ADAMSON UNIVERSITY
Chemical Engineering Department
Unit Operations Laboratory 1
Experiment No. 1
Performance and Benefits of Pumps in Series/Parallel Operations
Submitted by:
Fuentes, Raymond C.
Hatud, Jewls M.
Ignacio, Jasmine A.
Lazaro, Janielle Xandra U.
Sy, Stephannie L.
Submitted to:
Engr. Rugi D.C. Rubi
I. Abstract
A pump is a device that expands energy in order to raise, transport, or compress
fluids. Pumps are used to transfer fluid in a system, either at the same elevation or to a
new height. The needed flow rate depends on the height to which the fluid is pumped.
Each pump has a head discharge relationship that is inversely proportional. The
objective of this experiment is to examine the performance and benefits of single
pump and pumps connected in series and parallel connections. Through this
experiment, the concept of the pumps can also be well understood.
The procedure for this experiment is to observe the pressure reading on the
indicator by changing the pumps either in series or parallel connections and the
flowrate was recorded from varying discharge values. In this experiment, the pumps
were tested in serial and parallel connection in order to determine the importance of
each operation. When the pump is connected in series, it determines the certain height
the fluid can be pumped to. On the other hand, in parallel arrangement, the flowrate of
the pump increases.
In conclusion, as the discharge of water in the pump increases, the suction head
increases while the delivery head decreases. After arranging the pumps in serial
connection, the output achieved for the suction head was lower than the single pump
while the delivery head gained higher value. The experimental values acquired were
not accurate due to certain difficulties encountered during the testing and the actual
experiment
II. Theory
A pump is a device to move fluid through mechanical action. Pumps consume energy to
perform mechanical work in order to move the fluid the frictional force and gravitational
force. Pumps are often used together to enhance either the flow rate or the delivery
pressure beyond that available from the single pump. Two typical options include parallel
and series of pumps which require specific performance criteria. In serial operation the
heads of the pumps are added and in parallel operation the flow rates of the pumps are
added. The apparatus consists of a tank and pipework which delivers water to and from
two identical pumps. The required fluid flow rate is dependent on the height to which the
fluid is pumped. The relationship is inversely proportional between flow rate of the fluid
and the head produced by the pump. In other words, if high discharge is required, the
pump will supply lower head and vice versa.
Pumps generally obey the pump laws. These laws state that the flow rate or capacity
is directly proportional to the pump speed; the discharge head is directly proportional to
the square of the pump speed; and the power required by the pump motor is directly
proportional to the cube of the pump speed. These laws are summarized in the following
equations:
Vαn
H α n2
p α n3
where:
n = speed of pump impeller (rpm)
V = volumetric flow rate of pump (gpm or cfh)
H = head developed by pump (m or ft)
p = pump power (kW)
III. Objectives
1. To examine the performance and benefits of single pump and pumps connected in
series and in parallel operations.
IV. Materials/Equipment Used
Series/Parallel Pump Test Rig
Water
Adjustable Counterweight
V. Equipment Set-up/Diagram
VI. Procedure
1. Prime the system by opening all valves except the flow-regulating valve and filling
with water through the filling plug. It is particularly important to ensure that the lines
connecting the pressure tapping to the pressure gauges are filled with water, since an
air column will result in false indication of pressure head at the tapping due to the
height of the gauge above the tapping point.
2. Balance the motor stator using the adjustable counter weight.
3. Adjust the water level in the approach channel to the “V” notch so that it is exactly
level with the apex, taking account of the surface tension effect.
4. Zero the point gauge in the stilling well.
5. Set the speed controller to zero.
6. With the regulating valve closed, select the suction and delivery valves appropriate to
the test under consideration, i.e. single pump operation, parallel or series pump
operation.
7. Note the initial readings on the two relevant pressure gauges.
8. Run up the motor to the chosen speed (e.g. 2900 rev/min).
9. With the regulating valve closed, again, note the pressure gauge readings. Open this
valve in intervals such that regulator increments of discharge are attained; the
calibrated manometer connected to the orifice plate may be used to establish the valve
positions.
