FCN Networking PDF
FCN Networking PDF
Information STARDOM
Network Configuration Guide
TI 34P02K25-01E
TI 34P02K25-01E
16th Edition Jun..6 .2018 (YK)
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i
Introduction
About This Document
STARDOM system consists of autonomous controller FCNs/FCJs, field devices, VDS,
HMI clients, and network devices, from which a user can select the optimum
configuration.
Components of STARDOM (FCN/FCJ, VDS, and HMI clients), with highly independent
functions, are acquired through open technologies, allowing flexible configurations of
devices.
This document explains basic information needed for constructing networks of
STARDOM system and detailed setting procedures along with specific cases.
IMPORTANT
In this manual, the term “FCN/FCJ” refers to FCN-500, FCN-100, FCN-RTU, and FCJ
autonomous controllers.
- The term “FCN-500” refers to the autonomous controllers with NFCP501/NFCP502
CPU module.
- The term “FCN-100” refers to the autonomous controllers with NFCP100 CPU
module.
- The term “FCN-RTU” refers to the low power autonomous controllers with NFCP050
CPU module.
- The term “FCJ” refers to the all-in-one type autonomous controllers.
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation TI 34P02K25-01E May 31, 2017-00
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iii
STARDOM
Network Configuration Guide
TI 34P02K25-01E 16th Edition
CONTENTS
Introduction ................................................................................................i
CONTENTS ...............................................................................................iii
1. Devices Overview .............................................................................1
1.1 STARDOM Network Overview ................................................................... 1
1.2 Autonomous Controller FCN/ FCJ ............................................................ 4
1.3 VDS ............................................................................................................ 10
1.4 Network Devices ....................................................................................... 12
1.5 Communication Protocols ....................................................................... 18
2. Network Features of STARDOM ....................................................19
2.1 Varieties of Basic Configurations ........................................................... 19
2.2 Network Basic Definitions (IP Address Settings) .................................. 23
2.3 Communication Performances ............................................................... 37
2.4 Security ..................................................................................................... 47
2.5 Network Functions of FCN/FCJ .............................................................. 50
2.6 Duplexing Control Network ..................................................................... 55
2.6.1 The Duplexed Network Function Provided on STARDOM ........... 59
2.6.2 Duplexing Communications Using an Application ........................ 73
2.7 Cautions for Network Configuration ...................................................... 76
2.8 The communication port number to use of FCN/FCJ ........................... 77
3. Examples of Network Configurations...........................................79
3.1 Small Two-layered System (Standard) ................................................... 79
3.2 Small One-layered System ...................................................................... 81
3.3 Medium Scale Two-layered System ........................................................ 82
3.4 Installing Controllers in a Field as Standalone ..................................... 84
3.5 Connecting Simple HMI to Standalone Controller in a Field ............... 86
3.6 Connecting Routers to Control Networks ............................................. 89
3.7 Connecting Several Control Networks to VDS ...................................... 91
3.8 Duplexing Networks ................................................................................. 92
3.9 Connecting Devices (e.g.PLCs) Other than FCN/FCJ to VDS ............. 95
3.10 Connecting PLC to FCN/FCJ ................................................................... 97
3.11 Duplexing Communications between FCN/FCJ and FCN/FCJ
in Different Segments ............................................................................ 103
3.12 Operation with Remote HMI .................................................................. 105
1. Devices Overview
This chapter explains the devices you need to take into consideration when
constructing STARDOM system networks.
HMI
Information
Network
Control Network
HMI
FCN / Configuration
FCJ PLC
FCN-RTU PC
Field Network
Field Field
Device Device
Field Network
A field network is a small and slow network connecting FCNs/FCJs and intelligent filed
devices or remote I/O devices. Typical examples are FF-H1, PROFIBUS, DEVICENET
and Ethernet.
FCNs/FCJs support FF-H1 and Ethernet in R1.11 and later.
FCN-500, FCN-100
An FCN-500 and an FCN-100 are a controller of the module mount type that is
connected to control networks, with highly reliable features, allowing to duplex the
control network, CPU, power supply and internal bus for connecting I/O module.
FCN-RTU
An FCN-RTU (Low power Autonomous controller) is a compact controller assembled
with a CPU module with built-in analog, digital I/O, communication ports, and a base
module. Eight arbitrary I/O modules can be installed.
FCJ
An FCJ is an all-in-one type controller that is connected to control networks, and can be
installed in devices at sites. It is possible to duplex control networks. FCJ cannot be
enhanced with I/O modules since it has a built-in I/O interface. In addition, it cannot
duplex the CPU, power supply and internal bus for connecting I/O module. Other
functions are same with FCN.
PLC
Other suppliers' PLCs supporting Ethernet communication can be connected to control
networks.
Configuration PC
A configuration PC is a PC that creates and downloads control logics of FCN/FCN-
RTU/FCJ or field devices, and configures devices. You use this PC with installing
configuration tools, to connect to control networks when starting up the system. You can
install configuration tools on a PC on which VDS runs, to reduce the number of PCs.
The configurations other than the basic network settings (IP addresses) of FCN/FCN-
RTU/FCJ can be made from remote PCs connected via routers.
Table Main Configuration Tools
Tools Contents
Resource Configurator Configurations of FCN/FCN-RTU/FCJ
Logic Designer FCN/FCJ control logic design and download
Web browser Advanced configurations of FCN/FCN-RTU/FCJ
Graphic Designer Design of HMI operation and monitoring windows
FCN-500, FCN-100 and FCJ have two or four (FCN-500 with NFCP502 only) Ethernet
network interfaces. If you do not duplex the control network, use only network interface1.
Alternatively, they can be used as two or four separated networks.
Each port is 10/100 Mbps and 1 Gbps (FCN-500 only), supporting full-duplex and auto
negotiation functions.
FCN-RTU has one Ethernet network interface. Except for the duplex function, the
function of the FCN-RTU is the same as the FCN.
Table Ethernet Interface
CPU Model Network Interface Baud Rate
NFCP501 2 ports
10/100 Mbps, 1Gbps
NFCP502 4 ports
NFCP100 2 ports
FCN-500/FCN-100
The following figure shows an outside drawing of FCN with maximum configuration. The
E2 bus can be used only with FCN-500.
NFCP501
NFCP502
Two or four network interfaces are installed; the above is 4 or 2. Each MAC address is
written on the side of the CPU module.
Reset Switch
Shutdown Switch
DisplayLED from left
HRDY : Hardware
RDY : Control program
CTRL : Control Right
System Card Eject Button
System Card
Serial Port
Two network interfaces are installed; the above is 2 and the below is 1. Each MAC
address is written on the side of the CPU module. The upper line indicates the MAC
address of network interface1; the lower line is the MAC address of interface2.
FCN-RTU
The following figure shows an outside drawing of FCN-RTU.
The network interface of FCN-RTU is installed on the front of the CPU module.
One network interface is installed; MAC address is written on the side of the CPU
module.
TIP
Network port can be disabled with network power switch to save power since FCN-RTU is the low
power consumption controller.
Refer to IM34P02Q01 "STARDOM FCN/FCJ Guide" for the details of FCN-RTU features.
FCJ
FOUNDATION
**** Fieldbus (H1)
****
*** Signal Connection
Reset
System Card
Switch
Shutdown Switch
Serial Port 2
COM2
Network Interface
(upper:2, lower:1)
Serial Port 1 RJ45 Modular Connector
COM1 Communication Status LED
LINK : Normal HUB connection status
ACT : Send/Receive status
Pressure Clamp
Terminal
for Power Supply
Two network interfaces are installed; the above is 2 and the below is 1. Each MAC
address is written on the side of the CPU module. The upper line indicates the MAC
address of network interface1; the lower line is the MAC address of interface2.
1.3 VDS
This section explains the network interfaces of VDS.
TIP
Some suppliers' network adapters provide duplexed networks by themselves with two identical network
adapters mounted. However, you cannot use the supplier-provided duplex function for STARDOM
control network.
Important
Do not use 10 Mbps hubs or repeater hubs with the STARDOM system.
Switching Hub
A switching hub has bridging features, enabling to store a received packet in the buffer,
analyzing the destination address, and then forwarding it to the necessary port. Unlike
repeater hubs, switching hubs do not relay frames to all segments, which enables to
distribute loads of the network. In addition, some switching hubs have other varieties of
features including the auto-negotiation, optical interface, 1 Gbps Ethernet interface,
VALN, SNMP, STP, port mirroring, and Layer 3 switch.
Router
A router is a network device to transmit packets over networks based on the information
of network layers. Routers have a function to route communication frames. Routers are
used for connections between network domains or connections to WAN or other media.
Recently, the routers with multi-functions such as security functions, firewall, and
redundant network functions are generally used.
Full-Duplex
Full-duplex enables the transmission of data in two directions simultaneously (send and
receive), avoiding the collision of the two. With Fast Ethernet, 200 Mbps bandwidth is
enabled.
X: Possible
-: Impossible
Supporting 1 Gbps
A switching hub with a port which supports data transfer rates of 1 gigabit per second. It
is effective to use this hub for high-speed link between switches or between a switch
and a server or to a backbone. 1000BASE-X, standardized in IEEE802.3z and
1000BASE-T, standardized in IEEE802.3ab are provided. For detailed specification,
refer to the corresponding standards.
