PUNJAB STATE POWER CORPORATION LIMITED

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT

(2 X 210 MW + 2 X 250 MW)

TECHNICAL SPECIFICATION
FOR
FLUE GAS DESULPHURISATION SYSTEM PACKAGE

SECTION - VI

PART - B

SUB-SECTION-VI
(PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS)

CONSULTANT

NTPC Limited
(A Government of India Enterprise)

BIDDING DOCUMENT NO.: PSPCL/CW-CC-9971-109

 PUNJAB STATE POWER CORPORATION LIMITED

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT

(2 X 210 MW + 2 X 250 MW)

TECHNICAL SPECIFICATION
FOR
FLUE GAS DESULPHURISATION SYSTEM PACKAGE

SECTION - VI

PART - B

SUB-SECTION-VI
(PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS)

CONSULTANT

NTPC Limited
(A Government of India Enterprise)

BIDDING DOCUMENT NO.: PSPCL/CW-CC-9971-109

(This document is meant for the exclusive purpose of bidding against this Package and shall not be
transferred, reproduced or otherwise used for purposes other than that for which it is specifically
issued).
 GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT

SECTION - VI

TECHNICAL SPECIFICATION
FOR
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE

THE TECHNICAL SPECIFICATION, SECTION - VI COMPRISE OF THE FOLLOWING PARTS

------------------------------------------------------------------------------------------------------------------------------------

PART – A

SUB-SECTION-I INTENT OF SPECIFICATION

SUB-SECTION-II PROJECT INFORMATION
SUB-SECTION-III SCOPE OF SUPPLY & SERVICES
SUB-SECTION-III-A MECHANICAL EQUIPMENTS & SYSTEMS
SUB-SECTION-III-A1 FLUE GAS DESULPHURISATION SYSTEM
SUB-SECTION-III-A2 AIR CONDITIONING, VENTILATION SYSTEM&
COMPRESSED AIR SYSTEM
SUB-SECTION-III-A3 FIRE DETECTION & PROTECTION SYSTEM
SUB-SECTION-III-A4 EQUIPMENT COOLING WATER SYSTEM
SUB-SECTION-III-A5 LIMESTONE & GYPSUM HANDLING SYSTEM
SUB-SECTION-III-B ELECTRICAL SYSTEM/EQUIPMENT
SUB-SECTION-III-C CONTROL AND INSTRUMENTATION SYSTEM
SUB-SECTION-III-D CIVIL WORKS
SUB-SECTION-IV TERMINAL POINTS & EXCLUSIONS
SUB-SECTION-V SALIENT DESIGN DATA
SUB-SECTION-VI FUNCTIONAL GUARANTEES& LIQUIDATED DAMAGES
SUB-SECTION-VII MANDATORY SPARES

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
PART – B (DETAILED TECHNICAL SPECIFICATION)

SUB-SECTION-I-M (MECHANICAL SYSTEM)

SUB-SECTION-I-M1 FLUE GAS DESULPHURISATION SYSTEM

SUB-SECTION-I-M2 AIR CONDITIONING & VENTILATION SYSTEM
SUB-SECTION-I-M3 COMPRESSED AIR SYSTEM
SUB-SECTION-I-M4 FIRE DETECTION & PROTECTION SYSTEM
SUB-SECTION-I-M5 EQUIPMENT COOLING WATER SYSTEM
SUB-SECTION-I-M6 LIMESTONE & GYPSUM HANDLING SYSTEM
SUB-SECTION-I-M7 PIPING
SUB-SECTION-I-M8 MDL

PART – B (DETAILED TECHNICAL SPECIFICATION)

SUB-SECTION-II-E (ELECTRICAL SYSTEM)

