Japan Surplus Inventory Management Study
Japan Surplus Inventory Management Study
Abstract
determining inventory on hand and forecasting future sales. Having homogeneous inventory is
easier to maintain over heterogeneous ones. This entails the study, an Inventory Management
system that is fit for a heterogeneous inventory. This Japan surplus dealer, caught the researchers’
attention. The said business entity has a poor inventory management system. They cannot take
track of their remaining Inventory. The business is having their operations at Allarey St. Barangay
3, Lucena City. The business started its operations last October 2013, a sole proprietorship owned
by John Moreno. Ever since their establishment they have no Inventory management system but
earlier this year they implemented a manual inventory system. Previously, they cannot identify
their inventory through time and some items are left off. Thus, they often neglected the their newly
implemented system because of it is time consuming. The main objective of the study is to provide
King Louise Japan Surplus an inventory management system that is efficient and accurate for the
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business. Through the use of the research methods such as series of interviews and observation;
the researchers evaluated their existing practices. The evaluation shows the lack of knowledge over
the inventory and its inefficiencies resulting into losses. Also, the researchers noticed the lack of
documentation form for the inventory. The data gathered paved way for the enhancement of the
homogeneous, heterogeneous
Background
“Japan surplus,” which first referred to used engines and car parts from, well, where else
but Japan. People still see the signs “Japan surplus” all over Banawe Street in Quezon City. But
in recent years, Japan surplus stores have mushroomed all over the country, now referring to a
very wide variety of goods, from personal effects to furniture to heavy equipment. In a Japan
surplus shop there are three kinds of people you’ll find looking around. There is the homeowner
who is on a hunt for a bargain. There is also the DIY diva looking for her next project. And then
there’s the third one—the most common of all—who is just curious about what other secondhand
surplus pieces from the last World War. In the 1990s, there was a wave of discarded tech
products and secondhand furniture from Japan, thus, the birth of Japan Surplus shops. For this
generation, Japan Surplus are stores that have nice preloved items from Japan—and other First
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World countries—that are reasonably priced and not as beat up as some of the pieces you’d find
in other secondhand stores. These shops are popular for the hundreds of secondhand Japanese
bicycles and cheap dinnerware, but there are other treasures to be found, like well-maintained
furniture and rare musical instruments. So head out to one now, keep an open mind, and reduce,
The case details one of the few Japan surplus retailers in Lucena – a sole proprietorship
retailing business that are selling imported surplus products from Japan, Italy and Belgium. Mr
John A. Moreno founded the business way back October 2013 in Allarey st. Brgy 3 Lucena City.
The company currently has 2 employees which are responsible for maintaining the store.
Upon the study, the researchers had observed that the entity has an inefficient and
inaccurate inventory system. Delivered goods are mixed with the old ones and some sold
inventory are forgotten, resulting into scrap. Earlier this year, the business implemented a manual
inventory system in which is usually neglected due to the fact that it is time consuming. With
this the researchers came up with the idea of proposing an Inventory management system suited
The study aims to provide an inventory management system that is highly suited for the
heterogeneous nature of the entity; a system that will comply with the current International
Accounting Standards. The Researchers are optimistic that this study will be a useful tool not
only for the entity but as well as those who are in the surplus industry
[Link] of business
[Link] class
2.1. Recording
2.4. Dispatching
3.1. Records
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3.4. Dispatching
Theoretical Framework
The researchers had to know the business related profile and the present inventory
practices used by the company. The researchers will interview the owner and employees
and observe the operations of the business. It will undergo the SWOT analysis (strength,
weakness, opportunities and threats) to be evaluated, assessed and will be tested. After
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the process of which, the researchers know the profile of the business and its current
system to be able to come up with the new enhanced manual inventory system.
