6KW Engine Parts
and Specification
Manual Diesel Engine Assembly Diagram
CHAPTER 1 MAIN TECHNICAL SPECIFICATIONS AND DATA
I-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
CHAPTER 2 NAMES AND DIAGRAM OF DIESEL ENGINE PARTS
CHAPTER 3 Easy Destroyed and other Parts of Diesel Engine ~
CHAPTER 4 Principle Diagram of Electricity of Electric Staring
CONTENTS
Diesel Engine Overall Figure
Specifications «
Installation Dimensions
Overall Dimensions. +++
Performance Qurves
Torque For Tighten Up Main Screw Bolt and Nut +++»
Valve Open and Close Phase, Initial Angle of Fuel of Fuel Delivery and Valve Clearance
13
Range of Temperature, Smoke and Pressure
Cylinder Block Assembly *
Cylinder Head Assembly
Cylinder Head Bonnet Assembly ---~
Piston & Connecting Rod Assembly
Crank Shaft & Flywheel Assembly
Camshaft Assembly =~
Ar Cleaner Assembly ~
Silencer Assembly
Lube Oil System --
Fuel Tank & Fuel Pipe Assembly
Governor & Control System
Fuel Injection Pump Assembly
Fuel Nozzle Assembly
Recoil Starter Assembly
Cooling Device Assembly
Starter & Generator Assembly «
Tags -
Package & Tools
ence BT
Easy Destroyed Parts ++»
Seals cence
Rings
Full Gasket Sets
Bearings 170F DIESEL ENGINE ASSEMBLY 178F DIESEL ENGINE ASSEMBLY 186FA DIESEL ENGINE ASSEMBLY —-._ H_
CHAPTER 1 MAIN TECHINICAL SPECIFICATION AND DATA
1-1 DIESEL ENGINE OVERALL FIGURE
Cross Section Figure oS
1-2 SPECIFICATIONS
‘Techical soecitications
Bore x strckemm)
Displacement oc) 236 418 |
Engine speed( rom) 3000 3600 3000 3600 | 3000 3600
Maxinun Cutput Kw(hp) | 2.83.8) | 3.14.2) 4.06 4) | 4416)
Gatincus Ouna Keine) | 2.8(3.4) | 2.8038) | 3 715 0 : 4.06.5)
[sensmdctitinsd| ss) 68) a2
terytste renee ya) nate [st 52) 6 9) | 8-290 to)
Waltore I jf
Consumption rate of fe . I
O/KW. n(Q/PS. h) -287(211) <200 oe cs e =292.5(215) |<273. Sanu ise (210)
jem | : _|
| Qamurmtcnratect aos) |
170/178 /186
| T78/LA 86 ] eee
CHAPTER 2 NAMES AND DIAGRAM OF DIESEL ENGINE PARTS
2-1 CYLINDER BLOCK ASSEMBLY <1>
CODE DESCRIPTION
No. + 7 ——
vo | ve vo | 8 | 15
| 7001017 / rain Pug
2] 7001100 | __ OI Pig Seal Asem
3 701301 | 9701351 |-—_O Seal _ 1
| 27" | sa30"45"8 | $635°50" 10 |
4 | 7001001 | 7601001 | e6ot001 | ylinder Block —t |
5 [roo | Fuel Contoller assem | __|
6 - _ O-Ring 24°2.4 2
7 __ Oil Filler Cap [ -
Needle Bearing 794178 2
— a a
D gatzois | Nese Beating 3798178
18. | 7ooiees | 7100s | BEG103 | ovine Hoes Swati)
“a0 | rover | rereor | soir c
7001005 | 7801005
roniois | 70i0ns eco018
7001008 | 701005 | 80106 | Ovi Hoos st Lg)
Toot | E0104 | 601008 | Cyn Hod Stang)