SUB-SECTION-II-E1 GENERAL ELECTRICAL SPECIFICATION

SUB-SECTION-II-E2 MOTORS

SUB-SECTION-II-E3 MEDIUM VOLTAGE BUS DUCTS

SUB-SECTION-II-E4 LT POWER CABLES

SUB-SECTION-II-E5 LT CONTROL CABLES

SUB-SECTION-II-E6 CABLING EARTHING & LIGHTNING PROTECTION

SUB-SECTION-II-E7 HT CABLES

SUB-SECTION-II-E8 NOT USED

SUB-SECTION-II-E9 HT SWITCHGEAR

SUB-SECTION-II-E10 LT SWITCHGEAR & LT BUSDUCT

SUB-SECTION-II-E11 DIESEL GENERATORS

SUB-SECTION-II-E12 TRANSFORMERS

SUB-SECTION-II-E13 ELEVATOR ELECTRICAL

SUB-SECTION-II-E14 FIRE PROOF CABLE PENETRATION SEALING

SYSTEM

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
 SUB-SECTION-II-E15 LIGHTING
SUB-SECTION-II-E16 BATTERY
SUB-SECTION-II-E17 BATTERY CHARGER
SUB-SECTION-II-E18 VFD
SUB-SECTION-II-E19 ELECTRICAL WORKS FOR CHIMNEY

PART – B (DETAILED TECHNICAL SPECIFICATION)

SUB-SECTION-III-C (CONTROL & INSTRUMENTATION SYSTEM)

SUB-SECTION-III-C1 BASIC DESIGN CRITERIA

SUB-SECTION-III-C2 MEASURING INSTRUMENTS
(PRIMARY AND SECONDARY)
SUB-SECTION-III-C3 PROCESS CONNECTION AND PIPING
SUB-SECTION-III-C4 INSTRUMENTATION CABLES
SUB-SECTION-III-C5 DDCMIS
SUB-SECTION-III-C6 TYPE TEST REQUIREMENTS
SUB-SECTION-III-C7 CONTROL VALVES, ACTUATORS & ACCESSORIES
SUB-SECTION-III-C8 ELECTRIC ACTUATOR
SUB-SECTION-III-C9 CONTROL DESK, PANEL AND FURNITURE
SUB-SECTION-III-C10 POWER SUPPLY
SUB-SECTION-III-C11 CONTAINERISED ROOM (PORTABLE CABIN)

PART – B (DETAILED TECHNICAL SPECIFICATION)

SUB-SECTION-IV-D (CIVIL WORKS)

SUB-SECTION-IV-D CIVIL WORKS

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
PART – B (DETAILED TECHNICAL SPECIFICATION)

SUB-SECTION-V-Q (QUALITY ASSURANCE)

(MECHANICAL)

SUB-SECTION-V-QM1 FLUE GAS DESULPHURISATION SYSTEM

SUB-SECTION-V-QM2 LIME & GYPSUM HANDLING

SUB-SECTION-V-QM3 EQUIPMENT COOLING WATER SYSTEM

SUB-SECTION-V-QM4 AIR CONDITIONING & VENTILATION

SUB-SECTION-V-QM5 COMPRESSOR AIR SYSTEM

SUB-SECTION-V-QM6 FIRE DETECTION & PROTECTION SYSTEM

(ELECTRICAL)

SUB-SECTION-V-QE1 MOTORS

SUB-SECTION-V-QE2 MEDIUM VOLTAGE BUS DUCTS

SUB-SECTION-V-QE3 LT POWER CABLES

SUB-SECTION-V-QE4 CONTROL CABLES

SUB-SECTION-V-QE5 CABLING EARTHING & LIGHTNING PROTECTION

SUB-SECTION-V-QE6 HT CABLES

SUB-SECTION-V-QE7 ELECTRIC ACTUATORS WITH INTEGRAL

STARTERS
SUB-SECTION-V-QE8 HT SWITCHGEAR

SUB-SECTION-V-QE9 LT SWITCHGEAR

SUB-SECTION-V-QE10 DIESEL GENERATORS

SUB-SECTION-V-QE11 AUXILIARY TRANSFORMERS

SUB-SECTION-V-QE12 ELEVATOR

SUB-SECTION-V-QE13 VFD MODULE

SUB-SECTION-V-QE14 STATION LIGHTING

SUB-SECTION-V-QE15 SWITCHYARD
SUB-SECTION-V-QE16 POWER TRANSFORMER
GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION
(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
 SUB-SECTION-V-QE17 DC SYSTEM
(CONTROL & INSTRUMENTATION SYSTEM)

SUB-SECTION-V-QC1 MEASURING INSTRUMENTS

(PRIMARY & SECONDARY
SUB-SECTION-V-QC2 PROCESS CONNECTION & PIPING
SUB-SECTION-V-QC3 INSTRUMENTATION CABLES
SUB-SECTION-V-QC4 CONTROL DESK