Literature Survey
purchased in the conventional course of business or things that are still at present work in
procedure. In this manner inventory comprises of raw materials, work in process, and
completed merchandise. The definition given by Banaag will serve as a way for the
An inventory system gives the authoritative structure and the working strategies
ordering and receiving the receipt of merchandise: timing the order placement and
monitoring what has been requested, how much, and from whom.
to a quality review area, checking them, moving them over to main storage, picking them
for a request, gathering and bundling the request, and transporting it. In addition to the fact
that this process requires an expansive number of exchanges, any of which could be made
inventory, expanding the chances of item harm. This discusses the typical arrangement of
There are additional variances sought after where in a supply of inventory on hand is
insured, you don't generally realize the amount you are probably going to require at
whichever schedule yet at the same time there is a need to fulfill client’s desires or
inventory must shield you from untrustworthy providers when an item is difficult to find
they ought to be supplanted. To maintain a strategic distance from the effect of cost
inflation you should purchase amounts of inventory at proper occasions which is called
Price Protestation. In the event that you purchase a bigger amount of a thing less much of
the time the ordering costs are not as much as purchasing in smaller amounts again and
again accordingly bringing down ordering costs. This lets the management know the
purpose of inventory.
Inventory accuracy alludes to the inventory records and actual physical total for
the business to guarantee precision to compute the inventory regularly and coordinate it
against the records. Cycle tallying is a physical inventory taking method in which
Inventory costs has a big role in business which the management need to be
mindful of. Inventory incorporates costs like money and space to maintain or purchase an
inventory. Additionally, there are costs for labor to receive, check quality, put away,
retrieve, select, pack, ship and account for to keep inventory as sound as possible under
Inventory costs for the most part fall into ordering costs and holding costs.
Requesting, or procurement, costs come about paying little respect to the genuine
estimation of the merchandise. These costs incorporate the pay rates of those buying the
In the most explicit issue, these costs ought to be taken in with thought and will
impact the inventory size. Holding costs incorporates the expenses for storerooms, taking
care of, protection, pilferage, breakage, out of date quality, depreciation, taxes, and the
opportunity cost of capital. Clearly, high holding costs will in general support low
inventory levels and regular replenishment. In setup or production change costs you make
every item extraordinary by acquiring the vital materials, organizing required papers,
properly charging time and materials, and moving out the past load of material. Ordering
costs allude to administrative and clerical expenses to set up the purchase or production
order. Ordering costs incorporates each and every bit of information, for example,
tallying things and computing request amounts. Shortage cost is a request for what thing
will be anticipated until it is renewed or dropped. At the point when the interest isn't met
and the request is dropped, this is alluded to as a stock out. A backorder is the point at
which the request is held and filled at a later date when the stock for the thing is
replenished.
Periodic and perpetual system are the two chief frameworks to decide stock
amounts close by. This definition will introduce two of the systems that the management
To be able to distinguish periodic and perpetual system from each other. The
periodic system requires a physical check of products available toward the finish of every
are generally toward the finish of the period despite the fact that it does not have planning
The perpetual system requires persistent chronicle of receipt and payment for
each thing of inventory. It is the most functional system for huge assembling and
merchandising companies to ensure sufficient supplies are close by for creation or deal,
and to limit dangers of machine shut-downs and client grievances. With this meaning, the
management will be familiar with the perpetual system and be able to distinguish
moves in or leaves a stockroom or purpose for sale. It monitors individual property of the
business.
Last-in, First-out (LIFO) – Inventory valuation presumes that the newest bought
merchandise are the first to be utilized or sold paying little heed to the real planning of
inventory and cost of merchandise sold by figuring an average unit cost for all products
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accessible for purchase throughout a given timeframe. This valuation strategy presumes
refreshed, kept up and controlled without utilizing a technical system. The ordinary "bean
counting" performed by small businesses to monitor inventory has given way to the
automated world of bar codes and scanners. Indeed, even with this innovation, manual
inventory systems still hold key favorable circumstances over computer based partners.
accountability and avoid deceit. Other than following laws and guidelines, and keeping
workers from taking resources or submitting extortion, internal controls can help improve
This in turn, presents the definition of internal controls for the management to know.
