Doc No.

NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Sludge Handling System
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

a Sludge Recycling Sump

suspended solids concentration in secondary
sludge 10.00 Kg/Cu.m
mean Cell Recidence time 8.00 Days
Rate of sludge generation 336.50 Cu.m/day
detention time 24.00 hrs
Sump Volume 336.50 m3
Side water depth 3.00 m
Dia of the sump 12.00 m
Free Board 0.30 m

Overall size of Sludge Sump 12m dia x 3 m SWD

b Sludge Thickner
Average Flow 39000 cu.m/day.
Specific gravity of Solids 1.12
solids concentration 320.00 mg/l
Waste sludge concentration 13977.60 Kg/day
Solids loading Rate 60.00 kg/Sq.m.day
Area Required for sludge thickener 232.96 Sq.m
Dia. of sludge Thickner 17.30 m
Say Diameter of Sludge thickner 17.50 m
Side water depth 3.00 m
Free Board 0.50 m
Overall Size of Sludge Thickener 17.5 m Dia x 3 m SWD

c Thickened Sludge Sump 3.5m x 1.75m x 1m SWD + 0.5 m FB

d Centrifuge Building 4m x 5m x 4m Ht 2 Floors

e Pump House for Centrifuge 4m x 4m x 4.5m Ht

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 5m x 3m x 4.5m Ht
f Thickener Feed / sludge recycle Pump House
g MCC & Blower Room 12m x 15m x 5m Ht

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM I T E D
Design Calculations for Chlorine Contact Tank
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

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Chlorine Contact Tank
Average Flow 1625.00 m3/Hr
No. of Units 1.00 No's
Detention Time adopted 30 min
Volume of tank 812.50 Cum
Side water depth 3.00 m
Area of tank 270.83 sqm
Width of tank 5.00 m
Length of Tank 55.00 m

Size of Chlorine Contact tank 55m long x 5m wide x 3m SWD

Chlorination Room
Average Flow 1625.00 m3/Hr
Chlorine Dosing 5.00 mg/l
Chlorinator Capacity 10.00 Kg/hr
Vacuum Type Chlorinators 2.00 Nos (1 W + 1 S)
No. of Chlorine tonners 4.00 Nos.
Chlorine Room Size 6m x 4m x 4.5m Ht.
Chlorine Tonner Yard 6m x 4.5m Ht.

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM I T E D
Design Calculations for Secondary Clarifier
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Secondary Clarifier
No. of Units 2 No's
Total flow from 2 no. aeration tanks to 1625.00 m3/Hr
clarifier
Flow (Q) in each unit 812.50 m3/Hr
Return sludge rate 325.00 m3/Hr
Total flow from aeration to clarifier 1137.50 m3/Hr
Detention Time adopted 2.00 hr
Overflow rate 12.00 m3/m2.d
Volume of each clarifier 2275.00
Side water depth 3.50 m
Area of tank 650.00 m2
Diameter 29.00 m
Say Diameter of Clarifier 34.00 m
Free board 0.50 m
Weir Leangth 106.81 m
Weir Loading Rate 255.58 m /day/m
3

Toatl Incoming solids 109200.00 Kg/day

Solid Loading Rate 120.26 Kg/m3/day Range: 125-250
Overall Size of Secondary Clarifier 34 m Dia x 3.5 m
SWD 2 No's

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T I O N C O M P A N Y L I M I T E D
Design Calculations for Air Blower for Diffused Aeration System
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Air Blowers for diffused Aeration System

Design Flow 1950.00 m3/Hr
No. of Blowers working 2
Kg. of Oxygen Requirement per Kg. BOD removal 0.96 Kg
Total Kg of BOD removed 390.00 Kg/hr
Total oxygen required per hour 374.40 Kg/hr
Air requirement 1872.00 m3/Hr
Required capacity for each Blower 936.00 m3/Hr
Pressure requirement 3000.00 mmwg
Total No. of blowers 4 (2W + 2 S)

Diffused Aeration System:

Power Requirement Calculation
Water flow rate 1 Cum/./Hr.
Amount of air required for effective mixing
(0.06 to 1 Cu.m of water treated)
0.55 Cu.m
Mass of air 0.00015278 Kg/Sec

wRT 1   p2 
0.283

P     1
(8.41)e  p1  


p1= Absolute inlet pressure in atm. 1 atm

p2= Absolute outlet pressure in atm. 3.5
w= Air mass flow in Kg/s 0.00015278 Kg/Sec
R= Gas Constant (8.341J/mole. K)o
8.341 J/mole.o K
T1 = Inlet Temperatures in o K 309.15 .o K
e= Efficiency of the machine (usually 0.7 to 0.8) 0.7
P = Power required in KW 0.02847519 KW
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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Aeration Tank
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

9 Aeration Tanks
Average Flow 39.00 MLD
No. of Units 2.00 No's
Flow (Q) in each unit 19.50 MLD
19500.00 m3/d
BOD - at inlet So 112.50 mg/l
Suspended solids - at inlet 175.00 mg/l
Influent sewage characteristics:
Xt (MLSS) 4000 mg/l
F/M 0.16
La Influent BOD5 at 200 c
112.50 mg/l
Volume of the tank
F/M = Q x La/Vx(Xt)

V 3364.00 m3
depth of Tank 4.00 m
plan area required 841.00 m2
L/B 1.00
B2 841.00 m2
B 29.00 m
L 29.00 m
FB 0.50 m
Dimensions of Aeration Tank 29m x 29 m x 4 m 2 No's
SWD
BOD applied per day for each Aeration tank 2925.00 Kg/day
Volume of Aeration Tank 3364.00 m3
Volumetric Loading Rate 0.87 Kg/m3
Sludge Recirculation:
SVI 60.00 assumed
Return Sludge Rate 513.16 m /Hr
3

Recirculation ratio 0.40

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Sludge Recirculation Pumping Capacity 12316.00 m3/day
Hydraulic Retention Time 4.20 Hrs
Total Weight of solids in Aeration Tank 13456.00 Kg
Quantity of sludge taken out from the
system 351.00 m3/day
Waste sludge concentration 4500.00 mg/l
Solids in Excess Sludge 1579.50 Kg/day
solids in Treated Water 195.00 Kg/day
Total weight of solids leaving the system
1774.50 Kg/day
Sludge Retention Time 8.00 Days

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM I T E D
Design Calculations for Distribution Chamber
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Distribution Chamber
Design Peak Flow 1950.00 m3/hr
Detention time 1.05 min
Volume of chamber 31.00 Cum
Side Water depth 3.70 m
Surface area of chamber 8.38 Sq.m
Length of the chamber 1.65 m
Width of the chamber 5.10 m
Free Board 0.30 m
Size of chamber 1.65m x 5.1 m x 3.7 m SWD + 0.3 m F.B.

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Flow Measurement Channel
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Flow Measurement Channel (Parshall Flume)

Peak Design Flow 3656.25 m3/Hr
Velocity through channel 1.00 m/sec
area of c/s of channel 1.02 m2
No. of channels 1 No.
width of the cahnnel 1.20 m Qp x Dt
Liquid Depth of channel 0.90 m
Free Board 0.30 m
Overall depth 1.20 m
Parshall Flume throat width 300 mm
Length of flume section 3500 mm
Overall Length of channel 8.50 m
Dimensions of the channel 8.5m Long x 1.2m width x 1.2m Overall depth

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Degritting tank
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Degritting Tank
Design Peak flow 3656.25 m3/hr
Size of Grit particles 0.15 mm
Specific Gravity of Grit 2.50
Minimum Temperature 15.00 Deg.C
Settling Velocity 0.02 m/sec
measure of settling basin performance 0.13
Efficiency of grit chamber 0.75 Assumed
Surface Overflow Rate 895.03 m3/m2/day
Dimensions of Grit Chamber
Plan Area of Chamber 98.04 Sq.m
No. of Grit Chambers 1.00 No.
Side of Grit chamber 10.00 m
Critical displacement velocity 0.15 m/sec
Horizontal velocity of flow should be kept less than critical displacement velocity

Assuming Depth of chamber 1.00 m

Horizontal Velocity 0.10 m/sec OK
Hydraulic Retention time 98.46 sec
Side water depth 1.00 m
Depth for sludge storage 0.30 m
FB 0.30 m
Over all depth 1.60 m
Size of the Grit Chamber 10 m Sq x 1.6 m TD

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Fine Screen Channel
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Fine Screen Channel