| reo1008 | 2601008 | Ring
Bolt MB" 14
15 2-1 CYLINDER BLOCK ASSEMBLY<2>
170
178/186 ——-ooowq* i é i j?e——
2-1 CYLINDER BLOCK ASSEMBLY<2>
L_ | DESCRIPTION CUANTITIES
~ 170 vo | m8 | 185
7oo10%s | 7801015 | s6010NS 1
801205 | 9801206 | 901207 1
Hi | |
28 | 7oo1014 | 7201014 | B6oI0I4 =
a 9905081 2
| sonore | | esor0%6 | 1
| 31 | 9701025 | s7otaez | 9701351 | | 1
[3 | sree as 2" lsc "rls a | |
2 _ “Bolt MB 33.5,
a —
4) root —
Oss [omar De
17 _ -
2-2 CYLINDER HEAD ASSEMBLY
178 — KS
2-2 CYLINDER HEAD ASSEMBLY
Cove _DESCAIPTION QUANTITIES
wo | we | we | wo | we | 16 | i | 8 | 166
(1 | roazora | ra0zovs | 2602014 Ar intake Gasket -
[2 | 702200 | 7802200 | 2602200 ylinder Head | 1
[3 | 7o02003 | 7a02003 | e602003 | Intake Valve 1
-4 | 7o02008 | 7evz004 | 2602004 Exust Valve | 1
5 | roozors | 7eoz015 | 9602015 | __ Silencer Gasket 1 -
e 9905041 : Pind” 8 1
7 7o02007 8602007 Valve Spring Washer 2
8_| 7002005 | 7802005 | 8602005 | Valve Spring 2
(9 | roozo02 | 7eo2002 | s6czo02 ‘Spring Retainer 2
wo | 7002105 Valve Screw 2
ni 9301060 NAME 2 -
[ie 702106 | [Rocker Arm Bott = 1
13 | 7002103 Exhaust Valve Rocker Arm | 1
[4 | roczwee Focker Arm Support - 1 |
15 | 7002101 asczt01 Focker Arm Shaft 4 -
“16 | 7o02t04 8502104 | tntako Valve Racker Arm | 1
17 | roozo16 | 7e020%6 | escz0ie Valve Adjusting Plate 2
18 | 7002001 | 7ac2001 | 602001 | Cotter 4
19 | __ 9901061 Ne 2
La! 702008 Noztle Retainer 1
ca 7002018 Spacer Washor 1
a =r
[23 | se0g06a | Stud AVE"5O 2
a ooness | 2
[2 | 9902070 1
2 -
> -
19 2-2 CYLINDER HEAD BONNET ASSEMBLY
| 707178 186
2-4 PISTON & CONNECTING ROD ASSEMBLY
__PISTON & CONNE 0 ASSENE!
170/178/186 |
20 2-3 CYLINDER HEAD BONNET ASSEMBLY
| eesoRTIN amare
| mo | ve [we we |e |e
B503001 | Ovi Head Bat
Toot
roostoe
7o0si00
srocovo
‘9902074
___ 90536
[as yonicos
2-4
"0. 186
1 604100 |
2 || s6oat01 |
3 a604102 |
‘| 7008103 ‘604103
[5 | roos104 -
6 | 906019 | ss06021 | 9906028 ——
| 38 2
| _
03 | 9604203 |
(8 | roosa0s | roa |
8604205
9 | rooen | rants
Rod Bolt Nut
_ Pind" 10
[| 7004 a ‘Crank Pin Box
v2 | 7ooazoa | 7804204 Rod Bolt Washer
13. | 704205 | 7804208 | 8604208 | (Crank Pin Bearing
21 2-5 CRANK SHAFT & FLYWHEEL ASSEMBLY
r ee -
170178186
2-5 CRANK SHAFT & FLYWHEEL ASSEMBLY
(CE _CESCRIPTION ‘GuanTiTies
w]e a6
1 al Bearing
wae _| 5901208 me | 2 _|
7206007 | Balancer Shaft i
9304051 _ Koy 5°7 2 |
77005006 | 7805006 Balanoor Goar | 1 |
“7005004 | 7806004 | 8605004 | Crank Shaft Timing Gear 1 |
“[-a605201 Crank Shatt I 4
it {
2 2 1
“| 2904053
9904054 | 904061
u1_| 7oos101 | 7805101
Fly Wheel