10. At each interval, after adjusting the speed controller as necessary to maintain the
chosen speed, note the pressure gauge readings and the head over the crest of the “V”
notch, in the stilling well. Since the “V” notch responds slowly to changes in
discharge, allow sufficient time for the level in the stilling well to become steady
before a reading is taken.
11. Apply weights to the torque arm until this is again balanced and note the total weight
applied.
VII. Experiment Data
A. Test at 2900 rev/min
Pump “V” Notch Discharge Suction Head Delivery Torque Mass
Head (mm) (L/s) (m) Head (kg)
(m)
PUMP 1 62.5 120 5.0 1.8 1.37
63 140 4.0 2.3 1.47
63.5 160 3.2 2.5 1.57
PUMP 2 61 120 -2.0 4.0 1.42
64 140 -2.5 3.0 1.51
68 160 -3.0 2.5 1.56
Arrangement “V” Discharge Suction Head Delivery Head Torque
Notch (L/s) P1 P2 P1 P2 Mass
Head (m) (m) (m) (m) (kg)
(mm)
Series 74 190 1.3 -1.5 2.7 2.9 2.50
77 197 1.0 -2.0 2.9 2.8 2.60
79 202 0.8 -2.8 3.1 2.0 2.60
Parallel 69 160 5.6 -1.5 1.0 5.2 1.40
73.7 180 5.4 -1.7 1.1 5.0 1.50
76 200 5.4 -1.9 1.3 4.8 1.61
Pump/ Discharge Total Head Power Input Power Efficiency
Arrangement (L/s) (m) (W) Output (%)
(W)
Pump no. 1 120 5.8 921.33 1021.33 0.5430
140 5.3 994.10 1094.10 0.5212
160 5.0 1068.58 1168.58 0.5135
Pump no. 2 120 5.8 955.67 1055.67 0.4262
140 5.3 1021.58 1121.58 0.3764
160 5.0 1062.85 1162.85 0.3002
Series 190 5.6 1761.99 1861.99 38.9305
197 5.7 1836.47 1936.47 33.3833
202 5.1 1836.47 1936.47 29.6119
Parallel 160 6.2 868.23 968.23 30.6218
180 6.1 1054.43 1154.43 23.9461
200 6.1 1277.87 1377.87 22.2508
Total Head vs. Discharge of Single Pump
at 2900 rev/min
5.9
5.8
5.7
Total Head (m)
5.6
5.5
5.4
5.3
5.2
5.1
5
4.9
0 20 40 60 80 100 120 140 160 180
Discharge (L/s)
Total Head vs. Discharge (Series)
at 2900 rev/min
5.8
5.7
5.6
Total Head (m)
5.5
5.4
5.3
5.2
5.1
5
188 190 192 194 196 198 200 202 204
Discharge (L/s)
Total Head vs. Discharge (Parallel)
at 2900 rev/min
6.22
6.2
Total Head (m)
6.18
6.16
6.14
6.12
6.1
6.08
0 50 100 150 200 250
Discharge (L/s)
Efficiency vs. Discharge Pump 1
at 2900 rev/min
0.545
0.54
0.535
Efficiency (%)
0.53
0.525
0.52
0.515
0.51
0 20 40 60 80 100 120 140 160 180
Discharge (L/s)
Efficiency vs. Discharge Pump 2
at 2900 rev/min
0.45
0.4
0.35
Efficiency (%)
0.3
0.25
0.2
0.15
0.1
0.05
0
0 20 40 60 80 100 120 140 160 180
Discharge (L/s)
Efficiency vs. Discharge (Series) at 2900 rpm
0.45
0.4
0.35
0.3
efficiency
0.25
Pump 1
0.2
Pump 2
0.15
0.1 Pumps 1 & 2 in Series
0.05
0
188 190 192 194 196 198 200 202 204
Discharge, L/s
Efficiency vs. Discharge (Parallel) at 2900 rpm
0.4
0.35
0.3
0.25
efficiency
0.2 Pump 1
0.15 Pump 2
0.1 Pumps 1 & 2 in Parallel
0.05
0
0 50 100 150 200 250
Discharge, L/s
VIII. Results and Discussion
In this experiment, the pumps were tested in serial and parallel connection in order
to determine the importance of each operation. The procedure for this experiment is to
observe the pressure reading on the indicator by changing the pumps either in series or
parallel connections and the flowrate was recorded from varying discharge values.