Design Peak Flow 3656.25 m3/hr
No. of Screen Channels 2 No.
Velocity through Screen at peak flow
0.74 m/sec
Net area of opening required 1.37 m2 A= (Q/Va)
Bar Flat width 50 mm
Bar Flat Thickness 10 mm
Clear Gap Between Bars 20 mm
Screen Width 1500 mm
No. of Free gaps 50 No.
Screen Height 915 mm
Angle of inclination of the screen to the
Horizontal 70 Deg
Gross Height required 1160.00 mm
Gross area required 1.74 m2
The chamber c/s area required 1.37 m2
Chamber width 1.20 m
Chamber liquid Depth 1.15 m
Length 3.50 m
Free board 0.50 m
Dimensions of Screen Channel 3.5m long x 1.2 m Width x 1.15m LD + 0.5 m F.B.

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Design Calculations for Raw Sewage Pumping Station
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Raw sewage sump (Wet well)

Design Flow 1950.00 m3/hr
No. of units 1 No.
Hydraulic Retention time 30.00 min
Volume of chamber 975.00 Cum
Side Water depth 3.00 m
Plan Area of Chamber 325.00 Sq.m
Dia of Wet well 20.40 m
Free Board 0.50 m
Size of Wet well 20.4m dia x 3 m SWD + 0.5 m F.B.

(a) Raw sewage Pumping station (Dry well)

Size of dry well 10m dia x 4m Ht 1No.

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Doc No. NCC-EDTD-EE-DS-STP-01-07 Date:23 FEB 2007
N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L I M IT E D
Design Calculations for Coarse Screen
S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

Coarse Screen Channel

Design Flow 1950.00 m3/hr
Velocity through Screen at peak flow 0.50 m/sec
Net area of opening required 1.08 m2 A= (Q/Va)
Bar Flat width 50.00 mm
Bar Flat Thickness 10.00 mm
Clear Gap Between Bars 40.00 mm
Screen Width 1500.00 mm
No. of Free gaps 30.00 No.
Screen Height 723.00 mm
Angle of inclination of the screen to the
Horizontal 70 Deg
GrossHeight required 940.00 mm
Gross area required 1.41 m2
The chamber c/s area required 1.08 m2
No. of Screen Channels 2.00 No.
Chamber width 1.50 m
Chamber liquid Depth 0.80 m
Length 3.00 m
Free board 0.30 m
Dimensions of Screen Channel 3m long x 1.5 m Width x 0.8m LD + 0.3 m F.B.

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 O & M FOR 39MLD Cap. SEWAGE TREATMENT PLANT
Water supply and Underground Sewerage System for
Multimodal International Hub Airport At Nagpur (MIHAN)

Man Power
No of Total Total Salary/ 12
S No Details of Man power Qualification Salary/Month
Persons Salary/Month Months
1 Project Manger 1 BE Mechanical 20000 20000 240000
2 Process Engineer 1 BE 10000 10000 120000
3 Chemist 1 BSC 8000 8000 96000
4 Analyst /Lab Asst 2 BSC 5000 10000 120000
5 M & E Engineer 1 BE 7500 7500 90000
6 Electrician 1 ITI 6000 6000 72000
7 Fitters Mechanical 1 ITI 4000 4000 48000
8 Operator 12 Non Technical 3000 36000 432000
9 Security persons 3 Non Technical 2500 7500 90000
10 Gardener 2 Non Technical 2500 5000 60000
11 Peon 2 Non Technical 2500 5000 60000
12 Screening/Grit Collector 1 Non Technical 2500 2500 30000
Grand Total Summary for Twelve Months 121500 1458000

Consumables

Qty/12 Months
S No Description Unit Qty/day Rate Total
in Tons

Consumables like Diesel, Oils, Cotton Waste,Office,

1 accomidation for staff etc LS 1 12 100000 1200000
Total requirement per 12 months 1200000

O & M for first year 2,658,000 Rupees

O & M for second year 2,923,800 Rupees
 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

ABSTRACT OF UNIT SIZES

S.No. Description Size Unit
1 Coarse Screen Channel 3m long x 1.5 m Width x 0.8m LD + 0.3 m 2Nos (1 Mech + 1
F.B. Manual)

2 Raw sewage sump (Wet well) 20.4m dia x 3 m SWD + 0.5 m F.B. 1 No.
3 Raw sewage Pumping station (Dry well) 10m dia x 4m Ht 1No.