Fly Whee! Gear
Fly Wheel Nut Washer
___ Fly Whoel Nut
Starier Pulley
‘Bolt ME 12
Ball Bearing
306 | 30708
Balancer Gear | i
7008001
7305001
994
22 2-6 CAMSHAFT ASSEMBLY
| 1707178186 a1
4
\
@:
2-7. AIR CLEANER ASSEMBLY
| 170/178 es
2-6 CAMSHAFT ASSEMBLY
[cove BESCAIPTION auwames
“wo [me | | m0 | ve | we | 1m |
1__| 7005100 | 7e06100 | #606100 | Valve Rod Assem |
2 | _7oosons | e6osons | Vee Tanpet -
3 | 706002 | 7806002 | 8606002 | Camshaft Timing Goar a
4 9904053 | 9904041 | 9904053 ee — 1
|“ | ease | sna su [ow | su - :
5__| 7006001 | 7806001 ‘8506001 Camshaft 1 4
J con ae
80. [pa [ie [es [me |e i
1 ooreet | Borer ir rr asker I
2 | voor | 72070" | esora0t | eke Pipe |
[3 | 70a7s00 | a607300 |r Gomer Btn Caso Asem =]
4 | 7007308 8607303 | Shock Absorber Washer I | |
5 7007402 Air Cleaner Element Bott
ls so1061 as
7 | 7007100 | S0rI00 | Av Gea Elo Assam | -
8 7007101 agorior | __ NgCigangr Element - 1
i 7007208 8607203 | Shock Absorber Washer 1 _ 1 “|
wo | 007201 | esarzor | fa To
rT i 7"
2 7007107, 8607107 1 |
1
24 2-8 SILENCER ASSEMBLY
170 ————— ..— a
2-8 SILENCER ASSEMBLY
I (CODE DESCRIPTION ‘QUANTITIES:
“Ve Tm [we | | ve |i) mo | me | es
1 | yooei00 | 7e0et00 | 8602100 | Case Assom 1
2) S008 Sot Mo"e 6 0
3__| 7008200 | 7808200 | 8608200 Silencer Welded Assem 1
4 9903080 Washer 8 2
5 sa03081 Washer 8 2
6 | 9901080 Nut wi 2 -
7 | ssozo62 ‘9902081 Bet 2
Mea wea J
2-9 LUBE OIL SYSTEM
fio | 0008 DESCRIPTION
|" [we] 1) i | ve | 16
1 602061 | Bot Mes
2 7o03003 Oi Pump Cover
3 9702345 . O-Ring 34.5°1.8
a po0st0 7 Outer Roar
is 7009101 Inner Rotator
6 | roosiaz | eeoaiea Oil Purp Stat
La 9905031 Pind "16
8 | 7oov0¢ | 7809004 ll Pump Gear
7 —1Ai70 Ot iter Assan
9 o0s200 Ol Fiter Asem
0 9702025 _ Ofing 25°2.4_
u Toso. Oi Fiter Cover Gasket
: 7oo3aot | On Fter Caer
9902061 L Bon Ms"B
C __ LAT7@AAIR6 O1 Fier Assen
Le 7808200 | Oil Filler Assem
[0 [seen ong 25°2.4
u 9902064 ___ Bolt MB" 14
| __ 7609005 Intake Pipe
26 2-10 FUEL TANK & FUEL PIPE ASSEMBLY
| 170178186
27 L
a 9902086
27 7010003
estateo
7orooot | veooot | asrccot
wot
_roxcors
7010012
7010005,
7010006 __ Fuel Level Pipe:
Bolt MB" M4
u 7010400
2 9702132
7010011
7010009
7010007
7010300 | 710300 | 8610300
17_| 7010500 | 7810500 | 9610500
1e_| 7010201 | 710201 | 8610201 | _ Fuel Tank Welded Assen
7010004 Fuo! Oil Filter
20 7010015 Fue! Lever Mark
2 7010014 “Lower Stay Assom
‘9901061 NM
7010016 Fuel Tank Oil Plug Seal Asem
Bolt M12" 12
Fuel Injection Pine Damper
28 GOVERNOR & CONTROL SYSTEM
2-11
170/178/186
29 (CODE
No.
m0 | 178 186
7ovV401 1
7011402 2
701008 .