management system. A manual inventory system permits business owners and employees
to physically check that inventory is accessible. This prevents the potential for data entry
errors, which can prompt frustrated customers. Manual check of inventory can likewise
permit representatives a chance to physically review the item and guarantee everything is
appropriately available for purchase. Thus makes eyesight sometimes better than
inventory systems. A business owner can represent his inventory regardless of whether a
tree takes out a nearby transformer, cutting the power to the whole square. Manual
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inventory systems are additionally increasingly hard to mess with in light of the fact that
the products are physically tallied. A computerized system can be altered to misleadingly
measures of cash on things that will be unnecessary. The management will be oblivious
how or where items move which may prompt burglary or obsolete inventory and it makes
tracking inventory complex. It will lack an inventory balance which can end in lost
profits and costs you can prevent. It will also reduce employee productivity as recording
can be done easily with a system. With this information, the management will be aware
Business documents are records that show the details connected to a company's
proficiency and efficiency. Without them, numerous businesses would find difficulties to
operate. For example, bookkeepers use business sales documents to decide whether a
At the point when it is acknowledged by the seller, it turns into a contract binding both of
the parties. It sets forth the descriptions, quantities, prices, discounts, payment terms, date
of performance or shipment, other associated terms and conditions, and identifies a specific
seller. This defines the purchase order which the management will frequently use.
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An inventory sheet enables your small business to monitor goods you use or sell. Each
sheet records a single item and monitors the amount of the item is coming into your
business and what amount is going out. This familiarizes the management with the
to show that they have gotten the product being sent and have claimed [Link] informs the
insurance company that the delivery was a success, and the customer now holds the actual
policy. The viable date of the approach, and whether inclusion has started may rely upon
the kind of receipt a protection policyholder is provided with. This shows the purpose of a
1. Owner/Employees/Industry
a. It will help improve the present inventory management system of the business.
2. Readers
a. It will serve as a reference for the readers, especially to those who will conduct the
b. It will give the reader a better understanding about inventory management system of a
merchandising business.
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c. It will open the mind on the importance of the designed inventory management system
in the business.
3. Researchers
a. The study will help the researchers to have further knowledge about inventory
management system.
b. It will serve as a great experience and preparation to the researcher’s future career.
c. The researchers will fully visualize and know how inventory management system
works.
system for the company. This study can be a basis for a much more complex and
efficient inventory management system for the company. This study is important
because of the knowledge that this experience would impact on the researchers, also it
can be a basis for the future researchers for their study in this field.
Definition of Terms
Average Moving Method - Inventory costing method used under a perpetual inventory system
whereby, after each acquisition, average unit cost is recomputed by adding the cost of acquired
units to the cost of units in inventory and dividing by the new total number of units.
FIFO - Inventory valuation assumes that the first goods purchased are the first to be used or sold
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regardless of the actual timing of their use or sale. This method is most closely tied to actual
Heterogeneous – Products with attributes that are significantly different from each other, makes
Homogeneous - Products that vie with each other in a market but which (from the consumer's
viewpoint) have little or no differentiation in terms of features, benefits, or quality and are,
Import - Good or service brought into one country from another. The word "import" is derived
from the word "port" since goods are often shipped via boat to foreign countries. Along with
exports, imports form the backbone of international trade. If the value of a country's imports
exceeds the value of its exports, the country has a negative balance of trade.
Inventory - Inventory is the term for the goods available for sale and raw materials used to
produce goods available for sale. Inventory represents one of the most important assets of a
business because the turnover of inventory represents one of the primary sources of revenue
Inventory Costs - Inventory cost includes the costs to order and hold inventory, as well as to
administer the related paperwork. This cost is examined by management as part of its
evaluation of how much inventory to keep on hand. This can result in changes in the order
fulfilment rate for customers, as well as variations in the production process flow. It can be
classified into three: Ordering costs, holding costs or Carrying costs, and Administrative
costs.