SUB-SECTION-V-QC5 POWER SUPPLY SYSTEM

SUB-SECTION-V-QC6 CONTROL VALVE ACTUATORS AND
ACCESSORIES

SUB-SECTION-V-QC7 ELECTRICAL ACTUATOR WITH INTEGRAL

STARTERS
SUB-SECTION-V-QC8 DDCMIS
(CIVIL WORKS)

SUB-SECTION-V-QD1

(INDICATIVE VENDOR LIST)

SUB-SECTION-V-QI INDICATIVE VENDOR LIST

SUB-SECTION- VI

(PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF FACILITIES AND

INITIAL OPERATIONS)

PART - C

GENERAL CONDITIONS OF CONTRACT

PART - D

ERECTION CONDITIONS OF CONTRACTS

PART - E

LIST OF TENDER DRAWINGS

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
PART - F

ATTACHMENT-12 TO SECTION-VII (TECHNICAL DATA SHEETS)

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION-VI
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
 SUB-SECTION-VI

(PRE-COMMISSIONING ACTIVITIES, COMMISSIONING

OF FACILITIES AND INITIAL OPERATIONS)

GURU HARGOBIND THERMAL PLANT, LEHRA MOHABBAT TECHNICAL SPECIFICATION

(2 X210 MW + 2 X 250 MW)
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE
BID DOCUMENT NO.: PSPCL/CW-CC-9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF FACILITIES AND

INITIAL OPERATIONS

1.00.00 GENERAL

1.01.00 The pre-commissioning and commissioning activities including Guarantee tests,

checks and initial operations of the equipment furnished and installed by the
Contractor shall be the responsibility of the Contractor as detailed in relevant
clauses in Technical Specification. The Contractor shall provide, in addition, test
instruments, calibrating devices, etc. and labour required for successful performance
of these operations. If it is anticipated that the above test may prolong for a long
time, the Contractor's workmen required for the above test shall always be present
at Site during such operations.

1.02.00 It shall be the responsibility of the Contractor to provide all necessary temporary
instrumentation and other measuring devices required during start-up and initial
operation of the equipment systems which are installed by him. The Contractor shall
also be responsible for flushing & initial filling of all oils & lubricants required for the
equipment furnished and installed by him so as to make such equipment ready for
operation. The Contractor shall be responsible for supplying such flushing oil and
other lubricants unless otherwise specified elsewhere in these specifications &
documents.

1.03.00 The Contractor upon completion of installation of equipments and systems, shall
conduct pre-commissioning and commissioning activities, to make the facilities
ready for sustained safe, reliable and efficient operation. All pre-commissioning/
commissioning activities considered essential for such readiness of the facilities
including those mutually agreed and included in the Contractors quality assurance
program as well as those indicated in clauses elsewhere in the technical
specifications shall be performed by the Contractor.

2.00.00 TESTING / COMMISSIONING PROCEDURES

The contractor shall submit his testing / commissioning check lists and procedures
for various equipments / systems covered under the contract at least 10 months
before the actual commissioning of the equipments / systems for review and
approval of employer.

The testing / commissioning procedures are to be of a standard format in order to

maintain consistency of presentation, content and reporting. The list of
commissioning check lists and procedures to be submitted and their content details
shall be agreed upon during preaward discussions.

An indicative list of Testing / Commissioning procedures and Standard Checklists

and the details regarding the contents are enclosed as annexure at the end of this

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION

MOHABBAT (2 X 210 MW + 2 X 250 MW) PART-B
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SUB-SECTION-VI PAGE 1 OF 5
BID DOCUMENT NO.: PSPCL/CW-CC-
PRE-COMMISSIONING
SYSTEM PACKAGE 9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

sub-section of section-VI, Part B. The actual list of such equipments / systems shall
depend on the equipments / systems being supplied by the contractor.

i) Annexure-I : Standard Checklist of items

ii) Annexure-II : Testing / Commissioning Procedure

iii) Annexure-III : Commissioning procedures requiring approval of

Employer.

iv) Annexure – IV : Brief write up on Contents of Testing / Commissioning

Procedures

3.00.00 PRECOMMISSIONING & COMMISSIONING ACTIVITIES

3.01.00 General

The pre-commissioning activities including some of the important checks & tests for
certain major equipment/ systems (as a minimum) are described below, although it
is the Contractor's responsibility to draw up a detailed sequential & systematic list of
checks / tests and various activities / procedures connected with pre-commissioning
of the complete facilities with all systems, sub-systems and equipment supplied and
installed by him and get the same approved by the Employer.