VLAN
VLAN is a function to divide a LAN logically within a switch. It imposes restrictions on the
scope of forwarding broadcast packets, and divides logical groups, in which
communications are established, enabling to construct a network so that each group
may be connected to the separate switches. VLAN also realizes highly efficient network
through the function to forward broadcast packets only within the same VLAN.
SNMP
SNTP is a switching hub with SNMP features to mange a network. SNMP is effective for
monitoring networks or tracking down the source of failures remotely.
Layer3 Switch
Layer3 switch is a switching hub with routing functions implemented in the hardware.
Faster routing operations and relatively reasonable prices than usual routers are
attained in this switching hub.
TIP
• It takes several tens of seconds for switching hubs with management features to start a packet
relay operation, because the initialization processing is generally carried out after they are turned
on. Therefore, if an FCN with duplexed CPUs is connected to such a switching hub and if the FCN
and the switching hub are turned on simultaneously, the APC (All Program Copy) processing may
fail when the FCN is turned on. In this case, turn on the switching hub first. After the initialization
processing of the switching hub is finished, turn on the FCN.
• By default, the spanning tree protocol (a function to automatically set usual routes or routes when
making detours in networks with multiple routes) is configured to Cisco’s switching hubs. In this
case, hubs do not forward data to relevant ports for about 30 seconds after devices connected to
the hubs were turned on. In order to avoid this problem, cancel the configuration for using the
spanning tree protocol.
Cables
Please avoid unplugging cables attached to a device by fixing it to a rack or other
furniture, or taking other measures. Generally used LAN cables are listed as follows.
UTP Cables
A UTP cable is the most commonly used unshielded twisted pair cable. Use category 5
or higher UTP cables. There are 4-conductor cables and 8-conductor cables; the both
type can be used. Make a choice between a cross cable and straight cable according to
the intended purpose. Generally, a straight cable is used when the connection is made
between a node and a hub; a cross cable is used when the connections are made
between only hubs or only nodes. Refer to the manual of each network device because
the specification may differ by the device. Select generally used RJ-45 type plugs for the
connectors of both ends.
STP Cables
In environments with much noise, use shielded twisted pair (STP) to reduce the effects
of noise. However, conditions of usage may differ by the network device; use the cable
on your own authority referring to the manual of the network device in use.
Selecting Devices
As far as possible, install network devices including a hub for each area, with minimum
number of wirings among the area. Choose network devices according to the purpose,
among several types e.g., devices for mounting to a 19-inch rack, to a desktop or to a
wall. For the number of ports, it is recommended to choose a hub with more ports than
you actually use at present, in consideration of the future expansion or the use as a port
for monitoring when failures will occur. According to the environment (temperature,
moisture, dust, noise, etc.) where the network device is installed, select the optimum
one.
For the LED displays of hubs or network adapters, refer to the manual of each device
since the number and role of each LED differ by the device.
Communication Test
When you finished setting the device and connections, check if the communication is
normally established by executing Ping command or other methods.
STARDOM system uses Ethernet for control networks and the upper control system
information network. For network layers and transport layers, the industry-standard
TCP/IP is employed.
Time Synchronization
FCN/FCJ has SNTP client functions and time adjusting functions as standard features,
enabling to synchronize times among nodes.
In the FCN-500, it is possible to execute the SNTP function as a standard feature. In the
FCN-100 and FCJ, it is possible to execute the SNTP function by installing a time
synchronization server portfolio.
Utility Communications
Configuration tools for defining FCN/FCJ or field network devices and designing control
logics, establish communications with FCN/FCJ using dedicated protocols. More
specifically, the tools download definitions of devices defined on Resource Configurator
or other configuration tools, download control logics created on Logic Designer, and
execute maintenance communications of control logics using Logic Designer.
VDS
Data Server (Up to 4 VDSs)
HMI Server
Restrictions on Implementation
• The maximum node number connected to a control network: 126
• The maximum number of controllers including FCN/FCJ and PLC connected to a
single data server: 32
• The maximum number of VDS data servers connected to a control network: 4
• The maximum HMI clients (sessions) connected to a single VDS HMI server: 50
• There are no restrictions on total distances of the network.
• Routing of communication frames is needed if a control system information network
directly communicate to devices on a control network. For routing, use VDS as a
router or set a local router between the control system information network and the
control network. In consideration of the features of a control network, performing
real-time and reliable communications, you should not include frames unnecessary
for the network by routing.
SEE ALSO
• For the maximum number of data objects and data points upon per VDS data server, see "2.3
Communication Performances".
• For IP address settings on a small two-layered system, see "3.1 Small Two-layered System
(Standard)".
• For examples of configuration with routing, see "3.6 Connecting Routers to Control Networks".
SEE ALSO
• For restrictions on implementation, see "Small Two-layered System (Standard)" in this section.
• For IP address settings on a small one-layered system, see "3.2 Small One-layered System".
VDS Upper
HMI Server Computer HMI HMI
VDS VDS
Data Server Data Server (Up to 4 VDS data servers)
... ...
FCN FCN FCJ FCN FCN FCJ
Restrictions on Implementation
• The maximum number of VDS data servers connected to a single VDS HMI data
server: 4
SEE ALSO
• For other restrictions on the implementation, see "Small Two-layered System (Standard)".
• For the number of maximum data objects and data points upon a single VDS HMI data server, see
"2.3 Communication Performances".
• For IP address settings on a medium scale two-layered system, see "3.3 Medium Scale Two-
layered System".
HMI HMI
Information
Network Router
Remote Area
VDS
HMI Server
Router
VDS VDS
Data ... Data
Server Server
Control Network
... ...
FCN FCN FCJ PLC
SEE ALSO
For restrictions on implementation, see "Small Two-layered System (Standard)" and "Medium Scale
Two-layered System".
TIP
Not add 0 to the top of the IP address. When you add 0, it is treated as octal. It becomes the error or
the wrong address. It is checked closely with Windows 10 and Windows 7.
Example, "192.168.01.08" is an error. "192.168.01.011" is recognized as "192.168.1.9".
TIP
• If there are multiple control system network domains, change the respective network addresses.
e.g.
Domain 1: 192.168.0.0
Domain 2: 192.168.1.0
• When the FCN has duplexed CPUs, the IP address of the standby side CPU is, by default,
automatically allocated on the basis of the IP address of the control side CPU according to certain
rules as explained in the “IP Address Decision Rules” section in “2.6 Duplexing Control Network”
Therefore, if the default IP address of the standby side CPU is used as it is, specify a value for the
IP address of the control side CPU in such a way that the value will not contradict the IP address of
the standby side CPU.
In a single network configuration, the default value for the IP address of the standby side CPU can
be changed by the Resource Configurator. Therefore, if you wish to designate an arbitrary IP
address for the control side CPU, change the default value for the IP address of the standby side
CPU, too.
TIP
• When several network domains exist, different addresses should be set to each of them.
e.g.
Domain 1: 192.168.0.0
Domain 2: 192.168.3.0
• It is recommended to define each IP address allocation depending on the device; for example, the
controller's IP addresses begin from 192.168.x.1 and the VDS's IP addresses begin from
192.168.x.101, etc.
• In a duplexed network, IP addresses for PIP-A, PIP-B and the standby side CPU cannot be
changed because they are automatically allocated.
• The FCN/FCJ allows a configuration of separated networks (in which two network interfaces are
used as separate networks). However, in this separated network configuration, use the same
concept as in the case of a single network configuration to decide IP addresses.
• VIP means a virtual IP address. For details, see “Various IP Addresses” in “2.6 Duplexing Control
Network.”
The FCN-500 (with NFCP502 CPU module) has four network interfaces on each CPU.
These network interfaces can take the following four network configurations:
• Single network configuration (in which network interface 2/3/4 are not used)
• Duplexed network configuration (network interface 1 and 2)
• Separated network configuration (connected to four separated networks)
• Duplexed network (network interface 1 and 2) and Separated network (network
interface 3 and 4) configuration
The FCN-RTU has one network interface on the CPU, It’s a single network
configuration. And a single CPU use only.
Each configuration is set in the “Network Group” combo box of the “Basic Configuration”
tab in the CPU Module Setting window of the Resource Configurator.