After arranging the pumps in serial connection, the output achieved for the suction
head was lower than the single pump while the delivery head gained higher value. This
proved that in order to increase the head to be produced, connecting the pump in series
was an effective way to do it. Also, the total head gained by pumps in series was greater
than the measured total head of a single pump. This indicated that serial arrangement of
pumps is fit for processes that require a pump with higher capability.
Meanwhile, the pumps were also arranged in parallel connection wherein two pumps
took suction from a common manifold and discharged into a common header. From the
measured data, as the discharge increased the total head produced also increased. In
parallel installation, the total head produced was greater than the total head of single
pump. The purpose of the parallel connection was to increase the flowrate of the pump.
From the acquired values, the power input of the parallel connection was lower than the
series connection.
IX. Conclusion
Pumps could be arranged in different orientations depending on the necessary
output of the processor. In this experiment, the pumps were tested in serial and
parallel connection in order to determine the importance of each operation. Two
pumps were being utilized for the experiment and for comparison; single pumps were
being tested first before the series and parallel connection. From the measured data, it
was shown that as the discharge of water in the pump increased, the suction head
increased while the delivery head decreased. After arranging the pumps in serial
connection, the output achieved for the suction head was lower than the single pump
while the delivery head gained higher value. This proved that in order to increase the
head to be produced, connecting the pump in series was an effective way to achieve it.
Moreover, the risk of cavitation was decreased upon using serial arrangement due to
the lowering of the suction head. Additionally, the total head gained by pumps in
series was greater than the measured total head of a single pump. This indicated that
serial arrangement of pumps is fit for processes that require a pump with higher
capability.
After the experiment, it can be concluded that series connection increased the total
head produced while the parallel connection increased the flowrate of the pump.
The experimental values acquired were not accurate due to certain difficulties
encountered during the testing and the actual experiment. The use of improper
materials as well as the equipment could be accountable for the errors committed.
However, if the procedure was being strictly followed theses errors may be lessened,
