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Method Statement For Brickworks

This document provides a status review for documents submitted to Sarawak Energy Berhad. It outlines 5 different statuses: [1] Work may proceed as submitted. [2] Work may proceed after revising and resubmitting with comments incorporated. [3] Work may not proceed and must be revised and resubmitted. [4] Review not required and work may proceed. [5] Work is rejected and must be resubmitted. Permission to proceed does not constitute approval and contractors must comply with technical specifications. The document includes revision details and project information for the Bunut (500)/275/(132)/33kV Substation in Sarawak, Malaysia.

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90% found this document useful (10 votes)
2K views28 pages

Method Statement For Brickworks

This document provides a status review for documents submitted to Sarawak Energy Berhad. It outlines 5 different statuses: [1] Work may proceed as submitted. [2] Work may proceed after revising and resubmitting with comments incorporated. [3] Work may not proceed and must be revised and resubmitted. [4] Review not required and work may proceed. [5] Work is rejected and must be resubmitted. Permission to proceed does not constitute approval and contractors must comply with technical specifications. The document includes revision details and project information for the Bunut (500)/275/(132)/33kV Substation in Sarawak, Malaysia.

Uploaded by

KAKA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Scope of Work
  • Reference Documents
  • Title
  • Environment, Safety and Health
  • Quality Assurance
  • Appendices

SARAWAK ENERGY BERHAD

DOCUMENT REVIEW STATUS


STATUS 1: WORK MAY PROCEED.
STATUS 2: REVISE AND RESUBMIT. WORK MAY PROCEED SUBJECTED TO INCORPORATION OF COMMENTS
INDICATED.
STATUS 3: REVISE AND RESUBMIT. WORK MAY NOT PROCEED.
STATUS 4: REVIEW NOT REQUIRED. WORK MAY PROCEED.
STATUS 5: REJECTED AND RESUBMIT. WORK MAY NOT PROCEED.

PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS,


CALCULATIONS, ANALYSIS, TEST METHOD, OR MATERIALS DEVELOPED OR SELECTED BY CONTRACTOR AND SHALL
NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH CONTRACT TECHNICAL SPECIFICATIONS AND DRAWINGS.

SEB_________________________ DATE___________________

0.2 22.06.19 Issue for Approval Afiqah - Chien KL Azizul


0.1 15.04.19 Issue for Approval Afiqah - Chien KL Azizul
REV DATE DESCRIPTION DESIGNED / DRAWN BY CHECKED BY APPROVED
PREPARED BY BY
EMPLOYER:
SARAWAK ENERGY BERHAD

MENARA SARAWAK ENERGY,


NO.1, THE ISTHMUS,
93050 KUCHING, SARAWAK.

CONTRACTOR:
SHANGHAI ELECTRIC POWER T&D (M) SDN.BHD.

NO. 5, LOT 225, 2ND FLOOR,


JALAN GOLD JADE, OFF JALAN GREEN,
93150 KUCHING, SARAWAK

PEMBINAAN KUANTITI SDN BHD


3RD FLOOR, LOT 2971, BLOCK 10, KCLD,
BORMILL COMMERCIAL CENTRE, PHASE II,
JALAN TUN AHMAD ZAIDI ADRUCE,
93150 KUCHING, SARAWAK.
SUPPLIER:

PROJECT:

BUNUT (500)/275/(132)/33KV SUBSTATION (PLS- 150059)

PROJECT DETAIL:

BUNUT (500)/275/(132)/33KV SUBSTATION

DOCUMENT / DRAWING TITLE: SCALE: THIS SHEET:


1

METHOD STATEMENT FOR BRICKWORKS - NEXT SHEET:


27

DOCUMENT / DRAWING NO: FORMAT: REV:

PLS150059-BNT-A-MST-AG-0001 A4 0.2
COMMENT SHEET REF NO: PLS150059-BNT-A-CSH-AG-0001

CONTRACT NO.: PLS-150059


BUNUT (500)/275/(132)/33KV SUBSTATION PROJECT
Document Being Reviewed: Method Statement for Brickworks Submittal: PLS150059-A-TML-IN-
Design Calculations / Drawings 0017
Reviewer: SW/LCC Discipline: ARCHITECTURAL Date: 2-May-19
Document/ Drawing No. PLS150059-BNT-A-MST-AG-0001 Initial Rev. No. /Date: v0.1/16-Apr-19
Document/ Drawing Title: Method Statement for Brickworks Up to date Rev. No. /Date: v0.1/16-Apr-19
Approval Status: 2

