Unytite, Inc.
Test Report
Customer: BOULONS PLUS
One Unytite Drive
PO Number: XXXXXX
Assembly Installation Tension &
Peru, IL 61354
Rotational Capacity
Quantity:
3,920
Set Number: 24494-20465630
Description: 7/8-9 x 3 3/4 F3125 Grade F1852 Assembly Plain
Date Tested Temperature (f) Performed By Test Method Sample Plan (Qty)
12/9/2016 66 Mike Muro ASTM F3125 ASTM F1470 Table 3 Sample Size C
Test Equipment Serial Number Calibration Date
Tension Measuring System HT-136 (S/N V065384 ) 8/4/2016
Torque Measuring System HT-136 (S/N 200760) 8/2/2016
Component Data Size Grade Type Finish Lot No.
Bolt 7/8-9 x 3 3/4 F3125 Grade F1852 1 Plain 24494-20465630
Nut 7/8-9 A563 DH 1 Plain 24679-75064466
Washer 7/8 F436 1 Plain D 3153
Assembly Installation Tension Test Results Criteria Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
Initial Tension (lbs) 4,000 4,011 4,109 5,250 4,111 4,085
le
Minimum Installation Tension (lbs) 40,750 56,428 53,021 50,113 55,053 55,936
Torque at Installation Tension (ft/lbs) * 480 480 519 484 483
* For informatoinal purposes only
Rotational Capacity Test Results Criteria Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
mp
Snug Tension (lbs) 4,000 4,000 4,000 4,000 NA NA
Min Installation Tension (lbs) 39,000 39,026 39,011 39,177 NA NA
Max Allowable Torque (ft/lbs) 710 376 348 341 NA NA
Degrees of Rotation 360 361 361 361 NA NA
Min Tension at Full Rotation (lbs) 45,000 64,282 64,384 61,953 NA NA
Assembly Tension Test Results Rotational Capacity Test –– Tension - - - Torque
Tension Average (lbs): 54,110 Standard Deviation: 2,586 Sample 1, Sample 2, Sample3, Sample 4, Sample 5
Sa
58,000
56,000
56,428 55,936
54,000 55,053
Tension
52,000 53,021
50,000
50,113
48,000
46,000
1 2 3 4 5
Sample
Notes:
We Certify this data is a true representation of information provided by the
material supplier and our testing laboratory. This material test report relates
onluy to the items listed on this document and may not be reproduced except in
full.
Savage, Dan - Supervisor, Quality
11-085-01
Unytite, Inc.
One Unytite Drive
Peru, IL 61354
Tel 815-224-2221
Test Report
Fax 815-224-3434
Job No: 24494 Job Information Certified Date: 12/12/16
Lot Number: 24494-20465630
Part Information
Part No: ASTM F3125-F1852 7/8-9 X 3 3/4 TC ASSY
Grade F1852 (A325 TC) Tension Control Assembly,
Name:
Type 1
Manufactured
3,920
Quantity:
Applicable Specifications
Specification Amend Specification Amend
ASME B1.1
ASTM F1852
ASTM F788
Test Results
Test No: 13055 Test: F1852 Mechanical Properties
2003
2014
2013 ple ASME B18.2.6
ASTM F606/606M
2010
2014
Hardness Tempering Temp (800 Proof Load Shape & Dimension Precision ASME
m
Description Tensile (lbs)
(hrc) (HRC) Degrees) (Pass/Fail) (ASTM Min) ASME B 18.2.1 B 1.1
Sample
32.35 869 73,325 39,250 Pass Pass
Inspection
Certified Chemical Analysis
Sa
Heat No Grade Manufacturer Origin C Mn P S Si B
20465630 10B30 Charter Steel USA 0.3200 0.8400 0.010 0.0040 0.2400 0.0021
Notes
All tests are in accordance with the latest revisions of the methods prescribed in the applicable SAE and ASTM Specifications.