3.02.00 PRE-COMMISSIONING ACTIVITIES/TESTS:

3.02.01 Air and Gas Tightness Test

After completion of installation of Booster fans, ducts, absorber and before

commencement of application of thermal insulation a test shall be performed on the
FGD system by the contractor to prove or to establish the tightness of the erected
equipments within the Terminal points. The procedure adopted for such tests shall
have the prior approval of the Employer. Normally physical leak detection method by
pressurizing the section under test by running Temporary blower is adopted. The
contractor may adopt any other better method of testing.

All equipments including any temporary blanking, if required, for the above test shall
be provided by the Contractor.

The Contractor's air and gas tightness test procedure shall be such that it shall
enable conductance of air/gas tightness test on the ducts in segmented manner (as
and when these duct segments are ready), so that these duct segments can be
immediately released for application of insulation after their gas tightness tests.
Contractor shall made all necessary arrangement for conducting tests in this
manner. Any blanking etc. on the duct side required for testing of duct segments

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION

MOHABBAT (2 X 210 MW + 2 X 250 MW) PART-B
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SUB-SECTION-VI PAGE 2 OF 5
BID DOCUMENT NO.: PSPCL/CW-CC-
PRE-COMMISSIONING
SYSTEM PACKAGE 9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

shall be provided by Contractor. Contractor shall bring fan / blower (s) of adequate
size / capacity and other necessary instruments so that these tests can be
conducted. The above equipment shall be brought to site by the Contractor on
temporary basis and shall be taken back after successful completion of air / gas
tightness test.

3.02.03 All pre-commissioning tests & activities as indicated in Annexure-I, II & III and
elsewhere in the technical specification shall be performed by the Contractor.

3.03.00 COMMISSIONING OF FACILITIES

General

Upon completion of pre-commissioning activities/test the Contractor shall initiate

commissioning of facilities. During commissioning the Contractor shall carryout
system checking and reliability trials on various parts of the facilities.

Contractor shall carry out these checks/tests at site to prove to the Employer that
each equipment of the supply complies with requirements stipulated and is installed
in accordance with requirements specified. Before the plant is put into initial
operation the Contractor shall be required to conduct test to demonstrate to the
Employer that each item of the plant is capable of correctly performing the functions
for which it was specified and its performance, parameters etc. are as per the
specified/approved values. These tests may be conducted concurrently with those
required under commissioning sequence.

The Contractor shall finalize the protocol of check lists, after erection of the system
and equipment, as per International Codes/Standard with the Employer.

The Contractor shall furnish requisite no. of copies of procedures and list of start up,
pre-commissioning, commissioning and initial operation tests for Employer's
approval.

The Contractor shall also demonstrate the performance of all C&I equipment, the
tests on main equipment or prior to that as the case may be.

Other tests shall be conducted, if required by the Employer, to establish that the
plant equipments are in accordance with requirements of the specifications.

3.03.01 The Commissioning tests/checks shall specifically include but will not be limited to
following:

(a) Checks on the operation of all controls of isolating gas and air dampers

(b) Checks on operation of fans to ascertain level of noise and vibration

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION

MOHABBAT (2 X 210 MW + 2 X 250 MW) PART-B
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SUB-SECTION-VI PAGE 3 OF 5
BID DOCUMENT NO.: PSPCL/CW-CC-
PRE-COMMISSIONING
SYSTEM PACKAGE 9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

(c) Test running of all pumps, blowers & compressors

(d) Checks on operation of Fire Fighting System

(e) Checks on operation of all ZLD system (wherever provided).

(f) Checks on operation of all rotating equipments to ascertain level of noise and
vibration

(g) Standard commissioning tests and procedures as per Contractor's practice

for FGD plant

(h) Checks on operation of all individual control loops in the FGD control loops in
the FGD control system.

(i) Checks on inter-relation between each control loop in the FGD control
system.

(j) Calibration tests of orifice, flow nozzles, instruments and control equipment
to the extent included in these specifications.