Com. Comment Contractor Reviewer


No. Disposition Explanation Acceptance Resolution Verification
1. 1Item 3 (e) Work Methodology (ii) WI Incorporated Yes
. All approved clay bricks shall be soaked in water for WIP No
at least half an hour.
WNI
By: SPTDM-
PKSB
Date: 22.6.19
2. 2Item 3 (e) Work Methodology (iii) WI Incorporated Yes
. The approved bricks are to be laid along the WIP No
stretcher face on all walls, stretcher and header on
WNI
every alternate course of the brickwork.
By: SPTDM-
PKSB
Date: 22.6.19
3. 3Item 3 (e) Work Methodology (xii) WI Amended Yes
. Mortar mix to be 1:6, cement to sand ratio as per WIP No
JKR Standard Specifications for Building Works
WNI
(SSBW).
By: SPTDM-
PKSB
Date: 22.6.19

Dispositions: WI = Will Incorporate; WIP = Will Incorporate in Part; WNI = Will Not Incorporate

PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 1 of 2


COMMENT SHEET REF NO: PLS150059-BNT-A-CSH-AG-0001

CONTRACT NO.: PLS-150059


BUNUT (500)/275/(132)/33KV SUBSTATION PROJECT
Com. Comment Contractor Reviewer
No. Disposition Explanation Acceptance Resolution Verification
4. 4Please include the use of dampproof course in the WI Incorporated Yes
. work methodology. WIP No
WNI
By: SPTDM-
PKSB
Date: 22.6.19
5. 5Please confirm if the MS has been reviewed by your WI Noted and Yes
. Consultant. WIP confirmed No
WNI
By: SPTDM-
PKSB
Date: 22.6.19
6. 6Item 5 – Environment, Safety & Health WI Checked and Yes
. PPE such as safety harness must be provided. WIP amended No
WNI
Please note that all the basic requirement PPE shall
always be provided and stated in the MS. Please By: SPTDM-
double check. PKSB
Date: 22.6.19
7. 7JSA/HIRARC WI Checked and Yes
. Insufficient control measures for critical hazard like WIP amended No
working at height, rigid structure for workers to hook
WNI
their safety lanyard and in insecure working platform.
By: SPTDM-
Please improve/enhance this portion. PKSB
Date: 22.6.19

Dispositions: WI = Will Incorporate; WIP = Will Incorporate in Part; WNI = Will Not Incorporate

PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 2 of 2


SHANGHAI ELECTRIC POWER T&D (M) SDN BHD
PEMBINAAN KUANTITI SENDIRIAN BERHAD
(SPTDM-PKSB)

Document No : PLS150059-BNT-A-MST-AG-0001

Revision No : Rev. 0.2

Effective Date : 22.06.2019

METHOD STATEMENT

BRICKWORKS

FOR

BUNUT (500)/275/(132)/33 KV SUBSTATION


- PLS-150059
List of Content

No. Sub Topic Page

1. TITLE 3
2. REFERENCE DOCUMENTS 3

3. SCOPE OF WORK 3
a. General description
b. Plant equipment
c. Materials
d. Site planning and preparation
e. Work methodology
f. Organization, responsibilities and supervision
4. QUALITY ASSURANCE 6
5. ENVIRONMENT, SAFETY AND HEALTH 6
6. APPENDICES
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33 KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR BRICKWORKS Revision No : 0.2

Doc No. : PLS150059-BNT-A-MST-AG-0001 Page : 3

1. TITLE
 Method of statement for brickworks

2. REFERENCE DOCUMENTS
 Project Technical Specification.
 Approved construction drawings.

3. SCOPE OF WORK
a. General description
This method of statement generally describes brickworks which covers the
procedure and material.

b. Plant and equipment


 Batching Mixer
 Wheel Barrow
 Plumb bob
 String
 Scaffold

c. Materials
 Bricks
 Cement
 Sieved Sand (free from debris, organic and impurities)
 Plasticizer
 Reinforcement
 MS Dowel Bar

d. Site planning and preparation


i. Site Preparation
 Make sure all equipment and material are on site before work commence.
 Clean the site for brick laying e.g. concrete droppings, timber, etc.
 Proper safety control on site is to be provided at all relevant places.
 Setting out of vertical alignment by using plumb bob followed by
alignment horizontal using string.
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33 KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR BRICKWORKS Revision No : 0.2