The samples tested conform the specifications as described/listed above and were manufactured free of mercury contamination and there is no welding
performed in the production of the products. No heats to which Bismuth, Selenium, Tellurium, or Lead was intentionally added have been used to produce
products.
The steel was melted and manufactured in the U.S.A. and the product was manufactured and tested in the U.S.A.
We certify that this data is true representation of information provided by the material supplier and our testing laboratory. This certified material test report
relates only to the items listed on this document and may not be reproduced except in full.
12/12/16
Savage, Dan - Supervisor, Quality Date
Plex 12/12/16 6:46 AM dsavage Page 1
EMAIL
CHARTER STEEL TEST REPORT
Melted in USA Manufactured in USA
Cust P.O. 5904
Customer Part # C10B30SC0.856D
Charter Sales Order 10191342
Heat # 20465630
Ship Lot # 4432673
Unytite, Inc. Grade 10B30 M SK FG RHQ 57/64
One Unytite Drive Process DD
Peru,IL-61354 Finish Size 0.856
Kind Attn :Jean Margherio Ship date
I hereby certify that the material described herein has been manufactured in accordance with the specifications and standards listed below and that it satisfies
these requirements. The recording of false, fictitious and fraudulent statements or entries on this document may be punishable as a felony under federal statute.
Test results of Heat Lot # 20465630
Lab Code: 125544
CHEM C MN P S SI NI CR MO CU SN V
%Wt .32 .84 .010 .004 .240 .04 .07 .01 .07 .002 .003
AL N B TI NB
.029 .0060 .0021 .037 .002
JOMINY(HRC)
J1
49
J01.5MM
52
J2
48
J03MM
51
JOMINY LAB=0358-04
J3
47
J05MM
49
J4
47
J07MM
44
J5
37
J09MM
35
ple J6
23
J11MM
28
J7
20
J13MM
25
J15MM
22
JOMINY SAMPLE TYPE ENGLISH=R
JOMINY SAMPLE TYPE METRIC=C
m
__________________________________________________________________________________________________________________________________________
Test results of Rolling Lot # 2112641
Sa
REDUCTION RATIO=79:1
__________________________________________________________________________________________________________________________________________
Test results of Processing Lot #4432673
# of Tests Min Value Max Value Mean Value
TENSILE (KSI) 1.0 99.3 99.3 99.3 TENSILE LAB = 0358-02
REDUCTION OF AREA (%) 1 56 56 56 RA LAB = 0358-02
ROCKWELL B (HRBW) 1 97 97 97 RB LAB = 0358-02
WIRE SIZE (Inch) 1 .8549 .8549 .8549
WIRE OUT OF ROUND (Inch) 1 .0003 .0003 .0003
__________________________________________________________________________________________________________________________________________
Specifications: Manufactured per Charter Steel Quality Manual Rev Date 12/12/13
Charter Steel certifies this product is indistinguishable from background radiation levels by having process radiation
detectors in place to measure for the presence of radiation within our process & products.