The overview of how each network configuration works is described below:
VDS
192.168.0.101
Control Network
IP address for the Subnet mask 255.255.255.0
standby-side CPU
192.168.0.1 192.168.0.2 192.168.0.130 192.168.0.124
FCN/FCJ FCN FCN
Router
Single CPU duplexed CPU
192.168.20.124
PLC1 PLC2
Alternation of Control
FCN FCN
(Stop) (Control)
Without IP 2 2 Without IP IP address for
the control-side
CPU
Without IP 1 1 192.168.0.2
APC
FCN FCN
(Standby) (Control)
IP address for Without IP 2 2 Without IP IP address for
the standby-side the control-side
CPU CPU
192.168.0.130 1 1 192.168.0.2
172.16.1.21
Control System Information Network
172.16.1.64 Subnet mask 255.255.0.0
VDS
192.168.0.101 (VIP)
192.168.0.2 (VIP)
Alternation of Control
192.168.0.2 (VIP)
APC
192.168.0.2 (VIP)
TIP
VIP means a virtual IP address. PIP-A and PIP-B mean physical IP address A and physical IP address
B respectively. For details, see “Various IP Addresses” in “2.6 Duplexing Control Network”
172.16.1.21
Control System Information Network
172.16.1.64 Subnet mask 255.255.0.0
VDS
192.168.0.101 (VIP)
If control right is alternated when CPUs are duplexed in the FCN-100, IP addresses are
changed as follows:
IP address for the FCN FCN IP address for the
control-side CPU (Control) (Standby) standby-side CPU
192.168.2.2 (PIP-B) 2 2 192.168.2.130 (PIP-B)
192.168.0.2 (VIP)
PIP on the right
remains as it is.
PIP on the left remains as it is.
Alternation of Control
192.168.0.2 (VIP)
APC
TIP
VIP means a virtual IP address. PIP-A and PIP-B mean physical IP address A and physical IP address
B respectively. For details, see “Various IP Addresses” in “2.6 Duplexing Control Network”
SEE ALSO
Refer to “2.7 Cautions for Network Configuration” when connecting devices other than VDS and
FCN/FCJ devices to the network.
PC
172.16.1.21
Control system information network
172.16.1.1 Subnet mask 255.255.0.0
VDS
192.168.0.101
Control network
Subnet mask 255.255.255.0
192.168.0.1 192.168.0.2 192.168.0.130
FCN FCN IP address for
FCN/FCJ the standby- Network 2
Single CPU Duplexed CPU side CPU dedicated to PLC
Subnet mask
192.168.20.3 Network 1 192.168.40.3 192.168.40.131 255.255.255.0
dedicated to PLC
Subnet mask
192.168.20.1 192.168.20.2 255.255.255.0 192.168.40.1 192.168.40.2 192.168.40.124
PLC1 PLC2 PLC3 PLC4 Router
192.168.60.124
Network 3
dedicated to PLC
Subnet mask
255.255.255.0
192.168.60.1
PLC5
Alternation of Control
FCN FCN
(Stop) (Control)
IP address for
Without IP 2 2 192.168.40.3 the control-side
CPU
Without IP 1 1 192.168.0.2
APC
FCN FCN
(Standby) (Control)
IP address for IP address for
the standby-side192.168.40.131 2 2 192.168.40.3 the control-side
CPU CPU
192.168.0.130 1 1 192.168.0.2
192.168.0.2 (VIP)
Alternation of Control
192.168.0.2 (VIP)
APC
192.168.0.2 (VIP)
TIP
VIP means a virtual IP address. PIP-A and PIP-B mean physical IP address A and physical IP address
B respectively. For details, see “Various IP Addresses” in “2.6 Duplexing Control Network”
SEE ALSO
Refer to “2.7 Cautions for Network Configuration” when connecting devices other than VDS and
FCN/FCJ devices to the network.
3. Start FCN/FCJ in IP addresses setting status. If the LED is flashed as in the table
below, FCN/FCJ is in that status.
Table Flashing Statuses of LED
LEDs Statuses
HRDY High speed flashing
CPURDY Low speed flashing
CTL Lighted out
TIP
In FCN-500 and FCN-RTU, IP addresses are written to an on-board flash memory on CPU module. An
CPU module, to which IP addresses has never been configured, becomes IP address setting status
automatically when powered on. If an IP address is reconfigured to an CPU module that already has IP
addresses, reboot from the maintenance window on a Web browser in IP addresses setting status, or
press a shutdown switch of FCN-500 or FCN-RTU. For the detailed sequence, see the corresponding
manuals or online-help files.
In FCN-100 and FCJ, IP addresses are written to an FCN/FCJ system card (Compact Flash). An
FCN/FCJ system card, to which IP addresses has never been configured, becomes IP address setting
status automatically when powered on. If an IP address is reconfigured to an FCN/FCJ system card
that already has IP addresses, reboot from the maintenance window on a Web browser in IP
addresses setting status, or press a shutdown switch of FCN/FCJ. For the detailed sequence, see the
corresponding manuals or online-help files.
4. Select [File] and then [Set IP Address] from the menu of Resource Configurator to
display the IP address setting dialog.
TIP
The IP address setting window of Resource Configurator is displayed using the BOOTP protocol; if
FCN/FCJ with no IP addresses is connected, Resource Configurator displays MAC address of the
FCN/FCJ on its IP address setting window. The duplicated IP addresses due to incorrect-inputs must
be carefully avoided.
Configure the same network addresses of FCN/FCJ to the network interface of VDS
data server connected to the control network. If you do not use the duplexed control
network function, configure the IP addresses according to the Windows standard
procedures.
SEE ALSO
For settings of the duplexed control network function and VIP, see "2.6 Duplexing Control Network".
TIP
HOSTS files are used for managing each node with the logical name. If you set nodes to be managed
with only IP addresses, it is possible to omit the procedure to create HOSTS files.
VDS
HOSTS files of VDS exist in the following directory.
%windir%\system32\drivers\etc
Using editors like notepad, input host names and IP addresses of all nodes connected to
the control network. If you use the duplexed control network function, describe VIPs as
IP addresses.
The following lines indicate an example of inputs to a HOST file. This example contains
comments to easily identify devices configuring the control network, however not
required.
Input example:
192.168.0.1 FCN01 #STARDOM FCN
192.168.0.2 FCN02 #STARDOM FCN
192.168.0.65 PLC01 #PLC
192.168.0.101 VDS01 #STARDOM VDS
192.168.0.102 EWS01 #Config PC
FCN/FCJ
Open the maintenance homepage on a Web browser to edit HOST files of FCN/FCJ.
Input IP addresses and host names in the system setting file window of this homepage,
and when finished typing, click the [OK] button.
SEE ALSO
For the operating sequence up to opening the system setting file window, see "2.5 FCN/FCJ Network
Features".
VDS HMI server HMI clients per VDS HMI server At most 50 clients
and HMI client Communication time per object 100 ms or less
TIP
When estimating system performances, you should include CPU loads of FCN/FCJ and the one of
VDS data server, in addition to network communication loads.
VDSD
VDSD is the traffic (byte) per second that occurs between FCN/FCJ and VDS data
server. It can be calculated as follows:
VDSD = VDSD(DA) + VDSD(AE) + VDSD(DG) [byte] .................................................... (3)
VDSD (DA)
VDSD (DA) is the amount of data access communication (byte) per second to be
calculated from the number of data points and sampling period. If several sampling
periods exist, it should be the total amount calculated from each sampling period.
VDSD(DA) = DataNum * 50 / T(DA) [byte] ...................................................................... (4)
DataNum: number of data points
T (DA): data sampling period (sec)
To simplify, the overhead to communicate a data point is assumed to be 50byte.
VDSD (AE)
VDSD (AE) is the amount of data per second to be calculated from the amount of
message occurrences.
VDSD(AE) = MsgNum * 160 [byte].................................................................................. (5)
MsgNum: number of messages per second
To simplify, the overhead to communicate a message is assumed to be 160 byte.
VDSD (DG)
VDSD (DG) is the amount of diagnostic communication (byte) that occurs when the
duplexed network function is enabled. It is calculated from the number of nodes for
which the duplexed network function is enabled and the diagnostic transmission interval.
VDSD(DG) = NodeNum * 300 * Ntpgy / T(DG)[byte] ...................................................... (6)
NodeNum: number of nodes
Ntpgy: network topology
Ntpgy= 1: single LAN, dual LAN
T (DG): diagnostic communication interval (sec)
If a network is not duplexed, you do not consider the above. To simplify, the overhead to
communicate a message is assumed to be 300byte.
OPCD
OPCD is the traffic per second that occurs between VDS data server and VDS HMI data
server. It can be calculated as follows:
OPCD = OPCD(DA) + OPCD (AE) + OPCD (HDA) ........................................................ (8)
OPCD (DA)
OPCD (DA) is the traffic that occurs when the data on VDS data server changes in
reference to the data that is monitored on a VDS Viewer of HMI client. OPCD (DA) per
second can be calculated as follows:
OPCD(DA) = DataNum * 100 [byte] ................................................................................ (9)
DataNum: number of data items
To simplify, the overhead to communicate a data item is assumed to be 100byte.
OPCD (AE)
OPCD (AE) is the traffic (byte) that occurs when a new message occurs on VDS data
server when the message window is displayed on a VDS Viewer of HMI client. OPCD
(AE) per second can be calculated as follows:
OPCD(AE) = MsgNum * 160 [byte] ............................................................................... (10)
MsgNum: number of messages per second
To simplify, the overhead to communicate a message is assumed to be 160byte.
OPCD (HDA)
OPCD (HDA) is the data traffic that occurs when the historical trend window is displayed
on a VDS Viewer of an HMI client. OPCD (HDA) per second can be calculated as
follows:
OPCD(HDA) = HdaDataNum * 800 [byte] ..................................................................... (11)
HdaDataNum: number of historical trend data points
To simplify, the overhead to communicate a historical trend data point is assumed to be
800 bytes.
