry
the same warranty as that of the Sport Boat.
Use of the product for racing or any other competitive activity, at any point, even
by a previous owner, will render this warranty null and void.
_____________________ 143
3) LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY
CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN
DURATION TO THE LIFE OF THE EXPRESS WARRANTIES. INCIDENTAL
AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE
UNDER THIS WARRANTY. SOME STATES/PROVINCES DO NOT ALLOW
FOR THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED
ABOVE, AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY
GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL
RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO
PROVINCE.
Neither the distributor, any BRP Distributor/Dealer nor any other person has been
authorized to make any affirmation, representation or warranty regarding the
product, other than those contained in this limited warranty, and if made, shall
not be enforceable against BRP.
BRP reserves the right to modify this warranty at any time, being understood that
such modification will not alter the warranty conditions applicable to the products
sold while this warranty is in effect.
144 _____________________
c) The product must have undergone proper registration by an authorized BRP
distributor/dealer;
d) The 2008 Sea-Doo® Sport Boats must be purchased in the country or union
of countries in which the purchaser resides.
e) Routine maintenance outlined in the Operator’s Guide must be timely per-
formed in order to maintain warranty coverage. BRP reserves the right to
make warranty coverage contingent upon proof of proper maintenance.
BRP will not honor this limited warranty to any private use owner or commercial
use owner if the preceding conditions have not been met. Such limitations are
necessary in order to allow BRP to preserve both the safety of its products, and
also that of its consumers and the general public.
8) TRANSFER
If the ownership of a product is transferred during the warranty coverage period,
this warranty shall also be transferred and be valid for the remaining coverage
period provided BRP or an authorized BRP Distributor/Dealer receives a proof
that the former owner agreed to the transfer of ownership, in addition to the
co-ordinates of the new owner.
_____________________ 145
9) CONSUMER ASSISTANCE
a) In the event of a controversy or a dispute in connection with this limited war-
ranty, BRP suggests that you try to resolve the issue at the dealership level.
We recommend discussing the issue with the authorized dealer's service
manager or owner.
b) If further assistance is required, the distributor's service department should
be contacted in order to resolve the matter. You will find your distributor's
coordinates on www.brp.com.
c) If the matter still remains unresolved then contact BRP by writing to us at
the address listed below.
For countries within Europe, Middle East, Africa, Russia & CIS, please contact our
European office:
BRP EUROPE N.V.
Consumer Service Center
Skaldenstraat 125
9042 Gent
Belgium
Tel.: + 32-9-218-26-00
For all other countries, please contact your local distributor or our North America
office:
BOMBARDIER RECREATIONAL PRODUCTS INC.
Consumer Services Group
75, J.-A. Bombardier Street
Sherbrooke, Québec J1L 1W3
Tel.: 819 566-3366
* For the territory covered by this limited warranty, products are distributed and serviced by
Bombardier Recreational Products Inc. or its affiliates.
© 2007 Bombardier Recreational Products Inc. All rights reserved.
® Registered trademark of Bombardier Recreational Products Inc. or its affiliates.
146 _____________________
BRP EUROPEAN UNION MEMBER STATES
LIMITED WARRANTY FOR MODEL YEAR 2008
SEA-DOO® SPORT BOATS
1) SCOPE OF THE LIMITED WARRANTY
BRP US Inc. (“BRP”)* warrants its new and unused model-year 2008 Sea-Doo®
Sport Boats sold by authorized BRP distributors/dealers (“Distributors/Dealers”)
in the European Union member states from defects in material or workmanship
for the period and under the conditions described below.
All genuine Sea-Doo® Sport Boats parts and accessories, installed by an autho-
rized BRP Distributors/Dealers at the time of delivery of the 2008 Sea-Doo® sport
boats, carry the same warranty as that of the Sport boats.
Use of the product for racing or any other competitive activity, at any point, even
by a previous owner, will render this warranty null and void.
_____________________ 147
3) LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY
CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN
DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND
CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER
THIS WARRANTY. SOME JURISDICTIONS DO NOT ALLOW FOR THE
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS
A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS
WHICH MAY VARY FROM COUNTRY TO COUNTRY.
Neither the distributor, any BRP distributor/dealer nor any other person has been
authorized to make any affirmation, representation or warranty regarding the
product, other than those contained in this limited warranty, and if made, shall
not be enforceable against BRP.
BRP reserves the right to modify this warranty at any time, being understood that
such modification will not alter the warranty conditions applicable to the products
sold while this warranty is in effect.
148 _____________________
BRP will not honor this limited warranty to any private use owner or commercial
use owner if the preceding conditions have not been met. Such limitations are
necessary in order to allow BRP to preserve both the safety of its products, and
also that of its consumers and the general public.