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technology (hardware and software) and processes and procedures that oversee the monitoring
and maintenance of stocked products, whether those products are company assets, raw materials
Periodic - Periodic inventory is a system of inventory in which updates are made on a periodic
basis. In a periodic inventory system, no effort is made to keep up-to-date records of either the
inventory or the cost of goods sold. Instead, these amounts are determined only periodically -
usually at the end of each year. This physical count determines the amount of inventory
appearing in the balance sheet. The cost of goods sold for the entire year then is determined by a
short computation.
Perpetual - Perpetual inventory is a method of accounting for inventory that records the sale or
purchase of inventory immediately through the use of computerized point-of-sale systems and
enterprise asset management software. Perpetual inventory provides a highly detailed view of
changes in inventory with immediate reporting of the amount of inventory in stock, and
Surplus Store - a shop that sells used items, or items previously purchased but unused, and no
longer needed. The items are often military, government or industrial excess.
The study focuses on the Japan surplus retailer that is located at Allarey St. Barangay 3,
Lucena City. Where is in dire need of an enhanced and improved inventory management system
for the tracking and recording of the inventory. To address the primary emphasis of the study,
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which is the inventory management system for Japan Surplus, the researchers have chosen to
limit the scope of this study aspect. The researchers conclude that the scope of the proposed
inventory management system would be at the main store only and the warehouse is not included
in the study. The study focuses on the business only to provide an enhanced and improved
Description of Method
For the objectives to come into existence of any research cannot be achieved
without the practices, steps and techniques that have to be employed. This study tries to
come up with an efficient and accurate inventory management system by the honing the
researchers’ available resources with the least probable cost. The researchers had come up
with the following methodologies to be used in the conduct of the research work.
Research Design
This study aims to assess the present inventory system Japan Surplus. The
researchers decided to use descriptive method as the research design for the researchers
inventory procedure, to identify issues and challenges encountered by the business and to
subject of the research for the purpose of enhancing the current manual inventory
Research Instrument
study on the existing operation and to find a conclusion/solution for the specific
problems. The researchers spontaneously gave ideas on how to enhance the inventory
management system.
Interview is used as a method for data gathering for its useful help to gather
information about the study on the existing operation. The researcher asked the owner to
take some information about their business followed by introducing the researchers and
strengths and weaknesses of the entity, and for identifying both the opportunities and
threats in the marketplace or against a stated goal. The researchers conducted a SWOT
Observation is the method used by the researchers the most, where they
considered the present system operation; however, the method gives incomplete data in
The researchers used/followed the COSO Model, which defines internal control
operations, reliability of financial reporting and compliance with applicable laws and
monitoring, work to support the achievement of an entity’s mission, strategies and related
business objectives.
understanding of the entity and its environment including its internal control and to assess
and others within the entity, analytical procedures and observation and inspection.
Essential information for this research work was collected through primary and
secondary sources by interviewing with key personnel in the stores about purchasing and
inventory of the company. Observation of the production process was done to see the
flow of goods in the conversion process. Material handling and storage were also
observed and so was the patrol/inspection procedure. Record analysis of relevant data
was obtained from the company’s annual report and journals. Theoretical background
This presents the data gathered from the series of interviews, observation and visitation.
Thus, this illustrates the current inventory system by the management. In line with this, it
also illustrates the problems that the researchers encountered during the data gathering
I. Business Characteristics
The business was founded by Mr. John A. Moreno on October 2013. It caters Japan
surplus retail products for the masses. For six years the business is open from 8:00 AM to
6:00 PM everyday except from holidays. They also offer their products through social media
platforms and have the customers pick up their item in the store. The owner categorizes the
inventory into Furniture (big and small), Kitchenware, and display items such as vases,
figurines, etc. Items from the main store are shipped from their warehouse to the store.
Recording
When the researchers were conducting the study during the last quarter of
management. Thus, they often rely on an estimation method to value their current
which the only forms they have is a delivery receipt from the warehouse and an
inventory sheet. The problem with this is employees often forget to record the
items. Thus, the recording of inventoriables are not as effective as the manager
says.