Doc No. : PLS150059-BNT-A-MST-AG-0001 Page : 4

e. Work methodology
i. Study the architectural drawing before setting out the alignment.
ii. All approved clay bricks shall be soaked in water for at least half an hour.
iii. The approved bricks are to be laid along the stretcher face on all walls,
stretcher and header on every alternate course of the brickwork.
iv. RC stiffener shall be provided at every 3m interval of the brickwall. The RC
stiffeners shall be casted prior to the commencement of brick laying work.
v. M.S Dowel Bars will be installed for every 0.4m height interval embedded in
RC column.
vi. Plumb bob and string will be used to check vertical alignment. String also will
be used to check the horizontal alignment.
vii. Install Exmet wire mesh for every 4th courses for brickwork.
viii. Installation of lintols for openings in wall unless otherwise indicated.
ix. All brickwall more than 3m in length and 3.5m in height to be provided with
RC stiffener to Engineer’s details.
x. Any lower brickwall without RC capping and more than 3m in length to be
provided with RC stiffener to Engineer’s details.
xi. Provide lintols to top of door and window frame and openings. Sizes of lintels
to refer to Engineer’s drawing.
xii. Mortar mix 1:6, cement to sand ration to be used for the brick laying work.
xiii. Damp-Proof Course should be laid on a smooth bed of fresh cement mortar.
Care should be taken to ensure that the DPCs are not damaged, torn or
punctured during the process of bricklaying. There should be minimum
150mm lapping at any joint between two sections of DPC. The DPC laid
should cover the entire width of the bricks. After laying the DPC, a fresh layer
of mortar should be laid over the DPC as soon as possible, followed by the
next course of brick to create good adhesion between the brick units, mortar
and DPC.
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33 KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR BRICKWORKS Revision No : 0.2

Doc No. : PLS150059-BNT-A-MST-AG-0001 Page : 5

f. Organization, responsibilities and supervision

Table 2: Responsibility of Involved Parties


Position Responsibility
Project Manager 1. Implementing project strategy and controlling the
(Chen Ping) overall project execution
Construction Manager 1. Implementing project strategy and controlling the
(Han Min) overall project execution
2. Supervise and monitor site works and reporting
Safety & Health Officer 1. To make sure all site works are carried out in safe
(Richard Anderson Ipui) condition
QA/QC Engineer 1. To check all the site works for quality and standard
(Steven Chung Chin Fung) compliance
Surveyor 1. To survey and setting up location for site construction
(Paul Desmond) works
Supervisor 1. Supervise and monitor site works and reporting
(Sebastian Ak Bulong)
Laboratory Testing 1. To perform and record the testing for the earthwork
Technician activities
(Edemond Ak Meling)
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33 KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR BRICKWORKS Revision No : 0.2

Doc No. : PLS150059-BNT-A-MST-AG-0001 Page : 6

4. QUALITY ASSURANCE
i. Inspection, Measuring and Test Equipment
 Check by visual inspection for cracks, chipped edges, surface scratches of bricks
prior to fixing.
 Ensure that the surfaces of the RC column/ beam are cleaned with the provision of
sufficient protruding dowel bar/ ties from the abutting RC member.
 Wet the brick/ blocks to prevent premature drying out of mortar.
 Mix the mortar with proportions as required (1:3).
 Ensure that the wall is plumbed vertically and the horizontal bedding plane is
levelled.
 Provide expanded metal reinforcement (exmet) as per specified.
 Lay brick/ blocks on full bed of mortar with the joints filled solid to a specified
consistent thickness.
 Put sufficient mortar to the joints.

ii. Specification
 Cement adhesive joints shall be 2 – 5 mm thick for Calcium Silicate brick.
 Stiffener shall be provided at maximum 4.2m center to center and this center to
center will be adjusted accordingly depending on span and height of wall.