HMID
HMID is the traffic per second (byte) between VDS HMI server and HMI client, which
can be calculated as follows.
HMID = HMID(DA) + HMID(AE) + HMID(HDA)............................................................. (12)
HMID (DA)
HMID (DA) is the traffic that occurs when the data on VDS HMI data server changes in
reference to the data that is monitored on a VDS Viewer of HMI client. HMID (DA) per
second can be calculated as follows:
HMID (DA) = 1800 + DataNum * 150 [byte] .................................................................. (13)
DataNum: number of data items
HMID (AE)
HMID (AE) is the amount of data communication that occurs when an alarm summary
window is displayed on a VDS Viewer of HMI client. HMID (AE) per second can be
calculated as follows:
HMID(AE) = AeNum * 2700[byte] .................................................................................. (14)
AeNum: number of message generation per second
FCXD
FCXD is the traffic (byte) via the communication FB, which can be calculated as follows.
FCXD = DataNum * 50 [byte] ........................................................................................ (16)
DataNum: number of data items
To simplify, the overhead to communicate a data item is assumed to be 50byte.
PLCD
PLCD is the traffic (byte) between PLC and VDS data server or PLC and FCN/FCJ,
which can be determined by the communication protocol, amount of data, data updating
method, data interval, etc.
With FA-M3, PLCD can be calculated as follows.
PLCD = DataNum * 20 [byte]......................................................................................... (17)
DataNum: number of data items
To simplify, the overhead to communicate a data item is assumed to be 20byte.
ETCD
ETCD is the traffic that occurs by the factors other than the above communications.
A
A is the transmission rate on a line (byte/sec). With Fast Ethernet, it will be as follows.
A = 12500000 (byte/sec)................................................................................................ (18)
HMID (STT)
HMID (STT) is the traffic on HMI client from invoking a server on a VDS Viewer to
logging on.
HMID (STT) = 20 [kbyte]................................................................................................ (23)
HMID (APP)
HMID (APP) is the traffic that occurs when displaying a graphic window only for the first
display of the window.
HMID (APP) = 500 [kbyte] ............................................................................................. (24)
HMID (GRA)
HMID (GRA) is the size of a graphic file (.sgr). For a typical graphic window, the
following should be assumed as an approximate value.
HMID (GRA) = 100 [kbyte]............................................................................................. (25)
HMID (INT)
HMID (INT) is the time from the completion of downloading a graphic display program till
the completion of a display. While this time depends not on communication time but on
the PC’s CPU performance, the following should be assumed as an approximate value:
HMID (INT) = 20 [sec].................................................................................................... (26)
If displayed again using the same Viewer, the following should be assumed as an
approximate value:
HMID (INT) = 5 [sec]
Control Network
A VDS data server and an HMI server was implemented on a single PC, with two HMIs,
a PLC (FA-M3) and two FCN and an FCJ are connected on a same network domain.
The VDS data server acquires data from two FCNs, a FCJ, and a PLC, and monitors
these data using two HMIs.
Network Wiring
As indicated in the figure below, a 100 Mbps switching hub connects all devices.
Switching HUB
2.4 Security
This chapter explains the security features on STARDOM networks.
Security Features between VDS Data Server and VDS HMI Server
For communications between VDS data server and VDS HMI server, DCOM is
employed ensuring security functions working with the Windows-system user
management.
SEE ALSO
For the detailed information on security functions, see "VDS/ASTMAC Security"(IM 34P02D12-01E).
SEE ALSO
For cases of installing firewalls and VPN routers, see "3.12 Operation with Remote HMI".
HMI
Information
Network
Control Network
HMI
FCN / Configuration
FCJ PLC
FCN-RTU PC
Field Network
Field Field
Device Device
When the fire wall of VDS or the engineering PC is made effective in the intranet, make
the relevant port effective refer to “The communication port to use of STARDOM.”
Firewall router is effective counter measure against security risk from wide area network.
Unexpected accesses are blocked by minimizing number of ports which is opened to
network.
Firewall router configuration must be done with good enough considering of network
security risk.
SEE ALSO
For port number to use of FCN/FCJ, see "2.8 The communication port number to use of FCN/FCJ."
SEE ALSO
For port number when FCN/FCJ receives, see "2.8 The communication port number to use of
FCN/FCJ."
You can change settings using the maintenance windows in the sequence below.
1. For a URL on a Web browser, type the IP address of the FCN/FCJ adding /mnt at
the end of the address; the maintenance homepage is displayed.
2. Clicking the link of "Maintenance Menu" on the homepage opens the maintenance
menu. Since the page is normally displayed in online mode, you can only refer to
parameters. If you want to configure or change the parameters, you should reboot
the FCN/FCJ in maintenance mode.
3. Clicking the link of [Reboot] displays the reboot window. On this window, select
"Reboot (Maintenance Mode)" and click [OK].
4. After rebooted, follow the sequence described in step1 to open the maintenance
homepage.
Development Environment
The user can originally develop Duolet applications using the Java development
environments of Oracle, Inc., the FCN/FCJ Duolet Application Development Kit, and
Webmetry basic library portfolios.
Example of Application
You can easily create Duolet applications, e.g. monitoring a given data, detecting
original alarms, or diagnosing I/O paths. It is also possible to forward alarms or other
information to mail servers or beepers.
SEE ALSO
For an example of system configuration for send/receive mails, see "3.12 Send Mails to/Receive Mails
from VDS and FCN/FCJ".
SEE ALSO
For an example of the system configuration with PPP connection, see "3.13 Monitoring and
Maintaining FCN/FCJ Remotely".
CAUTION
If you duplex a CPU of FCN, this feature is unavailable.
SEE ALSO
For SLIP settings, see the online help files.
CAUTION
If you duplex a CPU of FCN, this feature is unavailable.
Graphic Portfolio
The Graphic Portfolio is a function with which an FCN/FCJ becomes a Web server to
allow transmission of control function data to graphical Web pages.
SEE ALSO
• For the Graphic Portfolio, see “InfoWell Graphic Portfolio” (IM 34P02Q52-01E).
• For the Web Application Portfolio or the E-mail Application Portfolio, see “InfoWell” ( IM 34P02Q51-
01E).
Network Interface1(Network-A)
Network Interface2(Network-B)
FCJ FCN
It is possible to easily duplex communications
between FCN/FCJ and FCN/FCJ
VDS
A B
Hub-A Hub-B
A B A B
A B
Control-side CPU Standby-side CPU
FCJ FCN
Figure Duplexed Network Function Provided on STARDOM (Example of Connection)
Important
When duplexing control networks connecting VDS and FCN/FCJ, application programs
are not required to duplex the networks.
PLC, etc
It is possible to duplex communications
FCJ FCN between FCN/FCJ and PLC, etc.
Important
It is not possible to duplex communications between VDS and other devices such as
PLCs. Communications are performed in a single connection configuration.
SEE ALSO
• For the duplexed network function provided on STARDOM, see “2.6.1 The Duplexed Network
Function Provided on STARDOM.”
• For duplexing communications with other devices such as PLCs, see “2.6.2 Duplexing
Communications Using an Application.”
FCJ FCN
It is possible to easily duplex communications
between FCN/FCJ and FCN/FCJ.
Router Router
Control Network1 (System-A)
PLC
It is possible to duplex communications
FCJ FCN between FCN/FCJ and PLC.
SEE ALSO
For duplexing communications using an application, see “2.6.2 Duplexing Communications Using an
Application.”
Router
Control Network
PLC PLC FCJ FCN FCN FCJ FCN FCJ
Features
Duplexing of STARDOM control network is attained by general-purpose network
adapters, device drivers, network devices (switch, cable, etc.) based on TCP/IP
protocol. Each node has several network interfaces and controls communication paths
between them by routing table. For applications, the duplexed network is invisible
because they communicate using each node name or IP address. It is outstanding for
short switching time between network paths and seamless switching for applications. In
addition, you can connect devices that do not have the duplexed network function like
PLCs to the duplexed control network.
Related Terms
The following subsections explain an example of dual network and related terms.
HUB-A HUB-B
HMI PLC A B A B A B A B
Network-A
The network indicated in solid lines is referred to as Network-A, which is used normally.
If Network-B is used and an abnormal situation is detected in Network-B, Network-A is
used as a substitute for Network-B.
Network-B
The network indicated in dotted lines is referred to as Network-B. If an abnormal
situation is detected in Network-A, Network-B is used as a substitute for Network-A.
HUB-A
A hub used for Network-A is referred to as HUB-A.
HUB-B
A hub used for Network-B is referred to as HUB-B.
Two Networks
In duplexed STARDOM network, there are two routes for nodes engaged in
communications: the above-mentioned Network-A and Network-B. Two respective
networks are on an equal basis. Which network is used for data communications is
determined in each node (peer-to-peer) engaged in communications.
Therefore, if we focus on a certain VDS, there can be a situation in which Network-A is
used between the VDS and a controller, while Network-B is used between the VDS and
another controller.
However, if a node is activated in a situation where both network cables of the node are
properly connected to networks, Network-A is generally used.