Class A are the inventoriable items which are the most expensive throughout the
paintings. Class B are the inventoriables that holds a lesser value than class a in
which non-designer kitchen ware and display items. While class c are the items
are the generic type of items the cheapest amongst the inventory.
technique for they have no idea on how many their inventory is. The management
doesn’t exactly know how many peces of each item is delivered before. But
within implementing the manual inventory system, they are knowing their
Receiving
After receiving the delivery receipt the staff matches the inventoriables
inventory sheet. The staff also inspects the delivered inventoriables for
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defective items. For any defects found, the personnel will send the item back
to the warehouse. With the inspection done the staff will search for a
inventory sheet. The inventory sheet dictates the prices as well as the quantity
of the delivered items for the delivery day. The items will now be displayed by
kind and by brand. The items are displayed inside or above the pieces of
furniture. The challenge of this process is that when the consumers flock in,
they often neglect the cross check of the delivery received to the items.
Dispatching
Retail
There are two types of retail transaction for the business and the
first one is the regular walk-in customer and the customer from the social
media platforms.
particular item they want to buy and inform the staff about it. The staff
will give the item its price. The displayed items are all out and as it. It just
means that if you buy it all there will be no other stock available. After the
sale the staff will record it as a deduction to the inventory sheet in which is
inquired and buy them. The items that were acquired online are also as is.
Thus, the items can be only picked up in the main store. The consumer can
only pay in the store. The challenge of this process is that the social media
that the items can be handpicked and is also prepared by the management.
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Weakness
Poor Inventory Manual
Strengths
System
High Profit
Erroneous Recording
Social Media
Few Employees
platforms
Prone to theft
Affordable and Cheaper than
Current system is time
malls
consuming
Employee Productivity
Inefficiency during pick- up
Opportunities
Threats
Always in demand
Competition in the area
Being known for durability
Brokerage
Alternative to malls
Shipment Anomalities
The SWOT Analysis above shows that the business has its own strengths and
weakness that can be used for seizing every opportunity to thrive and eradicating the
threats. The SWOT analysis shows that the business has a poor inventory management
that can cause threats on the well-being of the business. For having a weak internal
control over inventoriables can cause the management to incur losses in which they can
Conclusions
Based on the series of interviews, SWOT and observations. The researchers determined
1. Business Characteristics
a. Erroneous recording
b. Prone to theft
system
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Recommendations
Through the study and analysis of the problems encountered by the business. The
system, in which the new system will be a tool for the business to flourish more.
Recommendation Report
Jao
Arena
Lopez
Braga
Anareta
A recommendation report is the product of the analysis of data gathered during the course of
interview to the management, in which it entails the solutions brainstormed by the researchers.
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The researchers devised this recommendation report to help the management enhance their
current inventory system. In such the researchers created new business inventory forms to ease
The recommendation report will start with a table containing the flaws of the old system
that the researchers observed during their visitation and as from the interviews the researchers
conducted. On the other hand, the other side contains the benefits of the newly recommended
system. The researchers shall explain to the management the flaws discovered during the
The recommendation report will also include a step by step procedure for the usage of the
new business forms for the enhancement of the inventory system. This will help the management
and also the researchers to extend the knowledge of the usage of the system to the staff, since
Delivery Receipt
is accompanied by this document in which it indicates the quantity of items, description of items
In this, the delivery receipt will be used for the delivery of goods from the warehouse to the main
store
Subtotal
Sales Tax
Shipping & Handling
Total Due
Received by:
A purchase order is a document in which the management will send to their suppliers
In this case, the purchase order will be used in ordering inventory from the warehouse.
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Subtotal
Sales Tax
Shipping & Handling
Total Due
Received by:
On the other hand, the release form is document in which after the transactions the
In this case, this form will be used for the tracking of outgoing inventory instead of
listing if down through the inventory sheet. This form will be collected by the cashier. At the end
Subtotal
Sales Tax
Shipping & Handling
Total Due
Received by:
A return form serves as a document indicating a return of merchandise for detect from the
supplier.