5. ENVIRONMENT, SAFETY AND HEALTH

i. Precautions are to be taken for protection of persons and properties from injury or damage.
All site personnel must adhere to safety requirements:
 Only experienced personnel are allowed at working area. Danger zone shall be
demarcated and public will not be allowed in the areas.
 Site personnel must be briefed and be well versed with all site safety measures.
 Site personnel must be in proper safety working attire e.g. safety boots and helmets
must be worn at all times.
 Site safety member should be available at all times and must be able to respond
correctly to emergency.
 When working at night, proper and adequate lighting must be provided.
 During fertilizer work, the workers shall provide additional equipment such as safety
goggles and mouth and nose filters to avoid contact with fertilizer.

ii. Personal Protective Equipment


 Hand Gloves
 Long sleeves
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33 KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR BRICKWORKS Revision No : 0.2

Doc No. : PLS150059-BNT-A-MST-AG-0001 Page : 7

 Safety boots
 Safety Helmet
 Dust mask
 Safety Goggle
 Safety vest / jacket
 Safety harness

iii. Safety Plan


 There must be sufficient working space and clearance as directed by superintending
officer. No works shall be allowed to continue if contractor fail to provide adequate
working space.
 Safety helmets and safety footwear should always be worn. Mandatory PPE as
stated in Item (ii) should always be worn while working on site.
 All soft spots or holes shall be identified and barricaded if necessary.
 First aid boxes in the charge of a responsible person have to be kept at sites.

iv. Emergency Response Plan


In case if tripping, electrocuted or accident happened during works:
 Stop the work and inform supervising personnel immediately of the incident/accident.
 Record all information such as work type, workers, equipment involve & etc. in the
incident/accident.
 Immediately study / investigate what could have caused the incident.
 Give detail information to authorized person on all the activity and incident that
occurs.
 Repair or normalize the equipment/structures involve to normal condition if permitted
and send the injured personnel to clinic or hospital nearby.

6. APPENDICES
 Appendix A – Environmental Aspect/Impact and Safety & Health Hazard/Risk
Assessment
 Appendix B – Job Safety Analysis
 Appendix C – Inspection Test Plan Forms
Appendix A
Environmental Aspect/Impact and Safety &
Health Hazard/Risk Assessment
IDENTIFICATION OF ENVIRONMENTAL ASPECT/IMPACT AND SAFETY & HEALTH HAZARD/RISK ASSESSMENT
Notes Key to Reference Code Project Name:
APS No. Activities, Product or Services Number
AI No. Aspect/Impact Number
N/A/E Normal, Abnormal or Emergency Situation Bunut (500)/275/(132)/33kV Substation
Issue Pollution to Air (AIR), Pollution to Land (LAN), Pollution to Water (WAT), Waste (WAS), Occupational Safety &
Health (OSH), Community (COM), Flora & Fauna (FFA)
L/S/RR L – Likelihood/Probability of Occurrence, S – Severity, RR – Risk Rating) / Significant Factor Contract Ref - PLS-150059
Conditions for Review: his register must be reviewed ANNUALLY or when there is a change to the planned activity Revision Date: 13/09/2018 Revision No: 0.1
Potential Significant
Item APS Activity/Product/ N/A/ Assessment Significant Action to be Taken & Justification if
Activity/Job AI No. Aspect/Hazard Environmental Issue
No. No. Services E (Yes/No) “Yes”
Impact/Risk L S RR

1.0 Mixing Cement 1.1 Cement 1.1.1 Dust from cement Minor injury. N SHO/Si 1 2 R2 Yes - Dust mask to be worn whilst
Mortar (chemical hazard) Health effect. te opening cement bags and
Supervi mixing cement.
sor - Read MSDS for cement for first
aid guide.
- The worker must be given
training on MSDS of cement
that they will handle as well as
the emergency response. Wear
appropriate PPE as stated in
MSDS for cement.
2.0 Cutting bricks 2.1 Bricks 2.1.1 Hand, eye and ear Major injury N SHO/Si 2 3 R2 No - Only trained persons are to
injuries. te operate the saw with the use of
Dust Supervi goggles and ear plugs.
Excessive noise sor - The work must follow SWP and
revise where necessary.
- Supervisor/safety personnel
must supervise the work.
- Proper maintenance of cutting
machine before started the work
and record for maintenance
keep.
- Saw (and Guard) to be
inspected by P.I.Cs in prior of
using the machine.
- Dusk mask to be worn whilst
operating saw.
- Ear plug to be worn whilst
operating saw.
- Ear plug must keep in good
condition. Change the ear plug
immediately if it not functioning.
- Saw to be isolated from work
area where possible.
- The machine used for cutting