Meets customer specifications with any applicable Charter Steel exceptions for the following customer documents:
Customer Document = RMS-002 & RMS-001 Revision = 6 Dated = 01-JUL-08
Additional Comments:
Melt Source: This MTR supersedes all previously dated MTRs for this order
Charter Steel
Cuyahoga Heights, OH, USA
Janice Barnard Division Mgr. of Quality Assurance
[email protected]
Rem: Load1,Fax0,Mail0 Printed Date : 10/16/2016
Page 1 of 2
GERDAU SPECIAL STEEL NORTH AMERICA
5591 MORRILL ROAD
JACKSON, MICHIGAN 49201
CERTIFIED MATERIAL TEST REPORT
CUSTOMER ORDER NUMBER CUSTOMER PART NUMBER HEAT NUMBER WORK ORDER NUMBER DATE
P006324-2 B1045SC1.1250 75064466 305588 101 11/14/16
210mm Billet
REPORT TO SHIP TO
UNYTITE INC UNYTITE, INC
ONE UNYTITE DRIVE LASALLE PLANT
325 CIVIC RD
PERU , IL 61354-9710 LASALLE , IL 61301
ORDERED
GRADE SIZE LENGTH
1045 1 1/8" RND 24' 10 1/2"
CUSTOMER SPECIFICATIONS
SAE 1045; ASTM E381-01; RMS 021 DATED 9/28/06
BACK
DECARB
1 1 1
SPECIFICATION ASTM E1077
ple
F TOTAL= 0.011
m
REDUCTION RATIO
RATIO= 68.5 TO 1.0
Sa
RESIDUAL MAX SPECIFICATION RMS 021
Ni+Cr = 0.2600
** MATERIAL 100% MELTED AND MANUFACTURED IN THE U.S.A. BY THE ELECTRIC
ARC FURNACE AND CONTINUOUS CASTING METHOD. THE PRODUCT HAS NOT
BEEN REPAIRED BY WELDING AND THIS MATERIAL HAS NOT BEEN EXPOSED
TO MERCURY OR TO ANY OTHER METAL ALLOY THAT IS LIQUID AT AMBIENT
TEMPERATURES DURING PROCESSING OR WHILE IN OUR POSSESSION.
GERDAU MONITORS ALL INCOMING SCRAP AND ALL HEATS OF STEEL TO ENSURE THAT
PRODUCTS SHIPPED ARE FREE OF RADIOACTIVE MATERIAL.
PAGE 2 OF 2
We certify that these data are correct and in compliance with specified requirements.
Gerdau Monroe
3000 East Front Street
Monroe, MI 48161 Quality Assurance Representative
Unytite, Inc.
One Unytite Drive
Peru, IL 61354
Tel 815-224-2221
INSPECTION CERTIFICATE
Fax 815-224-3434
Job No: 24679 Job Information Certified Date: 12/2/16
Customer: Ship To:
Customer PO No: Shipped Qty:
Lot Number: 24679-75064466
Part Information
Part No: A563 7/8-9 DH HHN ASSY
ASTM A563 Heavy Hex Nut, Grade DH, Assembly Lub
Description:
Nut
Manufactured Quantity: 22,620
Applicable Specifications
Specification Amend Specification Amend
ASME B1.1 2003 ASME B18.2.2 2015
ASME B18.2.6 2010 ASTM A563 2015
ASTM F606/606M 2014 ASTM F812/F812M 2012
Test Results
Test No: 13436 Test: A563 DH Mechanical Properties
Tempering Temp (800 Proof Load Shape & Dimension Thread Precision Visual ASTM
Description Hardness (HRC)
degree F Min) (Pass/Fail) (ASTM Min) ASME B18.2.2 ASME B18.1.1 F812
Sample
27.65 1,238 80,850 Pass Pass Pass
Inspection
Certified Chemical Analysis
Heat No Grade Manufacturer Origin C Mn P S Si Cr Ni Cu
Gerdau Special
75064466 1045 Steel North USA 0.4500 0.7600 0.012 0.0320 0.2300 0.1300 0.1130 0.2000
America
Notes
All tests are in accordance with the latest revisions of the methods prescribed in the applicable SAE and ASTM Specifications .
The samples tested conform the specifications as described/listed above and were manufactured free of mercury contamination and there is no welding
performed in the production of the products. No heats to which Bismuth, Selenium, Tellurium, or Lead was intentionally added have been used to produce
products.
The steel was melted and manufactured in the U.S.A. and the product was manufactured and tested in the U.S.A.
We certify that this data is true representation of information provided by the material supplier and our testing laboratory. This certified material test report
relates only to the items listed on this document and may not be reproduced except in full.