700s | Ret Spring I 1
- 70 High Speed Limit Screw 1
9901060 Nut Mi - - 1
9902064 ___ Bolt M6" 14 1 —
9902069 Bot MB" 20, at
3901010 Nut MIO" 1.25 1
Boul-Shape Cover 4
" 7011405 soring 1
2 ronaoa | Handle Bracket 1
13 7011403
4 yori
15 9700322
16 | 701601 | 7811601
7 rome
we [7011003
[a9 [011008 Soala.6°14°8
‘on1004 Teppet
711001 Fly Block
or100e Fly Block Pin
GOVERNOR & CONTROL SYSTEM(F/FP)
coe «YC STN
mo | me | we) mo | 1
7011303,
7011302
7011304
7011301
1
1
1
~s601060 2
7011305 Pull Bolt 7 dN
7011306, High Speed Limit Screw 1
7011008 L Retum Spring H | 1
7011005 etm Spring 1 - 4
—_rovwoor_| 8611007 | ___Gaverrar Sp ot
- 9902064 Bolt M5" 14 1
902069 Bot M620 1
30 2-12 FUEL INJECTILN PUMP ASSEMBLY
170/178/186
2-13 FUEL NOZZLE ASSEMBLY
170/178/186
31 Se’
2-12 FUEL INJECTILN PUMP ASSEMBLY
No ODE DESCRIPTION __ QUANTITIES
wo | we | 1 | mo | we | we | io | we | 1a
1 7012006 Delivery Holder 1
2 7012003 Delivery Spring 1 |
3 7012009 Delivery Gasket 1 |
4 rowz201 Delivery Valve 1
5 Torzz0e Delivery Seat 1
6 7012400 sit 1
7 7o12006 O-Ring 1
8 7012101 8512101 [Link] Body 1
3 7o12100 9612100 unger 1
10 m3 Shim Set Whon Necessary
un 9905206 i __ Pin 2
2 | 7012011 Packing 1
[3 7012300 Conol Lever Assem 1
“4 ___Tor2004 _| Shao Fina 4
6 9905808 Pra"a 1
6 roo ‘Spring Seat 2
7 7012016 FL. Pump Spring 1 |
8 7012015 Spring Seat 1
3 woo Toppet_ 1
2-13 FUEL NOZZLE ASSEMBLY
CODE DESCRIPTION I QUANTITIES
no. rm
wo | 17.8 186 70 ve 186 70 ve | 186
1 zorseeo Wea Heder Assen
2 7013007 Shim Pack When Necessary
3 7013006 Nozae Spring 4
4 7013005 | spring Retainer 1
5 7013003 Stop Plate 1
6 7013008 Pin 2
7 | 7or3100 | 8613100 Nezale Valve 1
8 ___7ows002 ‘Nozzle Case Nut 4 2-15 COOLING DEVICE ASSEMBLY
1IO/I78/186
33 2-14 RECOIL STARTER ASSEMBLY
‘— cove 7
ve | 186
Nu m6
Friction Pate
Friction Weshor
Ratchet Plate
Washer 6
7014005 Return Spring
rov4oc2 rs Spring
yowoor | Ratchet
906082 Pied 18
0 | rovaore | veraore | a6v40i2 Feet
u 7814009 861400 Spiral Spring
12 | 7orei0o | 714100 | 8614100 ~ Case Assem
8 9302061 Bolt M6"
(14 | ror4o0 | 7814008 | 9614008 Starter Rope
(15 | 7oi4oo7 7814007 Starter Hane
2-15 COOLING DEVICE
cobe DESCRIPTION | QUANTITIES
NO [io] ve [ts [vo [me [1s [mo | ve [a6
7oi7003 | 7817003 | 8617003 | __ Shock Absorber Seat 1
7017100 | 7817100 | 8617100 | Fan Case Welded Assem 1
C move | —_—Shok Absorber 5 4
7ov7003, Collar 5
I 103063 Waster Sse
3202070 foit MB" 22 4 5 4 ——— oS Ho _
2-16 STARTER & GENERATOR ASSEMBLY
1078186
2-16 STARTER & GENERATOR ASSEMBLY
: ~ ceScAPTON
8
7016100
9902067
9902063
9903100
9903101 2-17 TAGS
WOEDL Ta
CONTOUTPUT —_sekWSeSyae0pm
*KW(SSPS)e60Erpm
DISPLACEMENT 02961
Welch? ig
ENGINE No
| @ De ee!