H1
IDENTIFICATION OF ENVIRONMENTAL ASPECT/IMPACT AND SAFETY & HEALTH HAZARD/RISK ASSESSMENT
Notes Key to Reference Code Project Name:
APS No. Activities, Product or Services Number
AI No. Aspect/Impact Number
N/A/E Normal, Abnormal or Emergency Situation Bunut (500)/275/(132)/33kV Substation
Issue Pollution to Air (AIR), Pollution to Land (LAN), Pollution to Water (WAT), Waste (WAS), Occupational Safety &
Health (OSH), Community (COM), Flora & Fauna (FFA)
L/S/RR L – Likelihood/Probability of Occurrence, S – Severity, RR – Risk Rating) / Significant Factor Contract Ref - PLS-150059
Conditions for Review: his register must be reviewed ANNUALLY or when there is a change to the planned activity Revision Date: 13/09/2018 Revision No: 0.1
Potential Significant
Item APS Activity/Product/ N/A/ Assessment Significant Action to be Taken & Justification if
Activity/Job AI No. Aspect/Hazard Environmental Issue
No. No. Services E (Yes/No) “Yes”
Impact/Risk L S RR

break must be installed with


noise absorber.
- Change the cutting machine
that broken.
3.0 Laying Bricks 3.1 Bricks 3.1.1 Falling bricks. Major injury N 2 3 R3 Yes - Follow SWP or revise where
Wall collapse necessary.
Falling from height - Supervisor/Safety personnel
must supervise the work.
- Brick guards to be in place on
all working platforms.
- Overhead protection to be in
place.
- Green walls are not to exceed
1.5m or six times its thickness
(whichever is greater) in height.
- Guard rail to be installed.
- Overhead work is not to take
place unless adequate
scaffolding is erected on both
sides of the wall.
- Scaffolding used must be
inspected by competent scaffold
before erect.
- Wear suitable PPE
a) Safety helmet
b) Safety shoes
c) Gloves
d) Body harness etc.

H2
IDENTIFICATION OF ENVIRONMENTAL ASPECT/IMPACT AND SAFETY & HEALTH HAZARD/RISK ASSESSMENT
Notes Key to Reference Code Project Name:
APS No. Activities, Product or Services Number
AI No. Aspect/Impact Number
N/A/E Normal, Abnormal or Emergency Situation Bunut (500)/275/(132)/33kV Substation
Issue Pollution to Air (AIR), Pollution to Land (LAN), Pollution to Water (WAT), Waste (WAS), Occupational Safety &
Health (OSH), Community (COM), Flora & Fauna (FFA)
L/S/RR L – Likelihood/Probability of Occurrence, S – Severity, RR – Risk Rating) / Significant Factor Contract Ref - PLS-150059
Conditions for Review: his register must be reviewed ANNUALLY or when there is a change to the planned activity Revision Date: 13/09/2018 Revision No: 0.1
Potential Significant
Item APS Activity/Product/ N/A/ Assessment Significant Action to be Taken & Justification if
Activity/Job AI No. Aspect/Hazard Environmental Issue
No. No. Services E (Yes/No) “Yes”
Impact/Risk L S RR

4.0 Scaffold 4.1 Erection of scaffold 4.1.1 Back injuries. Major injury. N SHO/S 2 4 R3 Yes - All staff to be trained in corrects
Fall from height. Fatality. ite manual handling techniques.
Scaffold collapse. Super Team lifting to be used for any
Falling object. visor items above 16 kg.
Loose materials. - Follow SWP.
- The supervisor/safety
personnel must supervise the
work.
- Scaffold to be erected by
certified person.
- To place working platform and
guard rail.
- To inspect and certify by
competent Inspector.(Tagging
system)
- Manual handling training to all
workers.
- To avoid falling object, ensure
to practice good housekeeping
at site all the time.
- Body harness must be worn
when do the work at height
more than 2 meters.
- Wear suitable PPE.
4.2 Ground preparation 4.2.1 Collapse of initial pole. Major injury. N SHO/Si 2 3 R3 No - Level ground.
Property damage. te - No water pounding.
Supervi - Leveling compaction required
sor for soft ground.
4.3 Sole plate 4.3.1 Collapse of the pole. Major injury. N SHO/Si 2 3 R3 Yes - Ensure proper sole plates are
te used.
Supervi - Sole plate shall be according
sor with design specification.
- Ensure two workers involved in
setting up.
-