In this, it will serve as the document for returning defective items found during the
Inventory Sheet
Inventory Sheet is a document used to track down the levels of inventory. In this, we offered two
types of inventory sheet one for daily use and the other one for monthly use. The purpose of the
inventory sheet is to track down the current inventory levels on a daily basis and as well as the
monthly basis.
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References
Banaag, F. & Ducut, R. (2017).Reasons Inventory Systems Failure and Recommended Solutions.
Inventory Management And Control, 153-154
Bragg, S. (2011). Inventory Storage. Inventory Best Practices Second Edition, 67-83
Tejada, C. (2007). 5 Budget Japan Surplus Shops in Your Neighborhood. Retrieved from
[Link]
in-your-neighborhood-a40-20170913
Appendices
Research Instruments
Guide Questions
Business Characteristics
What is the nature of your business and has it changed over the years?
What are the common problems that the business has encountered?
you use?
What are the challenges that you have encountered regarding inventory control or tracking of
inventory?
Dispatching of Inventory
Do you find it helpful to use a manual system even though it didn’t work at the time you tried
it?
Will you give the time to properly introduce the system to your staffs?
Document Code: DCAVRKMI-F-URFR
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Undergraduate Research Final Report
An Autonomous University Page No.: Page 35 of 44
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2017
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Series of Interviews
Business Characteristics
What is the nature of your business and has it changed over the years?
Answer: The strength of the surplus store is having a high profit and its weakness is the
Answer: Daily
What are the common problems that the business has encountered?
Answer: I record manually so I cannot travel because I could lose items, even if there
is a CCTV since we do not have an inventory record, we don’t know what are the
items that came in and we do not have control on the items once they are out.
Sometimes we also forget to list down some things, for example we paid the
electricity bill or the water bill, so we start to panic because we forget those things but
you use?
monthly
Answer: We classify our inventory into 3 classes: Class A are the expensive ones,
Class B are the ones who holds lesser value than class a like non branded kitchen
wares or used. Class C are the generic ones. We measure our inventory through
What are the challenges that you have encountered regarding inventory control or tracking of
inventory?
Problem regarding inventory we do not know what are the unsold items, I don’t know
how much is my asset, I don’t know the exact amount just an estimate.
Answer: Before 2019 were just estimating the inventory but now we already have an
inventory management system. But the problem is sometimes we forget to record our
monthly
Dispatching of Inventory
Answer: We receive the delivery receipt first, and match the items according to the
everything up we display the items in the store by kind and brand as you can see.
Answer: for walk-in, they will have to choose their item, then come to me for the
pricing, after the sale transaction we should record it. But when the flock of
customers or inquiries come in, we cannot record it all at once so at the end of the
day we always have extra sales we don’t remember came from. For online it is
easier, when they comment mine we know right away who buys the product. In
that they will just pick it up in the store and pay it in the store it is already record.
The challenge of this is the bogus buyers, the one who says they will but it but no.
For wholesales on the other hand, they buy in bulk and in huge volumes. The
challenge of this when we are assisting them and there are walk-ins we cannot
Answer: I would like for the system to be up to date, the records are accurate and
Answer: Yes, small businesses like our store should have an accurate an efficient
manual inventory system so that they know what are the sold or unsold items, if the
Do you find it helpful to use a manual system even though it didn’t work at the time you tried
it?
Document Code: DCAVRKMI-F-URFR
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Undergraduate Research Final Report
An Autonomous University Page No.: Page 39 of 44
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2017
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Answer: Yes, since it is easier not so depended to technology. Older people like our
Will you give the time to properly introduce the system to your staffs?
Business Forms
Subtotal
Subtotal Sales Tax
Sales Tax Shipping & Handling
Shipping & Handling Total Due
Total Due
Document Code: DCAVRKMI-F-URFR
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Undergraduate Research Final Report
An Autonomous University Page No.: Page 41 of 44
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2017
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Subtotal
Sales Tax
Shipping & Handling
Subtotal Total Due
Sales Tax
Shipping & Handling
Total Due