(k) Checks on operation of all static equipments to ascertain level of noise and
vibration

(l) Tests on Control & Instrumentation (C&I) Equipments

The Contractor shall finalise the protocol of check lists, after erection of the system
and equipment, as per International Codes/Standard with the Employer.

The Contractor shall furnish requisite no. of copies of procedures and list of start up,
precommissioning, commissioning and initial operation tests for Employer's
approval.

The Contractor shall also demonstrate the performance of all C&I equipment, the
tests on main equipment or prior to that as the case may be.

Other tests shall be conducted, if required by the Employer, to establish that the
plant equipments are in accordance with requirements of the specifications.

3.03.02 Balance equipment & systems

All pre-commissioning tests &activities as required for successful running of the

equipment or as mentioned in the technical specification elsewhere shall be
performed by the contractor.

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION

MOHABBAT (2 X 210 MW + 2 X 250 MW) PART-B
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SUB-SECTION-VI PAGE 4 OF 5
BID DOCUMENT NO.: PSPCL/CW-CC-
PRE-COMMISSIONING
SYSTEM PACKAGE 9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

4.00.00 INITIAL OPERATION

Upon completion of system checking/tests and as a part of commissioning of

facilities, complete FGD plant/facilities shall be put on initial operation for a period of
thirty (30) days or 720 hours as stipulated in General Technical Requirements.

5.00.00 The Contractor shall conduct all the commissioning tests and undertake
commissioning activities pertaining to all other auxiliaries and equipments including
all Electrical & C&I equipment/systems not specifically brought out above but are
within the scope of work and facilities being supplied & installed by the Contractor
and follow the guidelines indicated above or elsewhere in these technical
specifications (Section-VI).

6.00.00 The Contractor shall conduct all the commissioning tests and undertake
commissioning activities pertaining to all other auxiliaries and equipments including
all Electrical & C&I equipment/systems not specifically brought out above but are
within the scope of work and facilities being supplied & installed by the Contractor
and follow the guidelines indicated above or elsewhere in these technical
specifications (Section-VI).

7.00.00 COMMISSIONING SPARES

7.01.00 It will be the responsibility of the Contractor to provide all commissioning spares
including consumable spares required for initial operation till the Completion of
Facilities. The Contractor shall furnish a list of all commissioning spares within 60
days from the date of Notification of Award and such list shall be reviewed by the
Employer and mutually agreed to. However, such review and agreement will not
absolve the Contractor of his responsibilities to supply all commissioning spares so
that initial operation do not suffer for want of commissioning spares. All
commissioning spares shall be deemed to be included in the scope of the Contract
at no extra cost to the Employer.

7.02.00 These spare will be received and stored by the Contractor at least 3 months prior to
the schedule date of commencement of initial operation of the respective equipment
and utilized as and when required. The unutilized spares and replaced parts, if any,
at the end of successful completion of guarantee tests shall be the property of the
Contractor and he will be allowed to take these parts back at his own cost with the
permission of Employer.

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION

MOHABBAT (2 X 210 MW + 2 X 250 MW) PART-B
SECTION-VI
FLUE GAS DESULPHURISATION (FGD) SUB-SECTION-VI PAGE 5 OF 5
BID DOCUMENT NO.: PSPCL/CW-CC-
PRE-COMMISSIONING
SYSTEM PACKAGE 9971-109
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

ANNEXURE-I
STANDARD CHECKLIST

This is an indicative list of items. The actual list shall depend on the Equipment /
System being supplied by the contractor.
MECHANICAL
VALVES
1. Manually Operated Valve
2. Electrically Operated Valve
3. Pneumatically Actuated Valve
4. Hydraulically Actuated Valve
5. Safety Valve
6. Electromatic Relief Valve
7. Steam Trap
8. Non Return Valve (including Hydraulic/ Pneumatic QCNRVS)
9. Control Valve
10. Relief Valve
11. Differential Pressure Regulating Valve
12. Pinch valve

TANKS & PRESSURE VESSELS

1. Limestone silos
2. Gypsum storage silos
3. Limestone slurry tanks
4. Filtrate tank
5. Waste water tank
6. Secondary hydrocyclone feed tank
7. Lime dosing tank
8. Process water tank
9. Absorber
10. Auxiliary absorbent tank
11. Mill circuit tank