12/2/16
Savage, Dan - Supervisor, Quality Date
Plex 12/2/16 3:07 PM dsavage Page 1
GERDAU SPECIAL STEEL NORTH AMERICA
5591 MORRILL ROAD
JACKSON, MICHIGAN 49201
CERTIFIED MATERIAL TEST REPORT
CUSTOMER ORDER NUMBER CUSTOMER PART NUMBER HEAT NUMBER WORK ORDER NUMBER DATE
P006324-2 B1045SC1.1250 75064466 305588 101 11/14/16
210mm Billet
REPORT TO SHIP TO
UNYTITE INC UNYTITE, INC
ONE UNYTITE DRIVE LASALLE PLANT
325 CIVIC RD
PERU , IL 61354-9710 LASALLE , IL 61301
ORDERED
GRADE SIZE LENGTH
1045 1 1/8" RND 24' 10 1/2"
CUSTOMER SPECIFICATIONS
SAE 1045; ASTM E381-01; RMS 021 DATED 9/28/06
CHEMICAL ANALYSIS
C Mn P S Si Ni Cr Mo Cu Sn Al
0.45 0.76 0.012 0.032 0.23 0.13 0.13 0.04 0.20 0.010 0.001
V Nb
0.058 0.001
GRAIN SIZE SPECIFICATION ASTM E112 FINE GRAIN 5-8
MICROCLEANLINESS SPECIFICATION ASTM E45 METH A
A B C D
T H T H T H T H
AVERAGE 1.8 0.6 1.0 0.0 0.5 0.0 0.8 0.3
MACROSTRUCTURAL TEST PER - ASTM E381
PLATE I
S R C
FRONT 1 1 1
MIDDLE 1 1 1
PAGE 1
We certify that these data are correct and in compliance with specified requirements.
Gerdau Monroe
3000 East Front Street
Monroe, MI 48161 Quality Assurance Representative
CONTINUED ON PAGE 2
GERDAU SPECIAL STEEL NORTH AMERICA
5591 MORRILL ROAD
JACKSON, MICHIGAN 49201
CERTIFIED MATERIAL TEST REPORT
CUSTOMER ORDER NUMBER CUSTOMER PART NUMBER HEAT NUMBER WORK ORDER NUMBER DATE
P006324-2 B1045SC1.1250 75064466 305588 101 11/14/16
210mm Billet
REPORT TO SHIP TO
UNYTITE INC UNYTITE, INC
ONE UNYTITE DRIVE LASALLE PLANT
325 CIVIC RD
PERU , IL 61354-9710 LASALLE , IL 61301
ORDERED
GRADE SIZE LENGTH
1045 1 1/8" RND 24' 10 1/2"
CUSTOMER SPECIFICATIONS
SAE 1045; ASTM E381-01; RMS 021 DATED 9/28/06
BACK 1 1 1
DECARB SPECIFICATION ASTM E1077
F TOTAL= 0.011
REDUCTION RATIO
RATIO= 68.5 TO 1.0
RESIDUAL MAX SPECIFICATION RMS 021
Ni+Cr = 0.2600
** MATERIAL 100% MELTED AND MANUFACTURED IN THE U.S.A. BY THE ELECTRIC
ARC FURNACE AND CONTINUOUS CASTING METHOD. THE PRODUCT HAS NOT
BEEN REPAIRED BY WELDING AND THIS MATERIAL HAS NOT BEEN EXPOSED
TO MERCURY OR TO ANY OTHER METAL ALLOY THAT IS LIQUID AT AMBIENT
TEMPERATURES DURING PROCESSING OR WHILE IN OUR POSSESSION.
GERDAU MONITORS ALL INCOMING SCRAP AND ALL HEATS OF STEEL TO ENSURE THAT
PRODUCTS SHIPPED ARE FREE OF RADIOACTIVE MATERIAL.
PAGE 2 OF 2
We certify that these data are correct and in compliance with specified requirements.
Gerdau Monroe
3000 East Front Street
Monroe, MI 48161 Quality Assurance Representative
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