Interface A
The first network interface on each node is referred to as interface A. Network interface
of a single interface device is interface A. On VDS, the network interface to which VIP
and PIP-A are configured is interface A. On FCN/FCJ, network interface1 is interface A.
Interface B
The second network interface on each node is referred to as interface B. Network
interface of a single interface device does not have interface B. On VDS, the network
interface to which PIP-B is configured is interface B. On FCN/FCJ, network interface2 is
interface B.
Various IP Addresses
For realizing the duplexed network, it is necessary to configure virtual IP addresses and
physical IP addresses for nodes. An application simply recognizes virtual IP addresses.
Physical IP addresses are used for maintenances of communication paths through the
duplexed network function. If you do not use the duplexed network function, the
distinction between virtual and physical IP addresses is not needed; replace virtual IP
addresses to IP addresses for understanding this manual.
TIP
If the control right is alternated when CPUs are duplexed in the FCN, VIPs move from the original
control side to the new control side in conjunction with the control right.
Accordingly, general applications are not required to duplex the CPU of FCN.
Rules for Deciding the PIP of a Single CPU and the Duplexed Network
Configuration of an FCN/FCJ
In a single CPU and duplexed network configuration of an FCN/FCJ, physical IP
addresses (PIP-A, PIP-B) of FCN/FCJ are decided on the basis of the virtual IP address
(VIP) according to the following rules:
[PIP-A]
• Network address: a value obtained by adding 1 to the VIP’s network address
• Host address: the same value as the VIP’s host address
[PIP-B]
• Network address: a value obtained by adding 2 to the VIP’s network address
• Host address: the same value as the VIP’s host address
If these rules are applied to a VIP of 192.168.0.1 and a subnet mask of 255.255.255.0,
hexadecimal network addresses are C0A80100 and C0A80200 for PIP-A and PIP-B
respectively, while hexadecimal host addresses are 01 for both PIP-A and PIP-B. Their
IP addresses are shown in the table below:
Table IP Addresses when an FCN/FCJ Network is Duplexed
IP Address (Hexadecimal)
VIP 192.168.0.1 (C0A80001)
PIP-A 192.168.1.1 (C0A80101)
PIP-B 192.168.2.1 (C0A80201)
TIP
• In a duplexed network configuration, use class C private addresses of IPv4 and set a subnet mask
to 255.255.255.0.
• In a duplexed network configuration, PIP-A/B cannot be changed via the Resource Configurator.
Therefore, set the values to a VIP so that no contradictions will occur to PIP-A/B in the above rules.
Rules for Deciding the IP Address of a Duplexed CPU and a Single Network
Configuration of FCN-500 and FCN-100
In a duplexed CPU of FCN-500 and FCN-100 and single network configuration or a
separated network configuration of an FCN, the IP address of the standby side CPU is
decided on the basis of the IP address of the control side CPU according to the following
rules:
• Network address: the same value as the network address of the control side CPU
• Host address: a value obtained by setting the most significant bit of the host
address of the control side CPU as 1
If these rules are applied to an IP address of 192.168.1.1 with a subnet mask of
255.255.255.0 for the control side CPU in a single network configuration, the network
address remains C0A80100 and the host address is 81 (10000001 in the binary
notation) in the hexadecimal notation with respect to the IP address of the standby side
CPU.
Thus, the IP address of the standby side CPU is C0A80181 = 192.168.1.129.
IP addresses of control side/standby side CPUs are shown in the table below:
Table IP Addresses of Control Side/Standby Side CPUs
IP Address of Control Side CPU (Hexadecimal) IP Address of Standby Side CPU (Hexadecimal)
192.168.1.1 (C0A80101) 192.168.1.129 (C0A80181)
In this configuration, the IP addresses of two duplexed CPUs are alternated every
time they switch from the control side to the standby side and vice versa.
TIP
• In a single network configuration or in a separated configuration, there is no distinction between the
virtual IP address (VIP) and the physical IP address (PIP). IP addresses are simply treated as those
of the control side/standby side.
• The IP address of the standby side CPU when CPUs are duplexed in the FCN-500 and FCN-100 is,
as mentioned above, the value obtained by setting the most significant bit of the host address of the
control side IP address as 1. For the IP address of the control side CPU, therefore, use a host
address whose most significant bit is 0. For example, if a subnet mask is 255.255.255.0 and 1 to
126 (01 to 7E in the hexadecimal notation) is used for the host address of the control side CPU, the
host address of the standby side CPU becomes 129 to 254 (81 to FE in the hexadecimal notation).
• In a single network configuration or in a separated configuration, the standby side CPU’s IP
address decided according to the above rules can be changed via the Resource Configurator.
In this configuration, VIP, PIP-A and PIP-B allocations of two duplexed CPUs are
changed every time CPUs switch from the control side to the standby side.
TIP
• In a duplexed network configuration, use class C private addresses of IPv4 and set a subnet mask
to 255.255.255.0.
• The IP address of the standby side CPU when CPUs are duplexed in FCN-500 and FCN-100 is, as
mentioned above, the value obtained by setting the most significant bit of the VIP’s host address as
1. For the VIP, therefore, use a host address whose most significant bit is 0. A VIP's host address
uses the value from 1 to 126 (01 to 7E in the hexadecimal notation), and a PIP-A/B's host address
of the standby side CPU becomes 129 to 254 (81 to FE in the hexadecimal notation).
• In a duplexed network configuration, PIP-A/B cannot be changed via the Resource Configurator.
Therefore, set the values to a VIP so that no contradictions will occur with PIP-A/B in the above-
mentioned rules.
• FCN/FCJ: For system R1.85 or later, PIP is calculated automatically by the control side
CPU/standby side CPU.
FCN/FCJ: For system R1.80 or earlier, PIP is calculated automatically by the position of the
implemented CPU (left side/right side).
Important
Rules for IP address allocation differ between the FCN/FCJ system R1.80 or earlier and
the system R1.85 or later. Accordingly, there is no communication compatibility between
the FCN/FCJ system R1.80 or earlier and the system R1.85 or later.
Therefore, if you use a FCN/FCJ system R1.85 or later, use the following versions.
• VDS/ASTMAC: R5.40.10 or later
• FCN/FCJ: R1.85.01 or later
• Duplexed network program for FCN/FCJ OPC server: R1.85.01 or later
SEE ALSO
For an example of IP address value, see "3.8 Duplexing Networks".
In this configuration, VIP allocations of two duplexed CPUs are changed every time
CPUs switch from the control side to the standby side and vice versa. However, PIP-A
and PIP-B are fixed for use without being changed.
TIP
• In a duplexed network configuration, use class C private addresses of IPv4 and set a subnet mask
to 255.255.255.0.
• The IP address of the right CPU when CPUs are duplexed in an FCN-100 is, as mentioned above,
the value obtained by setting the most significant bit of the VIP’s host address as 1. For the VIP,
therefore, use a host address whose most significant bit is 0. A VIP's host address uses the value
from 1 to 126 (01 to 7E in the hexadecimal notation), and a PIP-A/B's host address of the right CPU
becomes 129 to 254 (81 to FE in the hexadecimal notation).
• In a duplexed network configuration, PIP-A/B cannot be changed via the Resource Configurator.
Therefore, set the values to a VIP so that no contradictions will occur with PIP-A/B in the above-
mentioned rules.
• FCN/FCJ: For system R1.85 or later, PIP is calculated automatically by the control side
CPU/standby side CPU.
FCN/FCJ: For system R1.80 or earlier, PIP is calculated automatically by the position of the
implemented CPU (left side/right side).
SEE ALSO
For an example of IP address value, see "3.8 Duplexing Networks".
Various Topologies
For duplexed control networks, various network topologies can be employed. The
following subsections explain each topology briefly, and which to be employed through
comparing each feature.
Single LAN
HUB
HMI PLC A B A A B A B
In this configuration, the network path is not duplexed, which does not provide
alternative path on the occasion of network failure.
Dual LAN
HUB-A HUB-B
HMI PLC A B A B A B A B
This is a network topology where network interfaces of nodes are duplexed and cables
and hubs connecting them each other are duplexed, as well as physically independent.
The highest fault tolerance is assured.
Connect single interface devices to HUB-A. The network is not duplexed on a single
interface device and used only with Network-A.
Choose the optimum network topology according to the features of your application
(intended purpose, connecting devices, location, etc.).
For a standard network configuration that consists of FCN/FCJ and VDS, it is
recommended to employ dual LAN in the light of reliability and easy maintenance.
The default diagnostic communication interval is 500ms. The two consecutive failures of
diagnostic communications are recognized as a failure, making switching time 1000 to
1500 ms when diagnostic communication interval is 500ms.
Diagnostic communication frames are sent in conjunction with the number of duplexed
devices (such as FCNs or VDSs) to a network and are received by the devices. These
devices process frames every time they are received: the greater the number of
duplexed devices, the greater the reception processing of diagnostic communication
frames, thereby increasing the load on CPUs. Therefore, if the number of duplexed
devices is substantial, the transmission cycle of diagnostic communication frames
should be extended.
The table below provides a guide for the number of devices and diagnostic cycles.