4 Inlet Chamber 4.5m Sq x 3 m SWD + 0.6 m F.B. 1No.

5 Fine Screen Channel 3.5m long x 1.2 m Width x 1.15m LD + 0.5 2Nos (1 Mech + 1
m F.B. Manual)
6 Degritting Tank 10 m Sq x 1.6 m TD 1 No.
7 Flow Measurement Channel (Parshall Flume) 8.5m Long x 1.2m width x 1.2m Overall 1 No.
depth
8 Distribution Chamber 1.65m x 5.1 m x 3.7 m SWD + 0.3 m F.B. 1No.

9 Bio Tower 30m Dia x 4.5m SWD 2Nos

10 Aeration Tanks 29m x 29 m x 4 m SWD 2 No's

11 Secondary Clarifier 34 m Dia x 3.5 m SWD 2 No's.
12 Chlorine Contact Tank 55m long x 5m wide x 3m SWD 1No.
13 Chlorinator Room 6m x 4m x 4.5m Ht. 1No.
14 Chlorinator Yard 6m x 4.5m Ht. 1No.
15 Sludge recycling Sump 12m dia x 3 m SWD 1No.
16 Sludge Thickener 17.5 m Dia x 3 m SWD 1No.
17 Thickened Sludge Sump 3.5m x 1.75m x 1m SWD + 0.5 m FB 1No.
18 Centrifuge Building 4m x 5m x 4m Ht 2 Floors
19 Pump House for Centrifuge 4m x 4m x 4.5m Ht 1No.
20 Thickener Feed / sludge recycle Pump House 5m x 3m x 4.5m Ht 1No.

21 MCC & Blower Room 12m x 15m x 5m Ht 1No.

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

S.No. Description Size Remarks
Pumping Hours 24 Hrs
Average Flow 39 MLD
1625.0 m3/hr
Over load 20%
Average Flow with overload 46.80 MLD
1950.0 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
BOD - at inlet So 250 mg/l
Suspended solids - at inlet 350 mg/l
Final outlet BOD5 10 mg/l
Final outlet SS 10 mg/l

1 Coarse Screen Channel

Design Flow 1950.00 m3/hr
Velocity through Screen at peak flow 0.50 m/sec
Net area of opening required 1.08 m2 A= (Q/Va)
Bar Flat width 50.00 mm
Bar Flat Thickness 10.00 mm
Clear Gap Between Bars 40.00 mm
Screen Width 1500.00 mm
No. of Free gaps 30.00 No.
Screen Height 723.00 mm
Angle of inclination of the screen to the
Horizontal 70 Deg
GrossHeight required 940.00 mm
Gross area required 1.41 m2
The chamber c/s area required 1.08 m2
No. of Screen Channels 2.00 No.
Chamber width 1.50 m
Chamber liquid Depth 0.80 m
Length 3.00 m
Free board 0.30 m
Dimensions of Screen Channel 3m long x 1.5 m Width x 0.8m LD + 0.3 m F.B.

2 Raw sewage sump (Wet well)

Design Flow 1950.00 m3/hr
No. of units 1 No.
Hydraulic Retention time 30.00 min
Volume of chamber 975.00 Cum
Side Water depth 3.00 m
Plan Area of Chamber 325.00 Sq.m
Dia of Wet well 20.40 m

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

Free Board 0.50 m
Size of Wet well 20.4m dia x 3 m SWD + 0.5 m F.B.

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

2 (a) Raw sewage Pumping station (Dry well)

Size of dry well 10m dia x 4m Ht 1No.

3 Inlet Chamber
Average Flow 1625.00 m3/hr
Peak factor 2.25
Design Peak Flow 3656.25 m3/hr
Detention time 1.00 min
Volume of chamber 61.00 Cum
Side Water depth 3.00 m
Surface area of chamber 20.33 Sq.m
Side of the chamber 4.50 m
Free Board 0.60 m
Size of inlet chamber 4.5m Sq x 3 m SWD + 0.6 m F.B.