H3
IDENTIFICATION OF ENVIRONMENTAL ASPECT/IMPACT AND SAFETY & HEALTH HAZARD/RISK ASSESSMENT
Notes Key to Reference Code Project Name:
APS No. Activities, Product or Services Number
AI No. Aspect/Impact Number
N/A/E Normal, Abnormal or Emergency Situation Bunut (500)/275/(132)/33kV Substation
Issue Pollution to Air (AIR), Pollution to Land (LAN), Pollution to Water (WAT), Waste (WAS), Occupational Safety &
Health (OSH), Community (COM), Flora & Fauna (FFA)
L/S/RR L – Likelihood/Probability of Occurrence, S – Severity, RR – Risk Rating) / Significant Factor Contract Ref - PLS-150059
Conditions for Review: his register must be reviewed ANNUALLY or when there is a change to the planned activity Revision Date: 13/09/2018 Revision No: 0.1
Potential Significant
Item APS Activity/Product/ N/A/ Assessment Significant Action to be Taken & Justification if
Activity/Job AI No. Aspect/Hazard Environmental Issue
No. No. Services E (Yes/No) “Yes”
Impact/Risk L S RR

4.4 Scaffolds and wall tie 4.4.1 Collapse/falls/failure Major injury. N SHO/Si 2 4 R3 Yes - Ensure follow design and
Property damage. te erection procedure by
Supervi competent person.
sor - Erector to wear necessary PPE
a) Safety Harness
b) Safety Helmet with chin strip
c) Leather gloves
d) Safety shoes
- Provide safety life lines to hook
harness.
- Secure all the loose materials.
- Scaffold should erect, altered or
dismantled by competent
person only.
- Do not load it with plants and
materials unless it has erected
for this purpose.
- Working area to barricade with
proper signage.
5.0 Barricade the area 5.1 Barricade area 5.1.1 Falling objects Major injury N 2 3 R3 Yes - Ensure proper barricading of
work area with signage.
6.0 Working at heights 6.1 Brick laying works 3.1.1 Falling from height. Fatality. N SHO/S 2 4 R3 Yes - Ensure proper PPE (harness,
Trip and fall. Major injury. ite life line)
Falling objects. Super - To ensure area below is
visor barricaded and no other trade
is allowed to work directly
below the brick laying area.

H4
Appendix B
Job Safety Analysis
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

INTRODUCTION

A Job Safety Analysis (JSA) is an effective management technique for identifying hazardous condition and unsafe acts in work
place. It is intended to analyze the individual activities and its potentials hazard and ways to eliminate the hazards or provide
personnel protection.

PURPOSE

This procedure provides the Job Safety Analysis for PKSB in the BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT.
The implementation of the JSA’s should reduce the numbers of unsafe acts and safety infringements and enhance the awareness
of the personnel on the possible hazard of the job.
This JSA covers the hazards that have been identified to be encountered at the work sites during the execution of the project. As
the project/contract progress, this JSA may be updated to suit the actual site requirement as new hazards are identified.

Benefit of Job Safety Analysis (JSA)

As a integral part of workplace safety program, a JSA;


 Identifies actual and potential physical hazards in the work environment, and help determine how they should be managed.
 Reveal hazardous motions, postures, and activities or work practices of workmen.
 Teaches the supervisor, person in charge, foreman and fellow workmen how to perform operation correctly.
 Determine the cause(s) of an accident after one has occurred.
 Increase employee involvement in the safety process
 Enhances communication between management and employees regarding safety concerns.
 Contributes to productivity of the job by eliminating or reducing injury or accidents potential.