Table Guide for the Number of CPUs and the Diagnostic Cycles
Number of CPUs Diagnostic Cycle (msec) Remarks
Up to 12 500 Default value for diagnostic cycles
13 to 25 1,000
26 to 37 1,500
38 to 50 2,000
51 to 62 2,500
63 to 75 3,000
76 to 87 3,500
88 to 100 4,000
101 to 112 4,500
113 to 125 5,000
126 to 137 5,500
138 to 150 6,000
151 to 162 6,500
163 to 175 7,000
176 to 187 7,500
188 to 200 8,000
201 to 212 8,500
213 to 225 9,000
226 to 237 9,500
238 to 248 10,000
Note: The number of CPUs is the total number of FCNs/FCJs/VDSs in a network which uses the network duplex function (if
CPUs of an FCN are duplexed, the number of CPUs is 2).
SEE ALSO
For the communication load of diagnostic communication frames, see "2.3 Communication
Performances".
Network Failure
A network failure is the status where one of dual network paths is unavailable. The
network failure is managed per node. If diagnostic communication frames cannot be
received from a node, the network path to the node is recognized to be failed, which is
notified to the operator as a message. The cause of failures can be as follows: failure of
network interface of own node, failure of network interface of the destination node,
failure of network devices (hubs and cables) on the network path between the two
nodes, communication jamming due to the temporary noises, etc.
Network Recovery
The node that detects a network failure continues to monitor the failed network. If the
recovery is detected, the message notifying the network recovery is sent to the operator.
VDS
It is possible to duplex
FCJ FCN communications between
FCN/FCJ and PLC.
VDS
FCJ FCN
It is possible to duplex communications
between FCN/FCJ and remote I/O.
VDS
FCJ
Application Program
To duplex communications with other devices such as PLCs or to duplex
communications between segments via routers, a communications application is
required.
When using an application, implement the following logics on each communication port
in the communication FB.
1. Failure detection
FCN/FCJ
FA-M3
System-A communications
(PORT1:192.168.0.1)
192.168.0.50 FA-M3 comm. FB A:192.168.0.50
System-B communications
(PORT2:192.168.2.1)
192.168.2.50 FA-M3 comm. FB B:192.168.2.50
SEE ALSO
For the “duplexed network configuration” and “separated network configuration,” see “Duplexed
Network Configuration” and “Separated Network Configuration” sections in “2.2 Network Basic
Definitions (IP Address Settings).”
SEE ALSO
For the use of routers, refer to the following:
1. “Figure Example of a Single Network Configuration” and “Figure Example of a Separated Network
Configuration” in “2.2 Network Basic Definitions (IP Address Settings)”
2. “3.6 Connecting Routers to Control Networks”
CAUTION
1. The broadcast communications are also used as ARP (Address Resolution
Protocol). If a number of devices using ARP are connected to the network, the
massive broadcast communications may occur.
2. Even if under not frequent broadcast communication environment, the massive
broadcast communication might occur due to the abnormal condition of devices.
Therefore the switching HUBs with the broadband suppression function are
recommended to be installed.
HMI 1 HMI
1 2
VDS
Data Server
HUB
Control Network
1 2 1 2
FCN FCJ
Control network
FCJ 1 192.168.0.2 Resource Configurator
Single network setting
SEE ALSO
For the restrictions on connecting devices, see "2.1 Varieties of Basic Configurations".
Control Network
HMI HMI 1 1 2 1 2
1 2
VDS FCN FCJ
Data Server
Connection
Implement a network adapter on VDS, connect FCN/FCJ and HMI on the same control
network. Use port 1 for network interface of FCN/FCJ.
Table Example of IP Address Configuration in Small One-layered System
Network
Nodes IP Addresses Settings Remarks
interfaces
FCN 1 192.168.0.1 Resource Configurator Single network setting
FCJ 1 192.168.0.2 Resource Configurator Single network setting
VDS data server 1 192.168.0.101 Windows setting
HMI1 192.168.0.121 Windows setting
HMI2 192.168.0.122 Windows setting
SEE ALSO
For the restrictions on connecting devices, see "2.1 Varieties of Basic Configurations".
HMI HMI 1 1
1 2
VDS VDS
Data Server 1 Data Server 2
2 2
HUB HUB
Control Network
1 2 1 2 1 2 1 2
Control network
FCJ1 1 192.168.0.2 Resource Configurator
Single network setting
SEE ALSO
For the restrictions on connecting devices, see "2.1 Varieties of Basic Configurations".
Modem Ethernet
Cross Cable
RS232C
Cable
FCN/FCJ
I/O I/O
Remote Connection
Connecting a modem to a serial port of FCN/FCJ enables connections to a WAN. You
can create an application for accessing and monitoring information acquired by
FCN/FCJ once a day.
SEE ALSO
For remote connections, see "3.13 Monitoring and Maintaining FCN/FCJ Remotely".
1 2 1 2 1 2 1 2
Control Standby Control Standby
-side -side -side -side
FCN FCN
Hub Connecting to
Ethernet Upper Device
Cross Cable
1 2
FCN/FCJ
I/O I/O
As HMI, use a PC on which VDS Data/HMI Server functions, VDS Viewer, Resource
Configurator and Logic Designer are installed. For wiring, use Ethernet cross cables to
connect to the network interface1 of FCN/FCJ. There is no problem if you use hubs and
straight cables.
If you connect the network to upper devices, connect from HMI to upper computers.
Configure router functions to HMI if you want to communicate from the upper devices to
FCN/FCJ directly.
Ethernet
Cross Cable
1 2
FCN/FCJ
I/O I/O
SEE ALSO
For the InfoWell and Webmetry functions, see "2.5 Network Functions of FCN/FCJ".
RS232C Ethernet
Cable Cross Cable
Serial Port 1 2
FCN/FCJ
I/O I/O
Using FA-M3 emulation features of FCN/FCJ, you can connect GP series programmable
displays of Digital Electronics Co. via RS-232C port.
Control Network
HMI Router 1 2 1 1 2
2
HUB
HUB
HMI
Control System Information Network
HMI HMI
Security
The control network is highly secure network requiring real-time operations and
reliability; you need to be careful when you perform routing functions between the
control network and other networks. Take count of securities or loads of control
networks, introducing filtering of unneeded accesses or firewalls.
SEE ALSO
For the configuration of default gateway, see "2.2 Network Basic Definitions (IP Address Settings)".
You need to add routing information besides default gateway settings when connecting
two or more routers to a control network and configuring routers to switch according to
the target device. In this case, don't change the routing information dynamically from
external equipment and specify routing information statically as in the example of this
chapter.
2. On the IP routing file edit window, add the routing information in the following
format.
net <destination> :Subnet mask gateway <gateway>
host <destination> gateway <gateway>
"net" is the keyword that indicates the <destination> is a network; "host" is the
keyword that indicates the <destination> is a host. Specify names or IP addresses
for <destination> and <gateway>. If a subnet mask is omitted, the subnet mask for
the destination IP address class is used.
e.g.
net 172.20.3.0 :ffff0000 gateway vds01
net 192.168.9.0 gateway 192.168.0.252
host hmi10 gateway 192.168.0.252
Control Network2
Control Network1
PLC PLC 3 2 1 2 1 2
1 2
VDS FCN FCJ
Data Server
HUB
HMI HMI
1 2
In the example above, three network adapters are installed on a VDS; connecting
network interface1 to control network1; interface2 to control network2; interface3 to
control network3.
Table Example of IP Address Setting when Connecting Several Control Networks to VDS
Network
Nodes IP Addresses Settings Remarks
interfaces
Control network1
FCN 1 192.168.0.1 Resource Configurator
Single network setting
Control network1
FCJ 1 192.168.0.2 Resource Configurator
Single network setting
HUB-A HUB-A
HUB-B HUB-B
HUB-B
SEE ALSO
For the features of network topologies, see "2.6 Duplexing Control Network".
Connecting FCN/FCJ
Connect interface1 to HUB-A, interface2 to HUB-B. For the FCN with a duplexed CPU,
install wirings for both control side CPU and standby side CPU.
SEE ALSO
For IP address settings to FCN/FCJ, see "2.2 Network Basic Definitions (IP Address Settings)".
For your reference, the examples of IP addresses configured to each network interface
of the FCN with duplexed CPU are indicated as follows:
Connecting VDS
Install two network interface cards, each of which connects to HUB-A and HUB-B.
SEE ALSO
For IP address settings to VDS, see "D2.3 IP Address Setting Procedure to VDS" in "FCN/FCJ Guide"
(IM 34P02Q01-01E).
Control Network
HMI PLC 1 2 1 1 2 1 2
HUB
SEE ALSO
For the restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
Control Network
HMI PLC 1 2 1 2 1 2 1 2
HUB
SEE ALSO
Refer to “2.7 Cautions for Network Configuration” when connecting devices other than VDS and
FCN/FCJ devices to the network.
*1 Duplexing using AP allows for duplexing network communications using an application program.
SEE ALSO
For duplexing using an AP, see “2.6.2 Duplexing Communications Using an Application.”