WoEo Wor
CONTOUTPUT 2 5W(2.¢°S);200"pm
2aKW(3.8°5)9600Kn
DISPLACEMENT 02%
WEIGHT mg
ENGINE NO,
Dee ey
TWOEDL Tera
| CONTOUTPUT —s:7xWI7-7PS/G000nm
| kWV8.0°5)3605pm
239
Cee aod
36 2-17 TAGS
CODE DESCRIPTION QUANTITIES
|NO.\ 79 [178 [186 | 170 | 178 | 166 | 170 | 178 | 166
1 7018001 "Fuel Tank Marks Tag 1
2 7018002 Start Operation Tag 1
3 7018003 Caution items Tag 1
al 7018005 Air Cleaner Tag 1
5 7018006 Recoil Starter Tag 1
é 7018007 | Governor & Control Tag 1
7 7018008 | __ Trade Marks Tag 1
[8 [7018004 |7818004[86180041 Tag _ i
PACKAGE & TOOLS
CODE I DESCRIPTION I QUANTITIES
170 | 178 [| 186 | 170 | 178 | 186 | 170 | 178 | 186
____ 7019001 Tools 1
[_ 7019003 Plastic Cover 4
7019005 Operating Manual 1
7019006 Plastic Bag 1
7019002]7819002| 8619002! Foam | 1
7019004 |7819004 [8619004 Carton 1
37 CHAPTER 3 Easy Destroyed and other Parts of Diese Engine
3-1 EAST DESTROYED PARTS
wl [__pescnieno cumemies
[Sw [ve [6 | vo [ me | ve | vo | me | 16
‘| 7oosr00 | 7ao4t00 | a6o4To0 Oi ira set | 1
8 | 7004001 | 7804001 | 604001 Frist Gas Ring 1
© | 7004002 | 7804002 | 8604002 ‘Second Gas Ring 1 |
“© | 7o4005 | 7a04005 | a6o4005 | __Crark Pin Bearing 2
€ | s7ota2s | s7orsce | s7o1381 | Ot Se _| 1
- 25" 42" tsa" 10) 866"
F 9701301 9701351 | ON Set _| 1
aes (sare
| 7orso0 | Tea000 | eeton0 Tere abo — -
4 7002011 Specs 1
\__| zoros00 | 7210300 | 8610300 Filter Element Asem 1 a
J 7007100 | 8607100 | Air Clearer Element Assem 1 _|
| 7001013 | veo10%3 | esovor3 vlna Hoad Gasket | a
L 7011008 Oil Seal S814 2.5 1 i
| 7oorG68 | 7eotos | eanione | rng 4
N e700 | Ofing 0x18 — |
a 702028 ing 24% 2.4 1
P ~ srazeas “Pe rig a5x2.4 : 2
Q 9702012 Ofing 121.9 1 -
R 9702345 O-Ring 4.51.8 a
s | oftng 2x19 1
3-2
7 DESCRIPTION :
ne v6 | 0 | me | ie | 170
€ | s7ovo2s | s7orzez | g7oras1 |———_, 01 Sea 1 |
| owes | soe | casein 6 lara n |
| sonora +
fo oT
38 3-3. RINGS
8 (CODE DESCRIPTION QUANTITIES
1m | we | we | 70 | we | 1 | wo | ve | 106
m_| 7oot008 | 7a0t008 | 601008 | “Ring 1
N 9702010 | O-Ring 10% 1.9 1
ol 9702024 I O-Ring 24% 2.4 1
P 9702025 Ong 25%2.4 2
° 702012 | OfRing 12%1.9 1
Pa | srs | ofing 34.5% 1.8 1
s 9702132 { (Ong 13.2%1.9 _ 1
3-4 FULL GASKET SETS
to c "DESCRIPTION QUANTITIES
mo | me | we m0 ve | we) we] mm |e
a 7oor100 ‘Ol Pig Seal Assem 7 1
> 7012001 __—_|_Fu jection Pump Gasket 1
¢ 7ovzn02 ‘Seal Gasket 1
| 7001015 | 7e010%5 | 8507018 Crank Case Gasket 1
© | 7002014 | 7802014 | 8602014 Ar irtake Gasket | 1
[1 | rooaors | 7aczors | 0802015 | —___Silenoer Gasket 1
3 7003003 603008 Bonnet Gasket 1
b 7007001 8607001 ‘ir Cleaner Gasket 1
i_| yoos002 [| Oil Filter Gasket 1
A raven? Fon Oi iter Cake 1
3-5 BEARINGS
7 DESCRIPTION GUANTITIES
vo | ve | 1 | wo | me | 1 | wo | 173 | 106
1 | se01306 | 9801307 | geor308 pelos 1
°° | 9306 | 0307 _
_m_| seor20s | 801206 | seoiz03 | 205 | 206 2
n | __ seorz02 seor203 | 02 2
o |. 902008 | Neodle Bearing 784128 1
2 9802015 Neode Bearing 3784115 | 1
39 CHAPTER 4 Principle Diagram of Electricity of Electric Starting
se
Leo * Ground
~
—
.
' a
: 1 se coiper
BAW, Black /white Yow ic Fics _
B: Black €| 8 | Gear Note
‘Yalow ‘
GW: Green/White +—
= [et ~]
5
| [asm
ie
g a
: oe | a
i Tne so
=» | =e | ames
ina a
2)Batery Cabo, 8A)
40