J1
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

HAZARD IDENTIFICATION

HAZARDS HAZARDOUS CONDITIONS HAZARDOUS ACTIVITIES

Flammable material Noise Vibration Manual handling

Explosive Electricity Lighting Use of machinery

Toxic
Difference in elevation Extreme ambient temperature Driving
substances/chemical

Moving Equipment/vehicle Biological conditions Temporary facilities Climbing/work at height

Contact with (hot, toxic, or


Slip, trip or fall Cave in during excavation Working over water
caustic substances)

Caught in between Struck by object Dust, mist, and vapour in air Excavation work

Natural occurrences
Extreme temperature Splash Testing work (Lab)
(weather, tides)

J2
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Work Environment Task Factors Organizational Factors

Access/egress/escape route  Workload  Training


 Suspended access  Workplace, effort, exertion  Language/communication
 Ladder/lightweight staging  Skill, knowledge and experience  Supervision
 Working platform  Time, timing  Rules and procedures
 Temporary Bridge  Decision making  Controls
 Repetitiveness  Norm
General workplace conditions  Form/permit
 Work space  Resources levels
 Light
 Noise/vibration
 Weather/atmosphere
 At height
 Over water
 In excavation
 On or near live equipment

Services and consumable


 Dust, smoke, mists and fume
 Chemicals
 Construction material
 Consumable material (petrol/diesel etc.)

J3
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Item Description of Works Hazard and Risks Proposed preventative action Action by
16 Working at height a) Falling  Barricade the work area and post sign board Sub-
b) Injury list by falling object  Approved work platform contractor/Supervisor
c) Tripping  Safety harness must be worn /PM/HSE
 Safe access / ladder to be secured Safety
 Good housekeeping / Stacking of materials

J 16
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Item Job Activity Hazard and Risks Proposed preventative action Action by
24 Brickworks a) Dust from cement  Dust mask to be worn whilst opening cement SHO/Site Supervisor
Mixing cement mortar, (chemical hazard) bags and mixing cement.
cutting of bricks & b) Hand, eye and ear  Read MSDS for cement for first aid guide.
bricklaying injuries.  The worker must be given training on MSDS of
c) Dust cement that they will handle as well as the
d) Excessive noise emergency response. Wear appropriate PPE
e) Falling bricks. as stated in MSDS for cement.
f) Wall collapse  Only trained persons are to operate the saw
g) Falling from height with the use of goggles and ear plugs.
 The work must follow SWP and revise where
necessary.
 Supervisor/safety personnel must supervise the
work.
 Proper maintenance of cutting machine before
started the work and record for maintenance
keep.
 Saw (and Guard) to be inspected by P.I.Cs in
prior of using the machine.
 Dusk mask to be worn whilst operating saw.
 Ear plug to be worn whilst operating saw.
 Ear plug must keep in good condition. Change
the ear plug immediately if it not functioning.
 Saw to be isolated from work area where
possible.
 The machine used for cutting break must be
installed with noise absorber.
 Change the cutting machine that broken.
 Brick guards to be in place on all working
platforms.
 Overhead protection to be in place.

J 24
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

 Green walls are not to exceed 1.5m or six times


its thickness (whichever is greater) in height.
 Guard rail to be installed.
 Overhead work is not to take place unless
adequate scaffolding is erected on both sides of
the wall.
 Scaffolding used must be inspected by
competent scaffold before erect.
 Wear suitable PPE
a. Safety helmet
b. Safety shoes
c. Gloves
d. Body harness etc.

J 25
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Item Job Activity Hazard and Risks Proposed preventative action Action by

35 Scaffolding Erecting and Inspecting a. Scaffold shall be erected by competent Sub-


scaffold – fall from height, scaffold erector and inspected by certified contractor/Supervisor
Scaffolding collapsing inspector. /PM/HSE
b. The metal parts used for scaffolds shall be
of suitable quality and in good condition
and free from defects that is likely to affect
their strength.
c. The scaffold shall be properly maintained
and every parts shall be kept fixed, secure
or placed in position as to prevent or
minimize accidental displacement.
d. Every metal tube scaffold that is more
than 40 meters in height and every other
scaffold exceeding 15 meters in height
shall be constructed in accordance with
the design and drawings of a Professional
Engineer. All other metal tube scaffolds
shall have their designs and drawings
approved by Chief Inspector.
e. A copy of the design and drawings of the
structure shall be submitted to the Chief
Inspector for his records prior to the
erection of the structure and for
submission to DOSH for approval.
f. A copy of the design drawings certified by
PE shall be available at the project site for
inspection.
g. Standards or uprights scaffold shall be
vertical or slightly inclined towards the
building and fixed sufficiently close