thus providing more accurate and precise results.
X. References
[Link]
[Link]
parallel/
[Link]
APPENDIX A: EXPERIMENTAL DATA
Test at 2900 rev/min
Pump “V” Notch Discharge Suction Head Delivery Torque Mass
Head (mm) (L/s) (m) Head (kg)
(m)
PUMP 1 62.5 120 5.0 1.8 1.37
63 140 4.0 2.3 1.47
63.5 160 3.2 2.5 1.57
PUMP 2 61 120 -2.0 4.0 1.42
64 140 -2.5 3.0 1.51
68 160 -3.0 2.5 1.56
Arrangement “V” Discharge Suction Head Delivery Head Torque
Notch (L/s) P1 P2 P1 P2 Mass
Head (m) (m) (m) (m) (kg)
(mm)
Series 74 190 1.3 -1.5 2.7 2.9 2.50
77 197 1.0 -2.0 2.9 2.8 2.60
79 202 0.8 -2.8 3.1 2.0 2.60
Parallel 69 160 5.6 -1.5 1.0 5.2 1.40
73.7 180 5.4 -1.7 1.1 5.0 1.50
76 200 5.4 -1.9 1.3 4.8 1.61
APPENDIX B: TABULATED RESULTS
Pump/ Discharge Total Head Power Input Power Efficiency
Arrangement (L/s) (m) (W) Output (%)
(W)
Pump no. 1 120 5.8 921.33 1021.33 0.5430
140 5.3 994.10 1094.10 0.5212
160 5.0 1068.58 1168.58 0.5135
Pump no. 2 120 5.8 955.67 1055.67 0.4262
140 5.3 1021.58 1121.58 0.3764
160 5.0 1062.85 1162.85 0.3002
Series 190 5.6 1761.99 1861.99 38.9305
197 5.7 1836.47 1936.47 33.3833
202 5.1 1836.47 1936.47 29.6119
Parallel 160 6.2 868.23 968.23 30.6218
180 6.1 1054.43 1154.43 23.9461
200 6.1 1277.87 1377.87 22.2508
APPENDIX C: SAMPLE COMPUTATION
HDT=Total Head AS=cross-sectional are of suction pipe
Wi=Power Input AD=cross-sectional area of delivery pipe
Wo=Power Output Hm=total dynamic head
Q=Capacity n=efficiency
h=”V” notch M=Torque
g=acceleration due to gravity L=lever arm radius
Pumps 1&2:
HDT= HD1+HD2; [m]
HDT1= 1.8 + 4.0 = 5.8m
HDT2= 2.3 + 3.0 = 5.3m
HDT3= 2.5 + 2.5 = 5.0m
Wi= (MgL)((2πN)/60) – 100; [W]
Wi11= (1.3713)(9.81)(0.25)((2π(2900))/60) – 100 = 921.3347
Wi12= (1.469)(9.81)(0.25)((2π(2900))/60) – 100 = 994.1010
Wi13= (1.569)(9.81)(0.25)((2π(2900))/60) – 100 = 1068.5803
Wi21= (1.4174)(9.81)(0.25)((2π(2900))/60) – 100 = 955.6697
Wi22= (1.5059)(9.81)(0.25)((2π(2900))/60) – 100 = 1021.5839
Wi23= (1.5613)(9.81)(0.25)((2π(2900))/60) – 100 = 1062.8454
Wo= (MgL)((2πN)/60) ; [W]
Wo11= (1.3713)(9.81)(0.25)((2π(2900))/60) = 1021.3347
Wo12= (1.469)(9.81)(0.25)((2π(2900))/60) = 1094.1010
Wo13= (1.569)(9.81)(0.25)((2π(2900))/60) = 1168.5803
Wo21= (1.4174)(9.81)(0.25)((2π(2900))/60) = 1055.6697
Wo22= (1.5059)(9.81)(0.25)((2π(2900))/60) = 1121.5839
Wo23= (1.5613)(9.81)(0.25)((2π(2900))/60) = 1162.8454
Q= (8/15)((2g)^0.5)(Ce)(h + kh)^(5/3); [m^3/s]
Q11= (8/15)((2*9.81)^0.5)(0.5765)(0.0625 + 0.00085)^(5/3) = 0.0137
Q12= (8/15)((2*9.81)^0.5)(0.5765)(0.063 + 0.00085)^(5/3) = 0.0139
Q13= (8/15)((2*9.81)^0.5)(0.5765)(0.0635 + 0.00085)^(5/3) = 0.0141
Q21= (8/15)((2*9.81)^0.5)(0.5765)(0.061 + 0.00085)^(5/3) = 0.0132
Q22= (8/15)((2*9.81)^0.5)(0.5765)(0.064 + 0.00085)^(5/3) = 0.0143