4 Fine Screen Channel

Design Peak Flow 3656.25 m3/hr
No. of Screen Channels 2 No.
Velocity through Screen at peak flow
0.74 m/sec
Net area of opening required 1.37 m2 A= (Q/Va)
Bar Flat width 50 mm
Bar Flat Thickness 10 mm
Clear Gap Between Bars 20 mm
Screen Width 1500 mm
No. of Free gaps 50 No.
Screen Height 915 mm
Angle of inclination of the screen to the
Horizontal 70 Deg
Gross Height required 1160.00 mm
Gross area required 1.74 m2
The chamber c/s area required 1.37 m2
Chamber width 1.20 m
Chamber liquid Depth 1.15 m
Length 3.50 m
Free board 0.50 m
Dimensions of Screen Channel 3.5m long x 1.2 m Width x 1.15m LD + 0.5 m F.B.

5 Degritting Tank
Design Peak flow 3656.25 m3/hr
Size of Grit particles 0.15 mm
Specific Gravity of Grit 2.50
Minimum Temperature 15.00 Deg.C

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

Settling Velocity 0.02 m/sec
measure of settling basin performance 0.13
Efficiency of grit chamber 0.75 Assumed
Surface Overflow Rate 895.03 m3/m2/day
Dimensions of Grit Chamber
Plan Area of Chamber 98.04 Sq.m
No. of Grit Chambers 1.00 No.
Side of Grit chamber 10.00 m
Critical displacement velocity 0.15 m/sec
Horizontal velocity of flow should be kept less than critical displacement velocity

Assuming Depth of chamber 1.00 m

Horizontal Velocity 0.10 m/sec OK
Hydraulic Retention time 98.46 sec
Side water depth 1.00 m
Depth for sludge storage 0.30 m
FB 0.30 m
Over all depth 1.60 m
Size of the Grit Chamber 10 m Sq x 1.6 m TD

6 Flow Measurement Channel (Parshall Flume)

Peak Design Flow 3656.25 m3/Hr
Velocity through channel 1.00 m/sec
area of c/s of channel 1.02 m2
No. of channels 1 No.
width of the cahnnel 1.20 m Qp x Dt
Liquid Depth of channel 0.90 m
Free Board 0.30 m
Overall depth 1.20 m
Parshall Flume throat width 300 mm
Length of flume section 3500 mm
Overall Length of channel 8.50 m
Dimensions of the channel 8.5m Long x 1.2m width x 1.2m Overall depth

7 Distribution Chamber
Design Peak Flow 1950.00 m3/hr
Detention time 1.05 min
Volume of chamber 31.00 Cum
Side Water depth 3.70 m
Surface area of chamber 8.38 Sq.m
Length of the chamber 1.65 m
Width of the chamber 5.10 m
Free Board 0.30 m

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

Size of chamber 1.65m x 5.1 m x 3.7 m SWD + 0.3 m F.B.

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

8 Bio Tower
Average Flow 39.00 MLD
No. of Units 2.00 No's
Flow (Q) in each unit 19.50 MLD
812.50 m3/hr
Side Water depth 4.50 m
Dia. Of Tank 30.00 m
Free board 0.50 m
Size of tank 30m Dia x 4.5m SWD

9 Aeration Tanks
Average Flow 39.00 MLD
No. of Units 2.00 No's
Flow (Q) in each unit 19.50 MLD
19500.00 m3/d
BOD - at inlet So 112.50 mg/l
Suspended solids - at inlet 175.00 mg/l
Influent sewage characteristics:
Xt (MLSS) 4000 mg/l
F/M 0.16
La Influent BOD5 at 200 c
112.50 mg/l
Volume of the tank
F/M = Q x La/Vx(Xt)

V 3364.00 m3
depth of Tank 4.00 m
plan area required 841.00 m2
L/B 1.00
B2 841.00 m2
B 29.00 m
L 29.00 m
FB 0.50 m
Dimensions of Aeration Tank 29m x 29 m x 4 m 2 No's
SWD
BOD applied per day for each Aeration tank 2925.00 Kg/day
Volume of Aeration Tank 3364.00 m3
Volumetric Loading Rate 0.87 Kg/m3
Sludge Recirculation:
SVI 60.00 assumed
Return Sludge Rate 513.16 m /Hr
3

Recirculation ratio 0.40

Sludge Recirculation Pumping Capacity 12316.00 m3/day
Hydraulic Retention Time 4.20 Hrs