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 1 OF 6
ANNEXURE-I
SYSTEM PACKAGE 109
PRE-COMMISSIONING
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

12. Any other tank not covered above

13. Vacuum tanks
14. Air Receiver(if any)

PUMPS
1. Slurry recirculation pumps
2. Gypsum bleed pumps
3. Limestone slurry pumps
4. Process water pumps
5. All other slurry pumps
6. Vacuum pumps
7. Sump pumps

PIPE WORK SYSTEM

1. Steam services
2. Water services
3. Slurry services
4. Air services
5. Constant load support
6. Spring supports
7. Hangers and other Supports

STRAINER AND FILTER

1. Strainer / Filter Basket Type
2. Strainer Rotary (Low Pressure)
3. Filter & Strainers Centrifugal Separators
4. Filter & Strainer Y-Type
5. Filter & Strainer (Plate Type)
6. Purifier
7. Filter – Compressed Air Line
FANS & COMPRESSORS
1. Booster Fans– Axial Flow pressure Lubricated

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 2 OF 6
ANNEXURE-I
SYSTEM PACKAGE 109
PRE-COMMISSIONING
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

2. Oxidation Blowers
3. Compressors

DAMPERS & GATES

1. Manually Operated Damper
2. Pneumatically Operated Damper
3. Electrically Operated Damper
4. Manually Operated Gates
5. Pneumatically Operated Gate
6. Electrically Operated Gate

DUCT WORK
1. Flue Gas Ducting
2. Expansion Joints
3. Observation & Access Door

CRANES AND ELEVATORS

1. Crane
2. Hoists
3. Passenger cum goods elevator

POWER TRANSMISSION
1. Power Transmission Gear Box
2. Bearings
3. Couplings

FGD & AUX.SYSTEM

1. Agitators
2. Air Motor
3. Process trestle
4. Limestone feeder
5. Vacuum belt filter

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 3 OF 6
ANNEXURE-I
SYSTEM PACKAGE 109
PRE-COMMISSIONING
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

6. Limestone ball mill

7. Limestone Hydrocyclones
8. Primary Hydrocyclones
9. Secondary Hydrocyclones
10. Absorber internals
11. Absorber Auxiliaries

ELELCTRICAL
1. D.C. Motor
2. HV Squirrel Cage Induction Motor
3. 415 V Squirrel Cage Induction Motor
4. Motor Operated Actuators
5. Transformers
6. Aux. Control and Relay Panel Desk
7. HT & LT SWITCHGEARS/MCC
(I.) STANDARD CHECLISTS FOR ALL TYPES OF RELAYS USED IN
SWITCHGEARS PROTECTION SYSTEM
(II.) PT CARRIAGE AND CUBICLES
(III.) CABLE/BUS DUCT/BUS BARS
(IV.) CONTRACTOR MODULE
(V.) SWITCH FUSE MODULE
(VI.) MASTER PANEL OF LUBE OIL PANEL
(VII.) FEEDER PANEL OF LUBE OIL PANEL
(VIII.) SPACE HEATER AND CABLE MODULE
(IX.) HT CIRCUIT BREAKER
(X.) 415 V CIRCUIT BREAKER
8. POWER CABLE
9. AUXILIARY CABLE
10. D.C. CABLE
11. EXPLOSION PROOF ELECTRICAL EQUIPMENT
12. JUNCTION BOX
13. CONTROL TRANSFORMER MODULE

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 4 OF 6
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FACILITIES AND INITIAL OPERATIONS

14. BRUSH GEAR ASSEMBLY

15. AUX. CONTROL AND RELAY PANEL DESK
16. INDICATING INSTRUMENT
17. RECORDING INSTRUMENT
18. INTEGRATING INSTRUMENT
19. D.G SET
20. STATION LIGHTING

CONTROL & INSTRUMENTATION

1. Conductivity Measuring Equipment Including Test Procedures
2. pH Analyser Including Test procedure
3. Silica Analyser
4. Level Switch (Float Actuated)
5. Level Switch (Electrode Type)
6. Level Switch (Displacer Actuated)
7. Transmitter (Float Operated Pneumatic Output including Testing procedures
8. Level indicator (Float/Pulley Type)
9. Local Temperature Indicator Including Test Procedure
10. Resistance Thermometer Element Including Test procedure
11. Thermocouple Element and Connecting Cable
12. Thermocouple and Resistance Thermometer Convertor/Transmitter Including
Test Procedures
13. Temperature Switch Including Test Procedure
14. Cold Junction Boxes
15. 02Analyser
16. SO2 analyzer
17. 02 in Hydrogen including Test procedures
18. Pressure and Vacuum Gauge
19. Pressure and Vacuum Switch Including Test procedures
20. Differential Pressure Transmitter including Test Procedures
21. Differential pressure switch including Test procedures
22. Flow indicator (Variable Area)