8) TRANSFER
If the ownership of a product is transferred during the warranty coverage peri-
od, this warranty shall also be transferred and be valid for the remaining cover-
age period provided BRP or an authorized BRP distributor/dealer receives a proof
that the former owner agreed to the transfer of ownership, in addition to the co-
ordinates of the new owner.
_____________________ 149
9) CONSUMER ASSISTANCE
a) In the event of a controversy or a dispute in connection with this limited war-
ranty, BRP suggests that you try to resolve the issue at the dealership level.
We recommend discussing the issue with the authorized Distributor/Dealer's
service manager or owner.
b) If further assistance is required, the distributor's service department should
be contacted in order to resolve the matter. You will find your distributor's
coordinates on www.brp.com.
c) If the matter still remains unresolved then contact BRP at the address listed
below.
For countries within Europe, Middle East, Africa, Russia & CIS, please contact our
European office:
BRP EUROPE N.V.
Consumer Service Center
Skaldenstraat 125
9042 Gent
Belgium
Tel.: + 32-9-218-26-00
For all other countries, please contact your local distributor or our North America
office:
BOMBARDIER RECREATIONAL PRODUCTS INC.
Consumer Services Group
75, J.-A. Bombardier Street
Sherbrooke, Québec J1L 1W3
Tel.: 819 566-3366
* For the territory covered by this limited warranty, products are distributed and serviced
by Bombardier Recreational Products Inc. or its affiliates.
© 2007 Bombardier Recreational Products Inc. All rights reserved.
® Registered trademark of Bombardier Recreational Products Inc. or its affiliates.
150 _____________________
The EC-Declaration of Conformity does not appear in this version of the
Operator's Guide.
Please refer to the printed version that was delivered with your vehicle.
ddd2009-001 EN
Homologation and Certification
These boats comply with the following standards:
STANDARD TYPE OF CERTIFICATION
United States Coast Guard Self certification
Canadian Coast Guard Self certification
Russian Maritime Register of Shipping Certify by
Russian Maritime Register of Shipping
8, Dvortsovaya Nab., 191186
St. Petersburg, Russia
Directive 89/336/CEE of the council Internal production control plus control
relating to electromagnetic compatibility carried out on the responsibility of a
competent body.
Competent body:
UTAC
Autodrome de Linas-Montlhéry, B.P. 212
91311 Montlhéry cedex, France
Directive 2003/44/EC of the European Internal production control plus control
Parliament and of the council relating to carried out on the responsability of a
recreational craft notified body.
Notified body:
International Marine Certification Institute
Trèves centre, rue de Trèves 45
1040 Brussels, Belgium
152 _____________________
PRIVACY OBLIGATION/DISCLAIMER
We wish to inform you that your coordinates will be used for safety and warranty
purposes. Sometimes, we also use the coordinates of our clients to inform them
about our products and to present them offers. Should you prefer not to receive
information on our products, services and offers, please let us know by writing
to the address below.
Also note that, from time to time, carefully selected and trustworthy organiza-
tions may be permitted to use the coordinates of our clients to promote quality
products and services. If you prefer not to have your name and address released,
please let us know by writing to the address below:
In Canada
BOMBARDIER RECREATIONAL PRODUCTS INC.
Warranty Department
75, J.-A. Bombardier Street
Sherbrooke, Québec J1L 1W3
Fax Number: 819 566-3590
In USA
BRP US INC.
Warranty Department
7575 Bombardier Court
Wausau WI 54401
Tel.: 715 848-4957
_____________________ 153
154 _____________________
CHANGE OF ADDRESS/OWNERSHIP
If your address has changed or if you are the new owner of the boat, be sure to
notify BRP by either:
– mailing one of the following card below;
– North America only: calling at 715 848-4957 (USA) or 819 566-3366 (Canada);
– contacting an authorized BRP distributor/dealer.
In case of change of ownership, please join a proof that the former owner agreed
to the transfer.
Notifying BRP, even after the expiration of the limited warranty, is very important
as it enables BRP to reach the boat owner if necessary, like when safety recalls
are initiated. It is the owner’s responsibility to notify BRP.
STOLEN UNITS: In the event that your boat is stolen, you should notify your
area’s distributor warranty department of such. We will ask you to provide your
name, address, phone number, Hull Identification Number and date it was stolen.
In North America Other countries in the world
BOMBARDIER RECREATIONAL BRP EUROPEAN DISTRIBUTION
PRODUCTS INC. Warranty Department
Warranty Department Chemin de Messidor 5-7
75, J.-A. Bombardier Street 1006 Lausanne
Sherbrooke, Québec J1L 1W3 Switzerland
Canada
#
CHANGE OF ADDRESS o CHANGE OF OWNERSHIP o
VEHICLE IDENTIFICATION NUMBER
COUNTRY TELEPHONE
NEW ADDRESS
OR NEW OWNER: NAME
_____________________ 155
156 _____________________
BOAT MODEL No.