Control Network
HMI PLC 1 2 1 2 1 2 1 2
HUB
SEE ALSO
For the restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
Control Network
HMI PLC 1 2 1 2 1 2 1 2
HUB
Connect PLCs to Network-A of a control network. Use function block for PLC
connections as the control application of FCN/FCJ.
Table Example of IP Address Setting When Connecting FCN/FCJ and PLC (Duplexed
Configuration)
Network
Nodes IP Addresses Settings Remarks
interfaces
Configure only VIP. PIP is automatically set.
FCN 1/2 192.168.0.1 Resource Configurator
Duplexed network setting
Configure only VIP. PIP is automatically set.
FCJ 1/2 192.168.0.2 Resource Configurator
Duplexed network setting
Setting Defined by the Configure the same network address as VIP set
PLC 192.168.0.3
PLC to FCN/FCJ or VDS.
192.168.0.101(VIP) Configure VIP and PIP-A to network interface1;
1 Windows setting
VDS data 192.168.1.101(PIP-A) PIP-B to network interface2. Control system
server information network side (port3) requires
2 192.168.2.101(PIP-B) Windows setting exclusive IP address.
Configure the same network address as VIP set
HMI 192.168.0.121 Windows setting
to FCN/FCJ or VDS.
SEE ALSO
For the restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
VDS
A B
HUB-A HUB-B
A B A B
A B A B
Control-Side CPU Standby-Side CPU
Figure Example of Duplexing Network and Connecting PLCs to FCN/FCJ for Duplexed
Communications
Use function block for PLC connections as the control application of FCN/FCJ.
PLC's IP address of A should be set the same network address as one of the VIP. That's
because the VIP is set in the source IP address.
Table Example of IP Address Setting When Connecting FCN/FCJ and PLC (Duplexed
Configuration)
Network
Nodes IP Addresses Settings Remarks
interfaces
FCN 1/2 192.168.0.1 Resource Configure only VIP. PIP is automatically set.
Configurator Duplexed network setting
FCJ 1/2 192.168.0.2 Resource Configure only VIP. PIP is automatically set.
Configurator Duplexed network setting
PLC 1 192.168.0.3 Setting Defined by Configure the same network address as VIP set to
the PLC FCN/FCJ or VDS.
2 192.168.2.3 Configure PIP-B to network interface2.
1 192.168.0.101 (VIP) Configure VIP and PIP-A to network interface1;
VDS Windows setting
192.168.1.101 (PIP-A) PIP-B to network interface2. Control system
data
2 192.168.2.101 (PIP-B) Windows setting information network side (port3) requires exclusive
server
IP address.
HMI 192.168.0.121 Configure the same network address as VIP set to
Windows setting
FCN/FCJ or VDS.
SEE ALSO
For restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
Control System
Information Network
2
VDS Data Server
1
Control Network
1 1
FCN FCJ
2
PLC-dedicated Network
PLC1 PLC2
Table Examples of IP Addresses for Connection between the FCN/FCJ and the PLCs (Separated
Network Configuration)
Network
Nodes IP Addresses Settings Remarks
interfaces
FCN 1 192.168.0.1 Resource Configurator Single network setting
Separated network setting (network interface 1
1 192.168.0.2 Resource Configurator
address)
FCJ
Separated network setting (network interface 2
2 192.168.20.3 Resource Configurator
address)
Setting Defined by the
PLC1 192.168.20.1
PLC Specify the same network address as the address
Setting Defined by the of FCJ’s network interface 2.
PLC2 192.168.20.2
PLC
1 192.168.0.101 Windows setting For control networks
VDS data server
2 172.16.1.1 Windows setting For control system information networks
Specify the same network address as the control
HMI 172.16.1.21 Windows setting system information network side (network interface
2) of the VDS.
SEE ALSO
For restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
VDS VDS
HMI 1 HMI 2
LAN LAN
Control System
Information Network
2
1 1 1 1 1
Control Standby
FCJ Side
CPU
FCN Side
CPU
PLC1 PLC1
2 2 2 2 2
Control Network 2
Figure Example of Connecting PLC (duplexed communications) to FCN/FCJ in a Separated
Network Configuration
SEE ALSO
For restrictions on the number of connecting devices, see "2.1 Varieties of Basic Configurations".
Important
To duplex communications between FCN/FCJ and FCN/FCJ located in different
segments, an application program is required to switch communication paths.
For the communication switching application program, place two CONNECT function
blocks that specify IP addresses for network A and B, for each connection destination. It
requires two channels with one connected device.
The maximum number of channels for FCN/FCJ communication prepared for each
FCN/FCJ is 15. When using communication switching application program, pay attention
to the number of channels.
SEE ALSO
For applications to switch communication paths, see “2.6.2 Duplexing Communication Using an
Application.”
Segment 1 Segment 2
HUB-A HUB-A
Router Router
A1 A2
1 1 1 1 1
Control WAN Control Standby
FCJ 1 Side
CPU
FCN 2 FCJ 3 Side
CPU
FCN 4 CPU
Side
2 2 2 2 2
Router Router
B1 B2
HUB-B HUB-B
Example of Construction
The following figure shows an example of system configuration using a WAN.
WAN
HMI Firewall
VPN
Router Firewall
Control System VPN
Information Network Router
Information Network
VDS VDS
Data Server Data
HMI Server Server
HMI HMI
Control Network
• As a WAN, you can use ISDN, leased line, frame relay or inexpensive internet. If
you perform operation and monitoring remotely, choose an optimum WAN after due
consideration of traffic at operation and monitoring, available network infrastructure,
etc. To realize a full-scale operation, it is recommended to employ high-speed
infrastructure, assured bandwidth, depending on the scale of operation.
• For connection part of a WAN, routers supporting protocols for connecting
telephone lines, ISDN, leased lines, etc. are needed. If necessary, consider the
installation of a firewall, VPN (Virtual Private Network) to acquire the needed
security and band. Firewalls protect against external unauthorized accesses and
tampering. VPN protects against wiretapping activities and passing off. For the
network securities, follow the network policy of your company.
• For communication band of the part of WAN, calculate the actual traffic and employ
the infrastructure with excess capacities. Consider the traffic when starting HMIs or
time when events are concentrated as well as steady communication load when
collecting data.
SEE ALSO
For the estimation of traffic, see "2.3 Communication Performances".
Internet Connection
If failures occur in the system at a site, you can send internet mails to remote terminals
from FCN/FCJ or VDS in the field or send mails to a cell phone via telephone lines. With
that it is possible to notify the contact person who is not in the site of important events
immediately. The same person can also simply send Internet mails to ask conditions of
the site. By these functions, a contact person who has received an urgency mail calls
Web browsers using a cell phone or a hand-held device to check conditions of the site.
You can acquire the application that enables these functions.
Example of Construction
The following figure indicates an example of system configuration to realize the following
functions: inquire remote FCN-100, FCN-RTU, FCJ or VDS using internet mail functions
and send urgent mails from remote FCN-100, FCN-RTU, FCJ or VDS.
WAN Cell
Phones,
etc.
VDS VDS
HMI Server HMI
Data Server Server
Control Network
... ...
FCN FCN FCJ PLC
• Connection between the devices of the field and WAN is performed using
commercially available routers with dial-up, ISDN and ADSL connection functions.
In the example above, a dial-up router for analog lines is used. See manuals of
each router for the setting procedures.
• To connect to a WAN, take due account of securities.
• For send and receive mails, a server dedicated to send/receive mails is required. In
the example above, POP server and SMTP server are installed in a company. If you
cannot install a server for sending and receiving mails, you may use a server
provided by providers or manufacturer of cell phones instead, according to your
condition.
• Between a dial-up router and a VDS, FCN-100, FCN-RTU or FCJ, install firewalls or
VPN routers as necessary.
Configuration Procedures
1. Click the link of [Edit] in "System Setting File" of the maintenance menu. Select "E-
Mail Configuration File" on the system setting file window and click [OK].
2. On the mail function setting window, perform the needed configuration. For the
detailed explanation, see the online help files.
TIP
When using the E-mail Application Portfolio of the InfoWell, the above configuration can be set in the
portfolio’s setting window. Therefore, there is no need to be aware of the above E-mail Configuration
File when using the portfolio.
The following figure shows an example of system configuration for simple operation and
monitoring and maintenances of FCN/FCJ remotely installed, via a WAN including
telephone lines or internet.
WAN
HMI Firewall
VPN
Router Firewall
Control System VPN
Inforamtion Network Router
VDS VDS
Data Server Data
HMI Server Server
Web
Browser
Control Network
Routing
You need to install firewalls, authorization, and enciphere for securities of connections to
a WAN. In the figure above, routers supporting firewalls and VPN are employed.
The routing operations between a control network and a control system network are
performed on VDS data server in the example above; however, another router can be
installed.
SEE ALSO
For the installation of routers, see "3.6 Connecting Routers to Control Networks".
Maintenances of FCN/FCJ
By specifying URL of an FCN/FCJ on a Web browser, the maintenance homepage of the
FCN/FCJ is displayed. Using this function, you can check or change configurations of
FCN/FCJ remotely.
CAUTION
Communication protocols for some Web windows of the Web Application Portfolio and
windows of the Webmetry functions do not generally pass through firewalls. If these
windows need to be displayed via a firewall, set passage to be allowed through the
firewall’s port 34170.