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

Total Weight of solids in Aeration Tank 13456.00 Kg
Quantity of sludge taken out from the system
351.00 m3/day
Waste sludge concentration 4500.00 mg/l
Solids in Excess Sludge 1579.50 Kg/day
solids in Treated Water 195.00 Kg/day
Total weight of solids leaving the system
1774.50 Kg/day
Sludge Retention Time 8.00 Days

10 Air Blowers for diffused Aeration System

Design Flow 1950.00 m3/Hr
No. of Blowers working 2
Kg. of Oxygen Requirement per Kg. BOD
removal 0.96 Kg
Total Kg of BOD removed 390.00 Kg/hr
Total oxygen required per hour 374.40 Kg/hr
Air requirement 1872.00 m3/Hr
Required capacity for each Blower 936.00 m3/Hr
Pressure requirement 3000.00 mmwg
Total No. of blowers 4 (2W + 2 S)

11 Secondary Clarifier
No. of Units 2 No's
Total flow from 2 no. aeration tanks to clarifier 1625.00 m3/Hr
Flow (Q) in each unit 812.50 m3/Hr
Return sludge rate 514.00 m3/Hr
Total flow from aeration to clarifier 1326.50 m3/Hr
Detention Time adopted 2.00 hr
Overflow rate 12.00 m3/m2.d
Volume of each clarifier 2653.00
Side water depth 3.50 m
Area of tank 758.00 m2
Diameter 32.00 m
Say Diameter of Clarifier 34.00 m
Free board 0.50 m
Weir Leangth 106.81 m
Weir Loading Rate 298.05 m /day/m
3

Toatl Incoming solids 127344.00 Kg/day

Solid Loading Rate 140.24 Kg/m3/day Range: 125-250
Overall Size of Secondary Clarifier 34 m Dia x 3.5 m
SWD 2 No's

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

12 Chlorine Contact Tank
Average Flow 1625.00 m3/Hr
No. of Units 1.00 No's
Detention Time adopted 30 min
Volume of tank 812.50 Cum
Side water depth 3.00 m
Area of tank 270.83 sqm
Width of tank 5.00 m
Length of Tank 55.00 m

Size of Chlorine Contact tank 55m long x 5m wide x 3m SWD

13 Chlorination Room
Average Flow 1625.00 m3/Hr
Chlorine Dosing 5.00 mg/l
Chlorinator Capacity 10.00 Kg/hr
Vacuum Type Chlorinators 2.00 Nos (1 W + 1 S)
No. of Chlorine tonners 4.00 Nos.
Chlorine Room Size 6m x 4m x 4.5m Ht.
Chlorine Tonner Yard 6m x 4.5m Ht.

14 Sludge Recycling Sump

suspended solids concentration in secondary
sludge 10.00 Kg/Cu.m
mean Cell Recidence time 8.00 Days
Rate of sludge generation 336.40 Cu.m/day
detention time 24.00 hrs
Sump Volume 336.40 m3
Side water depth 3.00 m
Dia of the sump 12.00 m
Free Board 0.30 m

Overall size of Sludge Sump 12m dia x 3 m SWD

15 Sludge Thickner
Average Flow 39000 cu.m/day.
Specific gravity of Solids 1.12
solids concentration 320.00 mg/l
Waste sludge concentration 13977.60 Kg/day
Solids loading Rate 60.00 kg/Sq.m.day
Area Required for sludge thickener 232.96 Sq.m
Dia. of sludge Thickner 17.30 m
Say Diameter of Sludge thickner 17.50 m
Side water depth 3.00 m

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 Doc No.MIHAN-STP-01-06 Rev. 0 Dt.12-02-2007

N A G A R JU N A C O N S T R U C T IO N C O M P A N Y L IM IT E D
Water supply and Underground Sewerage System for Multimodal International Hub Airport
At Nagpur (MIHAN)

PROCESS CALCUALTIONS FOR 39 MLD Cap. SEWAGE TREATMENT PLANT

Free Board 0.50 m
Overall Size of Sludge Thickener 17.5 m Dia x 3 m SWD

16 Thickened Sludge Sump 3.5m x 1.75m x 1m SWD + 0.5 m FB

17 Centrifuge Building 4m x 5m x 4m Ht 2 Floors

18 Pump House for Centrifuge 4m x 4m x 4.5m Ht
5m x 3m x 4.5m Ht
19 Thickener Feed / sludge recycle Pump House
20 MCC & Blower Room 12m x 15m x 5m Ht

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