J 40
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

together to secure the stability of the


scaffold.
h. Minimize the movement or displacement
of the scaffold foot by sinking the
“standard” to a sufficient depth into the
ground or placing the standard in an
adequate base plate in proper manner to
prevent slipping.
i. The scaffold shall be securely supported
and sufficiently/properly strutted or braced
to ensure stability.
j. All structures and appliances used as
support for scaffolds, working platforms,
gangways or runs shall be of sound
construction, firm footing or supported and
shall sufficiently and properly strutted or
braced to ensure stability.
k. The scaffold need to be inspected
regularly by competent inspector and the
inspection record/register should be kept
at the worksite.
l. The working platforms must have a
properly toe boards and guard rails of
adequate strength to support the working
load.

Sharp or rough Scaffolding  All protrude or sharp edges from the damage Sub-
materials - Cut (from sharp scaffold must not be used in the construction. contractor/Supervisor
edges)  Any excess cement on the scaffold must be /PM/HSE
scrubbed to remove the excess concrete.

J 41
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Soft ground - Scaffolding fall Ensure the ground that is selected to erect Sub-
scaffold is hard, stable and can withstand the contractor/Supervisor
scaffold load. /PM/HSE

Working on the scaffold –  Safe means of access to and egress from Sub-
Falling from height working platforms shall be provided. No contractor/Supervisor
person shall climb up a scaffold in any other /PM/HSE
way except by the use of stairways provided.
The stairways and landings shall have guard-
rails and shall be adequately lighted for night
work.
 The scaffold planks must be so placed,
locked or secure to prevent tipping or
displacement during normal use or
movement by strong wind.

J 42
Appendix C
Inspection & Test Report Forms
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Revision 1.0 - (08.01.2019)


PLS150059-BNT-A-INR-0001
EMPLOYER: CONSULTANT: CIVIL CONTRACTOR: ELECTRICAL
SARAWAK ENERGY BERHAD JURUTERA MINSAR PEMBINAAN KUANTITI SDN. CONTRACTOR:
WISMA SEB, NO.1, CONSULT SDN BHD BHD. SHANGHAI ELECTRIC
THE ISTHMUS, LEVEL 2 & 3, WESTMOORE 3RD FLOOR, LOT 2971, POWER T&D (M) SDN BHD
93050 KUCHING, HOUSE BLOCK 10,KCLD, NO. 5, LOT 225, 2ND FLOOR,
SARAWAK TWIN TOWER CENTRE, BORMILL COMMERCIAL JALAN GOLD JADE, OFF
TEL: 082-388388 FAX:082- ROCK ROAD, CENTRE, PHASE II,JALAN JALAN GREEN,
344588 93200 KUCHING, SARAWAK. TUN AHMAD ZAIDI ADRUCE, 93150 KUCHING,
Tel: 082-421061 Fax:082- 93150 KUCHING, SARAWAK. SARAWAK.
415040 TEL: 082-422840 FAX: 082- TEL:082-241162
257304 FAX:082-241126

PROJECT : BUNUT (500) / 275 / (132) / 33kV SUBSTATION - PLS150059

BRICKWORK

Description of Works:
Location:
Request Party: Name:
Date: Time: Signature: ________________
MATERIALS/ COMPONENTS
CHECK: APPROVED SAMPLE, REQUIRING
SATISFACTORY REMARKS
QUALITY, FURTHER ACTION
COLOUR, TEXTURE CONSISTENCY
A. BRICK

B. MORTAR

C. DPC DPM

D. REINFORCEMENT

E. WALL TIE

CONSTRUCTION & WORKMANSHIP

1. PROCEDURE

2. ALIGNMENT

3. VERTICALLY/ PLUMBNESS

4. CUTTING

5. PLACING OF DPC
6. PLACING OF REINFORCEMENT
PLACING OF WALL TIE
7. BEDDING

8. REKING

9. POINTING

10. CLEANLINESS

Remarks:
_________________________________________________________________________________________________
_________________________________________________________________________________________________

APPROVED / REJECTED

Prepared by, Checked by, Witnessed by,

……………………………….…… ……………………………….…… ……………………………….……


Site Supervisor QAQC Engineer Employer’s Representative
( ) ( ) ( )

Date: Date: Date:

Revision 1.0 - (01.03.2019)

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