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 5 OF 6
ANNEXURE-I
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FACILITIES AND INITIAL OPERATIONS

23. Orifice plate

24. Flow Switch
25. Nozzle
26. Flow Integrator (pneumatic input) including test procedure
27. Flow indicator (Float Operated) Including Test Procedure
28. Venturi (Fluid)
29. Flow Switch (Magnetic Type)
30. Limit Switches
31. Turbine Supervisory Measuring System
32. Position Measurement & Indication Including Test procedures
33. Vibration Measurement
34. Digital Indicator
35. Moving Coil Indicator Including Test Procedures
36. Recorder Including Test procedure
37. Flame Scanner
38. Electrical Auto Manual Control Station
39. Push Button Module
40. Test Procedure for Electronic Modules of DDCMIS
41. Alarm Annunciator Equipment Including Test Procedure
42. Test procedure for Adjustment of Modulating Controller-PID Term
43. Test Procedure Indicating Controller-Electrical Input & Pneumatic Output
44. Density monitors

AIR CONDITIONING & VENTILATION SYSTEM

FIRE FIGHTING SYSTEM
PT PLANT (IF PROVIDED)
SWRO SYSTEM (IF PROVIDED)

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 6 OF 6
ANNEXURE-I
SYSTEM PACKAGE 109
PRE-COMMISSIONING
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

ANNEXURE-II

TESTING / COMMISSIONING PROCEDURES

Following is an indicative list of equipments / systems for which Testing /

Commissioning procedures are to be submitted. The actual list will depend on the
equipment / system being supplied by the Contractor.

S. No
DESCRIPTION

FGD

1. Booster Fan

2. Absorber System

3. Limestone grinding system

4. Absorber system

5. Gypsum dewatering system

6. PT & SWRO System (if provided)

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 1 OF 1
ANNEXURE-II
SYSTEM PACKAGE 109
PRE-COMMISSIONING
CLAUSE NO. PRE-COMMISSIONING ACTIVITIES, COMMISSIONING OF
FACILITIES AND INITIAL OPERATIONS

ANNEXURE-III

COMMISSIONING PROCEDURES REQUIRING APPROVAL OF EMPLOYER

S.NO. DESCRIPTION

1. AIR & GAS TIGHTNESS TEST

2. OIL FLUSHING OF LUB OIL SYSTEM OF ROTARY EQUIPMENTS

3. LIMESTONE GRINDING SYSTEM

4. GYPSUM DEWATERING SYSTEM

5. PT & SWRO SYSTEM

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 1 OF 1
ANNEXURE-III
SYSTEM PACKAGE 109
PRE-COMMISSIONING
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FACILITIES AND INITIAL OPERATIONS

ANNEXURE-IV

BRIEF WRITE UP ON THE CONTENTS OF TESTING / COMMISSIONING

PROCEDURE
Testing / Commissioning Procedure is required to be of a standard format in order to
maintain consistency of presentation, content and reporting. These should contain
the following sections to make the document a self contained one.
1. Plant Details / Design data
2. Objective
3. Proposal
4. Services Required
5. Safety Precautions
6. Emergency Procedures
7. State of the Plant (Status in respect of erection completion of Mech, Elect
and C&I items)
8. Method
9. Completion / Acceptance Criteria
10. Appendix
 Result
 Log sheet
 Drawing etc.

GURU HARGOBIND THERMAL PLANT, LEHRA TECHNICAL SPECIFICATION PART-B

MOHABBAT (2 X 210 MW + 2 X 250 MW) SECTION – VI SUB-SECTION-VI
FLUE GAS DESULPHURISATION (FGD) BID DOC. NO.: PSPCL/CW-CC-9971- PAGE 1 OF 1
ANNEXURE-IV
SYSTEM PACKAGE 109
PRE-COMMISSIONING