Q23= (8/15)((2*9.81)^0.5)(0.5765)(0.068 + 0.00085)^(5/3) = 0.0158
Q= Q [m^3/s] * 15850.3; [gal/min]
Q11= 0.0137(15850.3) = 217.1491
Q12= 0.0139(15850.3) = 220.3192
Q13= 0.0141(15850.3) = 223.4892
Q21= 0.0132(15850.3) = 209.2240
Q22= 0.0143(15850.3) = 226.6593
Q23= 0.0158(15850.3) = 250.4347
Hm= (HD1 + ((Q/AD)^2/2g)+z) – (HS1 + (Q/AD)^2/2g)); [m]
Hm11= (1.8 + ((0.0137/0.0005)^2/2(9.81) + 0.1524) – (5 + (0.0137/0.0008)^2/2(9.81)) =
20.2702
Hm12= (2.3 + ((0.0139/0.0005)^2/2(9.81) + 0.1524) – (4 + (0.0139/0.0008)^2/2(9.81)) =
22.4559
Hm13= (2.5 + ((0.0141/0.0005)^2/2(9.81) + 0.1524) – (3.2 + (0.0141/0.0008)^2/2(9.81)) =
24.1517
Hm21= (4 + ((0.0132/0.0005)^2/2(9.81) + 0.1524) – (-2 + (0.0132/0.0008)^2/2(9.81)) =
27.7992
Hm22= (3 + ((0.0143/0.0005)^2/2(9.81) + 0.1524) – (-2.5 + (0.0143/0.0008)^2/2(9.81)) =
31.0573
Hm23= (2.5 + ((0.0158/0.0005)^2/2(9.81) + 0.1524) – (-3 + (0.0158/0.0008)^2/2(9.81)) =
36.6665
Hm= Hm [m] *3.28084; [ft]
Hm11= 20.2702(3.28084) = 66.5033
Hm12= 22.4559(3.28084) =73.6742
Hm13= 24.1517(3.28084) =79.2379
Hm21= 27.7992(3.28084) =91.2047
Hm22= 31.0573(3.28084) =101.8940
Hm23= 36.6665 (3.28084) =120.2965
Wa= ((Q*Hm*S.G.)/3960)(745.7); [W]
Wa11= ((217.1491*66.5033*62.4)/3960)(745.7) = 169689.404
Wa12= ((220.3192*73.6742*62.4)/3960)(745.7) = 190731.0447
Wa13= ((223.4892*79.2379*62.4)/3960)(745.7) = 208086.0936
Wa21= ((209.2240*91.2047*62.4)/3960)(745.7) = 224224.0856
Wa22= ((226.6593*101.8940*62.4)/3960)(745.7) = 271378.6488
Wa23= ((250.4347*120.2969*62.4)/3960)(745.7) = 353999.3751
n= (Wi/Wa)*100; [%]
n11= (921.3347/169689.404)*100 = 0.5430
n12= (994.1010/190731.0447)*100 = 0.5212
n13= (1068.5802/208086.0936)*100 = 0.5135
n21= (955.6697/224224.0856)*100 = 0.4262
n22= (1021.5839/271378.6488)*100 = 0.3764
n23= (1062.8454/353999.3751)*100 = 0.3002
Series & Parallel:
HDT1S= 2.7 + 2.9 = 5.6m
HDT2S= 2.9 + 2.8 = 5.7m
HDT= HD1+HD2; [m]
HDT3S= 3.1 + 2.0 = 5.1m
HDT1P= 1.0 + 5.2 = 6.2m
HDT2P= 1.1 + 5.0 = 6.1m
HDT3P= 1.3 + 4.8 = 6.1m
Wi= (MgL)((2πN)/60) – 100; [W]
Wi1S= (2.5000052)(9.81)(0.25)((2π(2900))/60) – 100 = 1761.9909
Wi2S= (2.6000016)(9.81)(0.25)((2π(2900))/60) – 100 = 1836.4677
Wi3S= (2.6000044)(9.81)(0.25)((2π(2900))/60) – 100 = 1836.4698
Wi1P= (1.4000025)(9.81)(0.25)((2π(2900))/60) – 100 = 868.2333
Wi2P= (1.5000008)(9.81)(0.25)((2π(2900))/60) – 100 = 1054.4320
Wi3P= (1.6100038)(9.81)(0.25)((2π(2900))/60) – 100 = 1277.8704
Wo= (MgL)((2πN)/60); [W]
Wo1S= (2.5000052)(9.81)(0.25)((2π(2900))/60) = 1861.9909
Wo2S= (2.6000016)(9.81)(0.25)((2π(2900))/60) = 1936.4677
Wo3S= (2.6000044)(9.81)(0.25)((2π(2900))/60) = 1936.4698
Wo1P= (1.4000025)(9.81)(0.25)((2π(2900))/60) = 968.2333
Wo2P= (1.5000008)(9.81)(0.25)((2π(2900))/60) = 1154.4320
Wo3P= (1.6100038)(9.81)(0.25)((2π(2900))/60) = 1377.8704