Public Circuit
Modem
Modem
Serial
Cable
FCN
PC
Remote area
FCN/FCJ supports PPP connections, easily realizing connections to public line through
modems on a serial port of FCN/FCJ to acquire data via a public line. Communication
from a remote PC to an FCN/FCJ is possible via a public line.
2. On the PPP function setting file edit window, perform needed configurations
referring to examples of settings or online help files.
TIP
If you duplex a CPU on FCN, this function is not available.
VDS
VDS Data HMI
HMI Server Server
Control Network
Switching HUB
Area1
Area2 Area3
... ...
FCN FCN FCN FCN
Wiring
If you connect devices in separate buildings or remote places, use optical fiber that
enables long-distance transmissions and is fairly resistant to noise. However, the total
distance of CAT5 twisted pair cable is 100 m at most because it is exclusive of indoor
wiring; it is not appropriate for wiring between separated buildings or in long distances.
To use optical fibers, prepare a switching hub with an optical fiber interface of at least
100 Mbps.
Setting Parameters
There are no parameters to be set.
Example of Construction
The following figure indicates an example of construction. Note that this example only
illustrates reference information, of which operations are not guaranteed. Draw upon
approaches to estimate communication performances in this document; construct a
system based upon understanding of the features of the WAN on your own authority as
an engineer in charge of system construction.
HUB
WAN
Router Router
HUB HUB
SEE ALSO
For the estimation of communication performances, see "2.3 Communication Performances".
Configurations
Be sure to configure the default gateway of remote FCN/FCJ and VDS correctly.
SEE ALSO
For the settings of default gateway, see "2.2 Network Basic Definitions (IP Address Settings).
Example of Construction
STARDOM duplexed network function is not available for communications to remote
devices. Therefore, the connection to a WAN is performed only in HUB-A as shown in
the figure below.
HUB-A
HUB-A
Router Router
HUB-A
1 1 Router Router
FCJ FCN WAN 1 1 FCN 1 1
2 2 FCJ Control Standby VDS
2 2 -side -side 2 2
HUB-B
HUB-B
Connection
A router connecting to a WAN is connected to HUB-A as a single interface device. When
performing routing, you need to configure the related devices. For the configuration of
the router, see the instruction manual of each router.
SEE ALSO
It is possible to duplex communications between FCN/FCJ and FCN/FCJ located in different segments
via the wide area network. For details, see “3.11 Duplexing Communications between FCN/FCJ and
FCN/FCJ Located in Different Segments.”
TIP
Because the communication band on a WAN is not completely guaranteed, the STARDOM duplexed
control network function does not apply to the part of the WAN network.
Configurations
Be sure to configure the default gateway of the remote FCN/FCJ and VDS correctly.
SEE ALSO
For the settings of default gateway, see "2.2 Network Basic Definitions (IP Address Settings)".
Example of Construction
The following figure indicates an example of construction when synchronizing times on
control network.
SNTP
server in a
HMI HMI
company
SNTP SNTP
Client Client
VDS VDS
Data Server Data Server
SNTP SNTP
Server Server
Control Network
TIP
In the domain environments of Windows operating systems, time in client PCs is automatically
synchronized. Therefore, if PCs operating VDSs have been used in such domains, the SNTP client
functions of these VDSs have already been running. In such cases, run SNTP server functions of the
VDSs and send the time to the FCNs/FCJs.
TIP
Windows 10/Windows 7 allows the operation of SNTP client functions or the simultaneous operation of
the SNTP client and server functions, but not the operation of SNTP server functions only. Therefore, a
single Windows 10/Windows 7 machine cannot become the time master.
TIP
A PC is synchronous once per a week by initialization of Windows. If time slips large in a day, specify
the synchronous every day.
(1) Click the [Control Panel]-[Administrative Tools]-[Task Scheduler] from the start menu.
(2) Open the [Task Scheduler Library]-[Microsoft]-[Windows]-[Time Synchronization], and right-click
the [properties].
(3) Click the [Triggers] tab.
(4) Click the [Edit] button.
(5) Select the [On a schedule] on “Begin the task”, and click the [Daily] on “settings”.
(6) Click the [OK] button, and close all the windows.
TIP
SNTP servers are managed in a tree structure on the Internet. They can be generally accessed.
However, in view of loads on public SNTP servers, it is not practical that all computers acquire time
from public SNTP servers.
Therefore, it is recommended that an SNTP server in your company be used for VDSs. If you wish to
use an external SNTP server, refer for example, to the information that is available at
http://www.ntp.org/.
In some connecting methods to the Internet, SNTP packets may be blocked by firewalls or other
systems.
As a time server address, configure the IP address of VDS; configure the VIP with
duplexed network. In the example above, configure IP addresses of two VDS data
servers to server address1 and server address2. Other setting items operate in default
values without problems. If you want to make advanced settings, change the parameters
referring to the instruction manuals of Duonus or online-help files on maintenance
windows on a Web browser.
1. Access to FCN/FCJ on a Web browser and click the link of [Reboot] in the
maintenance menu of the maintenance homepage. FCN/FCJ is restarted in the
maintenance mode.
2. Click the link of [Set Data and Time] in the maintenance menu.
3. Set the present time and click [OK] in the date/time setting window.
4. Open the initial window of the maintenance homepage to check if the time is
correctly set.
1. Access to FCN/FCJ on a Web browser and click the link of [Edit] in "System Setting
File" in the maintenance menu on the maintenance homepage.
3. Configure SNTP and time zone. Type "YES" in the part of SntpStart; input the
parameter of your area for TIMEZONE. Input the parameters, and click [OK].
4. After the same procedure as “2.”, Select "SNTP Setting File" and click [OK].
5. Configure parameters. Set the time synchronization mode to set the SNTP server
address to SntpServer. Up to 4 time servers can be configured. Default values are
set to other parameters and can be changed if necessary. When you finished
inputting the parameters, click [OK].
Example of Construction
The following figure indicates a system with a wireless LAN.
HUB
HUB HUB
Wireless Control
FCN
Standby Wireless
FCJ FCN Access VDS FCJ -side -side Access HMI
Point Point
Hand-held Hand-held
HMI HMI
Wireless LAN
As a typical wireless communication, you can use the wireless LAN standardized by
IEEE802.11. In the example above, the radio wave called spread spectrum (SS) is used
as the infrastructure mode. The SS mode provides high confidentiality and is resistant
against noise. Prepare additional access points or exclusive communication cards.
Securities
Comparing to a cable LAN, a wireless LAN is more vulnerable to tapping and
unauthorized accesses; you need to install security functions including encipher or user
authorization systems. You can use build-in security functions of hand-held devices.
Band
Note that the speed of a wireless communication is slower than the one with cables. As
the maximum communication speed, 11 Mbps (a logical value) can be obtained with
802.11b devices; 54 Mbps (a logical value) can be obtained with 802.11a or 802.11g
devices.
Estimate communication loads using examples in "Communication Performances" of
chapter 2 and choose a wireless LAN device leaving some extra capacities.
Reliability
Duplexing can be attained by installing several access points. For the detailed
procedures of installation, see the instruction manual of each wireless device.
TIP
Duplexed network function of STARDOM on the part of wireless LAN is not guaranteed in
performances and reliabilities.
Example of Construction
Wireless device
Wireless device
HUB
HUB
FCJ FCN
VDS HMI
Remote Area
Data Center
Install wireless devices and antennas at two remote sites. Connect the wireless devices
to hubs (to HUBs-A with duplexed network) connected to STARDOM devices. For the
types and procedures of installation, see the instruction manuals of each device.
Securities
A wireless LAN is more vulnerable to tapping and unauthorized accesses; you need to
install security functions including encipher or user authorization systems. Most of hand-
held devices have built-in security functions. Read the manuals of the device in use
carefully to configure the device properly.
Communication Band
Estimate communication loads to choose a wireless LAN infrastructure leaving some
extra capacities.
SEE ALSO
For the estimations of communication load, see "2.3 Communication Performances".
Reliability
Duplex the system by installing several wireless devices or antennas if necessary. For
the detailed procedures of installation, see the instruction manual of each wireless
device.
TIP
Duplexed network function of STARDOM on the part of wireless LAN is not guaranteed in
performances and reliabilities. Installing wireless devices for communications between a VDS and a
controller is not guaranteed. If you actually employ these configurations, be sure to check operations in
advance and construct the system on your own authority.
VDS
Data Server ASTMAC
HMI Server
Control Network
When connecting ASTMAC and VDS on the same network, you can view various data
on ASTMAC (data, trends, reports, and messages) via VDS data server; and data on
VDS (data, trends, reports, and messages) via ASTMAC.
SEE ALSO
For the rules of IP addresses on STARDOM, see "2.2 Network Basic Definitions (IP Address Settings)"
and "2.6 Duplexing Control Network".
Revision Information
Title : STARDOM Network Configuration Guide
Manual No. : TI 34P02K25-01E
* : Denotes the release number of the software corresponding to the contents of this Technical Information.
The revised contents are valid until the next edition is issued.