HULL
IDENTIFICATION NUMBER (H.I.N.)
ROTAX ENGINE
IDENTIFICATION NUMBER (E.I.N.)
Owner:
NAME
Purchase Date
YEAR MONTH DAY
F00A35L
Please verify with your selling dealer to ensure your SEA-DOO sport boat
has been registered with BRP.
At least one passenger should be able to operate the boat if the operator is incapacitated. It's recommended that individuals under 16 or with certain disabilities do not operate the boat. The safety lanyard should always be used, and all aboard should know how to swim and re-board the boat. If someone does not know how to swim, they must wear a PFD. Furthermore, safety equipment should be readily accessible, including shatterproof glasses and a cellular phone in waterproof packaging .
Federal laws strictly enforce sobriety among boat operators by prohibiting the use of drugs and alcohol while operating a boat. This is due to impaired judgment, reduced reaction times, and compromised vision associated with intoxication, which increases risks of accidents, making sobriety enforcement vital for safety .
Familiarity with navigation markers is crucial as these markers provide vital information on allowed maneuvers, speed limits, or zone restrictions. They are essential to avoid collisions and ensure compliance with traffic rules on waterways, helping to inform the boater of permissible operational practices .
Not using a PFD significantly increases the risk of drowning, especially if an individual falls overboard. PFDs are legally required, and federal regulations mandate their availability and usage, with a focus on children under 13. The absence of a PFD endangers lives by compromising buoyancy and the ability to maintain a safe position in the water .
Using the reverse gear in a boat requires careful practice as the steering response is opposite to that of forward operation. When reversing, turning the steering wheel clockwise will result in the back of the boat moving to the left, and vice versa. Applying too much RPM can create water turbulence and reduce the effectiveness of reverse maneuvers, so throttle should be used moderately . It is recommended to practice reversing away from obstacles until familiar with this behavior before carrying passengers . Additionally, regular safety checks and compliance with safety guidelines are crucial to ensure safe boating .
The pre-operation checks for a boat are crucial for ensuring safety and proper functionality. Key steps include inspecting the hull for damage, cleaning jet pump water intakes, ensuring the bilge is drained and the plug secured, verifying the tightness and charge of battery cables, and checking the operation of navigation lights, steering, and throttle/shifter systems. It's also essential to confirm the functionality of the bilge blower and pump, test the DESS post and engine start/stop switches, and ensure all required safety equipment is on board . Additionally, make sure all lifesaving equipment, such as fire extinguishers, is in safe condition and accessible, educating passengers on safety procedures and equipment location . These steps are necessary to prevent accidents, avoid equipment failure, and ensure compliance with safety regulations, all of which contribute to the safe operation of the vessel .
Keeping fuel and engine oil at correct levels is fundamental to safe and reliable engine performance. Insufficient levels can cause engine failure, leading to potentially dangerous situations while on the water. Regular checks and maintenance prevent such risks by ensuring engines operate efficiently .
Excessive speed and acute maneuvers are significant risk factors in boating safety. High speeds increase the risk of injury and require advanced skill to manage safely, particularly in high-speed turns or sharp maneuvers, which can lead to loss of control and potential collisions . Such maneuvers can also misjudge the boat's and operator’s capabilities and may throw operators or passengers overboard . Furthermore, operators are cautioned against using excessive speed in inappropriate conditions, as it reduces the operator's ability to control the boat properly and increases the stopping distance needed to avoid obstacles or hazards . Additionally, specific maneuvers causing the deck to go underwater can result in severe engine problems due to water ingestion . Therefore, maintaining appropriate speeds and avoiding sharp maneuvers is crucial for ensuring the safety of all passengers and fellow boaters.
Wearing properly fitted Personal Flotation Devices (PFDs) is critical for non-swimmers as it ensures buoyancy, keeping their head above water and maintaining a satisfactory position in the water. This significantly enhances passenger safety by preventing drowning even in situations of accidental immersion . Federal regulations require PFDs to be Coast Guard-approved, of appropriate size, and worn by children under 13 years while underway, ensuring they are readily accessible and in serviceable condition . Properly fitted PFDs are especially important for non-swimmers to compensate for their lack of swimming ability, thereby increasing their safety during boating activities .
The safety lanyard plays a crucial role in boating safety by automatically stopping the boat's engines if the operator falls from the control station. This device is attached to the operator's personal flotation device (PFD), clothing, arm, or leg, ensuring that it is free of obstructions and can move with the operator if they leave the helm station . This prevents a runaway boat situation, which could lead to severe injury or death, making understanding and proper use essential for safe boating operations . Additionally, it ensures that the engine cannot be restarted without reinstalling the Digital Electronic Security System (DESS) key on the DESS post, adding another layer of safety . Using the safety lanyard can mitigate potential hazards if the operator becomes incapacitated, ensuring that at least one passenger is familiar with operating the boat as a backup .