Q= (8/15)((2g)^0.5)(Ce)(h + kh)^(5/3); [m^3/s]
Q1S= (8/15)((2*9.81)^0.5)(0.5765)(74 + 0.00085)^(5/3) = 0.0181
Q2S= (8/15)((2*9.81)^0.5)(0.5765)(77 + 0.00085)^(5/3) = 0.0193
Q3S= (8/15)((2*9.81)^0.5)(0.5765)(79 + 0.00085)^(5/3) = 0.0202
Q1P= (8/15)((2*9.81)^0.5)(0.5765)(69 + 0.00085)^(5/3) = 0.0161
Q2P= (8/15)((2*9.81)^0.5)(0.5765)(73.7 + 0.00085)^(5/3) = 0.0180
Q3P= (8/15)((2*9.81)^0.5)(0.5765)(76 + 0.00085)^(5/3) = 0.0189
Q= Q [m^3/s] * 15850.3; [gal/min]
Q1S= 0.0181(15850.3) = 286.9714
Q2S= 0.0193(15850.3) = 306.3962
Q3S= 0.0202(15850.3) = 319.6273
Q1P= 0.0161(15850.3) = 255.7386
Q2P= 0.0180(15850.3) = 285.0570
Q3P= 0.0189(15850.3) = 299.8648
Hm= (HD1 + ((Q/AD)^2/2g)+z) – (HS1 + (Q/AD)^2/2g)); [m]
Hm1S= (2.7 + ((0.0181/0.0005)^2/2(9.81) + 0.1524) – (1.3 + (0.0181/0008)^2/2(9.81)) =
39.3571
Hm2S= (2.9 + ((0.0193/0.0005)^2/2(9.81) + 0.1524) – (1 + (0.0193/0.0008)^2/2(9.81)) =
45.1482
Hm3S= (3.1 + ((0.0202/0.0005)^2/2(9.81) + 0.1524) – (0.8 + (0.0202/0.0008)^2/2(9.81)) =
49.3506
Hm1P= (1 + ((0.0161/0.0005)^2/2(9.81) + 0.1524) – (5.6 + (0.0161/0.0008)^2/2(9.81)) =
25.5759
Hm2P= (1.1 + ((0.0180/0.0005)^2/2(9.81) + 0.1524) – (5.4 + (0.0180/0.0008)^2/2(9.81)) =
33.1543
Hm3P= (1.3 + ((0.0189/0.0005)^2/2(9.81) + 0.1524) – (5.4 + (0.0189/0.0008)^2/2(9.81)) =
37.3304
*the same calculation is done for pump 2
Hm= Hm [m] *3.28084; [ft]
Hm1S= 39.3571(3.28084) = 0.404673
Hm2S= 45.1482(3.28084) =0.344367
Hm3S= 49.3506(3.28084) =0.302002
Hm1P= 25.5759(3.28084) =0.344327
Hm2P= 33.1543(3.28084) =0.289406
Hm3P= 37.3304(3.28084) = 0.296115
*the same calculation is done for pump 2
Wa= ((Q*Hm*S.G.)/3960)(745.7); [W]
Wa1S= ((286.9714*129.1242*62.4)/3960)(745.7) = 435411.5
Wa2S= ((306.3962*148.1239*62.4)/3960)(745.7) = 533288.4
Wa3S= ((319.6273*161.9113*62.4)/3960)(745.7) = 608099.2
Wa1P= ((255.7386*83.9102*62.4)/3960)(745.7) = 252153.5
Wa2P= ((285.0570*108.7741*62.4)/3960)(745.7) = 364343.3
Wa3P= ((299.8648*122.4751*62.4)/3960)(745.7) = 431545.8
*the same calculation is done for pump 2
n= (Wi/Wa)*100; [%]
n1S= (1761.9909/435411.5)*100 = 0.4047
n2S= (1836.4677/533288.4)*100 = 0.3444
n3S= (1836.4698*608099.2)*100 = 0.3020
n1P= (868.2333*252153.5)*100 = 0.3443
n2P= (1054.4320/364343.3)*100 = 0.2894
n3P= (1277.8704*431545.8)*100 = 0.2961
nSERIES= (HDT/(HD1/n1 + HD2/n2))*100; [%]
n1= (5.6/(2.7/0.4047 + 2.9/0.3760) = 38.9305
n2= (5.7/(2.9/0.3444 + 2.8/0.3236) = 33.3833
n3= (5.1/(3.1/0.3020 +2.0/0.2874)*100 = 29.6119
*the same calculation is done for pump 2
nPARALLEL= (QT/(Q1/n1 + Q2/n2))*100; [%]
n1= (2*0.0161/(0.0161/0.3739 + 0.0161/0.2593)*100 = 30.6218
n2= (2*0.0180/(0.0180/0.2792 + 0.0180/0.2096)*100 = 23.9461
n3= (2*0.0189/(0.0189/0.2547 + 0.0189/0.1975)*100 = 22.2508