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Waste Paper Pulp Production Overview

This document provides information on a proposed waste paper pulp product plant that will produce egg trays and other packaging products from recycled waste paper. The plant will have an annual production capacity of 16,000 egg trays per day using an automated production line consisting of pulp making, molding, drying, and packaging systems. A feasibility analysis indicates that the plant would require 800 square meters of space and 6 employees to operate profitably at a production cost of 2.20 rupees per tray and a wholesale price of 0.125 rupees per tray, yielding an estimated annual profit of over 12 lakh rupees.

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Sukhvinder Singh
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838 views8 pages

Waste Paper Pulp Production Overview

This document provides information on a proposed waste paper pulp product plant that will produce egg trays and other packaging products from recycled waste paper. The plant will have an annual production capacity of 16,000 egg trays per day using an automated production line consisting of pulp making, molding, drying, and packaging systems. A feasibility analysis indicates that the plant would require 800 square meters of space and 6 employees to operate profitably at a production cost of 2.20 rupees per tray and a wholesale price of 0.125 rupees per tray, yielding an estimated annual profit of over 12 lakh rupees.

Uploaded by

Sukhvinder Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Waste Paper Pulp Product Industry

Project Report

Index:
Project
Capacity
Production Line Configuration
Feasibility
Flow Chart
The need for environmentally friendly products has led towards more complex and demanding
applications - the usefulness of recycled paper in industrial and consumer product packaging has now
shown itself in numerous forms in the market place.
Project
Waste Paper Pulp Molding Products Plant.
Manufacturer Pulp Molded Products by Recycling Waste Paper.
Products: Egg Trays, Fruit Tray, Serving tray, & Packaging Buffers Ect.

a) Project Egg Trays Production Plant.


o Molding Machine Type : Reciprocating

o Raw material : Waste Paper – Waste Core board – Waste Kraft paper - Waste Paper Tubes

o Power Type : 50kw

b) Capacity : 100% with Efficiency


o Mould dimension : 31cm X 31cm

o Pulp Making System Capacity : For 1000 pcs per hour

o Capacity : 1000 pcs / hour, 16000 pcs / 16 hours


Production Line Configuration
a) Auto Pulp Making System b) Auto Molding System c) Online Drying System

o Hydra Pulpier o Molding Machine o Diesel oil Burner

o Pulp screen machine o Vacuum Pump o Hot air blower

o Hi-density cleaner o Vacuum tank o Feeder and receiver & conveyer

o Pulp refining machine o Water pump o Bellows

o Pulp pump o Air compressor o Steel wire net

o Horizontal impeller o Air storage tank o Air exchange fan

o Water feeding tank o Pressure separator o Auto stacking unit

o Auto pulp gauge o Air water separator o Metal enclosure

o Control panel o Egg tray mould d) Packing Machine


o Compacting pneumatic press
o System controller  Spare Parts
o One year standard spare parts for all
units
Feasibility Analysis
For making 16000 egg trays
 General Information:
o One working day produces 16000pcs egg trays. Working hours per day is 22.5. Hours.

o Average weight of each egg tray is 60 grams. Total 1100 kg waste paper will be needed in one working day.

o Total 50 KW electric power will be consumed per working day 24hrs.

o Total 3 workers will be needed for one working shift:

 one for pulp making,

 one for finished tray collect and package,

 one for molding machine.

Total 6 workers are needed for 2 work shifts.

o Space (production area) requirement: 800 [Link]

o Standard egg tray size: 310mm X 310mm


Raw Material Cost
(Just for reference based of Kanpur Market Price)
 Total consumption for production 16000 egg trays per working day:
o 1100kg (wasted paper) 100 /ton. Total wasted paper cost: INR 11000
o 3000 liters water: 500/ 3000 liters. Total water cost: INR 500

 Production Line Consumptions:


o 50 KW (approx) Electric powers will be consumed: INR ………/ unit. Total Electric power cost: INR………..
o Manpower Cost : INR 1800 for 6 labors / day 2 Shifts.

 Unit Cost
o Total raw material and production cost per working day is INR 35,200
o 16000 egg trays will be produce in one working day
o Average Production cost per egg tray is INR 35,200/16000trays =2.20 per tray
Profit Analysis

 Marketing wholesale price: SR 0.125 /pc

o Profit: INR ……../pc

o Output: 16000 egg per day

o Total Profit per day =………/pc x 16000 = INR……..

o Month Profit=INR………x 26 = INR ………….

o Year Profit=INR……….x 12 = INR…………..


Basis : 24000 Trays./ Day from Waste Paper and Waste Core.

1. Covered area required 800 sq. meters


2. No. of Employees 6

Parameters INDIAN RUPEES


Complete Production Line

GST 18%

Raw Material (waste paper)

Fixtures and equipments

Erection & Commissioning

Power Connection (50Kw)


Flow chart

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